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Sales department : Radio Frequency SystemsKabelkamp 20, D-30179 Hannover (Germany) Tel. +49-511 676-2520 Fax +49-511 676-2521
Plant : RFS France Trignac (France) Tel +33 (0)2 40 45 95 45 Fax +33 (0)2 40 90 41 43 1/12
x4
x1 x1
x1
Radome
x1
Reflector(equipped)
x1
x4
x4
Antennaoffset left
Antennaoffset right
Installation instructions6 ft Antennas (with E-Mount 200 km/h)
SB6-SBX6 NMT 649-03 (e)
- Reflector 1.8m (6 ft)- Single or dual polarization- Installation on vertical pipe 114 mm (4.5 inch)- Fine adjustment for elevation and azimuth (5)- Reflector with shroud- Shroud aperture covered by a rigid radome- Antenna weight : approx. 90 kg
- Combination wrenches for hexagonal bolts M6(10), M8(13) M10(16/17), M12(18/19),M14(21/22), M16(24), M20(30)
- Allen keys M3(2.5), M4(3)- Torque wrench 1 to 240 Nm with hex open/ring ends adapters M6(10), M8(13) M10(16/17),
M12(18/19), M14(21/22), M16(24), M20(30) and M3(2.5), M4(3) allen bit adaptors- Square, flat screwdriver- 2 strong ropes (x1.5 tower height), 1 strong rope (x2.5 tower height)- 3 slings (lenghts 1.16m, 1.10m, 1.00m)- Hoisting accessories, 2 shackles 8mm, 1 shackle 20mm, 2 shackles 24mm,
rolling eye, pulleys, spring hooks, winch- Personal protection equipment (for attachment on tower), gloves
(values in brackets = openings of spanners)
These installation instructions have been written for qualified, skilled personnel. The antenna shall be inspected once per year by qualified personnel to verify proper
installation, maintenance, and condition of equipment. It is important to adhere precisely to all parts of the installation instructions. RFS disclaim any responsibilityresulting from improper or unsafe installation. RFS reserves the right to alter details at any time, especially with respect to technical improvements.
1 Antenna specifications
3 Packing content
2 Tools and equipment required for installation
Accessor ies
Feed system
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4 Mount pre-assembly (for an antenna offset left or right)
5 Console installation on backring (for an antenna offset left or right)
4 washers 134 SL washers 12
4 M12 nuts
4 M12x35 screws
2 anglebrackets
U-support
Apply greaseon threads
T O
R Q U E T I G
H T E N I
N G
50 Nm
T O
R Q U E T I G
H T E N I
N G
50 Nm
Apply greaseon threads
Console
M12 nutsSL washers 12
washers 13x9
Washers 13Screws M12x40 x9 3 stiffening plates
(mandatory)
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M16 nutSL washer 17Washer 17 50
Washers 17Screws M16x55
U-chape
6 Sway bar U-chape pre-assembly and hoisting eye positioning (depending of the antenna offset left or right)
Apply greaseon threads
Keep U-chape free inrotation without gap
Config.offset left
Config.offset right
Dismount and re-installthe hoisting eye on the
opposite holes
Configuration offset left Configuration offset right
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Notch atthe top
Washer 21SL washer 20M20 nut
Washer 21 60SL washer 20Screw M20x35
Washer 21 60SL washer 20
Screw M20x35
7 U-support pre-assembly on console
Config. offset left
Config. offset right
Apply grease
on threads
Apply greaseon threads
Notch atthe top
Washer 21SL washer 20
M20 nut
Washer 21 60SL washer 20
Screw M20x35
Washer 21 60
SL washer 20Screw M20x35
T O
R Q U E T I G
H T E N I
N G
240 Nm
T O
R Q U E T I G
H T E N I
N G
240 Nm
Antennaoffset left
Antennaoffset right
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A
B
CD
TOPBOTTOM
A B
C DD
8 Shroud panels pre-assembly
A and B shroud panel junctions assembly detail
C and D shroud panel junctions after assembly
T O
R Q U E T I G
H T E N I
N G
8 Nm
NO
after assembly
(Radome edge)
(Ref lector edge)
Freehole
Do nottighten
after assembly
(Radome edge)
(Ref lector edge)
Washer 6.4 18Screws M6x25
(M6 inserts)
Stiffening shroud junction(M6 inserts)
SL nut M6Washer 6.4 18
Do nottighten
Freehole
(Radome edge)
(Ref lector edge)
(M6 inserts)
Stiffening shroud junction(M6 inserts)
SL nut M6Washer 6.4 18
(Radome edge)
(Ref lector edge)
Washer 6.4 18Hoisting eye
Washer 6.4 18Screws M6x25
(Reflector edge)
(Radome edge)
M6 inserts
Hoisting eyeHoisting eye
D A B C DTOP
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TOP
BOTTOM
A B
D C
Top panel
Always respectthis panel ordersuperposition
or
Offsetleft
Offsetright
Top panel
Top panel
9 Shroud positioning and orientation on reflector
Config. offset left Config. offset right
x24 SL nut M6Washer 6.4 18Screw M6x20
Washer 6.4 18x24
24 holes 9
4 mm
RF braid
T O
R Q U E T I G
H T E N I
N G
8 Nm
NO
TOP
BOTTOM
A B
D C
Intall all M6bolts in oppositediagonal mode
without tightening
I N
I N
a n
t e n
n a
v e
r t i c
a l a
x i s
T O P P A N E L
I N
T O P P A N E L I N
a n
t e n
n a
v e
r t i c
a l
a x i s
M8 inserts
Holes 9
C
D
BA
Reflector h ole 13 (TOP)Use this hole to center the toppanel (no screw for this hole) Hoisting
eye
Hoistingeye
Hoisting eye A
DC
B
Hoistingeye
Reflector hole 13 (TOP)Use this hole to center the toppanel (no screw for this hole)
Hoistingeye
Hoisting eye
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Insert RF braid between shroud and reflector rim around the antenna(you can help you with a flat screwdriver for an easier installation)
Install the 4 stiffening belt by its center hole at thelast free hole at each shroud panel junction
Bend the stiffening belts around the shroud, and attachthem to the 4 M6 inserts around the shroud
T O
R Q U E T I G
H T E N I
N G
8 Nm
M6 bolts (x24)
C
A B
M6 screws (x4) M6 bolts (4x4)
10 RF Braid installation
11 Stiffening belt installation
12 Shroud bolt tightening
Gap
Shroud
Bolted joint
RF braid
Reflector
Reflector rim
A
Screw M6x20Washer 6.4 18
x4
B
Washer 6.4 18SL nuts M6
x4
4 screws M6x204 SL washers 6
4 washers 6.4 18x4
C
A
CB
RF braidReflector rim
Shroud
C
4 stiffening belts
AB
Shroud junction
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T O
R Q U E T I G
H T E N I
N G
35 Nm
Spindle assembly detail
Spindle installed
M10 brass nutSpherical washer (C10.5)
Conical washer (D12)Washer 10.5 30
Washer 10.5 30Conical washer (D12)
Spherical washer (C10.5)M10 brass nut
M10 nut (stainless steel)Washer 10.5
Washer 10.5M10 nut (stainless steel)
Spindle assembly detail
Spindle installed
T O P
B O T T O M
T O P
B O T T O
M
T O
R Q U E T I G
H T E
N I
N G
5 Nm
In oppositediagonal mode
13 Radome installation
A
B
14 Elevation spindle installation
Config. offset left Config. offset right
Threaded rodM10x250
T O
R Q U E T I G
H T E N I
N G
10 Nm(brass nuts) (brass nuts)
Drain hole at theantenna bottom
A
B
Washer 6.4 18SL washer 6
Screw M6x25
x24
Apply greaseon threads
Threaded rodM10x250
Apply greaseon threads
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T O
R Q U E T I G
H T E N I
N G
20 Nm
Antenna weight : 90 kgHoisting eye (on backring) : 24 mm (x1)
Hoisting eye (on shroud) : 14 mm (x2)Apply greaseon threads
15 Feed system installation (refer to feed system installation instructions joined)
16 Safety collar installation on tower pipe and antenna hoisting on the tower
Aimingdirectionfor anoffset left
Aimingdirection
for anoffset right
Min 85 mm
Min 725 mm
Azimuthsafetycollar
V-bolt M10(greased)
2 washers 10.5 304 nuts M10
1.16 msling
Strong rope fixed on the steel mount to avoidcollision with the tower structure during hoisting
Strong rope attached to the3 slings with a shackle
1.10 msling
To winch
Strong rope fixed at the tower top.The rope is slipping through a
steel roll attached with a shackleon the sway bar U-chape
A
B
C
D
E
F
1 msling
Shackle 24mmRope around mount angleShackle 24mmShackle 20mm + rolling eye
A B C D
Shackle 8mm (x2)
E/F
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(Side view)
Loosen or tightenM10 brass nuts toadjust elevation
M8 brass nut
Conical washer (D9.6)Spherical washer (C8.4)
Azimuth spindle pre-assembled
M8x200 eye spindle
M8 brass nut
Spherical washer (C8.4)
Conical washer (D9.6)
T O
R Q U E T I G
H T E N I
N G
5 Nm
A
B
17 Installation on pipe support (offset left principle)
19 Elevation adjustment (offset left principle)
Loosen M20nut (1 turn)
Loosen M20screw (1 turn)
Loosen M20screw (1 turn)
Side view
ElevationadjustmentM10 spindle
18 Azimuth spindle installation (offset left principle)
Washer 8.4
SL nut M8
Scrrew M8x30
Apply greaseon threads
U-bolt 14
T O
R Q U E T I G
H T E N I
N G
95 Nm
In oppositediagonal mode
A U-bolt 14
4 M14 nuts2 washers 15 44
B
4 M14 nuts2 washers 15 44
U-bolt 14
Apply greaseon threads
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(Side view)
M10 brass nuts
(Side view)
2 M8 brass nuts
(Side view)
Loosen or tighten M8brass nuts to adjust
elevation
M20 nut
M20 screw
M20 screw
T O R Q
U E T I G H
T E N I
N G
240 Nm
T O
R Q U E T I G
H T E N I
N G
10 Nm
20 Azimuth adjustment (offset left principle)
Loosen M14 nuts (1 turn)
Loosen M14 nuts (1 turn)
4 M14 nuts
4 M14 nuts
T O R Q
U E T I G H
T E N I
N G
95 Nm
In oppositedia onal
T O R Q
U E T I G H
T E N I
N G
5 Nm
Side view
Azimuth adjustment M8 spindle
After complete adjustment
After complete adjustment
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Apply grease on threads.After sway bar positioning, torque
tighten all articulation bolted joints
Max+/-25
Alternative config.with optional interface
SMA-SKO-UNIVERSAL
Standard suppliesfor direct mount on
tower angle structure
Fixing platesway bar 60
4 washers 138 nuts M12
Sway bar extremity
2 U-Bolts M12x60
Fixing clamp sway bar(L-Profil 60x60)
Angle tower structure
Pipe tower structure
Optional interfaceSMA-SKO-UNIVERSAL
Screw M20x60Washer 21
Screw M20x50Washer 21
Washer 21SL washer 20Nut M20
Nut M20SL washer 20Washer 21
Screw M20x50Washer 21
Fixing clamp sway bar (L-Profil 60x60)
Nut M20SL washer 20
Washer 21
Angle tower structure(to drill for attachment)
Washer 21SL washer 20
Nut M20
SL nut M20Washer 21
Screw M20x60
Torques to apply on GREASED hardware
M12 M20
50 Nm 240 Nm
21 Sway bar installation (offset left principle)
22 Final check When the installation of the antenna has been completed, it is necessary to make sure that the installation instructions have been followed in all aspects. It isespecially important to check that all bolted joints are torque tightly locked.
M20 nutSL washer 20Washer 22 60 Sway bar 60
Screw M20x110
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