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Suntech Products & Benefits César Cerezo Tecnical Costumer Service Engineer

Fotovoltaica para profesionales, curso impartido por UniKrannich. Ponencia de Suntech

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Ponencia impartida por César Cerezo de Suntech sobre el control de claidad en el proceso de fabricación de células y módulos.

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Suntech Products & Benefits

César Cerezo Tecnical Costumer Service Engineer

Anna-Maria Meyer, Product Marketing Manager

1 Product

Portfolio

Suntech products portfolio 2011 - Europe

Polycristalline

Monocristalline (S)

STP190S-24/Ad+

PLUTO200-Ade

Ade HiPerforma™

Ad+

STP230-20/Wd

PLUTO295-Vdm

Vdm HiPerforma™

Vd

Wd poly

STP280-24/Vd

Monocristalline Polycristalline

Wd mono

STP250S-20/Wd

Wdm HiPerforma™

PLUTO245-Wdm

3

Suntech Modules

Only the highest quality materials and components go into Suntech modules, so we can

offer the most Reliable, High Performance products

Durable, corrosion-resistant frame

High-transmission tempered

glass

High performance

backsheet (TPT)

Reliable Junction Box

Durable cables

Locking connectors

4

EVA

EVA

Interconnected solar cells

Example: Frame of Vd, Modules

Frame Features:

• Anodized Aluminum Profiles

• 1956x992x50 (LxWxH)

• Robust Hollow Chamber Design

• Front Surface Coverage 11 mm

• Base Depth 35 mm

• 2 Grounding Holes (Long Side Center)

• 4 Mounting Holes x side (Long Side)

• 16 Drainage Holes (Short & Long Side)

5

Product Portfolio – A Footprint

Handy Format Suitable for Residential Roof

190 Wp nominal power

Mono Crystalline 125x125 mm (5 inches) Cells

Small Format Module with 3.2 mm Glass

72 cells [6x12], nearly quadratic cell area („jumbo“)

1580 x 808 x 35 mm / 62.2 x 31.8 x 1.4 inches

Efficiency: 14.9%

15.5 kg / 34.1 lbs

STP190S - 24/Ad+

6

Product Portfolio – A Footprint

Highest Performance Suitable for Every Roof

200 Wp nominal power

Based on Mono Crystalline tech. 156x156 mm (6 inches) Cells

Small Format Module with 3.2 mm Glass

72 cells [6x12], nearly quadratic cell area („jumbo“)

1580 x 808 x 35 mm / 62.2 x 31.8 x 1.4 inches

Efficiency: up to 15.7%

15.5 kg / 34.1 lbs

Hi Performa™ Pluto200-Ade

7

Product Portfolio – „A“ Footprint

Just RoofTM - Fully Integrated PV System

187 Wp / 195 nominal power

Mono Crystalline 125x125 mm (5 inches) Cells

Small Format Module with 3.2 mm Glass

72 cells [6x12], nearly quadratic cell area („jumbo“)

1621 x 841 x 33 mm / 62.2 x 31.8 x 1.4 inches

15 kg / 34.1 lbs

approved by CSTB (A-TEC)

CEIAB approved for highest FIT (FR)

JR 187/195

8

Product Introduction – W Footprint

The Allround Solution in an Universal Format

240 – 245 Wp nominal power

Based on Poly Crystalline tech. 156x156 mm (6 inches) Cells

Medium to large format Module with 3.2 mm Glass

60 cells [6x10],

New design 1640 x 992 x 50 mm / 65.6 x 39.0 x 2.0) inches

Efficiency: up to 15.1 %

19.1 kg / 34.1 lbs

Hi Performa™ Pluto245 - Wdm

9

Product Portfolio – W Footprint

Universal and Cost Optimzed for Best ROI

225 – 230 Wp nominal power

Poly Crystalline 156x156 mm Cells

Medium to large format Module with 3.2 mm Glass

60 cells [6x10]

1665 x 991 x 50 mm / 65.6 x 39.0 x 2 inches

(as of 2012: 1640 x 992)

Efficiency: 13.6%

19.8 kg / 43.7 lbs

STP230 - 20/Wd

10

Product Portfolio – W Footprint

Excellent Efficiency and Universal Format

245 – 250 Wp nominal power

Mono Crystalline 156x156 mm (6 inches) Cells

Medium to large format Module with 3.2 mm Glass

60 cells [6x12], nearly quadratic cell area („jumbo“)

1665 x 991 x 50 mm / 65.6 x 39.0 x 2.0) inches

(as of 2012: 1640 x 992)

Efficiency: up to 14.8%

19.8 kg / 34.1 lbs

STP250S - 20/Wd

11

Product Portfolio – V Footprint

Large Scale Format to Reduce BOS

280 Wp nominal power

Poly Crystalline 156x156 mm (6 inches) Cells

Large format Module with 4 mm Glass

72 cells [6x12]

1956 x 992 x 50 mm / 77.0 x 39.1 x 2 inches

Efficiency up to 14.4 %

27.0 kg / 59.5 lbs

STP280 - 24/Vd

12

Product Portfolio - V Footprint

Highest Performance in a Large Scale Format

290 - 295 Wp nominal power

Based on Poly Crystalline 156x156 mm (6 inches) Cells

Large format Module with 4 mm Glass

72 cells [6x12]

1956 x 992 x 50 mm / 77.0 x 39.1 x 2 inches

Efficiency: 15.2 %

27.0 kg / 59.5 lbs

Hi Performa™ Pluto295-Vdm

13

Standard Design

STP 190S-24/Ad+

STP 250S-20/Wd

Just Roof 187 / 195

STP 250S-20/Wd

STP 280-24/Vd STP 230-20/Wd

Sta

te:

23.0

9.2

011 -

subje

ct

to c

hange w

ithout

notice

HiPerforma Ade-200

HiPerforma

Product Portfolio

14

STP 280-24/Vd STP 230-20/Wd

HiPerforma

STP 250S-20/Wd

STP 280-24/Vd

Large Scale

STP 230-20/Wd

HiPerforma

HiPerforma Vdm-295

Standard

Standard

Standard

Large Scale

Large Scale

HiPerforma Wdm-245

HiPerforma Wdm-245

HiPerforma Vdm-295

HiPerforma Wdm-245

HiPerforma Vdm-295

HiPerforma Wdm-245

HiPerforma

Anna-Maria Meyer, Product Marketing Manager

2 Product

Benefits

16

What is important for you?

17

How do you make decisions on products today?

By Nameplate Power?

By Cost?

By Availability?

Have you ever considered other key parameters?

Power Tolerance (+/- 5%, +/- 3%, +/- 5W or only positive (0/+5%)?

Impact of Degradation Effects during first Light Exposure (LID)?

Cell and Module Matching?

Long Term Warranty?

Decision Making on PV Modules 17

18

Source: Installer Monitor EUPD Research 2010

19

Source: Installer Monitor EUPD Research 2010

Quality

Product Benefits - Quality

52 steps at the quality control:

several check points on cell level

several check points on module level

intake control div. measurements final inspection

components module measurements pre delivery check

20

21

Product Benefits - Quality

VDE Certified In-House Test Lab:

SUNTECH is one of few module manufacturers

with an own test lab

1.400 m² indoor test area

(biggest in China)

7.000 m² outdoor test area

own UV chamber for aging tests

capable of performing more than 50 different

tests according to, or even beyond the

IEC 61215 / 61730 and

UL 1703 standard

spot testing of raw materials,

new products and production modules

(5pc/line/week)

22

Product Benefits - Quality

Double IEC Testing:

to ensure that SUNTECH always delivers highest quality

e.g. 2000h damp heat test instead of IEC required 1000h

yearly audit by a certified institute

Salt Mist Corosion Test according to IEC 61701 :

modules are approved for marine climate

minimum distance to coast line > 500 m

Product Benefits - Quality

23

Ammonia Resistance according to DIN 50916 T2:1985

SUNTECH modules are resistant to ammonia

several installed case studies over 10 years

Product Benefits - Quality

24

Source: Installer Monitor EUPD Research 2010

Performance

26

=

V

I

+ + + + +

Modules with mismatched current operate at Imin, limiting string output

Outdoor testing of optimized strings with current-sorted modules shows

2% More Power generated vs. mismatched strings

Percentage gain due to additonal module current classification

-4.00%

-2.00%

0.00%

2.00%

4.00%

6.00%

8.00%

9:14

9:30

9:46

10:02

10:18

10:34

10:50

11:06

11:22

11:38

11:54

12:10

12:26

12:42

12:58

13:14

13:30

13:46

14:02

14:18

14:34

14:50

15:06

15:22

15:38

16:14

16:30

16:46

17:02

17:18

TimePercentage Gain

+ + + =

Current Sorting: Suntech sorts modules into 3 amperage categories (I1, I2 ,I3) for

Maximum string output

Product benefits- Performance /current sorting

PModule = UModule x IModule

VString = sum(VModule 1 .. VModule N)

IString = min (IModule 1 .. IModule N)

27

Product Benefits - Performance

SUNTECH´s current sorting

in a serial connection the weakest current determines the total

strength of current in the string

Example of STP250S-20/Wd, taken from a customer flash list:

Calculation without current sorting

String 1 Ø 254,06 Wp x 25

Impp Max. 8,49 A Δ = - 0,27 A = Ø 245,98 Wp x 25

Impp Min. 8,22 A Δ = - 3,2 %

String 2 Ø 253,7 Wp x 25

Impp Max. 8,47 A Δ = - 0,26 A = Ø 245,90 Wp x 25

Impp Min. 8,21 A Δ = - 3,1 %

String 3 Ø 254,18 Wp x 25

Impp Max. 8,53 A Δ = - 0,33 A = Ø 244,34 Wp x 25

Impp Min. 8,20 A Δ = - 3,9 %

String 4 Ø 253,49 Wp x 25

Impp Max. 8,47 A Δ = - 0,32 A = Ø 243,91 Wp x 25

Impp Min. 8,15 A Δ = - 3,8 %

= 24,5 kWp

28

Product Benefits - Performance

SUNTECH´s current sorting

without current sorting the installer gives away power

due to FIT cuts it gets more and more difficult to get a good ROI

29

Calculation with current sorting

String 1 Ø 253,37 Wp x 25

Impp Max. 8,26 A Δ = - 0,11 A = Ø 250,00 Wp x 25

Impp Min. 8,15 A Δ = - 1,3 %

String 2 Ø 253,72 Wp x 25

Impp Max. 8,35 A Δ = - 0,08 A = Ø 251,29 Wp x 25

Impp Min. 8,27 A Δ = - 1,0 %

String 3 Ø 254,08 Wp x 25

Impp Max. 8,41 A Δ = - 0,06 A = Ø 252,26 Wp x 25

Impp Min. 8,35 A Δ = - 0,7 %

String 4 Ø 254,62 Wp x 25

Impp Max. 8,53 A Δ = - 0,12 A = Ø 251,04 Wp x 25

Impp Min. 8,41 A Δ = - 1,4 %

= 25,1 kWp

Product Benefits - Performance

SUNTECH´s current sorting

installed capacity without current sorting: 24,5 kWp

installed capacity with current sorting: 25,1 kWp

Δ 0,6 kWp -> 2,4%

10 kWp Si-Mono

28,75 ct/kWh

30°

2,4% means in € (10 kWp):

= ~ 75* € /year

= ~ 1500* € /20 years

* Suntech takes no responsibility for errors and/or

omissions with regards to the content

Roof angle = 30°

orientation = south

location = Munich, Germany

30

31

Product Benefits - Performance

SUNTECH’s current sorting:

all SUNTECH standard products are presorted by Power first, then by current

delivery comes in 3 different classes: I1, I2 und I3

a Current sticker can be found in the frame, and out of every pallet

presorting is not charged by Suntech

better system performance guarantees customer satisfaction

For internal use only

250

Voltage (Ump)

Current

(Imp)

250

250

250

250

250

I1 I2 I3

2/3 of yearly average irradiation is

as per definition weak light

1. Chemical edge cutting process

2. High fill factor

Excellent weak light

performance

Excellent Weak Light Performance

Explanation Weak Light Conditions:

Measured irradiation is typically between

200 W/m² and 800 W/m²

Irradiation intensity for weak light conditions

is below 400 W/m²

e.g. cloudy, dusty etc. weather conditions

morning and evening hours

SUNTECH‘s edge insulation process

patented process

treatment in an acid bath

removal of unfavorable phosphor

particles along the edges

without process: leak current power

loss

increase of the shunt resistance

1. Chemical edge cutting process

2. High fill factor

Product Benefits - Performance

33

Excellent Weak Light Performance

Fill Factor:

FF = (Impp x Umpp)/(Isc x Uoc)

ideal FF would be 1 but is technically

not achievable

fill factor shall be between 0 and 1

the higher the fill factor the better

Higher Rsh and lower Rs Higher Fill Factor

Suntech Yingli Hanwha Canadian LDK Trina JA Solar Sharp Jinko Solar-

world

Pluto200-Ade Panda 260 SF220 Poly

x-tra

MaxPower

CS6 245D-20

TSM-DC01A

(comax) JAM6 Secium NU-E245(J5) JKM-245M SW 250

0,7925 0,7495 0,7686 0,7618 0,7723 0,77 0,7562 0,749 0,7636 0,7698

Excellent weak light performance

the higher the shunt resistance the more

energy goes into the electrical consumer

high shunt resistance high fill factor

valid for 1000 W/m² as also for

200 W/m²

2. High fill factor

Excellent weak light

performance

Product Benefits - Performance

35

Comparison of the Temperature coefficient:

Comparison of Ade against most efficient mono modules

Suntech Yingli Solarfun Canadian LDK Trina JA Solar Sharp Jinko Solarworld

Pluto200-Ade Panda 260 SF160 Mono MaxPower

CS6 190D-24(s)

TSM-DC01A

(comax) JAM6 Secium NU-E245(J5)

JKM-

195M(R165) SW 245

-0,38 -0,45 -0,44 -0,45 -0,47 -0,45 -0,44 -0,485 -0,43 -0,45

15,56%

13,64%

15,56%

19,15%

15,56%

13,64%

21,65%

11,63%

15,56%

0,00%

5,00%

10,00%

15,00%

20,00%

25,00%

Product Benefits - Performance

36

Comparison of NOCT (nominal operating cell temperature):

The lower the NOCT the higher the energy output

Suntech Yingli Solarfun Canadian LDK Trina JA Solar Sharp Jinko Solarworld

Pluto200-Ade Panda 260 SF160 Mono MaxPower

CS6 190D-24(s)

TSM-DC01A

(comax) JAM6 Secium NU-E245(J5)

JKM-

195M(R165) SW 245

45 46 45 45 45 46 45 47,5 45 47

2,17% 2,17%

5,26%

4,26%

0,00%

1,00%

2,00%

3,00%

4,00%

5,00%

6,00%

C° Low TC

Product Benefits - Performance

37

Source: Installer Monitor EUPD Research 2010

Reliability

38

Positive tolerance for reliable energy yield:

nameplate can be misleading without considering tolerance

Suntech modules only have positive power tolerance of 0 /+ 5%

39

Product Benefits - Reliability

250 Wp

Other

250 Wp

STP 250S-20/Wd

Suntech Yingli Solarfun Canadian LDK Trina JA Solar Sharp Jinko REC

5 % 3 % 3 % 5 W 5 W 3 % 3 % 10 % 3 % 5 W

0 % -3 % -3 % 0 W 0 W 0 % -3 % -5 % -3 % 0 W

0 W

to 12,5W

-7,5 W

until 7,5W

-8,4 W

until 8,4 W

0 W

until 5 W

0 W

until 5 W

-7,05 W

until 7,05 W

-7,5 W

until 7,5W

-11,5 W

until 23 W

-7,35 W

until 7,35 W

0 until

5 W

Product Benefits - Reliability

Product and power output warranty:

10 years of product warranty

equated Power output warranty

based on the Nominal Power

transferable if PV inst. ownership changes

40

-6,30% -6,30%

1,30%

-6,20%

1,30%

-6,30%

-8,30%

-5,50%

-3,40%

1,30%

*Jinko offers a linear warranty on request

(@ e.g. 250 Wp

nameplate):

Extended snow & wind load

conditions:

According to internal and VDE confirmed tests

Suntech increased the wind & snow loads :

Normative requirements wind:

2400 Pa vs. Suntech = 3800 Pa

Normative requirements snow:

2400 Pa vs. Suntech = 5400 Pa

underlines that Suntech offers high

quality and high resistant modules

Extended Load Test

41

Please refer to Suntech IEC manual for more details

Product Benefits - Summary

Summary of product benefits:

Better system performance

due to Current Sorting

Excellent temperature behaviour

Excellent weak light performance

due to best in class fill factor

Reliability

52 steps at the quality

control

VDE certified test lab.

Double IEC testing

VDE

Positive power tolerance

with power warranty

above industry standard

4 steps power warranty

over 25 years + 10 year

Product Warranty

SUNTECH modules

withstand highest wind

and snow loads

42

52 steps

Test Lab

x2 Testing

Performance Quality

THANK YOU 谢谢