机电一体化系统设计

机电一体化机电一体化系统设计系统设计

课程介绍课程介绍课程性质：专业课、考试课课程性质：专业课、考试课课程组成：理论（课程组成：理论（ 3030 学时）学时）实验（实验（ 1010 学时）学时）成绩评定：理论考试成绩评定：理论考试 70%70%

实验成绩实验成绩 20%20%

平时成绩平时成绩 10%10%

注：缺课注：缺课 1/31/3 或不做实验不允许参加或不做实验不允许参加考试考试

参考资料：参考资料： 1.1. 《《机电一体化设计基础机电一体化设计基础》》郑堤、唐可洪郑堤、唐可洪

机械工业出版社机械工业出版社 2.2. 《《机电一体化系统设计机电一体化系统设计》》曾励曾励高等教育出版社高等教育出版社 3.3. 《《机电一体化机械系统设计机电一体化机械系统设计》》赵松年赵松年机械工业出版社机械工业出版社 4.4. 《《机电一体化数控系统设计机电一体化数控系统设计》》赵松年赵松年机械工业出版社机械工业出版社 5.5. 《《机电一体化系统设计机电一体化系统设计》》张建民张建民高等教育出版社高等教育出版社

MechatronicMechatronics System s System

DesignDesign

ContentsContents Chapter 1 IntroductionChapter 1 Introduction 绪论绪论 Chapter 2 Design on the Mechanical Chapter 2 Design on the Mechanical

SystemSystem 机械系统设计机械系统设计 Chapter 3 Actuating DevicesChapter 3 Actuating Devices 执行元件执行元件 Chapter 4 Design of Control SystemChapter 4 Design of Control System

控制系统设计控制系统设计 Chapter 5 SensorsChapter 5 Sensors 传感器传感器 Chapter 6 The Examples of Mechatronics Chapter 6 The Examples of Mechatronics

TechnologyTechnology 机电一体化实例机电一体化实例

Chapter 1 Chapter 1 IntroductionIntroduction

1.1 1.1 SummarySummary 概述概述1.2 The Structure and Function of 1.2 The Structure and Function of

Mechatronics SystemMechatronics System 构成与功能构成与功能1.3 Mechatronics Key Elements1.3 Mechatronics Key Elements 关键要素关键要素1.4 Design Method for Mechatronics 1.4 Design Method for Mechatronics

SystemSystem 设计方法设计方法1.5 Development of Mechatronics1.5 Development of Mechatronics 发展发展

1.1 Summary1.1 Summary

1.1.1 The Generation 1.1.1 The Generation 产生产生

Technology BackgroundTechnology Background 技术背景：技术背景： Mechanical Technology Mechanical Technology 机械机械 The Microelectronics and The Computer The Microelectronics and The Computer

Technique Technique 微电子、计算机微电子、计算机 Control Theory Control Theory 控制理论控制理论 System Engineering and Mechatronics System Engineering and Mechatronics

Engineering Engineering 系统工程系统工程和机电一体化工程和机电一体化工程

1.The Preparative Stage1.The Preparative Stage ：准备阶：准备阶段段 Germination stage Germination stage 萌芽阶段萌芽阶段

Before 1960'Before 1960'

In 1952 :The In 1952 :The FirstFirst NC Drilling and NC Drilling and Milling Machines Milling Machines 数控数控钻铣床钻铣床

In 1959 : The First Programmable In 1959 : The First Programmable RobotRobot 可编程机器人可编程机器人



NC Drilling and NC Drilling and Milling MachinesMilling Machines


2. A period of rapid 2. A period of rapid development development ：：

19701970‘‘s-1980s-1980’’s s 快速发展阶段快速发展阶段

Technology FoundationTechnology Foundation 技术基础技术基础 :: Computer TechnologyComputer Technology 计算机技术计算机技术 Control TechnologyControl Technology 控制技术控制技术 Communications TechnologyCommunications Technology 通信技术通信技术



①① Mechatronics:Mechatronics: Firstly Applied Firstly Applied in Japan in the end of the 1980's(all in Japan in the end of the 1980's(all over the World )over the World )

②②The Technology and Products of The Technology and Products of Mechatronics has been developed Mechatronics has been developed greatly .greatly .

3.3. Intelligent StageIntelligent Stage 智能化阶段智能化阶段：： In late 1990In late 1990’’ss

① ①Optical TechnologyOptical Technology 光学光学 Communication TechnologyCommunication Technology 通信通信 Micro ProcessingTechnologyMicro ProcessingTechnology 微细加工微细加工 Optic-Mechano-ElectronicOptic-Mechano-Electronic （（ Photo- Photo-

MechatronicMechatronic ））光机电光机电 Tiny Mech-Electr SystemTiny Mech-Electr System 微机电微机电；；


②②The Modeling Design The Modeling Design 建模设计建模设计

Analysis and Integration Method Analysis and Integration Method of of Mechatronics Mechatronics 分析和集成方法分析和集成方法

The Subject System The Subject System 学科体系学科体系 and and Development Trend Development Trend 发展趋势发展趋势 of of Mechatronics;Mechatronics;


③ ③ Artificially Intellective Technology Artificially Intellective Technology 人工智能人工智能 Neural Network TechnologyNeural Network Technology 神经网神经网络络 Optical Fiber TechnologyOptical Fiber Technology 光纤光纤


1.1.2 The 1.1.2 The MeaningMeaning of of MechatronicsMechatronics 含义含义

1.JAPAN1.JAPAN ：： 1970’S1970’S ，， JAPANJAPAN ：“：“ Mechatronics” The Mechatronics” The

supplement of supplement of 《《 Journal of Machine Journal of Machine DesignDesign 》》机械设计杂志副刊机械设计杂志副刊

Machanism + Electronics:Machanism + Electronics: 机械的电子化机械的电子化

Mechanics + Electronics:Mechanics + Electronics: 机械电子学机械电子学

1.1 Summary 1.1 Summary

TECHNICAL RESEARCH INSTITUTE TECHNICAL RESEARCH INSTITUTE JAPAN SOCIETY FOR THE JAPAN SOCIETY FOR THE PROMOTION OF MACHINE INDUSTRYPROMOTION OF MACHINE INDUSTRY日本机械振兴协会经济研究所日本机械振兴协会经济研究所 : :

1983.3 1983.3 《《 The Existent Condition of The Existent Condition of JAPAN Machinery IndustryJAPAN Machinery Industry ( )——the Ⅱ( )——the ⅡMachinery Industry and Machinery Industry and ElectronicElectronic 》》《《日本机械工业的存在条件日本机械工业的存在条件 ( )——Ⅱ( )——Ⅱ 机械机械工业和电子化工业和电子化》》 : :


1.1 Summary1.1 Summary Mechatronics is a general term of system Mechatronics is a general term of system which is the organic combination of which is the organic combination of mechanical device and electronic device .it mechanical device and electronic device .it fetch in the microelectronic technology which fetch in the microelectronic technology which based on the main functionbased on the main function 、、 power‘s power‘s functionfunction 、、 information function and information function and controlling function.controlling function.

机电机电——体化乃是在机械的主功能、动力功体化乃是在机械的主功能、动力功能、信息功能和控制功能上引进微电子技术，能、信息功能和控制功能上引进微电子技术，并将机械装置与电子装置用相关软件有机结并将机械装置与电子装置用相关软件有机结合而构成系统的总称。合而构成系统的总称。


Mechatronics

information science

mechanics electronics

http://dict.cnki.net/dict_result.aspx?r=1&t=electronics&searchword=%E7%94%B5%E5%AD%90%E5%AD%A6

http://dict.cnki.net/dict_result.aspx?r=1&t=electronics&searchword=%E7%94%B5%E5%AD%90%E5%AD%A6

2.2. the United Statesthe United States ：：The First CNC Machine ToolThe First CNC Machine Tool in thein the

worldworld (1952) (1952) 、、 Industrial RobotIndustrial Robot （（ 1962)1962)

3.3. GermanyGermany ：： Precision Engineering Precision Engineering

TechnologyTechnology

精密工程技术精密工程技术


4.CHINA4.CHINA ：：1.1 Summary 1.1 Summary

Mechatronics contains two meaningsMechatronics contains two meanings ::

Mechtronics ProductMechtronics Product 产品产品 (System(System 系统系统 ) and ) and

Mechatronics TechnologyMechatronics Technology 技术技术

The typical mechatronic product (System) :The typical mechatronic product (System) :

NC Machine ToolNC Machine Tool 、、 Robot Robot 、、 Auto Electron Auto Electron

ProductsProducts 汽车电子化产品、汽车电子化产品、 Intelligent InstrumentIntelligent Instrument智能化仪器仪表、智能化仪器仪表、 Monitoring and control of the Monitoring and control of the Welding processWelding process 电子印刷排版系统、电子印刷排版系统、 CADCAD ／／CAM and so onCAM and so on 。。


1.2 The Structure and 1.2 The Structure and Function of Mechatronics Function of Mechatronics

SystemSystem1.2.1 The 1.2.1 The Function CompositionFunction Composition of of

Mechatronics SystemMechatronics System

Five Internal FunctionFive Internal Function : :

Main functionMain function 主功能、主功能、 Power FunctionPower Function动力功能、动力功能、 Constructs functionalConstructs functional 构造构造功能、功能、 Controlling FunctionControlling Function 控制功控制功能、能、 Detection functionDetection function 检测功能检测功能

1.2.2 The 1.2.2 The Five Composition Five Composition FactorsFactors of Mechatronics of Mechatronics SystemSystem

Mechanical System (Mechanism)Mechanical System (Mechanism) 、、 The The Electronic Information Treatment Electronic Information Treatment Systems (Computers)Systems (Computers) 、、 Dynamical Dynamical System (Power Source)System (Power Source) 、、 Detection Detection Systems (Sensor)Systems (Sensor) 、、 Actuator Systems Actuator Systems (Actuator)(Actuator)


SystemSystem


System System


System System

Detection ofDetection of Position and Position and

SpeedSpeed

MotorMotor

mechanical mechanical componentscomponents

Position Position and and

Velocity Velocity FeedbackFeedback

CNCCNC

the component of numerical the component of numerical control machine tool servoscontrol machine tool servos


System System


SystemSystem


SystemSystem

1.3 Mechatronics Key 1.3 Mechatronics Key ElementsElements

1.Information Systems1.Information Systems 信息系统信息系统2.Mechanical Systems2.Mechanical Systems 机械系统机械系统3.Electrical Systems3.Electrical Systems 电气系统电气系统4.4. Computer SystemsComputer Systems 计算机系统计算机系统5.Sensors and Actuators5.Sensors and Actuators 传感器和执行器传感器和执行器6.Real-Time Interfacing6.Real-Time Interfacing 实时接口实时接口

1.4 The method of 1.4 The method of Mechatronics System Mechatronics System

DesignDesign

The The main characteristicsmain characteristics of of Mechatronics System Design Mechatronics System Design ：：

The automatic operationThe automatic operation

1.4.1 The 1.4.1 The MethodsMethods of of Consideration on Consideration on Mechatronics System DesignMechatronics System Design

1.Substitution Method1.Substitution Method 取代法取代法2.Binding Method2.Binding Method 融合法融合法3.3.Combination MethodCombination Method 组合法组合法

1.4 The method of 1.4 The method of Mechatronics System Mechatronics System

DesignDesign

1.4.2 The Design 1.4.2 The Design TypesTypes of of Mechatronics System Design Mechatronics System Design 设设计类型计类型

1.Exploratory Design1.Exploratory Design 开发性设计开发性设计

2.Adaptability Design2.Adaptability Design 适应性设计适应性设计

3.Variability Design3.Variability Design 变异型设计变异型设计

1.4 The method of 1.4 The method of Mechatronics System DesignMechatronics System Design

1.4.3 The Modern Design Methods of 1.4.3 The Modern Design Methods of

Mechatronics System DesignMechatronics System Design

1. Design Sequences 1. Design Sequences 设计程序设计程序

Three Phase ApproachThree Phase Approach 三阶段法：三阶段法： General General

Design Design 总体设计、总体设计、 Part DesignPart Design 部件设计部件设计 and and Components Design Components Design 零件设计零件设计 or Primary or Primary DesignDesign 初步设计、初步设计、 Technical DesignTechnical Design 技术设计技术设计 and Process Planningand Process Planning 工艺设计工艺设计 ..


2.The Design Procedure of Mechatronics System 2.The Design Procedure of Mechatronics System Design Design 设计步骤设计步骤

（（ 11 ）） The determination of product specification The determination of product specification and performance index with the Functions and and performance index with the Functions and AimsAims 确定产品规格、性能指标确定产品规格、性能指标

（（ 22 ）） Division of System Function Units and Division of System Function Units and Function FactorFunction Factor 系统功能部件、功能要素的划分系统功能部件、功能要素的划分



（（ 33 ）） Interface DesignInterface Design 接口的设计接口的设计

（（ 44 ）） Comprehensive EvaluationComprehensive Evaluation (or integral (or integral evaluation)evaluation) 综合评价综合评价 (( 或整体评价或整体评价 ))

（（ 55 ）） Review on ReliabilityReview on Reliability 可靠性复查可靠性复查

（（ 66 ）） Trial-Production and DebuggingTrial-Production and Debugging 试制与调试制与调试试

1.5 Development of 1.5 Development of Mechatronics Mechatronics

1.5.1 The Range and 1.5.1 The Range and Classification of Mechatronics Classification of Mechatronics ProductorProductor 范围和分类范围和分类

1.The Range of Mechatronics Productor1.The Range of Mechatronics Productor


2.The Classification of Mechatronics Productor2.The Classification of Mechatronics Productor

（（ 11 ）） According to the According to the purposespurposes of Mechatronics of Mechatronics ProductorProductor 用途：用途： Industry MachineIndustry Machine 产业机器、产业机器、 Information Information MachineMachine 信息机器、信息机器、 Livelihood MachineLivelihood Machine 民生民生机器机器

（（ 22 ）） According to the different of According to the different of binding binding extent and patternsextent and patterns of electromechanical of electromechanical 机电结机电结合程度和形式合程度和形式：： Additional of functionAdditional of function 功能附加、功能附加、Function alternativeFunction alternative 功能替代、功能替代、 Fusion of Fusion of ElectromechanicalElectromechanical 机电融合机电融合

（（ 33 ）） According to According to functionfunction 功能：功能： Numerical control machineryNumerical control machinery 数控机械数控机械类、类、 Electronic equipmentElectronic equipment 电子设备电子设备类、类、 Electro-hydraulic ServoElectro-hydraulic Servo 电液伺服类、电液伺服类、 Information controlInformation control 信息控制类信息控制类


Honda Robot Honda Robot ASIMOASIMOPainting RobotPainting Robot

涂装机器人涂装机器人

Ultimate Working Ultimate Working RobotRobot

极限工作机器人极限工作机器人

CNC LatheCNC Lathe 数控车床数控车床

Welding RobotWelding Robot 焊接机器焊接机器人人

(ABS) 汽车防抱死系统

NC Milling Machine 数控铣床

Machining Machining CentersCenters

加工中心加工中心

DispenserDispenser

自动售货机自动售货机

Printer-Printer-copiercopier

打印复印机打印复印机

The Auto Industry Washing The Auto Industry Washing MachineMachine

全自动工业洗衣机全自动工业洗衣机

Washer Washer

洗衣机洗衣机

CTCT

PlotterPlotter 绘图仪绘图仪

Electronic Scales Electronic Scales 电电子秤子秤

1.5 Development of 1.5 Development of MechatronicsMechatronics

Stamping production line of Vehicle BodyStamping production line of Vehicle Body 车体冲压生产线车体冲压生产线


Welding Assembly Line of Welding Assembly Line of AutomobileAutomobile

焊装生产线焊装生产线



















1.5 1.5 DevelopmentDevelopment of of MechatronicsMechatronics

Automobile CoatingAutomobile Coating 涂装涂装


Automobile CoatingAutomobile Coating 涂装涂装


Automobile AssemblingAutomobile Assembling 总总装装


1.5.2 Development Trend of 1.5.2 Development Trend of Mechatronics Mechatronics 发展趋势发展趋势

1.Higher performance1.Higher performance 高性能化高性能化 2.Intelligent Trend2.Intelligent Trend 智能化智能化3.Development Trend of Systematization3.Development Trend of Systematization 系统化系统化4.Developing Trend of 4.Developing Trend of Lightweight and Lightweight and

MicrominiaturizationMicrominiaturization 轻量化及微型化轻量化及微型化


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机电一体化 系统设计

机电一体化系统设计