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Product Catalogue 2017

Batek Catalogue 2017

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Page 1: Batek Catalogue 2017

Product Catalogue

2017

Page 2: Batek Catalogue 2017

Progress, dynamism and devotion are the core values bywhich twenty five year experience has made it possible to transform a dedicated partnership into a world class business entity. The passion which resulted in establishing a successful partnership, has been maintaining its nimble paces to excellence. Batek manufactures automated lines for developing requirements of battery industry, and supplies wide range automation and production equipment. The company is capable to provide custom designs, and is able to offer complete line systems for lead acid battery assembly. Batek HQ and plant is located in Istanbul which is the financial and commercial center of Turkey, and is one of the leading international hubs of the world. Manufacturing premises is just an hour distance from main international air and sea terminals. Half of human resources of Batek, which operates with a team of fifty tenacious, expert and well trained staff comprises white collar professionals whose ambition is the fundemental strength of the Company. The Company which serves for more than fifty international clients from four continents, exports above 95% of it sales since its foundation. Great majority of clients are lead

acid starter battery manufacturers. Meanwhile, share of industrial battery manufacturers in sales is enlarging. Experienced and attentive sales & marketing managers thoroughly handle enquiries, and comprehensively update customers about our products, services and operations. They follow up every projects with a particular precision through project management team which ensures reliable execution of projects in high efficiency.

Thanks to a talented, dynamic and creative design team, Batek continously invests in research studies both to upgrade its product range to developing requirements of battery industry and to enhance efficiency and productivity of manufacturing methods . Accumulated talents in design and process engineering is the outstanding merit which enriches Batek to provide flexible and durable solutions.

Page 3: Batek Catalogue 2017

Mould manufacturing is made through contribution of expert designers and experienced engineering team with a high precision in totally computer aided design and manufacturing facilities. All moulds are thoroughly hot tested and certificated before delivery. Having a quarter century industrial experience in the business, Batek operates manufacturing both at its own premises by itself and through collaboration with long time suppliers. Mould and tool manufacturing are exclusively dedicated to inhouse, while some of the remaining manufacturing is maintained through efficient, precision oriented and dependable suppliers mostly located at vicinity of the Company.

Batek pledges to sustain quality of workmanship at each manufacturing steps thanks to experienced and highly skilled labour. It is systematically ensured that tools and equipment manufactured in the plant are to be checked according the pre-designated procedures before delivery. With an attentive and rapid service- support department, Batek commits to serve with an utmost care to establish higher customer satisfaction. Efficiency and productivity of our field projects are tried to be kept at optimum level by appreciative support of service and engineering team.

As an ISO and OSHAS certified company, Batek runs sophisticated ERP system to carry out business operations. All project steps and enterprise resources management are executed in a software environment specially developed for the Company.

R&D studies cover immense share in shaping out projections of the Company. Batek invests more than 7% of its turnover in research and development to ensure sustainable growth, and to consolidate market position. Blending brillant ideas internally blossomed with constructive feedbacks shall guide the path the Company pledges to ride for better, durable and efficient products. Product range of the Company for lead acid battery assembly are as following;

• Enveloping & Stacking Machines • Container Hole Punchers • C.O.S. Machines • Assembly Lines

o Combi Welding Machine o Weld Checking Machine o Hot Melt Dispenser o Lid Placing Machine o Heat Sealing Machine o Post Burning Machine o Magic Eye Insertion Machine o Leak Testing Machine o Code Marking Machine

• Palletizers and Depalletizers • Data Collecting & Monitoring Systems • Robotic Handling Systems

Batek is proud to be part of the achievements and successful growth of its clients.

Page 4: Batek Catalogue 2017

Enveloping

Page 5: Batek Catalogue 2017

The machine can process PE elements with high precision. Stable frame with powder coated corrosion protection. Compact and enclosed body for easy dust collection. Built-in exhaust channels for efficient dust aspiration. Frame bottom side dust collect drawers. Servo main drive system with heavy duty precision transmission gearboxes ensure accurate synchronization of the machine drive elements. The machine is equipped with three plate infeed conveyors. Enlarged and ventilated plate infeed conveyors where plates individually oriented at three sides (left/right/bottom) for perfect plate pickup. Easy and fast plate type changeover features through designated spacers. QUICK OUTLOOK

• Reliable design and operation • Three identical infeed conveyor • Vacuum by-pass for correct element making • User friendly operation • Up to 120 envelope per minute • Comprehensive technical documentation and

efficient after-sales support

Vacuum produced by heavy duty blower fitted with filter. Vacuum is channeled through machine frame for trouble free and durable vacuum transmission.

Plate feeder system with vacuum pick head designed to ensure optimum plate picking performance. Plate feeder can be easily adjusted for different plate specifications. Motorized separtor decoiler with feed control. Servo drive separator feeding and individual servo driven rotary cutting and folding device. Separator length adjustment by servo drive. Shuttle driven by main drive ensures reliable plate insertion into the enveloping station where separator is guided with both roller and linear guide ways.

BASIC FEATURES

• PE processing • Heavy duty frame • Standard vertical conveyor • HMI with easy stack programming • Stacking made by stacking wheel

Integrated plate detection system in coordination with vacuum by-pass unit at the first and second plate feeder guarantees accurate plate stacking capability. All plate feeding units are fitted with plate detection sensors for smooth and correct element building. Six disk stacking wheel ensures reliable stack building, driven by machine main drive for smooth operation.

BT230SR

Enveloping Machine

Page 6: Batek Catalogue 2017

Motor driven extractor mechanism for smooth and reliable operation.

Vertical element exit conveyor can be easily adjusted for wide range of element specifications. Individually driven with inverter control smoothly moves elements. All elements are verticall and horizontally aligned by alignment system which can easily and quickly be adjusted for various element specifications.

Machine is fitted with colour mark detector for machine stop in case of defected separator sector. Easy and fast stacking programming. Machine lighting provided at three sectors of the machine.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy

• Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Versatile HMI programming enables tracing of machine speed, data counting and optional setting configuration. Machine can process most of the plates in automotive size battery manufacturing. Plate width: 107-150mm Plate height: 95-175mm Plate thickness: 0,9-2,5mm Element: 20-115mm

OPTIONS

• Leaf type separator integration • Separator taping for easy separator feeding • Polarity sign painting • Lug counting • Lug brushing • Escape system for COS loading • Oversize plate processing • Spare part set

TECHNICAL DATA

Capacity : Up to 120 enveloped plates per minute PLC : Siemens S7 HMI : Siemens Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 9 Kw Compressed Air : 6 Bar – 2 cbm/hr (clean and dry air) Typical Weight : 4.200 Kg (uncrated)

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 7: Batek Catalogue 2017

The machine can process both PE and AGM elements with high precision. Stable frame with powder coated corrosion protection. Compact and enclosed body for easy dust collection. Built-in exhaust channels for efficient dust aspiration. Frame bottom side dust collect drawers. Servo main drive system with heavy duty precision transmission gearboxes ensure accurate synchronization of the machine drive elements. The machine is equipped with two plate infeed conveyors. Enlarged and ventilated plate infeed conveyors where plates individually oriented at three sides (left/right/bottom) for perfect plate pickup. Easy and fast plate type changeover features through designated spacers. QUICK OUTLOOK

• Reliable design and operation • Two identical infeed conveyor • Vacuum by-pass for correct element making • User friendly operation • Up to 110 envelope per minute • Up to 80 AGM wrapped plates per minute • Comprehensive technical documentation and

efficient after-sales support

Vacuum produced by heavy duty blower fitted with filter. Vacuum is channeled through machine frame for trouble free and durable vacuum transmission.

Plate feeder system with vacuum pick head designed to ensure optimum plate picking performance. Plate feeder can be easily adjusted for different plate specifications. Motorized separtor decoiler with feed control. Servo drive separator feeding and individual servo driven rotary cutting and folding device. Separator length adjustment by servo drive. Servo driven shuttle ensures reliable plate insertion into the wrapping station for both wrapped plate inside or outside element configuration thanks to feeding by-pass system.

BASIC FEATURES

• Both PE and AGM processing • Heavy duty frame • Standard vertical conveyor • HMI with easy stack programming • Stacking made by stacking wheel

Integrated plate detection system in coordination with vacuum by-pass unit at the first and second plate feeder guarantees accurate plate stacking capability. All plate feeding units are fitted with plate detection sensors for smooth and correct element building. Six disk stacking wheel ensures reliable stack building, driven by machine main drive for smooth operation.

BT260R

AGM Wrapping Machine

Page 8: Batek Catalogue 2017

Motor driven chain extractor mechanism for non-push type element extracting for elimination of separator damage.

Vertical element exit conveyor can be easily adjusted for wide range of element specifications. Individually driven with inverter control smoothly moves elements. All elements are verticall and horizontally aligned by alignment system which can easily and quickly be adjusted for various element specifications.

Machine is fitted with colour mark detector (for PE application)for machine stop in case of defected separator sector. Easy and fast stacking programming. Machine lighting provided at three sectors of the machine.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy

• Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Versatile HMI programming enables tracing of machine speed, data counting and optional setting configuration. Machine can process most of the plates in automotive size and medium VRLA battery processing. Plate width: 107-150mm Plate height: 95-175mm Plate thickness: 1,0-2,5mm Element: 20-115mm

OPTIONS

• Leaf type separator integration • Separator taping for easy separator feeding • Polarity sign painting • Lug counting • Lug brushing • Escape system for COS loading • Oversize plate processing • Spare part set

TECHNICAL DATA

Capacity : Up to 110 enveloped plates per minute / 80 AGM wrapped plates per

minute PLC : Siemens S7 HMI : Siemens TP177 series Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 8 Kw Compressed Air : 6 Bar – 2 cbm/hr (clean and dry air) Typical Weight : 4.200 Kg (uncrated)

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 9: Batek Catalogue 2017

The machine can process both PE and AGM elements (opitonal) with high precision. Stable frame with powder coated corrosion protection. Compact and enclosed body for easy dust collection. Built-in exhaust channels for efficient dust aspiration. Frame bottom side dust collect drawers. Servo main drive system with heavy duty precision transmission gearboxes ensure accurate synchronization of the machine drive elements. The machine is equipped with two plate infeed conveyors. Enlarged and ventilated plate infeed conveyors where plates individually oriented at three sides (left/right/bottom) for perfect plate pickup. Easy and fast plate type changeover features through designated spacers. QUICK OUTLOOK

• Reliable design and operation • Two identical plate conveyors • Vacuum by-pass for correct element making • User friendly operation • Up to 130 envelope per minute • Comprehensive technical documentation and

efficient after-sales support

Vacuum produced by heavy duty blowers fitted with filters. Vacuum is channeled through machine frame for trouble free and durable vacuum transmission.

Plate feeder system with vacuum pick head designed to ensure optimum plate picking performance. Plate feeder can be easily adjusted for different plate specifications. Motorized separtor decoiler with feed control. Servo drive separator feeding and individual servo driven rotary cutting and folding device. Separator length adjustment by servo drive. Servo driven shuttle ensures reliable plate insertion into the wrapping station for both wrapped plate inside or outside element configuration thanks to feeding by-pass system.

BASIC FEATURES

• Horizontal plate transport for lug brushing • Vacuum belt plate transport • Squeeze type exit conveyor • HMI with easy stack programming • Stacking made by stacking wheel

Horizontal plate transport & lug brushing belt with double plate detection. Vacuum belt for gentle plate transport on to main track. Plate accelerator belt at the exit of enveloping station. Plate accelerator belt prior to stacking wheel. Six disk stacking wheel ensures reliable stack building, driven by machine main drive for smooth operation.

Enveloping Machine

BT270-HB

Page 10: Batek Catalogue 2017

Motor driven chain extractor mechanism for non-push type element extracting for elimination of separator damage.

Squeeze type vertical element exit conveyor with no group thickness setup. Individually driven with inverter control smoothly moves elements. Automatic group release at necessary sectors. All elements are vertically and horizontally aligned by alignment system which can easily and quickly be adjusted for various element specifications.

Machine is fitted with colour mark detector for machine stop in case of defected separator sector. Easy and fast stacking programming. Machine lighting provided at three sectors of the machine.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy

• Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Versatile HMI programming enables tracing of machine speed, data counting and optional setting configuration. Machine is fitted with swiveling operator panel. Plate width: 107-150mm Plate height: 95-175mm Plate thickness: 0,9-2,5mm Element: 20-76mm (standard version)

OPTIONS

• Separator taping for easy separator feeding • Secondary decoiler • AGM processing • Polarity sign painting • Lug counting • Lug brushing • Escape system for COS loading • Oversize plate processing • Spare part set

TECHNICAL DATA

Capacity : Up to 130 enveloped plates per minute. PLC : Siemens S7 HMI : Siemens Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 12 Kw Compressed Air : 6 Bar – 3 cbm/hr (clean and dry air) Typical Weight : 7.000 Kg (uncrated)

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 11: Batek Catalogue 2017

Cast on Strap

Page 12: Batek Catalogue 2017

Heavy duty rugged frame for precision machine operation throughout longer service life. Powder coat painting to ensure higher corrosion ressistance. CNC machined machine bottom frame, lower table and rotary table guarantees reliable and precision machine operation. Special chain drive indexing mechanism providing smooth indexing without any mechanical stop devices. Heavy duty gearmotor facilitates smooth indexing with longer service life. QUICK OUTLOOK

• Reliable design and operation • Perfect moulding and fusion quality • Less than 2% casting variation • User friendly operation • Up to 3 batteries a minute • Comprehensive technical documentation and

efficient after-sales support

Rotary table fitted with metal pnuematics piping, individual pressure regulation for jigbox squeezing, individual pnuematic check valves for each jigbox, heaat ressistant metal piping for jigboxes. Central coloumn precision machined and assembled with heavy duty thrust bearing for user friendly and smooth operation. Heavy duty pnuematic cylinder for table lifting integrated with check valve for safe operation.

Loading and unloading cabinets equipped with bottom support tables with fast height setting facilities. Each cabinets fitted with pnuematic cylinder for manual bottom support table operation. Both cabinets are fitted with dust collect trays, inner dust suction units as well as main suction units provided with flexible exhaust pipes. Lug aligner is provided for reliable lug alignment with easy and fast setting features. Vertical alignment of the elements is ensured through vibrating table equipped with efficient pnuematic vibration kit operating without lubrication requirement. Vibration table provided with easy and fast height setting stoppers. Separator alignment is also provided with easy and fast setting stoppers. Pnuematic driven brushing carriage supplied with motor driven lug brush and individual gearmotor driven flux brushing unit.

BASIC FEATURES

• Heavy duty frame • Efficient element alignment • Universal jigbox design for 1x6 cell batteries • Easy and fast battery type changeover

Moulding station is integrated with user friendly jigbox dipping system with dip easy dip setting facility. Mould ejection is controlled with twin ejection table detection switches.

C.O.S. Machine

BT2000

Page 13: Batek Catalogue 2017

Mould cooling is controlled with four individual flow control valves each equipped with flowmeter for precision mould temperature control. Up to seven temperature control zones provided for mould.

CAD designed and CAM manufactured mould made of high quality material with special treatment to ensure longer service life. Mould can be supplied with water cooled inserts depending customer request and design availability.

OPTIONS

• Mitsubishi PLC and HMI • Pre-alignment unit • Flux drying unit • Fast mould fitting • Fast pump to mould fitting • Gas heated lead pot • Motorized carriage • Mould preheating • Sprue brushing • Unload station automation • Tool set • Spare part set • Chiller

Lead pump is designed with triple valve system and precision metering block to guarantee highest precision metering accuracy with efficient performance.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy

• Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Standard machine is supplied with electric heating pot with 1000 kg capacity.Pot is supplied with thermal insulation and top cover. Machine is supplied with frame integrated suction collection tower for better space utilization. Machine is supplied also with upper fume suction hood connected to mould zone exhaust hood. Machine is supplied with Siemens S7 plc and HMI unit for user friendly operation, easy data tracing.

TECHNICAL DATA

Battery Types : All automotive batteries (typically from B19 to N200 or DIN L0 to DINC) Capacity : Up to three batteries a minute PLC : Siemens S7 HMI : Siemens TP177 series Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 58 Kw (with electric heated pot) Compressed Air : 6 Bar – 6 cbm/hr (clean and dry air) Cooling Water : 20 L/min - 15°C – 4 Bar Typical Weight : 4.800 Kg (uncrated)

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 14: Batek Catalogue 2017

Heavy duty rugged frame for precision machine operation throughout longer service life. Powder coat painting to ensure higher corrosion ressistance. CNC machined machine bottom frame, lower table and rotary table guarantees reliable and precision machine operation. Special chain drive indexing mechanism providing smooth indexing without any mechanical stop devices. Heavy duty gearmotor facilitates smooth indexing with longer service life. QUICK OUTLOOK

• Reliable design and operation • Perfect moulding and fusion quality • Less than 2% casting variation • User friendly operation • Two batteries per cycle for car types • Comprehensive technical documentation and

efficient after-sales support

Rotary table fitted with metal pnuematics piping, individual pressure regulation for jigbox squeezing, individual pnuematic check valves for each jigbox, heat ressistant metal piping for jigboxes. Central coloumn precision machined and assembled with heavy duty thrust bearing for user friendly and smooth operation. Heavy duty pnuematic cylinder for table lifting integrated with check valve for safe operation.

Loading and unloading cabinets equipped with bottom support tables with fast height setting facilities. Each cabinets fitted with pnuematic cylinder for manual bottom support table operation. Both cabinets are fitted with dust collect trays, inner dust suction units as well as main suction units provided with flexible exhaust pipes. Lug aligner is provided for reliable lug alignment with easy and fast setting features. Vertical alignment of the elements is ensured through vibrating table equipped with efficient pnuematic vibration kit operating without lubrication requirement. Vibration table provided with easy and fast height setting stoppers. Separator alignment is also provided with easy and fast setting stoppers. Motor driven brushing carriage supplied with motor driven lug brush and individual gearmotor driven flux brushing unit.

BASIC FEATURES

• Heavy duty frame • Efficient element alignment • Universal jigbox design for 1x6 cell batteries • Universal jigbox design for 2x3 cell batteries • Easy and fast battery type changeover

Moulding station is integrated with user friendly jigbox dipping system with easy dip setting facility. Mould ejection is controlled with twin ejection table detection switches.

C.O.S. Machine

BT2100

Page 15: Batek Catalogue 2017

Mould cooling is controlled with six individual flow control valves each equipped with flowmeter for precision mould temperature control. Up to seven temperature control zones provided for mould.

CAD designed and CAM manufactured mould made of high quality material with special treatment to ensure longer service life. Mould can be supplied with water cooled inserts depending customer request and design availability.

OPTIONS

• Mitsubishi PLC and HMI • Pre-alignment unit • Flux drying unit • Fast mould fitting • Double dipping • Fast pump to mould fitting • Gas heated lead pot • Mould preheating • Unload station automation • Tool set • Spare part set • AGM processing • Tinning • Chiller

Lead pump is designed with triple valve system and precision metering block to guarantee highest precision metering accuracy with efficient performance.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy

• Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Standard machine is supplied with electric heating pot with 1200 kg capacity.Pot is supplied with thermal insulation and top cover. Machine is supplied with frame integrated suction collection tower for better space utilization. Machine is supplied also with upper fume suction hood connected to mould zone exhaust hood. Machine is supplied with Siemens S7 plc and HMI unit for user friendly operation, easy data tracing.

TECHNICAL DATA

Battery Types : All automotive batteries (typically from B19 to N200 or DIN L0 to DINC) Capacity : Up to three batteries a minute PLC : Siemens S7 HMI : Siemens TP177 series Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 64 Kw (with electric heated pot) Compressed Air : 6 Bar – 6 cbm/hr (clean and dry air) Cooling Water : 30 L/min - 15°C – 4 Bar Typical Weight : 5.400 Kg (uncrated)

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 16: Batek Catalogue 2017

Heavy duty rugged frame for precision machine operation throughout longer service life. Powder coat painting to ensure higher corrosion ressistance. Precision machined machine bottom frame, lower table and rotary table guarantees reliable and precision machine operation. Heavy duty gearbox drive for fast and smooth rotary table indexing. Central coloumn precision machined and assembled with heavy duty thrust bearing for user friendly and smooth operation. Heavy duty pnuematic cylinder for table lifting integrated with check valve for safe operation. QUICK OUTLOOK

• Compact design • Perfect moulding and fusion quality • Less than 2% casting variation • User friendly operation • Up to four batteries a minute • Comprehensive technical documentation and

efficient after-sales support

Auto loader with universal pneumatic grippers with motorized pick up and jigbox load height setting. Pnuematic pitch-in and pitch out motion for the gripper blocks. Motorized element feed conveyor with lug bending, and element alignment units.

Lug aligner dedicated to customer specified lug center with easy removal and fitting facility. Special design vibration table not causing dust builup on the datum plate. Double heavy duty pnuematic vibration unit to ensure optimum element alignment. Easy removal side alignment tools. Fast and easy jigbox release stop unit. Dust collecting facilities provided for the vibration table. Pnuematic jigbox rotation unit. Motorized lug brushing, motorized flux brushing unit. Motorized brush carriage. Speed and position control for carriage drive.

BASIC FEATURES

• Compact design • Quick changeover features • Servo drive boxing system • Universal jigbox design • Efficient element preparation

Mould double dipping for better lug fusion especially thicker AGM plates.Easy and fast mould fixing and setting with centralized pnuematic mould fixing system. Automatic unloading and boxing unit with easy and fast changeover features. Servo controlled setting for recipe based battery type changeover. Boxing conveyor and boxing unit with reliable boxing facilitating guides. Double step boxing design for flooded battery types. Battery tilting station at the boxing conveyor.

Auto C.O.S.

BT2500

Page 17: Batek Catalogue 2017

Mould cooling is controlled with four individual flow control valves each equipped with flowmeter for precision mould temperature control. Up to seven temperature control zones provided for mould.

CAD designed and CAM manufactured mould made of high quality material with special treatment to ensure longer service life. Mould can be supplied with water cooled inserts depending customer request and design availability.

OPTIONS

• Mitsubishi PLC and HMI • Flux drying unit • Motorized mould dip • Gas heated lead pot • Mould preheating • Sprue brushing • Tool set • Spare part set • AGM processing • Chiller

Lead pump is designed with triple valve system and precision metering block to guarantee highest precision metering accuracy with efficient performance.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy

• Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Standard machine is supplied with electric heating pot with 1000 kg capacity.Pot is supplied with thermal insulation and top cover. Automatic ingot conveyor is part of standard supply. Machine is supplied with frame integrated suction collection tower for better space utilization. Machine is supplied also with upper fume suction hood connected to mould zone exhaust hood. Machine is supplied with Siemens S7 plc and HMI unit for user friendly operation, easy data tracing.

TECHNICAL DATA

Battery Types : All automotive batteries (typically from B19 to D31 or DIN L0 to DIN L5) Capacity : Up to four batteries a minute PLC : Siemens S7 HMI : Siemens TP177 series Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 74 Kw (with electric heated pot) Compressed Air : 6 Bar – 9 cbm/hr (clean and dry air) Cooling Water : 30 L/min - 15°C – 4 Bar

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 18: Batek Catalogue 2017

Hole Punching

Page 19: Batek Catalogue 2017

BT30 is a universal machine capable to process all common automotive size batteries typically from B20 to N200 and from DIN L0 to DINC. Machine referencing bottom of the container for punch height to ensure most accurate punching position. Precision machined gantry frame with enhanced stiffness. Linear servo drive modules in three axis for highest speed and precise operation. Motorized roller conveyor with automatic ‘stop & go’ device for efficient container feeding into the machine main station. Automatic container stop and fixing facilities provided with easy and fast changeover features. All container contacting zones at the conveyor are covered with special anti-scratch tapes to eliminate damages on the battery surfaces. QUICK OUTLOOK

• Compact machine design • Recipe base punching operation • Reliable punching system • User friendly operation • Up to 6 containers a minute (single

head) • Comprehensive technical documentation

and efficient after-sales support

Easy and fast setting conveyor guide with precision roller rail system to allow smoother and accurate guiding of the container at the conveyor.

Rotary punching head with heavy duty punch cylinder and linear carriage motion ensuring precision and durability in punching operation. Punching head to cover 2x3, 3x2, 1x3 cells without any modification on the punching head design.

BASIC FEATURES

• Precision hole punching • Universal for all automotive sizes • Easy and fast changeover features • Pellet suction and collection • Burr removal & hole cleaning with flame • Easy and fast battery type changeover

Spring loaded pressure plate to ensure compensation in height variation of the containers. Individual pressure regulation for punching cylinder facilitates easy and accurate punch setting. Punching dies made of special hardened steel and precision grinded for perfect finishing. Machine can be fitted either round or oval shape punch dies. Machine is integrated with continous pellet suction and collection unit. Machine is also supplied with burr removal and hole cleaning facility inwhich flame applied onto punch holes automatically. Automatic on/off facility allows saving in fuel consumption. Gas supply is pressure controlled for safe operation of the machine.

BT30

Auto Hole Puncher

Page 20: Batek Catalogue 2017

Machine main pnuematic service unit is fitted with pnuematic pressure switch to ensure that the machine is not operating under designated pressure

Machine is also equipped with aluminum profile glazening with policarbonated doors for safety standards. Visual alarm is provided at the machine front side.

OPTIONS

• Mitsubishi PLC and HMI • Double head configuration • Hot melt dispensing after punching • C.O.S. interlocking • Container infeed conveyor • Container exit conveyor • Spare part set • Networkable PLC • Oversize battery processing

Siemens HMI for operating controls provided at the machine front side operator panel. Processing parameters of each battery types to be stored in recipe to allow easy and quick container type changeover. All machine settings and production data can be tracked via touch screen panel.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy

• Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Machine is capable to process up to six containers a minute with a single head configuration. Typical changeover time (with standard version) is 5 minutes.

TECHNICAL DATA

Container Types : JIS B20-N200 and DIN L0-C Machine Direction : RH or LH available Capacity : Up to six containers per minute PLC : Siemens S7 HMI : Siemens TP177 series Punching Depth : Max. 50mm from top Hole Dimensions (max)

: Round DIA16mm / oval 22x11mm

Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 8 Kw

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 21: Batek Catalogue 2017

Assembly

Page 22: Batek Catalogue 2017

Defective cells are indicated via operator screen for the latest three batteries accumulated on the reject conveyor Single rotary welding head driven via three axis servo drive unit for accurate, fast and reliable operation. Special high conductive copper alloy made and water cooled welding jaw activated by heavy duty pnuematic cylinder which is individually pressure controlled for reliable and consistent welding operation.

BASIC FEATURES

• Rigid frame for vibration free operation • Reliable short testing device • Servo controlled welding head motion • Easy and fast battery type changeover

Heavy duty 36 KvA welding transformer fitted at the vicinity of the welding jaw to utilize minimum power factor with optimum current requirement. Welding transformer is also provided with water cooling circuit. Tecna make AC welding controller ensures reliable and consistent welding control with easy setting facility. Water cooled thyristor provided for trouble free welding performance at longer service life. All servo drive shafts automatically lubricated for user friendly and trouble free operation.

Combi Welder is an automatic machine incorporates short circuit testing and intercell welding process in one machine. The machine is capable to process all automotive size batteries in 1x6 and 3x2 cell layout. Chain driven battery conveyor is equipped with battery feeding device, battery stoppers and fixing units. All conveyor guides are coated with specialy anti-scratch tape. QUICK OUTLOOK

• Servo controlled drive • Recipe base welding head operation • Reliable squeeze welding jaw design • User friendly operation • Up to 3 batteries a minute (single head) • Comprehensive technical documentation and

efficient after-sales support

Short circuit testing is done through Slaughter 1652 tester which can apply up to 3 kV. Probes connected with quick release sockets and spring loaded to ensure perfect contact at various element building qualities. Battery type changeover of the testing probes is easily and quickly done through template plate Good contact of the probes with the element straps are ensured with light sensor provided at the testing head assembly.

Combi Welder

BT670A

Page 23: Batek Catalogue 2017

Machine main pnuematic service unit is fitted with pnuematic pressure switch to ensure that the machine is not operating under designated pressure. Cooling circuit is also pressure controlled to make sure that efficient cooling is functioning.

Machine is also equipped with aluminum profile glazening with policarbonated doors for safety standards. Visual alarm is provided at the machine front side.

OPTIONS

• Mitsubishi PLC and servo drive • Double head configuration • Motorized infeed conveyor • Strap cooling tunnel • Push button battery type changeover • Matuschek DC welding system • Miyachi AC weld controller CY210 • Network connection for Slaughter tester • Network connection for Tecna controller • Flag alignment kit • Spare part set • Networkable PLC • Oversize battery processing

Siemens HMI for operating controls provided at the machine front side operator panel. Processing parameters of each battery types to be stored in recipe to allow easy and quick battery type changeover. All machine settings and production data can be tracked via touch screen panel.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy

• Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Machine is capable to process up to three batteries a minute with a single head configuration. Typical changeover time (with standard version) is 10 minutes.

TECHNICAL DATA

Battery Types : All SLI automotive size batteries. Capacity : Up to three batteries a minute (with single head) PLC : Siemens S7 HMI : Siemens TP177 series Servo Drive : SEW Pneumatic : Festo / SMC Transformer : 36 KvA Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 44 Kw Compressed Air : 6 Bar – 1 cbm/hr (clean and dry air) Cooling Water : 30 L/min - 20°C – 4 Bar Typical Weight : 2.400 Kg (uncrated)

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 24: Batek Catalogue 2017

BT600A is designed to ensure highest precision battery heat sealing with state of the art numerical controlled heating and sealing operation. CNC machined heavy duty machine frame provides longer service life with high accuracy. Lid picking, container lifting and heat platen are all individually driven by servo drive for fast and preision heat sealing process. QUICK OUTLOOK

• Servo controlled drive • Numerically controlled heating and sealing • Integrated safety measures • Up to 3 batteries a minute (single head) • Proven precision processing • Comprehensive technical documentation and

efficient after-sales support

Chain driven battery conveyor is equipped with battery feeding device, battery stopper and fixing units. All conveyor guides are coated with specialy anti-scratch tape. Main heating platen is made of specially treated stainless steel for longer service life and consistent operation. Mırrors are made of special alloy aluminum. Heating platen

motion is supported by a unique linear drive system for accurate and reliable drive. Easy and fast lid holder changeover with self setting stopper integrated into each lid holder tool. Slow rising of lid holder and container lifting after lid and container heating is available to elminate material sticking on the mirror.

BASIC FEATURES

• Compact design with heavy duty frame for high precision battery processing

• PLC controlled processing parameters for better control and supervision of machine operation

• Servo controlled heating and sealing allowing separate process timing for both

• User friendly and simple setup and changeover features

Digital temperature controlling of the heat platen. Separate heating times available both for lid heating and container heating to eliminate material variation effect on the heating process. Numerically ensured sealing process to achieve highest precision heat seal finishing. Fast movement and closer run-back distance of heat platen, lid holder and container lifting to eliminate rapid cooling effect on the heated pp

Auto Heat Sealer

BT600A

Page 25: Batek Catalogue 2017

material. Numerically and instantenous adjustable sealing depth allows quick intervention to the process parameters. Fast and easy heat platen changeover through machine rear side integrated rotary tool change device with preheating feature. Push button activated device allows rapid battery type changeover in couples of minutes. Fume ventilation hood provided machine frame top for environmentally friendly operation. Machine is also equipped with aluminum profile glazening with policarbonated doors for safety standards. Visual alarm is provided at the machine front side.

OPTIONS

• Mitsubishi PLC and servo drive • Double head configuration • Motorized infeed conveyor • Spare part set • Networkable PLC • Stainless steel mirror • Oversize battery processing

Siemens HMI for operating controls provided at the machine front side operator panel. Processing parameters of each battery types to be stored in recipe to allow easy and quick battery type changeover. All machine settings and production data can be tracked via touch screen panel.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy • Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Machine is capable to process up to three batteries a minute with a single head configuration. Typical changeover time (with standard version) is 5 minutes.

TECHNICAL DATA

Battery Types : All SLI automotive size batteries. Capacity : Up to three batteries a minute (with single head) PLC : Siemens S7 HMI : Siemens TP170 series Servo Drive : SEW Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 42 Kw Compressed Air : 6 Bar – 1 cbm/hr (clean and dry air) Typical Weight : 1.900 Kg (uncrated)

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 26: Batek Catalogue 2017

BT70A is designed to ensure highest precision battery post burning quality with simplest ever available process in the battery industry. The machine incorporates ‘weld tip type’ post welding technology which ensures bonding thickness of lid bushing with element terminal upto to 10mm. Super heavy duty CNC machine manufactured frame with enhanced stiffness. Chain driven battery conveyor with automatic battery ‘stop & go’ device for efficient battery feeding into the machine main station. Automatic battery stop and fixing facilities provided with easy and fast changeover features. All battery contacting zones at the conveyor are covered with special anti-scratch tapes to eliminate damages on the battery surfaces. QUICK OUTLOOK

• Advanced weld tip burning technology • Compact design • Integrated safety measures • Up to 3 batteries a minute (single head) • Supplied many clients worldwide • Comprehensive technical documentation and

efficient after-sales support

Siemens S7 PLC controlled automation with highest precision calibrated temperature control devices. Easy and fast adjust welding heads with individual drive

Siemens S7 PLC controlled automation with highest precision calibrated temperature control devices. Easy and fast adjust welding heads with individual drive wheels. Spring loaded welding moulds to compensate heat sealing variations. Water cooled welding moulds with individual temperature and cooling water flow control. Gas and oxygen inlet manifolds with pressure regulation and controls for each utility. Special gas and oxygen valves with leak tested copper piping. Flashback arrestors for each welding head or gas and oxygen supply. Easy access flow meters and needle valves for each welding heads. Heavy duty fuel efficient burning gang specially fabricated for this application.

BASIC FEATURES

• Compact design with heavy duty frame for high precision battery processing.

• PLC controlled processing parameters for better control and supervision of machine operation.

• Servo controlled acceleration and deceleration of ‘weld tip’ type burning head for unsurpassed welding quality and thickness.

• User friendly and simple setup and changeover features

Servo controlled welding up/down motion with alterable acceleration and deceleration speeds for suiting various processing requirements of end users. Alterable acceleration and deceleration coordinates to easily configure the machine for various battery dimensions.

Auto Post Burner

BT70A

Page 27: Batek Catalogue 2017

Siemens S7 PLC controlled automation with highest precision calibrated temperature control devices. Easy and fast adjust welding heads with individual drive wheels. Spring loaded welding moulds to compensate heat sealing variations. Water cooled welding moulds with individual temperature and cooling water flow control.

Machine front is covered with aluminum profile with tampered glass for safety purpose. Machine top side is supplied with exhaust hood. Machine fame is supplied with height setting foot with bolting holes.

OPTIONS

• Mitsubishi PLC and servo drive • Double head configuration • Automatic push button changeover • UV flame detection • Motorized infeed conveyor • Spare part set • Networkable PLC • Chiller • Post height check station

Siemens HMI for operating controls provided at the machine front side operator panel. All machine settings and production data can be tracked via this touch screen panel.

AVAILABLE SERVICES

• Full English documentation in hard and soft copy • Installation & commissioning • Remote access PLC support • Phone support • On-site service support • 12 month warranty

Machine is capable to process up to three batteries a minute with a single head configuration. Typical changeover time (with standard version) is 15 minutes.

TECHNICAL DATA

Battery Types : 1x6 cell batteries with ‘I’ and ‘L’ type lid bushing Capacity : Up to three batteries a minute (with single head) PLC : Siemens S7 HMI : Siemens TP170 series Servo Drive : SEW Pneumatic : Festo / SMC Electric : 220/380V – 3 Phases – 50/60 Hz. Installed Power : 3 Kw Compressed Air : 6 Bar – 1 cbm/hr (clean and dry air) Fuel (Gas) : LPG or Natural Gas (50μ filtered) Fuel Inlet Pressure : Min. 600 mBar Oxygen Pressure : Min. 3 Bar Cooling Water : 20 L/min @ 15°C – max 4 Bar

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey +90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]

Page 28: Batek Catalogue 2017

BT80A is a versatile automatic leak tester to

process all automotive size batteries

available in the market with a precision

processing & testing features. Machinbe

ccan process conventional, Maintenance

free, kamina or push type battery covers

with compaible testing head tooling.

Precision machined frame with enhanced

stiffness. Chain driven battery conveyor

with automatic battery ‘stop & go’ device

for efficient battery feeding into the

machine main station. Automatic battery

stop and fixing facilities provided with easy

and fast changeover features. All battery

contacting zones at the conveyor are

covered with special anti-scratch tapes to

eliminate damages on the battery surfaces.

QUICK OUTLOOK

Compact machine design

Recipe base leak test operation

Reliable leak testing system

User friendly operation

Up to 3 batteries a minute (single head)

Comprehensive technical documentation and efficient after-sales support

Easy and quick adjusting features

integrated into the machine for quick

battery type changeover between batteries

in the same lid design through quick

setting template plates dedicated for each

battery size.

Machine is equipped with air pressure

compensator tank to ensure constant

pressurize supply during whole operation.

Testing pressure inlet can be regulated to

working pressure requested thorugh pressure

regulator provided at the testing circuit inlet.

Testing circuit inlet is also protection with a fine

filter for reliable operation of the testing valves.

Another electronic pressure regülatör provided

to enable the operator making recipe based

pressure filling selection for each battery type.

BASIC FEATURES

Precision leak testing

Universal for all automotive sizes

Easy and fast changeover features

Fast dot matrix coding

Easy and fast battery type changeover

Test volume filling can be done either with time

base or pressure base depending on the

customer preference.

Testing is set and tracked via HMI providing

setup parameters ie. filling, stabilization,

testing.

Dot matrix coding unit integrated into the

machine which process each ‘leak test passed’

batteries either on top surface or on side

surface of batteries. Fast coding unit with

alphanumeric coding allows also counting code

marking of batteries. Coding head can easily

and quickly be adjusted for different coding

zone on batteries.

Auto Leak Tester

BT80A

Page 29: Batek Catalogue 2017

Machine main pnuematic service unit is fitted

with pnuematic pressure switch to ensure that

the machine is not operating under designated

pressure

Machine is also equipped with aluminum

profile glazening with policarbonated doors for

safety standards. Visual alarm is provided at

the machine front side. Machine includes reject

station and reject conveyor.

OPTIONS

Mitsubishi PLC and HMI

Double head configuration

Differential pressure leak testing

MF secondary lid leak testing

MF primary cover tooling

Special tooling for designated lids

Leak testing with CETA test unit

Leak testing with FUKUDA test unit

Hot stamp code marking

Laser code marking

Push button chageover

Spare part set

Networkable PLC

Oversize battery processing

Siemens HMI for operating controls provided

at the machine front side operator panel.

Processing parameters of each battery types

to be stored in recipe to allow easy and quick

battery type changeover. All machine settings

and production data can be tracked via touch

screen panel.

AVAILABLE SERVICES

Full English documentation in hard and soft copy

Installation & commissioning

Remote access PLC support

Phone support

On-site service support

12 month warranty

Machine is capable to process up to three

batteries a minute with a single head

configuration. Typical changeover time (with

standard version) is 10 minutes.

TECHNICAL DATA

Battery Types : All SLI automotive size batteries.

Capacity : Up to three batteries a minute (with single head)

PLC : Siemens S7

HMI : Siemens TP177 series

Coding Unit : Couth

Coding Area : 100x15mm

Pneumatic : Festo / SMC

Electric : 220/380V – 3 Phases – 50/60 Hz.

Installed Power : 2 Kw

Compressed Air : 6 Bar – 1 cbm/hr (clean and dry air)

Typical Weight : 1.100 Kg (uncrated)

Batek Makina Sanayi Ltd

Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey

+90 216 484 80 44 +90 216 484 8035 www.batekeng.com [email protected]