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Mechatronics

The synergistic combination of mechanical, electrical, and computer engineering• Emphasis on integrated design for products• Optimal combination of appropriate

technologies

Micro to Macro Applications

Mechatronics Systems

MEMS

Consumer Electronics

Tools

Computers

Cars

Stealth Bomber

High Speed Trains

•Desktop sized Factory •Build small parts with a small factory •Greatly reduces space, energy, and materials

Mechatronics Systems-Manufacturing Applications-

Micro FactoryMicro Factory Drilling Unit

CNC Bending•Fully automated bending: load sheet metal and the finished bent parts come out•Can bend complex shapes

Mechatronics Systems-Manufacturing Applications-

•Train Position and Velocity constantly monitored from main command center. •Error margin in scheduling no more than 30 seconds•Fastest trains use magnetic levitation

High Speed Trains

Mechatronics Systems-Transportation Applications-

JR-MaglevTop Speed: 574 km/h (357 mph)Country: Japan

TransrapidTop Speed: 550 km/h (340 mph)Country: German

Magnetic Levitation

-Transportation Applications-

Advantages•Simple and intuitive personal transportation device

Systems Uses•Tilt and pressure sensors •Microcontroller•Motors•Onboard power source

Segway

Mechatronics Systems

-Smart Robotics Application-

System Can•Carry 340 lb•Run 4 mph•Climb, run, and walk•Move over rough terrain

BigDog

Advantages•Robot with rough-terrain mobility that could carry equipment to remote location.

Mechatronics Systems

-Space Exploration Application-

System Can•Collect specimens•Has automated onboard lab for testing specimens

Advantages•Robot that can travel to other planets and take measurements automatically.

Mechatronics Systems

Phoenix Mars Lander's

-Defense Applications-

•Advanced technology is making our soldiers safer.•Some planes can now be flown remotely.

Unmanned Aerial Vehicle

Stealth Bomber

Mechatronics Systems

-Sports Applications-

Advantages•Automatically changes cushioning in shoe for different running styles and conditions for improved comfort

Running Shoes

Mechatronics Systems

DESIGNING AND MANIPULATION....

AUTO-CADCATIASOLID WORKSGEMCAMCAM/CAEANSYSPRO-E

AUTO-C AD:Computer Aided Design

orComputer Aided

Drafting

2D and 3D- Design And Drafting.

AUTO-CAD WINDOW

DRAWING AND EDITING INTERFACE

COMMAND LINE

Draw Commands LinePolygonRectangleCircleEllipse

AUTO-CAD INTERFACE

Edit Commands EraseCopyMirrorOffsetExtendArrayMoveRotateScaleTrimChamferFillet

AUTO-CAD INTERFACE.....

Layers:Create new Assign colour Assign line

Dimensioning: Using Dimensions

Text In A Drawing: D text D edit

Zoom Commands: Zoom real time Zoom window Zoom previous Zoom all Ortho

AUTO-CAD INTERFACE.....

Coordinate Entry: X, Y, Z coordinate entry system Angular measurement Absolute Coordinate entry Relative coordinate entry Polar coordinate entry

Osnap: Endpoint Intersection Nearest Midpoint Tangent Centre Free O-snap

Q-new/Open/Save/Exit:Q-newOpen Save Exit

AUTO-CAD INTERFACE.....

Produced very quickly.modified very easily.Easily add colour & surface

texture.Test structural designs

before building eg: bridges & skyscrapers.

Easily sent by emailLess storage space required

than a ‘real’ model.Create realistic simulations.Clients can explore virtual

‘walk through’ of 3D model designs.

ADVANTAGES

Lack the feel of a traditional model.

Cost of computers and software.

Training of staff in use of software.

Maintenance of IT systems & network servers.

DISADVANTAGES....

PARAMETRIC MODELING

Introduction to Solid Modeling

Development of 3D modelling software enables architects

Create realistic 3D models of their designs

FEA...

How do you control color and appearance.

Assign Materials. Assign Shaders. Assign Textures. Advanced Shaders – eg Renderman.

Low polygon models…

FEW MANIPULATORS

MANY MANIPULATORS

HIGH POLYGON MODEL

ADVANCED MECHANICAL - MOTION MODELS..

MACHINERIES..

3D-CAD ANIMATION

CG MODELLING

Combination of Sculpting, Architecture, Drafting, and Painting

PARAMETRIC MODELS AND IMPLICIT

SURFACES GENERAL MODELERSPhoto-realistic modelersHigh poly-count modelersLow poly-count modelersCharacter AnimatorsProp Modelers