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8/17/2019 KalsiBrochure v 9-117
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0 9 / 2
0 1 4
V e r .
9
Guidance for application & products installation
Humidityresistant
Termitesresistant
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Main benefits of 100% Asbestos FreeDimensional stability
Recessed
Edges
Another benefits benefits than other solutions
Wide thickness range
Fleksible: can be curved
solution selector by applicationsKalsiKalsi
Solutions & Benefits
070707070708090910
Index
Lightweight and dry construction systemFastening and jointing systems
( , & ) ( & )
11131415151515
The best installation practice for Expansion joints
1618192020212123
The best installation practice for
2425
2526
The best installation practice for
The best installation practice for
The best installation practice for Framing selector for
products application
Ceiling application
Partition application
Siding planks application
Cladding application
Flooring application
29303031
323333
363637
36
32
29
24
16
11
Etex GroupPT. Eternit GresikThe best qualityHow to identify the original productkalsi
Etex Group & PT. Eternit Gresik
01010202
01
Green Building 03
Green buildingGreenship ratification point chart if using
0304
Handling and storage Tools for applications
Handling and storage
Quality, Environment, Health & Safety
0606
05
06
07
, &, &
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Etex Group
Argentina - Etex Group
Chile - Etex Group
PT. Eternit Gresik
Operating since 1971
ISO 14001:2004Environmental Management
ISO 9001:2008Quality Management
OHSAS 18001:2007Health and Safety Management
Etex Group & PT. Eternit Gresik
01 Etex Group & PT. Eternit Gresik
44 countries17.000 employees
EUROPE
AMERICA
AFRICA
ASIA + OCEANIA
Etex Group is an industrial group that produces and marketshigh-quality building materials and systems. With headquarters inBrussels (Belgium), the Group holds 121 factories, 116
subsidiaries across 44 countries, employs more than 16.842people and is the biggest fibre cement producer in the world. Thegroup in 2011 acquires Lafarge Gypsum’s plasterboard activitiesin Europe and Latin America
PT. Eternit Gresik was established in 1971 and started itsoperations in 1973. The Company is a leading fibre cementproducer and the first time ever to produce its entire productsrange without asbestos in Indonesia (100% asbestos free).
PT. Eternit Gresik has always been one of the key players inIndonesia in the field of fibre cement roofing sheets under thebrand for various housing, industrial and agricultural buildingsapplications. A complete range of flat boards under the brandhas been developed since 2001, for ceiling, partition, externalcladding, facade and flooring applications, and PT. Eternit Gresikhas become the Indonesia market leader in this category.
The head office and factory are located in Gresik - East Java,close to Surabaya.The sales activities in Indonesia are operatedthrough a well established network of distributors. PT. EternitGresik is exporting its asbestos free building boards to manycountries in Asia, such as to Malaysia, Singapore, Thailand, ThePhilippines, Vietnam, Sri Lanka, China, Hong Kong, Taiwan, andalso to Europe, Africa and America.
eter
kalsi
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The best quality
Quality control - Eternit Gresik
How to indentify the original product?
The name of the product followed by the “100% Asbestos-Free”text are usually printed on the upper part of the boards.kalsi
(Front Side)
Information printed on the reverse side of the boards:kalsi
The company name “Eternit” companyThe machine used
The manufacturing date and the production time
Etex Group & PT. Eternit Gresik
02Etex Group & PT. Eternit Gresik
(Reverse side)
PT. Eternit Gresik operates under Integrated ManagementSystems based on international standards ISO 9001:2008, ISO14001:2004 and OHSAS 18001:2007
PT. Eternit Gresik is always taking great care of the quality of itsproducts and services. This is obtained by a rigorous process inthe selection of raw materials, production processes, equipment,storage and delivery processes.
The company in Indonesia benefits from the internationalexperience of its sister companies disseminated in manycountries, and from the efficient support of some dedicatedinternational industrial research and development experts, whichallows the factory in Indonesia to always be maintained with thelatest and best adapted technologies and processes.
Quality control - Eternit Gresik
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GREEN BUILDING
03 GREEN BUILDING
Product l i fe cycle stage
1.MATERIALThis step is where the temporary product, including the production material and component. That temporary product is intended forthe reduction of the environment impact.
2.DESIGN In this step, design and materials are selected carefully before producing the product, including design that appropriate for theenvironments.
3.PRODUCTION The Product is produce using materials and components. This step includes the product that helps reducing bad impact to the
environment in the production process.
Information:
Kalsi and ?ter are produced without asbestos (no chrysotile, amosite, chrocidolite or any other type of asbestos). The production ofKalsi and ?ter are using reinforcement fibre from organic fibre (such as cellulose fibre) which is safe for the environment.
Information:Kalsi is produce using the special technology from experienced International company under Etex Group – Belgium that spreadacross the world.Kalsi is produced with selected raw materials, through the autoclaved process (high temperature drying process to eliminatemoisture from fibre cement materials) to get a stable and long lasting product.
Information:Kalsi are produced by using renewable resources and recycled material. PT Eternit Gresik use 4 ton/hour Crushing Machine to crushthe waste material in to a certain size that could be mixed with the other raw materials. The positive impact from this process is thatthere will be no dry waste material from the production of Kalsi.
In addition, PT Eternit Gresik has decided to build 2000m³ rain water reservoirs. The facility could give independent water suppliesfor 8 month in a year. The reservoirs have a built in overflow mechanism which allow over capacity of rain water automatically flown tothe factory drainage facility and distributed orderly to the sewer nearby the factory. The re-design of water recycle process circuitallow PT Eternit Gresik to have a longer water sedimentation process. The longer time for sedimentation process gives positivecontribution by having more reusable clear water, which could be used in the production process and avoid having bad situation suchas mineral sedimentation flown to drainage environment. The sedimentation will be auto recycled on the production process.
KALSI and ETER are asbestos-free building boards and roofsheets recommended by the Green Building Council Indonesia(GBCI) as green building material and registered in the GreenListing Directory published by INIAS Resource Center.
KALSI and ETER products fulfil the criterias of a Green Productand contribute to your Green Building, based on followingcriteria:
Member of GBC Indonesia
MATERIAL
DESIGN
PRODUCTION
TRANSPORT
USE/REPAIR END LIFE
Building boards with green concept
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Member of GBC Indonesia
GREEN BUILDING
04GREEN BUILDING
APPLICAB LE GREENSHIP CREDIT :
New Bui lding
Exist ing Bui lding Inter ior Space
: MRC 2, MRC 5, MRC 6 IHC 3, IHC 7: MRC 2, IHC 7: MRC 4, IHC 3, IHC 9
App licable greenship credit
APPLICABLE GREENSHIP CREDIT - NEW BUILDING
Code Minimum points Maximum points
MRC 2 Environmentally Friendly Material
MRC 5 Prefab Material
MRC 6 Regional Material
IHC 3 Chemical Pollutants
IHC 7 Acoustic Level
1
3
1
1
1
3
3
2
1
1
Total 7 10
APPLICABLE GREENSHIP CREDIT - EXISTING BUILDING
Code Minimum points Maximum points
MRC 2 Material Purchasing Practice
IHC 7 Acoustic Level
1
3
1
3
Total 44
APPLICABLE GREENSHIP CREDIT - INTERIOR SPACE
Code Minimum points Maximum points
MRC 4 Material Berdampak Lingkungan Rendah
IHC 3
IHC 9
2
1
1
7
9
1
Total 174
4. Transport In this step, materials, tools, and products are delivered in a good manner, which resulting in low environment obstacle. This stepalso including the product where the transportation method is chage and product delivery in a unique packing.
5. Use/RepairIn this step, products are used by the consumers/users, maintenances, and repairs are conducted. This step includes the energysaving and the environment cleaning, also extend the product cycles by repairing and improving the product lifetime.
6. End l i fe In this step, products are disposed and recycled, this step includes the product that gives contribution in reducing the end wastevolume and could be recycled, which is the product that is easy to be used again as a resources, easy to recycles, and appropriatewith the well established recycle system.
Information:
Kalsi are produced by PT Eternit Gresik, located in Gresik-Indonesia, the strategic location gives an important role in reducingcarbon foot-print in the delivery process to many cities in Indonesia. The delivery process of Kalsi are supported by wooden palette.
The design of the palette is customized as each product technical data. For Kalsi palettes are placed in between Kalsi product every±80cm.
Information:Kalsiare produced by using selected raw materials and processes with special technology which makes this product have strongdurability and high stability. With an appropriate installation technique, Kalsi products could be reused again as building material forthe other project.
Information:The material outcome from Kalsi and ?ter production process could be used again as production raw material, this give contributionsin reducing the final disposal volume. In addition, PT Eternit Gresik also establishing an agreement with PT Holcim Indonesia Tbk, tosend the extra waste from ?ter production process to PT Holcim Indonesia's cement mills in Bogor. The waste could be used as a fuelin that factory.
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Quality Assurance
As for all quartz containing products like concrete and clay, alsothe boards, when machined mechanically (cutting, sanding,drilling…) will release dust which may contain quartz particles.Inhalation high concentrations of dust may irritate the airways.Dust may also cause irritation of the eyes and/or skin. Inhalationof dust containing quartz in particular the fine (inhalable size) dustfraction, in high concentrations or over prolonged periods of timecan interfering with lung health, therefore for health and safetyreason, please apply the following safety precautions:
Kalsi
Avoid dust inhalation by using cutting equipment which hasdust extraction or suppression where practicable.Ensure adequate ventilation in the work place. Avoid contact with the eyes and skin and inhaling dust bywearing appropriate Personal Protective Equipment (safetygoggles, protective clothing, approved respirator / dust mask).
1.
2.3.
Kalsi Brochur
Kalsi Brochur
Kalsi Brochur
the products names, brands, logos, designs used in
this have been registered under the applicable law. All copyright or intellectual property rights, comply to theapplicable law. It is strictly forbidden to reproduce, duplicate, this
and all its contents, without obtaining a written andformal permission from PT. Eternit gresik. Any violation or denialof the above mentioned warnings will be pursued with legal action.
PT. Eternit gresik - 2012
Make sure the appropriate instructions are followed
05
Product composition
Transport & storage
All fibre-cement products sold by PT. Eternit Gresik are warrantedagainst defects in material and manufacturing process. If youbelieve any PT. Eternit Gresik product you have purchased has a
defect in material or manufacturing process, please contactPT. Eternit Gresik for assistance. If the defective products basedon analysis, investigation and laboratory test results are provennot to comply with PT. Eternit Gresik Quality Standards, we willeither replace the defective product with the same product.This warranty does not apply to defects resulting from anydistributor's or customer's actions, such as mishandling,misapplication, improper installation, not correctly following ourstandard installation procedures as described in our
(Kalsi Guide) . No other warranties are expressed orimplied. PT. Eternit Gresik's liability shall be limited to the actualpurchase price of any defective products to which a claim ismade, and shall in no event include the customer's installationcosts, lost profits or goodwill, or any other direct, indirect, special,incidental or consequential damages whether based on contract,tort or any other legal theory.
Panduan
The boards are a manufactured article, not a substancenor a preparation.The boards are manufactured from cement, quartz sand,organic reinforcement fibres (such as selected cellulose fibres),natural calcium silicates and water. All boards and all fibre-cement products from PT. EternitGresik are produced wi thout us ing any asbestos (such aschrysotile, amosite, chrocidolite or any other kind of asbestos).The boards are not inflammable and are humidity andtermite resistant.
Our fibre-cement boards can be completely furtherrecycled (Recyclable) to produce similar products.
®Kalsi
®Kalsi
®Kalsi
®Kalsi
®Kalsi
The materials should be protected, till the moment of applicationor installation, against humidity (in a covered area) to avoid theappearance of white spots on the boards. For the maximumallowable pile-up height, we refer to the technical datasheets or tothe distributor.
In order to achieve a good surface and uniform appearance, thesupporting structure (frame) of the fibre-cement products shouldbe in stable and strong condition. For the correct installation
method for each product, please refer to our(KalsiGuide) . Before fixing the sheets, the building constructionsconcerned should have been checked on safety and supportingcapacity. In addition, please refer to the official, generally validlocal safety regulations in the matter. Always observe site safepractices at the construction site.PT. Eternit Gresik will not be responsible for unsatisfactory resultsif the instructions above are not correctly followed.
®Kalsi uan Kalsi
General installation instructions:
Quality, Environment, Health & Safety
Recommended Personal Protective Equipment
Helmets &safety gloves
Use secure body harness and lanyard.
Respirator Safety shoes
Safety instructions when machining the products
Products off-cuts or scrap can be discarded safely with householdrubbish or as normal construction waste for land fill or recycling.
For more information, consult the Material Safety Data Sheets (MSDS)available in our website: www.eternitgresik.com
Disposal instruction
copyright
Quality, Environment, Health & Safety
Please follow our recommendations for a perfect installation such as frame gap, nail distance etc. in order to obtain the bestpossible result at your jobsite. This is to avoid movements / crackscaused by several factors, such as a wrong installation process,maintenance process, and also external factors causing cracks atthe the joints between boards.
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Jigsaw
P ap an Ba ng un an Be
ba s A sb es
P ap an B ang unan B e b as Asb e s
P ap an B angunan B e b as As b es
Fig.a
Fig.b
Wrong
Correct
Fig.c
3
cm
30cm
6
cm
61cm
6
cm
61cm
Fig.d
06
Cutter
Gergaji
Handling and storage
Handling and storage
Handling and storage
How to lift / move:Boards should not be lifted in a horizontal position (fig.a) Liftingand moving the boards must be done by 2 people in an uprightposition length wise (fig.b).
Transportation:
Protect the boards from the water using a plastic waterproof (fig.c)
Storage:Store the boards in a dry and waterproof place. Place the boardson a flat surface. For storing at height, place the timber support(palett) every 80 cm with a maximum of four piles (Fig.d).
Plastic waterprove
Wood reinforcementto avoid cracks
Supporting Base
Supporting wood
Tools for applications
For making holes
For fastening screws
For straight cutting
For cutting curves
For sanding surfaces
For fastening nails
For making holes manually
For finishing
Electric Drill
Screw Driver
Circle Saw
Electrical Sander
Hammer
Cutter
Finishing Tools
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Main benefits of
100% Asbestos free
Dimensional stability
07
Solutions & Benefits
c
a
b
S i s i R
e c e s s e
d
0.8 sampai 1.2 mm
27 sampai 32 mm
Kalsi
kalsi
kalsi
flat boards are manufactured with a special technologycoming from the international experience of the Etex Group'scompanies worldwide. All boards are made of selected rawmaterials and processed by AUTOCLAVE (drying process under
high pressure and temperature) for very good durability anddimensional stability. All products are produced withoutusing any asbestos as a raw material ( )100% Asbestos-free
cement cellulose boards are absolutely free of asbestos,chrysotile, amosite, chrocidolite and any kind of asbestos.
Kalsi
kalsi
boards have some unique features andbenefits when compared with others and those with asbestoscontent and air-cured. The autoclaving process (hightemperature and pressure) makes boards very stable, withvery small dimension variances when changes in humidity andtemperature occur. Their stability allows the boards not to crack
and the joints between the boards not to be submitted toshrinkage and expansion. These characteristics are fullyappreciated in interior (hygrometry variances due to the use of airconditioners) and exterior (variances due to the rain, sun andclimate changes) applications.
cement cellulose
PT. Eternit Gresik is the only company in Indonesia to have thetechnology to produce fibre cement boards with such awide range of thickness from 3 mm up to 20 mm for all kinds of
applications: ceiling, partition, cladding, facade, flooring...
kalsi
Wide thickness range
This type has a 27 to 32 mm (a) width and 0.8 to 1.2 mm (b) depththinned edges. Recessed edges serve at the junction between 2boards, to obtain a perfect and invisible joint (flush joint) when thegap between 2 boards is filled with .
Perfect and even joints between 2 boards.Reduction of consumption.Faster and easier work when jointing the boards.
jointing compoundkalsi
There are two types of recessed edges:1.
2.
Both types R2 and R4 are applicable for boards with athickness (c) of 6 mm and above.Benefits:
Kalsi
“Recessed" 2 (R2): with 2 thinned edges (in the length sides oftheboard).“Recessed" 4 (R4): with 4 thinned edges (in both length andwidth sides of the board).
-
-
Recessed Edges
Solutions & Benefits
Sisi recessed 2
Sisi recessed 4
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Sisi r ecessed
1
2
3
4
- e - 3
W e 6
e - 3
-
8 - W e
-
-
Fleksible: can be curved
-
W e 6
e - 3
-
e - 3
8 - W e
-
-
Maximum Radius
5 0 0
m m
1 5 0 0 m
m
8000 mm
5 0 0 m m
4 0 0 m m
3 0 0 m m
6 0 0 m m
6 0 0 m m
.3 5
.5 4
6
8
2.440
Wrong
2.440
Correct
08
Solutions & Benefits
Solutions & Benefits
Square typeedgesedgesRecessed type
Square edges
Paint or otherfinishing
square edges
Metal Frame
Recommendation for a better joint
recessed edges
Paint or otherfinishing
Metal Frame
2 and 4Recessed Recessed types edges
Kalsi
kalsipart 8
boards are strong and resistant while having goodflexibility. They can be bent for creating architectural anddecorative designs. The curve's maximum radius depends onthe boards' thickness. For example it is recommended to keep amaximum distance of 600 mm between the studs for obtaining astronger frame and a curve without defects when curving
.
also
can be curved
Work frame
Width direction Length direction
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benefits than other solutions
Products Humidity Resistant Termite Resistant Non-Combustible
PAPAN GYPSUM
TRIPLEK
Yes
Paper can be eaten
Example: Gypsum Board Not termite resistant
Example: Wood / Plywood Not termite resistant
Example: Gypsum Board Not humidity resistant
Example: Wood / Plywood Not humidity resistant
Other benefits
HUMIDITY RESISTANT
TERMITE RESISTANT
NON COMBUSTIBLE(Neither spreads flames,nor generates smoke)
FLEXIBEL(3.5 up to 8mm can be bent withdifferent radius)
DIMENSIONAL STABILITY
(Limited shrinkage and expansionfor no cracks)
IMPACT RESISTANT(Better than gypsum board))
EASY TO WORK & INSTALL
VARIOUS FINISHINGSARE POSSIBLE(Paints, coatings,... )
VARIETY OF THICKNESS(Depends of application)
09
No
Solutions & Benefits
Solutions & Benefits
ASBESTOS
Yes Yes
No No No
Paper can be burn
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solution selector by applications
ProductsThickness
(mm)
Application
Interior Exterior
Fastening methods
MetalFrame
WoodenFrame
Skrew Nail
Type of jointing
Flush(interior)
SemiVisible
(exterior)
Visible
Interior Exterior
Remark
10
F l o o r
i n g
E x t e r n a l c l a d d i n g
P a r t i t i o n
C e i l i n g
3
3.5
4.5
6
6 recessed 2
6 recessed 4
8
8 recessed 2
8 recessed 4
10
10 recessed 2
10 recessed 4
12
8
8wood texture
12
20
Kalsirata 3 is an economical substitutefor plywood.
3.5 up to 8mm can be bent with differentradius.
Gunakanlah sistem rangkauntuk mendapatkan hasil yang terbaik padaaplikasi plafon
If using a wooden frame, use a dry and goodquality timber to avoid moisture and termites.
kalsipalnk 12kalsipalnk 8
.
has a better impact resistancethan
*Pastikan penggunaansebagai plafon luar, benar-benar tidakterekspos cuaca langsung.
kalsiboardling 6
Solutions & Benefits
Solutions & Benefits
S i d i n g P l a n k
& F
a s c i a
Recessed edges are used for a perfect joints surfaceLessening the consumption of
Faster work when jointing
2 8 - 4
-
Use / to obtain the bestresult for flush joint partition.
R2 and R4 type has the following benefits :
10 mm and 12 mm thick board arerecommended for facades thanks to theirmechanical resistance to wind load, to climatechange, etc.
Use / to obtain thebest result for flush joint ceilings.R2 and R4 type has the following benefits :
2 6 - 4
Recessed edges are used for perfect jointssurface, and also lessening the consumptionof
Faster work and better durability thanconsumption with board with 3,5 and4,5 mm thickness.
Kalsiclad 12Kalsiclad 10
has a better impact resistance andstrength than thanks to its biggerthickness.
Use only UV-ray durable polyurethane sealantfor external cladding.
**Penggunaan & untukdinding dalam/partisi.
kalsiclad10 R2 R4
Kalsifloor 20
Kalsifloor 20
surface is restricted for exposure.The surface must be covered by carpet, vinyl,parquet, ceramic tiles. The room’s functionmust be taken into account for evaluating thestructural load, dead load and living loadimpact to the floor. Mortar screed reinforced
with a wire mesh has to be applied on the top ofbefore covering it by a carpet,
vinyl floor, parquet, ceramic tiles.
Kalsifloor 20 is for interior applications only.
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1
75
6
1
Internal ceiling applicationusing wooden frame.
Internal and external ceiling applicationusing metal frame.
2
3
Internal partition application.
4
External cladding application
5
Siding and fascia boards application.
6
Flooring application.
7
Under roof application.
11
products application
Lightweight and construction systemdry
A construction system known as "Lightweight andConstruction System" is a construction system that has a lightload, as well as a dry system which does not require mortar,
concrete, bricks and water (cleaner and faster).
Dry
The lightweight systems allow the construction of ceilings,partitions, facades, floors...The lightweight construction systems are made of differentcomponents: the boards, and also different framing andstructural components adapted to each different application(studs, metal frame, screws, reinforcement fiber tapes, jointingcompounds, sealants,...). All component together are givingstructural support to the building. The systems allow theeasy and fast installation of water pipes, electrical cables andwires, etc. Among others, the benefits of the systems compared toconventional construction systems (bricks and mortar,concrete...) are:
Kalsi
KalsiKalsi
Kalsi
Kalsi
Fast and easier work, allowing cost saving on constructiontime.Lightweight, allowing saving on foundations and structuralcosts.Cleaner work as no water or dusty materials are required.Higher earthquake resistance thanks to its lightweight andflexibility.
The main applications of the systems are :Kalsi
products application
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2
3
4
43
6
4
12products application
board application in the building
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Remark Products Name Benefits
Application
Ceiling Part it ionFasciaBoards
1 Ro ll 3 cm x 90 0 cm
Dap at diaplikas ikan u ntuk±20 papan ukur an1200 x2400 mm
P apa nB ang un an Be bas Asbe s
Jo in T a pe sp e sia l u n tuk sa mbun g an papa n pada a plikas i p la fo n & p a rt isi i n ternal
1 Ro ll 3 cm x 90 m
Dap at diapl ikas ikan u ntuk±20 papan ukur an
1200 x2400 mm
e
- 3
g
p
n
B
P a
a
B a n
u n a n
e b a s A s
e s
b
K o m p o n s p e s i a l u n t u k p e n u t u p
s a m b u n g a n p a p a n
p a d a
a p l i k a s i p l a f o n & p a r t i s i i n t e r n a l
-
-
P a p a n B a n g u n a n B e b a s A s b e s
2 0 k
g
D a p a t
d i a p l i k a s i k a n u n t u k
± 2 5 p a p a n
u k u r a n
1 2 0 0 x 2 4 0 0 m m
gp n
B
Pa a Ban
unan eb
as As esb
K o m p o n
s p e s i a l u n t u
k p e n u t u
p
s a m b u n
g a n p a p
a n p a d
a
a p l i k a s
i p l a f o n
& p a r t i
s i i n t e r n a l
-
-
P ap an Ban
gunan Be b
as Asb e s
20 kg
Dapa t
diaplikasika
nun tuk
±25 pa
pan
ukuran
1200 x2 400
mm
Large head which is good for giving moresupport to the board.Thin for the head’s thickness to be easilycovered by .
Large and thin head.
b
c
a
Main Runner
Cross Runner
Joint Clip
Allows the screws’ head to penetratethe boards.The boards’ surface will be evenlycovered byincluding on the screw head’s hole.
kalsikompon pd-int
Having self drilling head.
Self adhesive for an easy installation.
Strong adhesion (avoids cracks at the joints).
Strengthens the joints between boardswhen combined with .
White colour very suitable as a paintapplication base.
Strong adhesion to the boards (avoidcracks at the joints).
Easy application.
kalsi
13
JOINTING TAPE(Self Adhesive)
For reinforcingthe joints between
boards.
products application
Fastening and jointing systems
products application
METALFURRING
For suspendedceiling systems.
SPECIALSCREW
(Self DrillingScrew Head)
For Fasteningthe boards
to metal frames.
SPECIAL NAIL(Wide & Thin Head)
For Fastening towooden frames.
JOINTING
COMPOUNDFor jointing the boards.
Internalapplication only.
How to prevent cracks when installing,, & :
Do not fix the screws too close to theedges of the boards.
A strong and perfect framing andgvibrations/movements...that can uscrewing. is limiting sually cause cracks.
kalsi
Light & simple framing system:
Light & simple framing system:Easy and fast installation.Light weight ceiling system.
a. For thickness 6 mm / frame < 1 mm
b. For thickness 8 to 10 mm / frame < 1 mm
For thickness3, 3.5 & 4.5 mm /
wooden frame
Self adhesive fiber glass meshfor strengthening the
joints between boards(Self adhesive fibre glass)Width 30 mm / length 90 m
Jointing compound20 kg
Will not rust.
Non corrosive.
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Suspended ceiling system for
Product Name Usage Size (mm)
Cross runner
Main runner
Joint clip
50x25x4000
50x60x13
38x13x4000
Durability:
Non perishable.
Will not rust.Easy maintenance & repair.
Light and simple framing system:
Easy and fast installation.Light weight construction system.
How to prevent cracks when installing
Avoid fixing screws too close to the edgesof the boards.erfect /strong screwing will limit vibrations / movements that
can cause cracks.
KalsiP
Problem :if using a metal frame with a width < 42 mm, the screw distancewill be too close to the edges of
As the screws would not be positioned far enough from the edges,the screws could generate cracks along the boards and make thefull system weak.
Kalsiboard Ling 6, 6-R2 & 6-R4
Solution:To respect a distance of 12 to 15 mm between the screws and theedges of . To do so, use the
system. The 50 mm wide gives enough space forhaving the screws at a 12 to 15 mm distance from the edges.
sboard Ling 6, 6-R2 & 6-R4 Kalsifuring
Kalsifuring
14
SalahLess than42 mm
On the edge
Cracks
Fro nt v iew det ail B ac k v iew det ail
Benar 2 5
2 5
Gap 4mm
Front view d etail
products application
products application
framing system
12-15 mm 4
50mm
Root Hanger
W e 6 12-15 mm
Root Hanger
benefits :
8/17/2019 KalsiBrochure v 9-117
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benefits
Allows the screw’s head to penetrate boards by itself in theboards and to be covered properly with
The boards’ surface will be evenly coveredby on the screw head’s hole.Non corrosive
kalsi
Kalsi kompon
Self drilling head:
Product Name Usage Size (mm)
0 3.5 / 20 mm
0 3.5 / 32 mm
White, very well adapted as a paint application base.
Strong adhesion (avoids cracks at the joints).
Easy application.
Large and thin head:
Large head giving more support to the boards.Thin head easy to penetrate into the boards surface and to becovered perfectly withWill not rust.
0 2 / 25 mm
Head 0 5 mm
Self adhesive for an easy installation.Strong adhesion (avoids cracks at the joints).
Reinforces the joints system when jointing the boards withKalsi
One roll has 30 mmwidth and 90 mlength. It can coverapproximately 20
boardswith size 1200 x
2400 mm.
g
p
n
B
P a
a
B a n
u n a n
e b a s A s
e s
b
K o m p o n s p e s i a l u n t u k p e n u t u p
s a m b u n g a n p a p a n
p a d a
a p l i k a s i p l a f o n &
p a r t i s i i n t e r n a l
-
-
P a p a n B a n g u n a n B e b a s A s b e s
2 0 k
g
D a p a t
d i a
p l i k
a s i k a n
u n t u
k
± 2
5 p a p a n
u k u
r a n
1 2 0 0
x 2 4 0 0 m
m
gp n
B
Pa a Ban
unan eb
as As esb
K o m p o n
s p e s i a l
u n t u k p
e n u t u p
s a m b u n
g a n p a p
a n p a d
a
a p l i k a s
i p l a f o n
& p a r t i s i
i n t e r n a l
-
-
P ap an Ban
gunan Be b
as Asb e s
20 kg
Dapa t
diaplik
asikan
un tuk
±25 p
apan
ukuran
1200 x2 400
mm
15
products application
products application
Step1 Step 2 Step 3
Screw head’s holeSelf drilling head - Screw head covered by
benefits
Product Name Usage Size (mm)
Step1 Step 2 Step 3
Large and thin nail head
Nail head covered by-
Nail head havingsame level withboard’s surface
benefits
Product Name Usage Size (mm)
benefits
Product Name Usage Size (mm)
Note : Only for internal application
Content is 20kg/bag.One bag can coverapproximately 25
boards withsize 1200 x 2400mm.
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Product information & standard dimensionsPrivate house - Gresik
3 5 .4 -
502 mm
1 0 0 4 mm
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
3.0
3.0
3.0
3.0
3.0 400
500
600
500
1000 1000
1000
2000
2000
2000
4.32
2.16
5.18
4.32
3.46
2*Average weight per 1 m is 4.32 kg
3 5 .4 -
3
16
Ceiling application
Ceiling application
KalsiRata 3
KalsiRata 3
is a 3 mm thick ceiling board, for interior applications,to be nailed on a wooden frame. The joints between the boardshave to remain open and cannot be filled with a jointing compounddue to the boards’ thickness. The boards cannot be screwed andthen cannot be applied on a metal frame for the same reason.
is an economical and fast solution for interior ceilingapplications, for instance as substitute to plywood, or for ceilings’renovation works.
View from below: How to install
100 mm from corner
50 mm from the corner
150 mm max.from the edge
12 mm min.from the edge
200 mm max.in the middle
4 mm gapbetween boards
40 x 60 mmwooden frame
The best installation practice for
40 x 60 mmwooden frame
150 mm max.from on the edge
4 mm gapbetween boards
12 mm min.in from the edge
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Products information
Benefits of recessed edges
Kalsi board ling 6-r2 Kalsi board ling 6-r2& are really the bestsolutions to get a very flat ceiling, to obtain the best resultwith flush joints ceiling. They have the following benefits :
2 recessed edges (R2) and 4 recessed (R4) edges allowingperfect joints’ surface between the boards and also lesseningthe consumption.kalsikompon pd-int
Faster work, and better durability than boards with 3,5and 4,5 mm thickness.
17 Ceiling application
Ceiling application
KalsiboardLing
KalsiboardLing
is suitable for ceiling applications with flush joints
or open joints ceiling systems. It is really the best solution for dryareas and wet areas.
has very good durability and dimensional stability.
View from the top: Preparing the wooden frame
40 x 60 mmwooden frame
40 x 60 mmwooden frame
1200 mm max.distance betweenwooden hangers
1200 mm max.distance betweenwooden hangers
1200 mm max.distance betweenwooden hangers
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Standard dimensions
601 mm 601mm 601mm 601 mm
3 5 .4 -
1 2 0 4 mm
3 5 .4 -
602 mm 602 mm 602 mm 602 mm
1 2 0 4 mm
Type 1 Tipe 2
2*Average weight per 1 m is 4.8 kg
3.5
3.5
1220
1200
2440
2400
14.38
13.91
View from below
18
Ceiling Application
Ceiling application
Kalsiboardling 35
Kalsiboardling 35
is a 3.5 mm thick ceiling board, for interiorapplications, to be nailed on a wooden frame. The joints between
the boards have to remain open and cannot be filled with a jointingcompound due to the boards’ thickness. The boards cannot bescrewed and then cannot be applied on a metal frame for thesame reason.
is an economical and fast solution for interiorceiling applications, for instance as a plywood substitute, or forceilings’ renovation works.
Product information
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
The best installation practice for
50 mmfrom corner
(Width direction)
min.
100 mm min.from corner
(length direction)
12 mm min.from corner
Wooden frame
200 mmon the edge
max.
300 mmin the middle
max.
200 mmon the edge
max.
50 mmfrom corner
(Width direction)
min.
100 mm min.from corner
(length direction)
12 mm min.from corner
Wooden frame
200 mmon the edge
max.
200 mmon the edge
max.
300 mmin the middle
max.
View from the top: Preparing the wooden frame
40 x 60 mmwooden frame
40 x 60 mmwooden frame
1200 mm max.distance between
wooden hangers
1200 mm max.distance betweenwooden hangers
1200 mm max.distance betweenwooden hangers
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2*Average weight per 1 m is 6.3 kg
4.5 1220 2440 19.02
Private house - Pandaan Private house - Gresik
601 mm 601 mm 601 mm 601 mm
3 5 .4 -
1 2 0 4 mm
3 5 .4 -
602 mm 602 mm 602 mm 602 mm
1
2 0 4 mm
19
4.5 1200 2400
Ceiling application
The best installation practice for
Ceiling Application
Product information & Standard dimensions
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
Kalsi board ling 45
Kalsi board ling 45Kalsi board ling 45.
Kalsi board ling 45
is a 4.5 mm thick ceiling board, for interiorapplications, to be nailed on a wooden frame. The joints betweenthe boards have to remain open and cannot be filled with a jointingcompound due to the boards’ thickness.
The boards cannot be screwed and then cannot be applied on ametal frame for the same reason.
is thicker with more mechanical resistance andan improved humidity resistance than
is an economical and fast solution for interiorceiling applications, for instance as substitute to plywood, or forceilings’ renovation works.
18.40
View from below type 1
View from below type 2
50 mmfrom corner
(Width direction)
min.
100 mm min.from corner
(length direction)
12 mm min.from corner
200 mmon the edge
max.
200 mmon the edge
max.
Wooden frame
300 mmin the middle
max.
50 mmfrom corner
(Width direction)
min.
100 mm min.from corner
(length direction)
12 mm min.from corner
200 mmon the edge
max.
200 mmon the edge
max.
300 mmin the middle
max.
View from the top: Preparing the wooden frame
40 x 60 mmwooden frame
40 x 60 mmwooden frame
1200 mm max.distance betweenwooden hangers
1200 mm max.distance betweenwooden hangers
1200 mm max.distance betweenwooden hangers
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2
*Average weight per 1 m is 8.51 kg
6
6
6
6
1220
1200
1200
1200
2440
2400
2700
3000
25.36
24.54
27.60
30.67
1
2
20
6
6
6
6
1220
1200
1200
1200
2440
2400
2700
3000
25.36
24.54
27.60
30.67
KalsiboardLing 6
KalsiboardLing 6
KalsiboardLing 6 kalsifuring
Kalsikompon pd- Kalsitapeddddddddd ffff
is a 6 mm thick board, for both internal ceilingand external soffits applications. Thanks to its high mechanicalresistance compared to thinner boards, is reallyt h e b e s t so l u t i o n t o g e t a g o o d f l a t ce i l i n g .
has to be screwed on metal framingsystem.It can also be applied with a 'T-Grid' system.
When used for interior applications, the joints between the boardshave to be filled with , combined with
for obtaining a flush joint ('invisible' joint).For exterior ceiling applications, the joints between the boardshave to remain opened, or can be filled (semi-visible joints) with aspecial sealant adapted to climate and movements resistant (UVresistance polyurethane type, if possible paintable sealant).
Ceiling Application
Ceiling application
Product information & standard dimensions Product information & standard dimensions
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
2
*Average weight per 1 m is 8.51 kg
Recessed 2 edges
KalsiboardLing 6
KalsiboardLing 6
KalsiboardLing 6
KalsiboardLing 6
KalsiboardLin g Kalsiboard
KalsiboardLing 6KalsiboardLi
is a 6 mm thick board, for internal ceilings, with 2recessed edges in length directions. Thanks to its highmechanical resistance compared to thinner boards,
is really the best solution to obtain a good flatceiling.The benefit of vs. a non recessed board, is thatat the junction between boards, the recessed edges can beperfectly and fully filled with and give a very flatsurface, perfectly aligned with the boards and even.
has to be screwed on metal frame.The joints between the boards have to be filled with
jo in ting compound, combined wi thfor obtaining a flush joint ("invisible" joint).
Pusat perbelanjaan - Jakarta
Perkantoran - Jakarta
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1
2
4 3
Mall - Jakarta
601 mm 601 mm 601 mm 601 mm
Recessed
inishing cat
Nat 4 mm
1 2 0 4 m m
-
e - 3
W e 6
-
&
- W e 6
-
Mall - Jakarta
21
2*Average weight per 1 m is 8.51 kg
6
6
6
6
1220
1200
1200
1200
2440
2400
2700
3000
25.36
24.54
27.60
30.67
Recessed 4 edges
Ceiling application
The best installation practice for
Ceiling Application
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
Product information & Standard dimensions
, &
Kalsiboardling 6-R4
Kalsiboardling 6-R4
Kalsiboardling 6-R4
Kalsiboardling 6-RKalsiboardling 6-R4 Kalsiboardling 6-R4
Kalsiboardling 6-R4 siboardling 6-R
Kalsiboardling 6-R4
Kalsiboardling 6-R4
is a 6 mm thick board, for internal ceiling, with4 recessed edges in length and width directions. Thanks to itshigh mechanical resistance compared to thinner boards,
is really the best possible solution to obtain agood flat ceiling.The benefit of vs. a non recessed board, isthat at the junction between boards, the recessed edges can beperfectly and fully filled with and
combined with , andensure a very flat surface, perfectly aligned with the boards andeven.
has to be screwed on metalframe. The joints between the boards have to be filled with
jointing compound, combined with
for obtaining a flush joint ("invisible" joint). View from below :
Jointing details at the recessed edges :
4 mm gap
4 mm gap
Paint orother kinds of
finishing
200 mmfrom the edge
max.
50 mmfrom corner
(Width direction)
min.
12 mmfrom the edge
min.
300 mmin the middle
max.
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Zig-zag shape for
& ,kalsi board lin 6 kalsi board ling 6
Incoming light direction
Fig. a Fig. b
W e 6
e - 3
Fix on the gap after having filled it first with
A A
Apply with a putty knife to coverwith the thinnest possible layer and also cover
the head.
Wait for the compound applied at “step 2” to be dry andapply again into the recessed edgesand level them with the surface of
Sanding pad
Sandpaper
After the drying of , sand all compoundedareas with a medium grain size sandpaper.
1.
2.
3.
4.
5.Joint finishing procedure for
22
Wrong Correct
Ceiling Application
Ceiling application
Lay-out:Installation
Wall
W a l l
In this case the best choice is thanks to it 4recessed edges. When applying it is necessaryto consider window’s position, since the incoming light will affectthe fall of shades at the joints, when the length side of
is parallel to the window, or upright to theincoming light. (See figures a and b).
kalsi board ling 6kalsiboard ling 6
board
Joint finishing procedure
4mm gap
Make sure that are correctly screwedto by using . Keep a 4 mm gap betweenboards and fill the gap with .
Kalsi board ling 6-r2 & 6-RKalsi furing Kalsi furing
Kalsi furing
-
Putty knife
Putty knife
-
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Mall - Jakarta
&,
Mall - Jakarta
23
1220 mm x 2440 mm is 9776 mm x 7344 mm1200 mm x 2400 mm is 9616 mm x 7224 mm
Please see “picture a” showing the details for connection betweenboards.Please see “picture b” showing the details for a longitudinalexpansion joints.
It is necessary to prepare some expansion joints regulary, for
allowing the movements of the building to be absorbed and avoid
cracks between the boards.Expansion joints have to be prepared respecting the following
recommendations :
Expansion joints
Ceiling application
Ceiling Application
& with,
or expansion joint is (4 length) x (6 width) for
& .,
Fig a. Expansion joints across the boards:
Fig b. Longitudinal expansion joints:
Gap 4 mm
Gap 4 mm
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Benefits
Products information Products information
2*Average weight per 1 m is 11.68 kg
University - Yogyakarta
University - Yogyakarta
24Partition application
Partition Application
& with 2 or 4 recessed edges are the
best possible solutions for partitions with flush joints.Recessed boards have the following benefits:
are boards for interior partitioning applications (drywallsystem) with flush joints or open joints. is really the bestsolution for partitions in dry areas and wet areas. hasvery good durability and dimensional stability.When used for partitioning, is easy to combine with otherbuilding and insulating elements such as:
Recessed edges for a perfect joint surface.Lessening the consumption.Faster work.
Combine with glass wool or mineral wool for reducing heat andsound.Electrical cables and wires...Utility pipes, water pipes...
Kalsipart8
kalsikompon PD INT
Kalsipart 8
is an 8 mm thick board for internal partitioningapplications.
The Joints between the boards can remain opened, orbe filled (flush joints) with jointing compoundcombined with the use of
is to be applied on an adapted steel frame (adapteddesign, dimensions and thickness of the steel, distance betweenstuds...), so that the full partitioning system gets a suitable andsufficient resistance.
8
8
8
8
1200
1200
1200
1200
2440
2400
2700
3000
34.77
33.64
37.84
42.05
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
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2*Average weight per 1 m is 11.68 kg
1 2
Hotel - Bandung
University -Yogyakarta
12208
8
8
8
1200
1200
1200
2440
2400
2700
3000
1 2
4
3Eternit Gresik canteen -Gresik
34.77
33.64
37.84
42.052
*Average weight per 1 m is 11.68 kg
12208
8
8
8
1200
1200
1200
2440
2400
2700
3000
34.77
33.64
37.84
42.05
25
Hotel - Bandung
Products information & standard dimensions
Partition application
Partition Application
Products information & standard dimensions
Product Name Thickness(mm)
Width(mm)
Length(mm)
Weight(kg)
Product Name Thickness(mm)
Width(mm)
Length(mm)
Weight(kg)
recessed type 2 edges
Kalsipart 8 R2
Kalsipart 8 R2 Kalsipart 8
Kalsipart 8 R2 Kalsipart 8 R2
Kalsipart 8 R2
is an 8 mm thick board for internal partitioningapplications, with 2 recessed edges in length directions.The benefit of vs . a non recessed boardis that, at the junction between two boards, the space given by therecessed edges can be perfectly and fully filled with the
jointing compound, combined with .It is gives a very flat surface, in perfect alignment with the boards.
need to be installed on an adapted steel frame(respecting required dimensions and thickness of steel frame aswell as distance between studs) so that the full partitioning systembecomes a solid and rigid structural element. The design,dimensions, steel thickness and spacing between studs areimportant to ensure optimum strength for the full partitioningsystem.
-
recessed type 4 edges
Kalsipart 8 R4
Kalsipart 8 R4 Kalsipart 8 R4
Kalsipart 8 R4Kalsipart 8 R4
Kalsipart 8 R4
is an 8 mm thick board for internal partitioningapplications, with 4 recessed edges in length and widthdirections. The benefit of vs . a nonrecessed board is that, at the junction between two boards, thespace given by the recessed edges can be perfectly and fully filledwith the jointing compound combined with theuse of , giving a very flat surface, in perfectalignment with the boards. need to be installed onan adapted steel frame (respecting required dimensions andthickness of steel frame as well as distance between studs) sothat the full partitioning system becomes a solid and rigidstructural element. The design, dimensions, steel thickness andspacing between studs are important to ensure optimum strengthfor the full partitioning system.
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602 mm max.
H e i g h t
ceramics
Penyelesaian sudut
26Partition application
Partition Application
The boards are generally vertically installed. For a better strengthand resistance of the walls, the front and back joints are not put ina line, but in zigzag pattern.
The best installation practice for , &
Metal stud
Corner bead
To obtain perfect and strong impact resistant corners, it is
suggested to set corner beads at each corner connection.
Front view of partition installation :
Metal Stud
12 mm min.in from the edge
200 mm max.on the edge
100 mm min.from corner
(Vertical distance)50 mm min.from corner
(Horizontal distance)
Paint orother kinds of finishings
4 mmopening gap
300 mm max.in the middle
W a
l l h e i g h t
H e i g h t
Installation pattern for 8
zig-zag system between front and back sides
back side
front side
joint
Front view of partition installation with ceramics tiles :
401 mm max.
Metal Stud
200 mm max.on the edge
12 mm min.in from the edge
100 mm min.from corner
(Vertical distance)
50 mmfrom corner
(Horizontal distance)
min.
300 mm max.in the middle
Flexible tileadhesive
W a l l H e i g
h t
Installation system
Vertical joints at both partition sides shall not connect at one pointin the same frame, but follow a zigzag pattern.
Provide 10 mm distance between the floor and boardto avoid moisture, and water penetration by capillarity effect(fig b).
Upper View : Side View :
Vertical joint side 1
Metal stud
Vertical joint side 2
Fig. a
Floor
10mm
Fig. b
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Connection between two different materials:
6 mm
6 mm
6 mm Type 1
6 mm
6 mm
6 mm Type 2
Construction with wide span:
Baker rod
2440mm
3000mm
610mm
2440mm
3000mm
610mm
2440mm
3000mm
Flush joint :
Wrong
27 Partition Application
Partition Application
Correct
610mm
Maximum span for width direction is six boards while maximumspan for length direction is four boards. In case a wider spanneeds to be used, an expansion joint needs to be placed betweeneach span of 6 boards in width direction 7200 mm and betweeneach span of 4 boards in length direction 9600 mm.
Expansion joints
Expansion joints are necessary to avoid / minimize movementscaused by external factors such as earthquakes, impacts, anddifferent materials’ characteristics. Some expansion joints may be
seen in the following drawings:
Joint sealant (polyurethane and UV
protection)Polystyrene or soft material
column-wall(Concrete or Metal)
Joint sealant (polyurethane and UVresistant)
PVC/profile
aluminium
Polystyrene or soft material
Column-wall(Concrete or Metal)
Joint sealant (polyurethane and UVresistant)
Joint sealant (polyurethane and UVresistant)
Type of joint pattern I
Type of joint pattern II
zig-zag pattern
Kalsipart 8Kalsitape 30 an kalsikompon PD INT,
Kalsi part 8
boards must be applied with a zigzag pattern. The joints will be filled using & .
is only recommended for interior applications(partitioning).
If during the partition wall construction, a door or a window is to beinstalled, then make “C shape” or “ L shape” boards section toavoid cracks at the joints between boards and door/window.
Correct
DoorSpan
Joint between boards withbordles of doors or windows
4 points junction
Installation lay-out 8
Zig-zag pattern type I
Zig-zag pattern type II
Door span
Installation lay-out 8
“L” Shape “C” Shape
Windowspan
“L” Shape“C” Shape
Door span
Windowspan
Installation lay-out 8
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1.
2.
3.
4.
Hotel - Palembang
Office - Jakarta
Hotel - Bandung
28Partition application
Partition Application
Joint finishing procedure for
Apply with a putty knife to coverwith the thinnest possible layer, and cover as
well the heads.
kalsikompon pd int dkalsitapeFG 30
kalsitapeFG 30
Make sure that is correctly screwed to the metal studsby using . First leave a 4 mm gap between boards,and fill the gap with .
Fill the 4 mm gap with and after it is dry, fixover the gap.
8 - W e
After the drying of , sand all compoundedareas with a medium grain size sandpaper.
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Product information
External cladding
Siding plank
Benefits
Informasi umum produk
Rumah Tinggal - Surabaya
Rumah Tinggal - Surabaya
29 Siding planks application
Siding Planks Application
There are 2 types of applications for external cladding: as anexternal wall and as a wall lining.These 2 types have the following benefits:
8
8
8
8
200
200
300
300
2400
3000
2400
3000
2*Average weight per 1 m is 11.67 kg
7.01
5.61
10.51
8.41
Kalsiplank
Kalsiplank
is a siding plank and fascia board for external claddingapplications.
has a very good durability, humidity resistance, termiteresistance, is non combustible and is not putrescible.
Faster work compared with a conventional wall (e.g. cementbased render)Lightweight construction: the wall does n
Clean and dry, does not require water and mortar, or bricks,
or concrete.Easy maintenance.For a decorative wood texture, will giveyou the texture of teak wood.
ot require a big loadresistance.
8 -
Kalsiplank 8
Kalsiplank
is an 8 mm thick siding and fascia board, to be usedfor the protection and decoration of facades (external wallscladding) and interior walls. It has to be painted with an adaptedpaint (a special water-based or solvent-based paint for facades).
can easily be applied on a metal frame, or on awooden frame. In all cases, when used for exterior applications, itis recommended to follow our instructions for installation, so thatthe rain water doesn’t penetrate behind the planks. The usage ofa galvanized steel frame is always preferred for exteriorapplications. In case of a wooden frame to be used for exteriorapplications, it is also recommended to treat and protect the woodagainst humidity with an adapted paint or wood protectioncoating, so that the wooden frame doesn’t get rotten.
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
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Product information & standard dimensions
Eternit Gresik canteen - Gresik
2*Average weight per 1 m is 11.67 kg
China - Etex Group
Chile - Etex Group
2*Average weight per 1 m is 17.52 kg
30Siding planks application
Siding Planks Application
Kalsiplank 8 jati
Kalsiplank 8 jati
is a thick siding and fascia board with woodtexture for external walls cladding and interior wallsdecoration. A special water-based or solvent-based paintfor facades is to be used for finishing.
is to be applied on a metal (galvanized ispreferred) or wooden frame, following our installationinstructions, so that rain water doesn’t penetrate behind theplanks. In the case of a wooden frame, it is recommendedto protect the wood against humidity with an adapted paintor wood coating.
Kalsiplank 12
Kalsiplank 1
Kalsiplank 12
is a 12 mm thick siding and fascia board forexternal walls cladding and interior walls decoration. It has to bepainted with an adapted paint (a special water-based or solvent-based paint for facades).
Thanks to its increased thickness, has a higherimpact resistance and rigidity than .
is to be applied on a metal or wooden frame. It isrecommended to follow our installation instructions, so that therain water doesn’t penetrate behind the planks. A galvanised steelframe is always preferred for an exterior application. If a woodenframe is to be used, it is recommended to treat and protect thewood against humidity with an adapted paint or wood protection
coating.
Product information & standard dimensions
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
8
8
8
200
200
300
2440
3000
3000
5.61
7.01
10.51
12
12
12
12
2440
2400
3000
200
200
300
300
3000 10.51
8.41
15.77
12.61
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
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2 0 m m
1 7 0 m m
3 0 m m
1 7 0 m m
2 0 m m
3 0 m m
1
m
m
m
a
6 mm 6 mm 6 mm 6 mm
6 mm 6 mm 6 mm 6 mm
Private house - Jakarta
31
verticalsection as lining wallon a metal frame
Siding planks application
Siding Planks Application
The best installation practice for
Private house - Jakarta
verticalsection as external
wall on a woodenframe.
50 x 70 mmWooden frame
Brick wall
L 40 x 40 mmMetal Frame
Installation detail of as external wall on a wooden frame
Installation detail of as wall lining on a metal frame
50 x 70 mm
wooden frame
Aluminium foil to limit water absorptionthat could damage the frame
Brick wall
L 40 x 40 mmMetal Frame
Bolt
Aluminium foil to limit water absorptionthat could damage the frame
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Products information
Benefits
There are two kinds of applications as external cladding : asexternal wall and as wall lining.The benefits of those applications are:
External wall
Products information & standard dimensions
2*Average weight per 1 m is kg14.60
10
10
10
10
1220
1200
1200
1200
2440
2400
2700
3000
42.05
47.30
52.56
43.46
Wall lining
32External cladding application
External Cladding Application
Sporthall - Semarang
Warehouse - Bogor
KalsicladKalsiclad
are boards for cladding applications. This is really thebest solution for facades because has a very goodhumidity resistance, durability and dimensional stability.
Faster work than conventional cladding solutions (e.g. brickscovered by a cement based render).Light weight construction.Clean and dry.Easy maintenance.
Kalsiclad 10
Kalsiclad 10
is a 10 mm thick board for facades (external cladding)applications.is to be applied on an adapted steel frame (adapted
design, dimensions, thickness of the steel frame, distancebetween studs...), depending on the wind load, the dead load, theheight of the building, the earthquake risk level... When used forfacades (external cladding), the joints between the boards canremain open, or the joint can be filled (semi-visible joint) with anadapted sealant specifically designed for climate and movementsresistance (polyurethane type, with UV resistance and if possiblepaintable).
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
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Products information & standard dimensions
2*Average weight per 1 m is kg17.51
12
12
12
1220
1200
1200
2440
2700
3000
56.76
63.07
52.15
12 1200 2400 50.46
Eternit Gresik canteen - Gresik
Electronics factory - Surabaya
Kalsi clad building):
for external cladding application (ideal for a new
The type of frame is C-Channel 75 x45x1.6 to be fixed with anadjustable bracketThe positions of the screws to be respected are:
as a fastener in the main building structure.
Office building - Jakarta
33 External cladding application
External Cladding Application
Eternit Gresik canteen - Gresik
Kalsiclad 12
Kalsiclad 12Kalsiclad 12
Kalsiclad 12
is a 12 mm thick board for facades (externalcladding) applications.
has a better mechanical and impact resistancecompared with (10 mm thick) thanks to its increasedthickness.
is to be applied on an adapted steel frame (adapteddesign, dimensions, thickness of the steel, distance betweenstuds...), depending on the wind load, the dead load, the height ofthe building, the earthquake risk level...When used for facades (external cladding), the joints between theboards can remain opened, or the joint can be filled (semi-visible joint) with an adapted sealant specifically designed for climateand movements resistance (polyurethane type, with UVresistance and if possible paintable).
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
20 mmin from the edge
min.
250 mm max.
250 mm max.
300 mmin the middle
max.
605 mm605 mm
605 mm
605 mm
C-Channel
Bracket
Building main structure
Bolt & Nut
Facade paints, facade coatingsor other kinds of finish for external walls
100 mm min.from corner
(length direction)
50 mm min.from corner
(width direction)
ScrewKJF 10x32 mm
Bracket
The best installation practice for
Frame and distance between screws.
Frame distance is 605 mmScrew distance on the edges is 250 mm max.Screw distance in the middle is 300 mm max.Screw distance from the edge is 20 mm.Screw distance from the corner (length direction) is 100 mm.Screw distance from the corner (width direction) is 50 mm.
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605 mm605 mm
605 mm
605 mm
Kalsi clad for lining wall application (Ideal for building renovation):
7 0 m m
70mm
2 0 m m
5 m m10 mm
3 0 m m
In all cases, provide a metalcap covering the upper part ofthe facade. This will preventwater infiltration behind theboards.
34External cladding application
External Cladding Application
Frame type, for the lining wall application: there are morebrackets. Distance between brackets is 1500 mm.
10 mm
20 mm
20 mm
Screw
head cover ed
with Alcabond + Alcaplast)
C Channel
75x45x1.6 mm
Joint sealant(polyure thaneand U Vresistan t type)
Bracket
70 x 70 mm
Brick wall
Metal frame
4 0 m m
Bracket
70 x 70 mm
Screw’s head covered(Alcabond + Alcaplast)
Brick wall
Joint sealant(polyurethane andUV resis tant type)
Steel / C Channel
75 x 45 x 1.6 mm
10 20 mm20
1500 mm max.
distance
between br acket
s
Paints or other kinds of finishfor external walls
Horizontal section:
Vertical section:
The best installation practice forBrackets system for external walls:
Buildingmain structure Bracket
Bolt & Nut
C-Channel
The upper part covering:
The upper part covering details:
Metal cap
Metal frame
Adhesive tape
Se al a nt polyurethane & UVresistant
Water trap
Metal cap
Adhesive tape
Metal frame
Water trap
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Jointing details (semi visible joints):
A B
1 1
2 1
Notes!
is necessary to use flexible sealant to fill the gaps. The type ofsealant to be used is polyurethane and U.V resistant jointsealant.
Visible joints or open joints:
Semi visible joints or flexible joints:
this case, the gap is left open and visible.
Automotive factory - Jakarta
35
To avoid any quality issue when applying the sealant, payattention to the proportion of gap width compared with gap depth.If the gap width is up to 10 mm, hence the gap width (A) is equal togap depth (B), and if the gap width is between 10 mm to 25 mm,hence the gap width is two times bigger than the gap depth (fig.a& fig.b).
Finishing / Painting:
S e a l a n t p o l y u r e t h a n e U V r e s i s t a n t
Backing rod
Joint s ealant (polyurethane ,UV resistant )
Masking Tape
Joint sealant (polyu rethane ,UV resistant )
Joint sealant (polyur ethane ,UV resistant )
fig.bInsulation adhesive tape
A
B
fig.a
Screw head coveredwith Alcabond + Alcaplast
Backing rod
A
B
Screw’s head coveredwith Alcabond + Alcaplast
It is not recommended to use an internal compound for filling thegap. For semi visible joints system, it is only recommended to usea polyurethane sealant, U.V resistant.To choose the adapted frame of structure for external cladding
applications, please don't hesitate to consult us, because it isdependant on building type, height of building, wind load andother parameters.
The painting process should follow the paint manufacturer'sprocedures. The paint to be used must be a special paint forfacades and resistant to weather condition. In the paintingprocess, paint the entire surface once as a first layer. After the firstlayer is dry, apply the other layers accordingly to the paintmanufacturer’s instruction. It is also necessary to paint the edgesof the boards, and not only their surface.
External cladding application
External Cladding Application
Joints system
For filling the gaps between boards, it is necessary touse a polyurethane and UV resistant joint sealant, which canresist exterior conditions. It is necessary to avoid the joint sealantdirectly touching the frame. It is recommended to use a backingrod made of cork, rubber (fig.a) and an insulation adhesive tape(fig.b).
Kalsiclad
Joint sealant application details
Opening gap Proportion
Up to 10 mm
10 mm to 25 mm
Note: A. Gap widthB. Gap depth
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12
3
4
56
78
Products information & standard dimensions
1
2
3
5
6
7
4
8
20 1200 2400 84.10
2*Average weight per 1 m is 29.20 kg
600
1200
600
600
600
®
K a
l s i F l o o r
1200 1200 1200 1200
1
2
3
4
1
2
3
4
36Flooring Application
Flooting Application
100 mm
50 mm
300 mm
250mm
20 mm
Kalsifloor 20
Kalsifloor 20
Kalsifloor 20
Kalsifloor 20
Is a 20 mm thick sub-flooring board, for interiorapplications, for houses, apartments, and for public buildings withheavy traffic.
When screwed to an adapted metal frame (design adapted to theexpected live load and other parameters), allowsthe quick preparation of a structure for the construction ofmezzanines, additional storeys...The system is the bestalternative to a bricks and mortar or concrete structure, thanks toits lighter weight, easier and cleaner implementation, higherflexibility, earthquake resistance.
When used for heavy duty floors, has to be coveredby a mortar or a concrete screed and covered by ceramic tiles,carpet, vinyl floor, parquet as it is not resistant by itself to abrasionand impacts.
The load of the system, when installed, is 800 kgper framing module of 600 x 1200 mm.
Kalsifloor 20
Kalsifloor 20
is a 20 mm thick sub-flooring board for interiorapplications, for houses, apartments and public buildings withheavy traffic.
allows the quick preparation of a structure for the
construction of mezzanines, additional storeys...
Flexible tile adhesive
Ceramic tiles
Flexible tile grout
Beam or main structure of the building
Metal frame (C-Channel)Wire mesh
Cement mortar screed
Product NameThickness
(mm)Width(mm)
Length(mm)
Weight(kg)
The best installation practice for
Main frame: Steel / C-Channel(see frame usage table)
Building main structure
Wall
Secondary frame:(see frame usage table)
Steel / C-Channel
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Selecting the correct flooring structural frame depends on the building’s type, height, main structure, and on the function of the room.The following table is a guidance in selecting C-Chanel frame types under our recommended frame module of 120 cm x 60 cm:
120 cm x 60 cm
3
m
4
m
5 m
6 m
C-Chanel100x50x2 mm
50 mm
1 0 0 m m 2 mm
C-Chanel100x50x3 mm
50 mm
1 0 0 m m 3 mm
1 2 5 m m
50 mm
3 mmC-Chanel
125x50x3 mm
65 mm
1 5 0 m m
2 mm
C-Chanel150x65x2 mm
C-Chanel150x65x2 mm
65 mm
1 5 0 m m
2 mm
C-Chanel200x75x3.2 mm
75 mm
2 0 0 m m
3.2 mm
C-Chanel150x65x3 mm
65 mm
1 5 0 m m
3 mm
C-Chanel150x65x3 mm
65 mm
1 5 0 m m
3 mm
C-Chanel150x65x3 mm
65 mm
1 5 0 m m
3 mm
C-Chanel150x65x3 mm
65 mm
1 5 0 m m
3 mm
C-Chanel150x65x3 mm
65 mm
1 5 0 m m
3 mm
C-Chanel200x75x3 mm
75 mm
2 0 0 m m
3 mm
C-Chanel200x75x3 mm
75 mm
2 0 0 m m
3 mm
C-Chanel200x75x3 mm
75 mm
2 0 0 m m
3 mm
37 Flooring Application
Flooring Application
Framing selector for
Frame distance
Live loadsKg/m² 200 Kg/m²
- House- School
- Office500 Kg/m²
- library- Warehouse
- Showroom
W i t h
C e r a m i c t i l e s
W i t h o u t
C e r a m i c t i l e s
W i t h
C e r a m i c t i l e s
W i t h o u t
C e r a m i c t i l e s
W i t h
C e r a m i c t i l e s
W i t h o u t
C e r a m i c t i l e s
W i t h
C e r a m i c t i l e
s
W i t h o u t
C e r a m i c t i l e s
R o o m S p a n ( m )
Table 1
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Please follow the instructions of the manufacturers of mortars,tile adhesives and grouts, paints, etc, in order to obtain the bestpossible installation.
Theater Kolombia-
Theater Kolombia-
Automotive warehouse- Surabaya
38Flooring Application
Flooring Application
Kalsifloor 20Kalsifloor 20
surface may not be exposed, it must be coveredwith a floor finishing material. surface may be
finished with various floor finishings such as carpet, vinyl,parquet, and ceramic tiles. It is necessary to note that the roomfunction relates to structure load, such as the dead and liveloads to be endured by the floor. The usage of carpet, vinyl,and parquet finishing is suggested only for minimal load spacesutilization, such as residential, office, small office, etc. In caseof a heavy load area, it is suggested to add mortar and ceramictiles (see detail). This floor finishing application may alsoreduce vibrations effects.
Ceramic tilesFlexible tile grout
Flexible tile adhesive Cement mortar screed(1.5 to 2 cm thick)
Wire mesh
5 mm gap
Ceramic tiles
20 mm
25 mm
2
Brick wall
8 mm gap to be filledwith polystyrene or a flexible material.
Side view: Finishing detail with ceramic tiles for heavy load:
Wire mesh
Cement mortar screed (1.5 to 2 cm thick)Flexible tile adhesive
Flexible tile grout
2
Ceramic tiles
For selecting the adapted floor structure, please contact us, asthe type of frame will depend on the building type, height, mainstructure and function of the building. Wrong installation can be
fatal to your building. has a compressive strengthpoint load up to 800 kg per 600 x 1200 mm module when using aC-Channel 100 frame type (results based on laboratory tests).
Kalsifloor 20
surface finishing
Note:
Upper view: Finishing detail with ceramic tiles for heavy load:
Electronics warehouse - Surabaya
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PT. Eternit Gresik
Jl. Indro No 1 Gresik 61124,I d i
ISO 9001 - ISO 14001 - OHSAS 18001
Available at:
PT. ETERNIT GRESIK ALSO PRODUCES
FIBRE CEMENT ROOFING PRODUCTS
Fibre cement corrugated sheets Accessories for roofing
All products are manufacturedunder the international standardISO 10904-2011 for fibre cementcorrugated sheets category.
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