[Seminar]Catia 3D Master with 3dexperience

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3D雲端體驗平台 -3D主導之設計開發3DEXPERIENCE R2014x

張作鳴 誼卡科技顧問股份有限公司

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1 3D EXPERIENCE PlatformOverall 3DEXPERIENCE Portfolio and Architecture

CATIA 3D MasterEvolution of the design process

2

主題 Agenda

3 From 3D Design to 3D PrintingIdeation/ Concept/ Refinement/ Design Validation

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1 3D EXPERIENCE PlatformOverall 3DEXPERIENCE Portfolio and Architecture

CATIA 3D MasterEvolution of the design process

2

主題 Agenda

3 From 3D Design to 3D PrintingIdeation/ Concept/ Refinement/ Design Validation

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3DEXPERIENCE R2014xOn Premise | Public Cloud | Private Cloud*

*In 3DEXPERIENCE Release 2014x, Dassault Systèmes supports public cloud for all custom

ers.Private cloud deploym

ents will be available for select customers for evaluation at a later date

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Cloud Service Level Definitions

IaaS (Infrastructure as a Service) Outscale Amazon Web Services

PaaS (Platform as a Service)3DEXPERIENCE Platform

SaaS (Software as a Service)Industry Solution ExperiencesIndustry Process ExperiencesProcesses Natural

ResourcesIaaS

• Infrastructure as a Service provides on demand and elastic compute, network and storage virtual resources for running the 3DEXPERIENCE Platform

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IaaS (Infrastructure as a Service) Outscale Amazon Web Services

PaaS (Platform as a Service)3DEXPERIENCE Platform

SaaS (Software as a Service)Industry Solution ExperiencesIndustry Process ExperiencesProcesses Natural

ResourcesPaaS

• Platform as a Service provides deployment, supervision, and operation services for the 3DEXPERIENCE Platform

Cloud Service Level Definitions

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IaaS (Infrastructure as a Service) Outscale Amazon Web Services

PaaS (Platform as a Service)3DEXPERIENCE Platform

SaaS (Software as a Service)Industry Solution ExperiencesIndustry Process ExperiencesProcesses Natural

Resources

SaaS

• Software as a Service provides 3DEXPERIENCE Platform processes and experiences as services

Cloud Service Level Definitions

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Compute, Storage, NetworkOn Premise

14x On Premise

3DEX

PERI

ENCE

Ope

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Industry Process Experiences (IPE)

Collaborative Innovation

Governance / Lifecycle-centric Processes

Design / Engineering-centric Processes

Manufacturing / Production-centric Processes

Simulation-centric Processes

Industry Solution Experiences (ISE)

Overall 3DEXPERIENCE Portfolio and Architecture

Collaborative Sharing

3DMessaging3DPlay3DSpace 6WTags 3DCompass3DSearch

Processes

Out of theBox PlatformCapabilities

Unified UserExperience

Platform Services

IndustryPortfolio

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Industry Process Experiences (IPE)

Industry Solution Experiences (ISE)

Infrastructure-as-a-Service (IaaS)(Public Cloud)

14x On Cloud

3DEX

PERI

ENCE

Ope

n

Collaborative Sharing

Collaborative Innovation

Governance / Lifecycle-centric Processes

Design / Engineering-centric Processes

Manufacturing / Production-centric Processes

Simulation-centric Processes

3D Design Experience for Professionals Processes

Overall 3DEXPERIENCE Portfolio and Architecture

3DMessaging3DDashboard 3DPassport3DSwym 3DPlay3DSpace 6WTags 3DCompass3DSearch

Processes

Out of theBox PlatformCapabilities

Unified UserExperience

Platform Services

IndustryPortfolio

On-Cloud Only in R2014x Release

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Industry Solution Experience

Industry Process Experience

Processes

Applications

Industries

CATIA Creative DesignFor transportation

NTS

IMA LCS FSS FS

O FSP LRE

ICM LDI IGS STP STL RTR DE

S

CDT

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Ground Breaking User Experience.Available for all applications from CATIA, DELMIA, ENOVIA, and SIMULIA

My Apps 3DSearch and 6WTag Me Menu New Menu Share Menu Home Menu

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Sheet Metal Design Engineering

Hydroformed Sheet Metal Design Engineering

Sheet Metal | Process Experiences

Conceptual Design

Put ideas directly into an industrial

environment with a highly productive direct modeling

application

Detail Design

Create right first time sheet metal parts thanks to

design in context of the virtual product

Access full set of sheet metal

process oriented features

Value chain continuity from early design to

detail

Advanced Detail Design

Take advantage of surface design

integrationAccess a large stamp librairy

Dedicated functions for hydro-formed and hydro-

pressed sheet metal components:

surfacic flange, joggle, …

Manufacturing Preparation

Automatic flattening view

generation

Manufacturing specifications automatically

generated

Direct link to the tooling definition

Manage the forming process in 3D, with automatic annotations for the

shopfloor

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1 3D EXPERIENCE PlatformOverall 3DEXPERIENCE Portfolio and Architecture

CATIA 3D MasterEvolution of the design process

2

主題 Agenda

3 From 3D Design to 3D PrintingIdeation/ Concept/ Refinement/ Design Validation

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3 DS answers & proposal

4 Customer cases

5 Business Values & Gains

CATIA “3D Master”

2 Business Challenges

1 Existing “2D Master” process

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″2D Master″ as a reference

What is the current deployed process ?

2D as a universal languageStandardized

Shared, learned and approved for a long time

Evolving with disciplines and cultures

2D is the reference during product development ConceptDetailed Review

Manuf Productn

But 2D as reference

fails to support

new challenges

Concept Detailed Review Manuf Productn

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History of design process

1970

DOCS

1990

3D Design2D Design

Evolution of the design process

DOCS

2D Master

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3 DS answers & proposal

4 Customer cases

5 Business Values & Gains

Agenda

2 Business Challenges

1 Existing “2D Master” process

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Business ChallengesHave you ever experienced these issues ?

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Business Impacts of « 2D Master » processToo much time to find the right information

Delays in Programs

Cost of the change process, identification and modification of

impacted drawings Extension of program costs

Continued use of incorrect unsynchronized 2D documents

Product quality issues / Customer dissatisfaction

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3D Master – Reshape & anticipate the iteration peakNu

mbe

r of c

hang

es

1 10 102 103 104 105 106 107

Dassault Systèmes Confidential

Concept Preliminary Design Detail Design Manufacture Production

Relative Cost of Change

Earlier Collaboration

Faster drawing-less design

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What are the root causes of “2D Master” business impacts ?

Multiple master formats complicate re-use

No continuity among an increasing number of stakeholders

Misinterpretation due to 2D drawings as a reference

Cost of maintaining the integrity of 2D drawings during the change process

?

ConceptDetailed Review

Manuf Productn

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3 DS answers & proposal

4 Customer cases

5 Business Values & Gains

Agenda

2 Business Challenges

1 Existing “2D Master” process

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1970

DOCS

1990

3D Design2D Design

Evolution of the design process

DOCS

2D Master

Today

3D Design3D Master

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What is the “3D Master” concept ?

One single reference in 3D100% Product information in 3D for

Accurate & annotated geometric definition Compliance with regulations & standardsManufacturing & work instructions

2D only for presentationReference in 1 database for anyone, anytime, anywhere

Maximum data reuseDirect feed for downstream applications

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3D Master End-to-End Process Coverage

Conceptual Design

Detailed Design

Design Review

Manufacturing Design

Production& Installation

Product Development

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CustomersAuthorities

Partners

3D Master enables the digital community

Suppliers

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Remember

3D Master does not mean no drawings

It means

a 3D digital model as the Single Source of product information, with 2D extracted only for presentation

Model Based Definition

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3D Master in “Conceptual Design”

SPECIFY

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3D Master Value in “Conceptual Design”

More Flexibility

Simplification in early study

Single model definitionSPECIFY

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3D Master in “Detailed Design”

DEFINE

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3D Master in “Experience Design”

VALIDATE

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3D Master in “Manufacturing”

MANUFACTURE

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On demand blue print generation

Downstream applications direct integration

3D Master Value in “Manufacturing”

MANUFACTURE

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3D Master in “Production”

ASSEMBLE

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3 DS answers & proposal

4 Customer cases

5 Business Values & Gains

Agenda

2 Business Challenges

1 Existing “2D Master” process

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FordCommunication and recommendation to 500+ suppliers to purchase at least FT1 licenses

.. / ..

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End to end Model Based Definition solution with DS integrated products

productivity increase > 40%

delivery rate: Nearly x2

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Gulfstream Aerospace testimonial

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12 Scope: Tooling Design process in Aerostructures department

MBD approachStaying competitiveSupplier InvolvementCultural ChangeTraining

BenefitsElimination of redundant data and effortSingle source of data minimizes errorsReduced design cost by 20% - 30%

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SAAB Aerospace

HistorySupplying BOEING 787 doorsnEUROn project partnership with DA

GRIPEN paperless project

Key achievementsCost of making changes to production processes reduced by 90%

3D Work instructions on the shop floor

Drawing time divided by 3

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Production

Evaluation

Reference customers

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3 DS answers & proposal

4 Customer cases

5 Business Values & Gains

Agenda

2 Business Challenges

1 Existing “2D Master” process

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3D Master Top Values

The correct information at any time anywhereProductivity through simple information accessNatural path from 2D master to full 3D masterIncrease product and process qualityCost ReductionEasy exchange through standardizationProven usage of 3D for contracts

Cost reduction & quality improvement for all customers who deployed

50 % devt cost reduction by eliminating drawings

50% reduction in change process requests

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1 3D EXPERIENCE PlatformOverall 3DEXPERIENCE Portfolio and Architecture

CATIA 3D MasterEvolution of the design process

2

主題 Agenda

3 From 3D Design to 3D PrintingIdeation/ Concept/ Refinement/ Design Validation

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- Luxury series -

PHYSALIS collectionreinvest the shape of «amour en cage» flower, also called Japanese Lanterns

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Draw inspiration in Nature : shapes, patterns, textures and colors

Step 1 : Moodboard & Sketching

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Step 2 : Development of 2 concepts using CATIA for Creative Designers

3D Sketching Concept Modeling Detailled Design

CATIA Natural Sketch CATIA Imagine & Shape CATIA Generative Shape Design

Phys

ali

sHo

neyc

omb

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Phys

ali

sHo

neyc

omb

Step 3 : Textures, Materials and Realistic Render

Textures, Materials & Light Ambience creation Realistic Render & Context

CATIA Live Rendering

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12 Visualization & Experience

Ideation Concept Refinement Design Validation

Detail ModelingConcept ModelingCreativity

CATIA for Creative Designersfrom Art to Part

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CATIA for Creative Designersfrom Art to PartNatural Sketch

Turn your 2D ideas into 3D; Easy to use, clean interface

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CATIA for Creative Designersfrom Art to PartCATIA Live Rendering

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CATIA for Creative Designersfrom Art to PartCATIA Live Rendering

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12CATIA for Creative Designers

from Art to PartCATIA Live Rendering

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CATIA for stereo or milling

CATIA for Hybrid DesignCATIA Reverse Engineering

Design Validation | Physical PrototypeFinal Design validation

Complex Decision

Volume & proportion

CATIA for Creative DesignersUnified Industrial Design workflow solution toImagine - Create - Share - Experience

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CATIA for Creative Designersfrom Art to Part

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12 3D printing data pre-processing

Process overview

Tessellation sag influence

Geometry gaps influences

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3D Printed Jewelry- Create unremovable part - Use different materials topology (rigid plastic & flexible silicon)

3D Printed Jewelry- Create unremovable part

- Use different materials topology (rigid plastic & flexible silicon)

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Polyjet Matrix “Inkjet” applications

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Added value from additive manufacturing processOpen new modeling horizons…

Able to produce perfectly unremovable assemblies

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About data readiness for printingPreliminary comments

3D data ready for Rendering do not mean ready for 3D PrintingPrinted data must stand together

If some gaps were introduced intentionally between geometry for rendering perception, they might lead to separated parts

Printed data are affected by gravitySupport or additional structure may be needed to ensure your design

Data must be « watertight »

Data are rarely printed at scale 1Gaps between the parts must be checked and potentially reworked on purpose

Thin parts must be checked to secure their thickness after scaling operation

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Target watertight data for successfull 3D printingSolve gaps inside & between parts regarding what you expect:

Flexible assembly (i.e. :not less than 0.3mm gap between axis & wheel)

Single or multiple material (no more than 0.25mm gaps to secure rigid assembly)

Rework design vs targeted scale:Check thin parts: thicknesses must not be under 0.6mmRemove un-significant details:

Every detail which size will decrease under 0.6mm after scalingVery small fillets: they will just become sharp edge

Mesh data:Prefer to tesselate each part separately with a maximal 0.02mm sag

Export as .stl in distinct mode (n parts n .stl parts)

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Exact 3D pre-process overviewCheck the clashes in your dataSolve them if:• 2 parts need to move in a flexible assembly• 2 parts are clashing and need to get different materials during printing

Clash detection Product to Part

Clash removalsAssemblies consolidationsAdditional thicknessesDetail design removalScaling operation

Tesselate geometry domainsExport as .stl

3D Print

Scale 1 Scale 1 Scale 1/10 Scale 1/10 Scale 1/10

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Data ready for multi-materials 3D printing

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First 3D printing: V1

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Second 3D printing: V2

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Third 3D printing: V3

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Virtual & Physical Prototypes

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Details & Final Prototypes

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