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Confidential © 2013 Elomatic
v2.0
Confidential © 2013 Elomatic
v2.0
Suunnittelupalvelut kasvun tukena
Hannu Heikkilä
Bioteollisuusseminaari
6.5.2013
Confidential © 2013 Elomatic
v2.0
Elomatic
in Brief
File: Elomatic 2013 Process and Energy.pptx
Confidential © 2013 Elomatic
v2.0
Elomatic
in Brief
700 highly qualified
professionals
Committed and
motivated personnel
Continuous development
of skills
Certified quality system
since 1991
Confidential © 2013 Elomatic
v2.0
Elomatic
in Brief
Our offices worldwide
■ Turku, Jyväskylä,
Tampere, Helsinki, Oulu
■ Shanghai (China)
■ Mumbai (India)
■ Gdańsk, Łódź (Poland)
■ St. Petersburg (Russia)
■ Belgrade (Serbia)
19 network companies
Corporate clients
in over 70 countries
Confidential © 2013 Elomatic
v2.0
Key Industries Served
Key Areas of Expertise
Process & Energy
Software Solutions Marine & Offshore
Mechanical
Confidential © 2013 Elomatic
v2.0
Process & Energy
Services with expertise
Confidential © 2013 Elomatic
v2.0
Process & Energy
Overview
Elomatic provides a broad set of
consulting & engineering services for
Process industry and for Energy
Annually over 300.000 h engineering
to over 200 customers in more than
300 projects, in Finland and abroad
Close relationship with customers
with over 80% of work from loyal
customers
Confidential © 2013 Elomatic
v2.0
Operational growth
means…
Investments, expansions,
modernisations, up-scaling
Optimizing operations
New products
New production technologies
Confidential © 2013 Elomatic
v2.0
Focus in four Industry segments
with broad experience
Four Core Customer Segments
■ Biotech & Pharmaceuticals
■ Energy
■ Process Industry
■ Starch and Potato Processing
Broad and Flexible Services
■ Consulting and Engineering
■ Project Execution Services
■ Operations Support Services
■ Proprietary Technology Deliveries
Biotech and
Pharma
Energy production
and distribution
Process Industry Starch and Potato
processing
Confidential © 2013 Elomatic
v2.0
Wide Service Base
In any combinations
Consulting and Engineering
■ Technical consulting
■ Feasibility studies
■ Conceptual Engineering
■ Basic Engineering
■ Detailed Engineering
Project Execution
■ Project management services
■ Procurement services
■ Site and Commissioning services
■ EPCM full service projects
■ Turn-Key technology projects
Confidential © 2013 Elomatic
v2.0
Key Areas of Expertise
In Biotech and Pharma
Biotechnical processes
Biopharmaceuticals
All pharmaceutical dosage forms
Highly active compounds
Clean Utility Systems
Clean rooms
Diagnostics
GMP, validation and qualifications
Biovitrum Ab
Cell culture pilot plant, Sweden
Confidential © 2013 Elomatic
v2.0
Key Areas of Expertise
In Energy
Bio-energy solutions
Combined Heat and Power plants
Heating plants
Pelletizing technology and plants
Flue gas scrubber systems
Heat pump solutions
District heating & cooling systems
Energy efficiency and auditing
Turku Energia Oy
Heat recovery from municipal waste water
with heat pump, Finland
Confidential © 2013 Elomatic
v2.0
Key Areas of Expertise
In Process Industry
Food industry including grain, meat
and edible oil processing
Chemical Industry including fine
chemicals, food supplements and
construction chemicals
Pulp & Paper industry including
chemical and recovery systems
Biomass-to-fuels processes
Nordkalk Oy
Crushed lime stone plant, Finland
Confidential © 2013 Elomatic
v2.0
Operations support services
In any combinations
■ Energy audits and analysis ■ Production flow simulations ■ MES and OEE systems ■ Risk evaluations ■ Rescue plans ■ ATEX studies ■ Validation services ■ Process measurements ■ Process simulations ■ CFD and FEM calculations ■ Laser scanning ■ Panorama photography ■ ePlant360° maintenance system ■ Information management system ■ Visualization
Confidential © 2013 Elomatic
v2.0
CLEWER OY’S SEWAGE CLEANING BIOREACTOR
CFD ANLYSIS
The flow and mixing dynamics of CLEWER OY’s bioreactor (that is a new device used for sewage cleaning system) have been
analyzed using CFD techniques. Various comparisons are performed in the research for various nozzle locations, multiphase
masses, bubble sizes, shell and baffles geometries as well as solid-phase process age. By analyzing the effects of these variations
the flow-, mixing- and rotational dynamics may have been optimized. Such a CFD technique and the analyzed results can be
evidently used for many similar industrial processes that are using complex flows such as liquid particle suspension.
Confidential © 2013 Elomatic
v2.0
Supporting your success
At your Service
Broad set of consulting, engineering
and project execution services
To industrial, commercial and public
sectors in Process industry & Energy
Profound knowledge of specific
industry requirements
State-of-the-art tools and working
methods
Extensive experience and more than
40 years of operation
EN ISO 9001:2008 certified quality
system since 1991
Finnprotein Oy Soya protein plant,
Uusikaupunki Finland
Confidential © 2013 Elomatic
v2.0
Selected References
In Process and Energy
Confidential © 2013 Elomatic
v2.0
References, Q-Med
Biotech & Pharma
A new complete production facility for
aesthetics injections
■ all utilities produced in-house
■ 624 m2 of clean room area,
class 7 and 8 areas (ISO 14644-1)
■ execution 2003–2004
Conceptual, basic and detail design,
project coordination, specifications,
construction supervision,
commissioning and validation
European authorities approved factory
for production spring 2005 and FDA
autumn 2005
Confidential © 2013 Elomatic
v2.0
References of pilot plants
Pilot/ R&D-Plants in
Biotech – Pharmaceutical Medipolis
GMP-biopharmaceutical pilot plant
400 m2, class A/B, C, D (ISO 5 - ISO 8)
Basic design, Detailed design, automation, procurement, installation supervision, commissioning and qualifications IQ/OQ.
Biovitrum
Biotech pilot plant including cell culture fermentation, purification, clean and other utility systems
380 m2 of clean room area (ISO 7 and 8)
Basic and detail design, process and clean room design
Turn-key delivery of PCS7 process automation, data collection and management
Confidential © 2013 Elomatic
v2.0
References
Food/Agrochem – Chemical
Finnprotein, Uusikaupunki
Soya processing plant, site area 11
hectares
EPCM- execution services
One of the biggest Soya processing
plants in Europe, 240 000 t/a soybean
Kiilto, Lempäälä
Construction chemicals Polymerization plant
Owner’s Engineering services
Automation system contractor
Confidential © 2013 Elomatic
v2.0
References
Energy production technology
Järvi-Suomen energia, Savonlinna
Biofuel CHP plant
Engineering services
VAPO Oy, Haapavesi
Pellet factory and power plant
Owner’s engineering services
Confidential © 2013 Elomatic
v2.0
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