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ENGEL AUSTRIA GmbH | 1
Keynote ENGEL CEODI.Dr. Stefan Engleder
Digitalisierung bei ENGELWorkshop und Vorträge mit Fa.DMC-ORTIM und CAPP-KNOWLEDGE Anwendern und Interessenten4.7.2019, Schwertberg
ENGEL AUSTRIA GmbH | 2
Our digital vision …… inject 4.0 is ENGEL‘s answer to industrie 4.0 with the smart factory as core
smart machineProcess quality
smart serviceAvailability
smart productionProductivity
ENGEL AUSTRIA GmbH | 3
smart machine | iQ weight controlConstant filling under changing conditions
▪ process control for constant shot weight
▪ perfectly works with virgin and recycled
material
▪ activation of iQ weight control
automatically compensates for viscosity
changes
ENGEL AUSTRIA GmbH | 4
smart service | e-connect.monitorMonitoring hydraulic oil and hydraulic pumps via e-connect
▪ data automatically recorded and analyzed
without affecting ongoing production process
▪ interpreted via mathematical models –
precise details about condition of oil and
pumps
▪ results immediately visible in e-connect
ENGEL AUSTRIA GmbH | 5
smart production | authentigComplete documentation of data for processes and parts
Machine network
ENGEL AUSTRIA GmbH | 6
Extending inject 4.0 framework by platform concept Vertical platforms: digital twin of a real factory with „m“ devices (m:1)
Top floor
Shop floor
vert
ical
pla
tfo
rm (
m:1
)
ENGEL AUSTRIA GmbH | 7
Extending inject 4.0 framework by platform concept Horizontal platforms: digital twin of „n“ products (value streams)
ENGEL AUSTRIA GmbH | 9
Implementing vertical platformsEdge device as main component
ENGEL AUSTRIA GmbH | 10
Implementing horizontal platformsEdge device as main component
ENGEL AUSTRIA GmbH | 11
Future-proof infrastructure without vendor lock-ins
future-proof infrastructure
Shop floor
Top floor ENGELEdge Device
MES authentigon-premise
JKULIT factory
Database
ADAMOS MindSphere
MES authentig
Dashboard LIT factory
TIG2go
BI Analytics
SecurityDatabase
e-connect
e-connect.24CMx solutions
alarm messaging
ticket system
Security
e-connect.monitor
ENGELEdge Device
ENGELEdge Device
spareparts shop
Vertical and horizontal platforming resulting in cross-company marketplaces?
ENGEL AUSTRIA GmbH | 12
ENGEL AUSTRIA GmbH | 13
industry 4.0 bubble revealing digitalization as real core A buzzword does not make the 4th industrial revolution
▪ industry 4.0 is excessive marketing hype
▪ main goals from ACATEC reachable?
▪ too many “CEO pet projects”
ENGEL AUSTRIA GmbH | 14
Setting realistic goals in the valley of tearsCombining digitalization with lean methods to enhance flexibility and productivity
lean mindset
for a flexible production
digitalization
for a flexible enterprise
ENGEL AUSTRIA GmbH | 15
Lean mindset | mastering complexity with lean methodsStrengthen the lean organization
ENGEL AUSTRIA GmbH | 16
Lean mindset | production engineering enables digitalizationDigital natives to break through “circle of digitalization”
Operations overhead | May 2019
e.g. production planning
(“AV”) – 100% non-direct production engineering
digitalization
31%35% 38%
69%65% 62%
EATEMS
non-direct
direct
EMV
100%
Taking advantage of digitalization: digitalization to empower employees!
Production engineering facilitator of digitalization
ENGEL AUSTRIA GmbH | 17
Lean mindset | production engineering enables digitalizationDigital natives to break through “circle of digitalization” – organizational change necessary?
Operations overhead | May 2019
e.g. production planning
(“AV”) – 100% non-direct
production engineering
digitalization
Taking advantage of digitalization: digitalization to empower employees!
Production engineering facilitator of digitalization
31%35% 38%
69%65% 62%
EATEMS EMV
non-direct
direct
100%
NEW production engineering necessary?
▪ little operative workload
▪ production/manufacturing planning and design
▪ lean implementation
▪ interface to logistics → logistics planning
➔ new non-operative unit?
ENGEL AUSTRIA GmbH | 18
Digitalization | the need of a “two-speed” IT Agile and stable at the same time
Source: Taming the digital dragon: The 2014 CIO agenda, Gartner
Re-novating the core of IT (ERP, …) AND exploiting new technologies and trends
ENGEL AUSTRIA GmbH | 19
Digitalization @ ENGELFocusing on projects with potential leverage
effort
benefit
Robot assistance systems |
EMCZ plug screwing
CAD-CAM-CAQ | Usage of product information
in 3D
Digital work instructions |
pre-assemblyDigital supply chain |
autonomous transportation
Digital supply chain | visualization and monitoring
SAPELAKMES
Maschine
complex, “architectural”
“low hanging fruits”
ENGEL AUSTRIA GmbH | 20
Digitalization @ ENGELFocusing on projects with potential leverage
effort
benefit
Robot assistance systems |
EMCZ plug screwing
CAD-CAM-CAQ | Usage of product information
in 3D
Digital work instructions |
pre-assemblyDigital supply chain |
autonomous transportation
Digital supply chain | visualization and monitoring
SAPELAKMES
Maschine
complex, “architectural”
“low hanging fruits”
Operations processes |
SAP R/3 → SAP S/4 HANA
e.g. missing configuration
▪ BOMs
▪ routings
▪ price lists ...
e.g. inconsistency of data
e.g. missing interfaces
ENGEL AUSTRIA GmbH | 21
Connecting the worlds of PLM and ERPInterface management as core exercise
3D-CAD
CAM | NC-simulation & programming
CAPP | equipment, prod.plan.,...
CAQ | quality mgt.
3D-Viewer | assembly …
FEM, CFD, MKS, … | simulation
3D-product model mechanicsgeometry, product structure,
manufacturing information, ...
digital factory
operation, service, ... …
…
…
…
…
…
…
ERP
…
…
…
PLM
ENGEL AUSTRIA GmbH | 22
Uncertainties to be clarifiedSustainable solutions in terms of employee involvement and effectiveness
▪TC of digitalization?
▪dependency on large IT-
enterprises?
➔ ROI??
ENGEL AUSTRIA GmbH | 24
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