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Location: Mappedu Village off Arakkonam Highway (via Chennai-Bengaluru expressway)
Approx 48 KM from the airport Next to Dong Woo Surface Tech Factory, Near WABCO test ground and Saint Gobain plants (Mappedu Village)
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BUSINESS
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CLIENTS SERVED
INVENTA : COMPOUNDING PLUS
Core Competence in Compounding
Complex Compounding Tasks
Formulations and processing
Dispersion, Degassing, Alloying/blending &
Reactive Extrusion
Nano materials & polymer composite
compounding
Quality , Consistency & Delivery4
INVENTA POLYMERS – IN ACTION
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1. Line #3 TSE-72 Running production of
Automotive Bumper compound
2. Getting ready for R&D run, TSE 36
3. R&D run developing Nano-silver/PET
Pic-1
Line #3 TSE-72
Pic-2 TSE-36
Pic-3
R&D Run TSE-36
COMPOUNDING TO PRODUCTS IN BAGS @ INVENTA
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TOLL COMPOUNDING SERVICE
Bio-Plastics Production
LINE #3 PP-GF COMPOUNDING FOR AUTOMOTIVE
Mappedu village, Chennai, Tamil Nadu INDIA
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R&D : we help clients create new
opportunitiesYour Idea, recipe, Raws & our
Competence in compounding &
Process Innovation,
Materials science,
Chemistry,
Dispersion,
Degassing…..
R&D /QC FACILITIES
Compounding by TSE 36
Injection Molding (ELECTRONICA) & ASTM
family mold
Equipments for following Tests exist in the
Lab at the Inventa Facility
All Test Equipments are “made in India
brands”.
All Test equipments are calibrated by the
manufacturer, and compared against
Control samples data.
TESTS Done at INVENTA facility
1. Melt Flow Index
2. HDT/Vicat Softening
3. Density/Specific gravity
4. ASH analysis
5. Izod Impact and Notch cutter
6. Universal testing machine (Tensile & Flex)
7. Other Tests on need basis done at CIPET
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Compounding CapabilitiesIndia Growth partner strategy
Plant: Twin screw Extrusion : 5 lines
TSE 36 – R&D/pilot line.
TSE65, TSE65, TSE 72 & TSE 72
Capacity : 550 MT / month
Pelletizing: Strand pelletizer
R&D/QC Lab: Compounding Lab
(TSE36 extruder) + Molding and Test Lab
PLANT EQUIPMENTS (BASIC INFORMATION)
Details Line #1 Line #2 Line #3 Line #4 Line #5
INVENTA
make/Model
TSE 65 TSE 65 TSE 72 TSE 72 TSE 36
Screw Dia 65 mm 65mm 72 mm 72 mm 35.6 mm
Screw Length 40D 40D 44D 44D 44D
Max screw RPM 400 400 600 600 600
Typical output
Kgs/Hr for PA/GF
(30%)
200 220 350 350 50
Side Feeder YES YES YES YES YES
Degassing : Atm & Vac Atm & Vac Atm & Vac Atm & Vac Atm & Vac
Dosing
Units/Feeders
Volumetric Volumetric Gravimetric Gravimetric Volumetric
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All lines - Co-rotating Modular/segmented (Barrel & Screw) Twin screw Extruders
Line #5 is R&D and pilot production machine
INVENTA – PLANT SET UP
CURRENT PRODUCTION & DEVELOPMENT ACTIVITIES
INVENTA Product
PlatformEquivalent products CUSTOM COMPOUNDS from INVENTA
POLYESTER:
ZieMAX™
Global Brand of PET
& PBT compoundsComposites, GF & FR grades, High Impact
molding, Blow molding and extrusion grades
Nylon Group:
ZieLON™
Global Brand of
Nylon 6 and 66
compounds
High Impact, GF, Mineral, FR grades, specialty
copolymers by reactive extrusion, UV stab and
Composites (6,66) grades of resins)
Performance Master
Batches, Alloys & blends
ZieLOY™
Popular Brands used
in India
TPO, TPU alloys, PC/ABS, PC/PET , FR &
Specialty Functional MB (Black MB)
Advanced Polymers
ZieXAN™Top Global Brands
Composites of PEEK, PES, PPS with Various
performance fillers/fibers Nano-composites
PP/TPE/TPO
ZieLIN™
Popular brands used
by Automotive
Industry in India
Glass Fiber ,Mineral Filled & High Impact-Filled
grades.
Automotive Bumper, Instrument panel grades13
Inventa brand Engineered Plastics Compounds: ZieLON™, ZieMAX™,
ZieLOY™, ZieLIN, ZieXAN™ & Nano technology
Sustainable-recycling Green program: part of our business since 1989
CURRENT PRODUCTION & DEVELOPMENT ACTIVITIES
INVENTA Product
PlatformCUSTOM COMPOUNDS from INVENTA
POLYESTER
ZieMAX™
GF grades: from 10-45%
MF grades: 10-45%
GF-FR Grades: V0, V1 and V2
Hi-Impact Grades
Colors: Natural, Black, Grey, dark Yellow, Blue etc
NYLON 6 and 66
ZieLON™
GF grades: from 10-45%
MF grades: 10-45%
GF-FR Grades: V0, V1 and V2
Hi-Impact Grades, Extrusion Grades
Colors: Natural, Black, Grey, Custom Colors
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READY COMMERCIAL GRADES: HIGHLY COMPETITIVE
USP:
1. ZieMAX™ can replace your Nylon66 GF Grades as drop in
2. No compromise of performance properties
3. SAVINGS – SAVINGS -SAVINGS
CURRENT PRODUCTION & DEVELOPMENT ACTIVITIES
INVENTA Product
PlatformCUSTOM COMPOUNDS from INVENTA
POLY CARBONATE
ZieMAX™
PC-FR V0 Grade
PC-GF Grade
Hi-Impact Grades
Colors: Natural, Black, Grey, dark Yellow, Blue etc
ZieLIN™TPE/TPO/TPR compounds for Bumper, Instrument Panel, Body panel, Door
Panel. PP/GF, PP/Mica filled Grades.
ALLOY Group:
ZieLOY™
ABS-HR (Black)
ABS- Hi Impact
PC-ABS
PC-PET (offset for PC/PBT equivalent grades)
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READY COMMERCIAL GRADES: HIGHLY COMPETITIVE
USP
1. No compromise of performance properties
2. Made in our Chennai Plant with latest Polymer Technology
3. SAVINGS – SAVINGS -SAVINGS
COMPARATIVE PROPERTY DATA
PropertiesASTM &
Unit
ZieMAX
GF30BK
Top brand
(US)
PETGF30
Top brand of (US)
PBTGF30
Top Brand (EU)
PA6GF30
Top Brand (US)
PA66GF33
Specific
Gravity
D792
gms/cc1.52 1.56 1.53 1.39 1.40
% Glass Fibre Ash test 31 30-31 30-31 30-31 33
Tensile
strength
D638
MPa148 159 145 100 124
Elongation
break
D638
%6.5 2.7 3 6.0 4
Flex ModulusD790
MPa8818 8960 8100 8700 6210
(9300 dry)
Notched Izod
Impact
D256
J/m120 101 110 85 130
HDT at
1.8 MPaD648 C 220 224 205 205
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PET - ZieMAX™GF30 vs “Best in class” grades
COMPARATIVE PROPERTY DATA
PropertiesASTM &
Unit
ZieMAX
GF45BK
Top
PETGF45
Brand (US)
Specific
Gravity
D792
gms/cc1.68 1.69
% Glass Fibre Ash test 45 45
Tensile
strength
D638
MPa178 182
Elongation
break
D638
%3.5 2.0
Flex ModulusD790
MPa13800 14000
Notched Izod
Impact
D256
J/m118 110
HDT at
1.8 MPaD648 C 226 230
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ZieMAX™ vs “Best in class” PET-GF 45% Grade
ZieMAX™ GF45BK is 45% Glass
Fibre reinforced Grade Polyester
Engineered compound designed
for high performance demanding
application, such as Automotive
under the hood applications.
Leading product Rynite 545BK has
been widely used in USA and EU
since more than last 30 years.
It is extremely easy to process in
typical molds designed for
reinforced PA, PC, or PBT.
**Predrying is “Must”, at 80C for 4
hrs.
ZieMAX™ is environment friendly
sustainable product, developed via
extensive R&D at INVENTA,
Chennai.
We have plenty of local raw
material
COMPARATIVE PROPERTY DATA
PropertiesASTM &
Unit
ZieLON
GF33BK
Top
PA66GF33
Brand (US)
Top India Brand
PA66GF33BK
Specific
Gravity
D792
gms/cc1.39 1.40 1.39
% Glass Fibre Ash test 33 33 33
Tensile
strength
D638
MPa128 124 118
Elongation
breakD638 % 3.8 4 6.0
Flex ModulusD790
MPa6300 6210
(9300 dry)
5800
Notched Izod
Impact
D256
J/m138 130 85
HDT at
1.8 MPaD648 C 250
249245
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ZieLON™GF33 vs “Best in class” Nylon 66GF Grades
COMPARATIVE PROPERTY DATA
PropertiesASTM &
Unit
ZieLON
MN 36BK
Top US
Brand
PA66 MN35
Specific
Gravity
D792
gms/cc1.41 1.42
% Mineral Ash test 35-37 36
Tensile
strength
D638
MPa58-60 60-62
Elongation
break
D638
%38 45
Flex ModulusD790
MPa1780 1760
Notched Izod
Impact
D256
J/m175 188
HDT at
1.8 MPaD648 C 73 75
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ZieLON-MN™ vs “Best in class” grades
ZieLON MN36BK is a 36% Mineral
filled high Impact grade Nylon66
resin Black in colour.
Application: automotive, Injection
molded parts.
Leading grade Gold standard is
MINLON 12T of DuPont
It is HB – Flammability grade.
ZieLON MN grades can be
processed in exact same way as
MINLON.
ZieLON MN –BK grades are
sustainable “Green” products
made from consistent source of
Repro Nylon66 resins.
PRODUCT APPLICATIONS : ENERGY & IT
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Solar Panel
Bushing
ZieLON6-UVBK
Specialty Cables
ZieLON
ZieLOY
PRODUCT APPLICATIONS : AUTOMOTIVE
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Truck – Filter housing
ZieMAX™GF30BKZieLON6GF30FR
PRODUCT APPLICATIONS : AUTOMOTIVE
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ZieMAX™ GF30BK
Truck- Filter Housing
PLASTICS IN AUTOMOTIVE THE ENGINEERED MATERIALS OF CHOICE
PLSSTICS – PLUS POINTS
1. WEIGHT REDUCTION
2. CARBON FOOT-PRINT
3. FUEL ECONOMY
4. INNOVATION WITH DESIGN, COMFORT, SAFETY & AESTHETICS
5. HIGH VOLUME MANUFACTURING (LOW TOOLING COST)
6. DURABILITY, CORROSION RESISTANCE & TOUGHNESS
7. EASILY “RECYCLABLE”
8. SIGNIFICANT COST REDUCTION WITHOUT COMPROMISE TO PASSENGER SAFETY
GLOBAL AUTOMOTIVE INDUSTRY
KEY FOCUS & TARGET TODAY:
Driving Sustainable Materials
Management : OPTIONS
1. Use Recyclable Plastics Materials
2. Use Quality “Recycled Engineered
Plastics” meeting the spec
3. Use Bio-Plastics or Bio-composites
where possible
Sustainable Materials Management :
Use “Recycled Engineered Plastics”
The driving forces :
Cost Reduction (no compromise)
Reduction of CO2 Emission
Protection of resource
INVENTA is ready with products
backed by many years of experience
Sustainable Materials from INVENTA
ViaInnovation in Polymer Chemistry & Process
Apply similar Chemistry & Technology to Recycled
polymer as we apply to Prime Polymer materials
Use new additives & Reactive extrusion + degassing+
dispersion tools to make High Quality Engineered
Plastics from Recycled Plastics
INVENTA develops, manufactures & supplies Polymer
compounds to match the Final property spec of an
application, with a “ZERO Compromise” policy
INVENTA POLYMER Technologies in Chennai (India)
Offering competitive grades equivalent to many leading brands from EU &
USA
These grades are in polymer platforms : Nylon6, Nylon66, Polyester, PC,
ABS, ASA
At INVENTA we have access to these base resins from reliable Global
partners.
INVENTA has focused on development & manufacturing of Engineered
Plastics from “Recycled” Resin stream since mid 90’s
R&D, tech support and customization
INVENTA Polymer, is one of the leading “Innovative” players in
recycled Nylon & Polyester compounds, – ZieLON™ & ZieMAX™
Grades offer PERFORMANCE & SAVINGS together.
Based on, INVENTA’s 25 years polymer know how and strategic
sourcing of high quality waste the ZieLON™ & ZieMAX™ Grades
stands for consistent quality and near “Prime” properties. It
represents a sustainable and reliable product range serving many
applications and industries.
INVENTA R&D Team is working on improvements & new solutions
by partnering with Clients/OEM & Leading Global players of additive
manufacturers, so that we can offer “customized compounds as
solution to our clients’ applications”.
Our Polymer team is sourcing only quality & consistent raws.
INVENTA Tech & Commercial team is well known for offering a
360° customer partnership, starting from concept to development to
final part molding, as well as End of Life solution.
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Polymer- High Performance compounds R&D at INVENTA plant
“INVENTA-Chennai” -Your Trusted Business Partner in India since 1989
Inventa Plant – Lab line
COMPOUNDING PLANT
Mappedu Village, Chennai, Tamil Nadu INDIA
(6 KM from Delphi-TVS plant) 30
LOGISTICS - DELIVERY
Mappedu Village, Chennai, Tamil Nadu INDIA
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Facility in Chennai, India
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Contact:
Mr. K.Vishwanathan, Executive Director, [email protected]
Dr.A.K.Banerjie, Managing Director. [email protected]
www.inventapolymer.com
“Think INVENTA-Chennai”Your Trusted Business Partner in India
Manufacturing of Custom Polymer compounds for your specific
end use applications
1. COST REDUCTION without “Compromise to performance”
2. Polymer Alloys, Reinforced grades, Flexible TPE/TPU grades,
Carbon fiber/Nano-composites
3. Your partner in “New Product/application” development
4. Replace current Polymer compound or develop new one
5. Manufacturing & Delivery of Quality products
6. Cost competitive – on time delivery with consistency
Sum it up, INVENTA is your Cost reduction partner
