16
1 Guide To Selecting Toyo Bronze Valves !"# NS NS NS NS NS NS NS NS NS NS OR OR Screwed Screwed Screwed Screwed Screwed Screwed Solder-joint Solder-joint Solder-joint Solder-joint Screwed Screwed Non-rising Non-rising Non-rising Non-rising Rising Rising Non-rising Non-rising Non-rising Rising Non-rising Rising Screwed Screwed Screwed Screwed Screwed Union Screwed Screwed Screwed Screwed Screwed Screwed 206 280A 272 272A 208A 293 207 281A 276 208C 204 209A Brass body!"# Specifications End Connection Stem Bonnet TOYO Fig. No. Remarks Type GATE GLOBE ! CHECK ! ANGLE STRAINER ! BALL (Brass body) NS NS NS OR NRKR OTKR QNKP OM PQ Screwed Screwed Solder-joint Screwed Flanged Screwed Screwed Screwed Screwed Metal Metal Metal Metal Metal Metal Metal Metal Metal Screwed Screwed Screwed Screwed Screwed Union Union Screwed Union 210 211 212 213 215 214 335 260 340 End Connection Disc Bonnet OTKR QNKP QNKP QNKP QNKP Screwed Screwed Screwed Screwed Solder-joint 2-piece screwed 2-piece screwed 2-piece screwed 2-piece screwed 2-piece screwed Standard Large Large Large Large 5022 5044A 5042 5046 5049W FS Valves FS Valves FS Valves, automatic exhaust w/cap and chain FS Valves End Connection Body Bore Screwed Screwed Screwed Screwed Solder-joint Screwed Screwed Lift Lift Swing Swing Swing Swing Swing Metal Metal Metal Teflon Metal Metal Metal 230 231 236 236T 237 239 360 Vertical way Y-pattern Y-pattern Y-pattern End Connection Type Disc Screwed Solder-joint Screwed Screwed 380 387 Y-pattern Y-pattern End Connection Cap ! OR NS NS NS NS OM QNKP OM OM

!# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

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Page 1: !# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

1

Guide To Selecting Toyo Bronze Valves�� !"#

NS ��

NS ��

NS ��

NS ��

NS ��

NS ��

NS ��

NS ��

NS ��

NS ��

OR ��

OR ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Solder-joint ��

Solder-joint ��

Solder-joint ��

Solder-joint ��

Screwed ��

Screwed ��

Non-rising�� Non-rising�� Non-rising�� Non-rising�� Rising ��

Rising ��

Non-rising�� Non-rising�� Non-rising�� Rising ��

Non-rising�� Rising ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Union

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

206

280A

272

272A

208A

293

207

281A

276

208C

204

209A

Brass body�� !"#

SpecificationsEnd Connection �� Stem �� Bonnet ��

TOYO Fig. No.��

RemarksType

GATE��

GLOBE�� !

CHECK�� !

ANGLE��

STRAINER�� !

BALL(Brass body)��

NS ��

NS ��

NS ��

OR ��

NRKR ��

OTKR ��

QNKP ��

OM ��

PQ ��

Screwed ��

Screwed ��

Solder-joint ��

Screwed ��

Flanged ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Metal�� Metal�� Metal�� Metal�� Metal�� Metal�� Metal�� Metal�� Metal��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Union

Union

Screwed ��

Union

210

211

212

213

215

214

335

260

340

End Connection �� Disc �� Bonnet ��

OTKR ��

QNKP ��

QNKP ��

QNKP ��

QNKP ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Solder-joint ��

2-piece screwed

2-piece screwed

2-piece screwed

2-piece screwed

2-piece screwed

Standard ��

Large

Large

Large

Large

5022

5044A

5042

5046

5049W

FS Valves

FS Valves

FS Valves, automatic exhaust

w/cap and chain

FS Valves

End Connection �� Body �� Bore ��

Screwed ��

Screwed ��

Screwed ��

Screwed ��

Solder-joint ��

Screwed ��

Screwed ��

Lift�� Lift�� Swing�� Swing�� Swing�� Swing�� Swing��

Metal�� Metal�� Metal�� Teflon

Metal�� Metal�� Metal��

230

231

236

236T

237

239

360

Vertical way

Y-pattern

Y-pattern

Y-pattern

End Connection �� Type �� Disc ��

Screwed ��

Solder-joint ��

Screwed ��

Screwed ��

380

387

Y-pattern

Y-pattern

End Connection �� Cap

�� !

OR ��

NS ��

NS ��

NS ��

NS ��

OM ��

QNKP ��

OM ��

OM ��

Page 2: !# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

2

Bronze Valves

Toyo’s Resist-Dezincification Alloy (ASTM B21-C47940)

Japanese Patent No. 845351 U.S. Patent No. 4101317

The Toyo Bronze Valve is a patented product that completely eliminates corrosion problems due to dezincification in highly

corrosive cold or hot water supply piping as well as PVC, polyethylene and copper pipe lines.

Toyo’s resist-dezincification alloy has passed corrosion tests under Australian (AS 1056-1972), Soviet and international (ISO 6509) standards. Its superior resis-

dezincifying properties are demonstrated in the photos shown here. Photo 1 shows the cross section of a broken brass valve stem which become brittle due to

dezincification (dezincified portions are discolored). Photo 2 shows a microscopic view (x 100) of this dezincified portion; the gray sections indicate the zinc-

meltout beta layer. Photo 3, a microscopic picture (x 200) of the Toyo’s resist-dezincification alloy, clearly indicates that the alloy consists of a mono-crystalline,

highly corrosion resistant alpha layer.�qçóç��� !"#$%&'()*+,�-&./012345�-6789!:;<=0>7��?@A

�� !

�qçóç��� !"#$%

General Design Specifications

�� !"#$1. Castings��ASTM B62, or so-called 85-5-5-5, is used in class 150 and lower, and high-

grade bronze of BS1400LG2.

�� !^pqj=_SO�� _pNQMMidO=�� !"

2. Markings��The manufacturing trademark, the primary pressure (steam or cold water, oil

and gas ratings) and the legible mark of the sizes are embossed on each valve

body in conformity with the standard marking requirements of MSS SP-25.

Toyo’s bronze valves are distributed under the and RED-WHITE Brand

names all over the world.

�� !"#$=========� obaJtefqb��

3. End connections��End threads are constructed to meet the standard specifications most com-

monly used for various purposes, such as the American National Standard for

taper pipe threads (ANSI B2.1), known as NPT threads, British Standard taper

pipe threads (BS 21), and Deutsche Normen parallel pipe threads (DIN 259).

Solder ends conform with ANSI BS Standard for solder joint fitting

Flanged ends, including end flange dimensions and drilling, are in accordance

with ANSI B16.24 and to other standards on request.�� !"#$%&'()*+,-'.-/0123456'2

�� !"

4. Testing��Every valve is individually tested by hydrostatic or air shell and seat tests for

casting soundness and tight closure as specified in BS5154, MSS Standard SP-

80 and JIS specifications.

�� !"#$%&'()*+_pRNRQ�� !"# $ gfp �

5. Packing��Valves are individually bagged in sealed vinyl film in order to protect them

from dust and dirt, and packed in strong carton boxes in order to prevent

damage during transportation.�� !"#$%&'()*+,-.)/0123

Page 3: !# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

3

Bronze Valves

Handling Precautions

�� !"#$%&'#(

�� !"#$%&'(�

�� !"#$%&'(

�� !"#$%&'(

�� !"#�$%&'

�� !"#$%&'(

�� !"#$%

�� !"#$

�� !

Page 4: !# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

4

Bronze & Brass Valves�� !"# DesignType

Non-Rising Stem, Screwed EndGate Valves

�� !"#$ %!&'()

Fig.Size

272L H D1 W

Material��

Body ��Stem ��Disc ��

BronzeBrass

Bronze

1/4”3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

8 (mm)101520253240506580100

40434348536063718796

116

74777787100117128152180209281

484848556370708090

100125

0.320.410.390.540.941.151.692.585.127.78

16.37

Service conditions�� !Remarks

1.6MPa (232psi) WOG non-shock0.86MPa (125psi) Saturated steamHKWA APPROVED

206L H D1 W

BronzeBrass

Bronze

424244495661667390

100140

77778194108125138169205243311

4848485563708090

100125160

0.260.250.290.400.580.821.141.793.114.60

11.20

HKWA APPROVED

272AL H D1 W

BrassBrassBrass

384247506063728090

737787100117128152177203

48485563707080

100110

0.220.270.380.490.731.011.622.353.19

280AL H D1 W

BronzeBrass

Bronze

4345.5505665727985

106.5116

919196110124143164193236272

48485563708090

100110125

0.280.300.390.530.791.111.612.423.805.65

HKWA APPROVED

DesignType

Rising Stem, Screwed EndGate Valves

�� !"# $!%&'(

Fig.Size

204L H D1 W

Material��

Body ��Stem ��Disc ��

BronzeBrass

Bronze

1/4”3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

8 (mm)101520253240506580100

45.245.2505665727985

114130170

919196110124143164193248281354

48485563708090

100125140180

0.320.300.390.540.941.151.692.585.127.78

16.37

Service conditions�� !Remarks HKWA APPROVED

208AL H D1 W

BronzeBronzeBronze

45505665727985

115130

114131152176212249296381436

485563708090

100125140

0.400.440.570.881.241.792.655.407.88

209AL H D1 W

BronzeBronzeBronze

505665727985

120140

131152176212249296425478

5563708090

100140160

0.440.590.891.271.902.827.65

10.76

293L H D1 W

BronzeBronzeBronze

47545867737784

106115

121138158193221250305368426

485563708090

100125125

0.390.500.711.091.491.973.055.107.01

1.6MPa (232psi) WOG non-shock0.86MPa (125psi) Saturated steam

2.5MPa (363psi) WOG non-shock1.03MPa (150psi) Saturated steam

1.6MPa (232psi) WOG non-shock0.86MPa (125psi) Saturated steam

2.5MPa (363psi) WOG non-shock1.03MPa (150psi) Saturated steam

Non-rising StemGate Valve

�� !"#$%&'

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5

Bronze Valves�� !"#$ %&

DesignType

Screw End

Fig.Size

335L H D1 W

Material��

Body ��Stem ��Disc ��

BronzeBrass

Bronze

1/4”3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

8 (mm)101520253240506580100

5159687589103118146

106123131162176202227267

5555638090

100125140

0.380.520.650.991.492.373.376.00

Service conditions�� !

Remarks

4.13MPa (600psi) WOG non-shock2.06MPa (300psi) Saturated steam

215L H D1 W

BronzeBrass

Brass or Bronze

738595108120135155175195240

7483

102116142157179210232344

5563708090

100110125160200

1.031.201.602.603.704.406.209.00

11.3021.86

JIS 10K flange available

260L H D1 W

BronzeBrass

Brass or Bronze

2225

27.532.53844

49.559

72.584.5

64707796

108132146168196217

485563708090

100110125160

0.180.220.290.490.691.121.643.174.316.68

340L H D1 W

BronzeBrass

Bronze

323845535973

129159176204228266

638090100125140

0.671.001.382.423.185.51

1.55MPa (225psi) WOG non-shock1.03MPa (150psi) Saturated steam

2.06MPa (300psi) WOG non-shock1.03MPa (150psi) Saturated steam

3.44MPa (500psi) WOG non-shock2.06MPa (300psi)288˚C (550˚F) Saturated steam

Rising Stem, Screwed EndAngle Valves

�� !"# $!%&'(�� !"#$%& �� !"#$%&Globe Valves

Flange End

DesignType

Fig.Size

210L H D1 W

Material��

Body ��Stem ��Disc ��

BronzeBrass

Brass or Bronze

1/4”3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

8 (mm)101520253240506580100

4042485363738298115135

6767747789

110131144171206

4848555563708090

100125

0.170.190.270.310.440.731.071.612.474.10

Service conditions�� !Remarks

1.6MPa (232psi) WOG non-shock0.68MPa (100psi) Saturated steamHKWA APPROVED

211L H D1 W

BronzeBrass

Brass or Bronze

42465565768598115142165195

67747789

110131144167204222248

48555563708090

100125140160

0.180.220.290.430.671.031.442.294.106.40

12.00

HKWA APPROVED

213L H D1 W

BronzeBrass

Brass or Bronze

42465565768598115142165

677483

102116142157179210232

485563708090

100110125160

0.180.230.290.500.721.141.642.594.316.68

HKWA APPROVED

214L H D1 W

BronzeBrass

SUS403

5858688095108120145185210

119119131153168190209235265307

6363708090100110125140160

0.560.580.641.161.592.443.515.489.37

13.85

Body seat ring: SUS403

1.6MPa (232psi) WOG non-shock0.86MPa (125psi) Saturated steam

2.5MPa (363psi) WOG non-shock1.03MPa (150psi) Saturated steam

2.75MPa (400psi) WOG non-shock1.37MPa (200psi) Saturated steam

Rising Stem, Screwed EndGlobe Valves

�� !"#$!%"&'()

Page 6: !# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

6

Bronze Valves�� !"#$ %&'(DesignType

Fig.Size

Material��

Body ��Pin ��Disc ��

1/4”3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

8 (mm)101520253240506580100

Service conditions�� !Remarks

231

Bronze-

Bronze1.6MPa (232psi) WOG non-shock0.86MPa (125psi) Saturated steam

236

BronzeBrass

Bronze

HKWA APPROVED

236T

BronzeBrassPTFE

PTFE seat

239

BronzeBrass

Bronze

Screwed End

�� !"#$%&'

L W

505565758595110130150

0.140.200.300.510.781.061.752.754.09

L H W565656708096

110128156184232

4242425058698198

118139174

0.280.270.260.430.610.961.402.273.965.68

10.98

L H W

4956708096

110128

37425058698198

0.200.270.450.751.001.432.34

L H W

5160708193

104125152172

39424857647185

102115

0.190.240.410.560.831.201.933.404.65

Life Check Valve Swing Check Valves Lift Check Valve

230

Bronze-

Brass or Bronze

L H W42465565768598115142165185

28303337425058678290

114

0.120.160.220.380.660.921.332.003.184.629.10

2.50MPa (363psi) WOG non-shock1.03MPa (150psi) Saturated steam

HKWA APPROVED

DesignType

Fig.Size

360

Material��

Body ��Pin ��Disc ��

BronzeBrass

Bronze

1/4”3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

8 (mm)101520253240506580100

Service conditions�� !Remarks

4.13MPa (600psi) WOG non-shock2.06MPa (300psi) Saturated steam

380

BodyScreen

14-16 meshes/perforated screen

2.06MPa (300psi) WOG non-shock1.03MPa (150psi) Saturated steam

Screwed End

v�� !

L H W

707892

111122148

435057727286

0.390.600.941.582.153.42

BronzeSUS304

L H W

8080

100115135160195220240

494959708193120147165

0.330.290.470.751.231.722.814.366.21

pïáåÖ=`ÜÉÅâ=s~äîÉ píê~áåÉê�� !"#$%&'

Page 7: !# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

7

Solder End Valves�� !"#$%DesignType

Solder EndGate Valves

Fig.Size

045L H D1 W

Material��

Body ��Stem ��Disc ��

BronzeBrass

Bronze

3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

(mm)101520253240506580100

4865768292

110*)122*)138

133157182220254305371439

55708090

100110140166

0.420.610.941.381.943.065.588.55

Service conditions�� !

Remarks

207L H D1 W

BronzeBrass

Bronze

39.546

59.570.576.585.5

101.5115.2130.8174.6

778194

108125138169205243311

48485563708090

100125160

0.220.250.370.510.741.051.702.834.27

10.55

HKWA APPROVED

267AL H D1 W

BronzeBrass

Brass or Bronze

46.560

69.576

83.5100

7787

100117128152

485563707080

0.220.320.420.620.831.33

208CL H D1 W

BronzeBronzeBronze

4865768292

110

133148173212249297

5563708090100

0.390.540.801.171.752.69

1.6MPa (232psi) WOG non-shock0.86MPa (125psi) Saturated steam

�� !"#$%&

*) Toyo design

JIS B2011

DesignType

Solder End

Fig.Size

281AL H D1 W

Material��

Body ��Stem ��Disc ��

BronzeBronzeBronze

3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

(mm)101520253240506580100

414865768292

110119134

9196

110124143164193236272

485563708090

100110125

0.260.300.500.731.071.552.443.515.11

Service conditions�� !

Remarks

1.6MPa (232psi) WOG non-shock0.86MPa (125psi) Saturated steam

212

BronzeBrass

Brass or Bronze

HKWA APPROVED

237A

BronzeBrass

Brass or Bronze

387A

2.06MPa (300psi) WOG non-shock1.03MPa (150psi) Saturated steam

�� !"#$%

L H D1 W

53658598

110128152

747789

110131144167

555563708090

100

0.210.270.400.650.951.352.20

L H W

556686

104120137170194222

37425058698198

118139

0.160.240.390.590.891.302.463.585.47

L H W

85110130150175220

4959718294

121

0.240.400.630.981.362.35

Gate Valves Globe Valve Swing Check Valve Strainer

BodyScreen

BronzeSUS304

PTFE disc type available 14-16 meshes/perforated screen

Page 8: !# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

8

Ball Valves��

8-50: 4.13MPa (600psi) WOG non-shock65 & 80: 2.75MPa (400psi) WOG non-shock

5049WL H D1 W

BrassBrass

Brass / Chrome PlatedPTFE

475060698094

104125

4041414460657986

60606060100100120120

0.190.220.260.390.630.911.432.36

d810152025324050

5046AL H D1 W

BrassBrass

Brass / Chrome PlatedPTFE

93109113124141

5257596574

100120130130150

0.500.751.051.532.21

d

1823253240

W/Cap & Chain

4.13MPa (600psi) WOG non-shock

T-Handle

5022L H D1 W

BrassBrass

Brass / Chrome PlatedPTFE

4243465565768698

3839404349545970

898989109109139139159

0.150.160.170.270.400.660.981.58

d8

10101520253240

2.75MPa (400psi)WOG non-shockT-Handle available

4.13MPa (600psi) WOG non-shock

5044AL H D1 W

BrassBrass

Brass / Chrome PlatedPTFE

475060698094

104125152175194

4243454854597077

108117134

8080

100100130130150150280280280

0.190.220.260.390.630.911.432.364.417.349.21

d8

101520253240506274100

5042AL H D1 W

BrassBrass

Brass / Chrome PlatedPTFE

5465748699

113

545765718391

92.592.5128128143143

0.260.390.630.911.432.36

d

152025324050

W/Locking HandleAutomatic drain

Full bore Full bore

DesignType

�� !Ball Valves��

Service conditions�� !Remarks

Fig.Size

Material��

Body ��Stem ��

Ball �Seat ��

1/4”3/8”1/2”3/4”1”

11/4”11/2”

2”21/2”

3”4”

8 (mm)101520253240506580100

Std. bore

Page 9: !# Guide To Selecting Toyo Bronze Valves - cnsdd.comcnsdd.com/upload/pdf/TOYO阀(电子版).pdf · corrosive cold or hot water supply piping as well as PVC, ... Toyo’s bronze valves

9

Guide to Selecting Toyo Cast Iron Valves�� !"#

Flanged ��

Flanged ��

Flanged ��

Flanged ��

Flanged ��

Flanged ��

Flanged ��

Wafer��

Wafer��

Lug��

Flanged ��

Stainless steel

Bronze / SUS304

Bronze

Bronze / SUS304

Stainless steel

Bronze

Stainless steel

Bronze

Bronze or

Ductile iron

SUS 304 Screen

OS & Y

Non-rising

OS & Y

OS & Y

OS & Y

Swing type

Swing type

Dual plate

Buna-N or

EPDM

Y-pattern

511

415E

421E

400A

510

435A

512

442

957A-DNSL

967A-DNSG

381A

SUS 316, 13% Cr. trim available

SUS 316, 13% Cr. trim available

SUS 316, 13% Cr. trim available

SUS 316 Screen available

Specifications

End Connection�� Trim �� Others

TOYOFig. No. RemarksType

GATE�� !

NS ��GLOBE�� !"

NS ��CHECK�� !"

NS ��BUTTERFLY�� !

NS ��STRAINER�� !"

Lock Lever or Worm gear

NS ��

��

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10

1. Castings��All gray iron castings meet or exceed the chemical and physical requirements of

BS1452Gr.220.�� _pNQROdêKOOM��

2. End Connections��End flange dimensions and drilling conform to BS4504 PN16. End flanges are

finished in accordance with MSS SP-6.

Face-to face dimensions conform to BS5150, B5163, BS5152, BS5153 and BS5155.

�� !"#$%&'()*+,-./0

3. Final Testing��Each Toyo Valve cast iron valve is subjected to hydrostatic shell and seat tests for

casting soundness and tight closure as specified in MSS SP-70, SP-71 and Federal

Specification WW-V-58B for general land use. If requested, each valve is also

given an air seat test.�� !"#$%&'()*+,-./012

4. Markings and Identification Plates��Markings embossed on each valve body conform to the standard marking re-

quirements of MSS SP-25.

Each valve is also provided with an identification plate which indicates figure

number, size, service pressure rating, the manufacturer’s trademark, trim and

body materials and other necessary information.

Cast Iron Valve

5. Valve Design Information�� !

• Bonnet and CoverBonnets and covers are securely bolted to bodies with a non-asbestos

gasket in the joint.�� !"#$%&'(�)*+,

• BoltingsBonnet boltings for all types and classes have hexagon-headed bolts and

nuts of a physical strength not less than the requirements of ASTM A307

Grade B in accordance with MSS SP-70 and SP-71 for maximum pressure

tightness in exacting service conditions.�� !"#$^pqj=^PMT=dê~ÇÉ=_��

• StemsAll stems are cut to lefthand and righthand 29˚ trapezoidal threads,

respectively.

�� !"#$%&' OV˚�� !"

• Stuffing BoxStuffing boxes are sufficiently deep to provide a tight stem seal and long-

lasting packing life. Standard stem packings are non-asbestos packings

for general land use.�� !"#$% &'()*+,-./

• HandwheelThe handwheel, constructed of ductile iron or gray iron, is rugged, easy to

grip and easy to operate. Handwheels are marked with the direction of

movement for opening the valve.�� !"#$%&'()*+,-./0123

• Boss LocationsBlind bosses for drainage and bypasses are located as specified in MSS

SP-45.

• FinishAll unmachined exterior iron surfaces are painted blue.

�� !

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11

Cast Iron Valves�� !

DesignType

_pQRMQ=mkNS=cä~åÖÉ

Service conditions�� !Remarks

Fig.Size

Material��

Body ��Stem ��Disc ��Seat ��

2”21/2”

3”4”5”6”8”10”12”14”16”

50(mm)6580100125150200250300350400

HKWA APPROVED

1.6MPa (232psi) WOG non-shock0.86MPa (125psi) Saturated steam

415EL H D1 W

Cast IronBrass / SUS304

Bronze / SUS304Bronze / SUS304

178190203229254267292330356

319350401457523602711842941

180180200250280300360400450

15.120.326.442.357.579.5

124.0191.0269.0

421E / 511L H D1 W

Cast IronBrass / SUS304

Bronze / SUS304Bronze / SUS304

178190203229254267292330356

357412482569672783985

11961390

180180200250280300355400450

15.620.827.044.360.282.7

132.0199.0254.0

400A / 510L H D1 W

Cast IronBrass / SUS304

Bronze / SUS304Bronze / SUS304

203216241292330356495622698

294316354406485531634671757

180180230280300360400400450

15.519.726.843.563.087.5

154.0202.0270.5

435A / 512L H W

Cast IronBrass / SUS304

Bronze / SUS304Bronze / SUS304

203216241292330356495622698

115125146163194281323362417

9.713.118.530.846.060.8116.0161.8252.0

HKWA APPROVEDHKWA APPROVED HKWA APPROVED

Gate Valves�� !

Globe Valve�� !"

Swing Check Valve�� !"

*SUS 316 stem, disc & body seat available on request

�� !

�� !"

DesignType

Material��

Body ��Screen ��

Cast IronSUS304

Service conditions�� !Remarks

1.6MPa (232psi) WOG0.86MPa (125psi) Saturated steam

BS4504 PN16 Flange

�� v�� !píê~áåÉê

14-16 meshes/perforated screenSUS316 Screen available

Fig.Size

381A

11/2”2”

21/2”3”4”5”6”8”

10”12”14”16”

40 (mm)506580100125150200250300350400

L H W

250286318378457518610749857

167193210255318364442530598

10.515.520.134.250.568.3111.3182.0263.0

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12

Cast Iron Valve�� !"#

Lug type body, Ductile Iron /SUS 316 disc, buna-N seat,long neck, 403 stainlesssteel shaft�� !"#$%&'!�� !"#�$ %&�� !

Type

Fig. No.

Butterfly Valves�� !

957A-DNSL / 957A-DNSG 967A-DNSL / 967A-DNSG

Standard�� !

Flange adapted connection: BS4504 PN16 End Connection; BS4504 PN16

Working Pressure�� !

Buna-N: 232psi at 180˚F (16 Bar at 82˚C)EPDM: 232 psi at 250˚F (16Bar at 121˚C)

Buna-N: 232psi at 180˚F (16 Bar at 82˚C)EPDM: 232 psi at 250˚F (16Bar at 121˚C)

Available Size�� !

2” to 10”�� !

Spec

ifica

tions

2” to 24”�� !"

2” to 10”�� !

2” to 24”�� !"

Wafer type body,Ductile Iron /SUS316disc, Buna-N seat, longneck, 403 stainlesssteel shaft�� !"#$%&�� !"#$�#�� !"#$

1. Figure number917 Butterfly valve, wafer type body, long neck

918 Butterfly valve, lug type body, long neck

2. Operator codeL: Lock lever operator

G: Worm gear operator

P: Pneumatic operator

E: Electric operator

X: No operator

Figure Number and Trim Materials

Operator code

Shaft material

Seat material

Disc material

Figure number for valves

B: Bronze

D: Ductile iron

U: 304 stainless steel

M: 316 stainless steel

N: Buna-N

E: EPDM

S: 403 stainless steel

M: 316 stainless steel

Date Seat Shaft

9 1 7 - B N S - L

Lock lever operator403 stainless steel shaftBuna-N seatBronze discButterfly valve, wafer type body

3. Trim materials

4. Example

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13

Dual Plate Check�� !DesignType

Fig.Size

365L H D1 W

Material��

Body ��Plate ��Seat ��

BronzeBronze

NBR

11/2”2”

21/2”3”4”5”6”8”10”12”14”16”18”

40 (mm)506580100125150200250300350400450

5456565966727896

109145

132147154160173187213241289316

63707070707080809090

1.82.33.04.05.58.011.518.530.046.0

Service conditions�� !Remarks

80˚C water, non-shock 1.4MPa80˚C water, oil, air 1.0MPaFPM or EPDM seat available

440L H D1 W

Cast IronBronze

NBR

5456565966727896

109145184191204

132147154160173187216243290315330355288

55707070707080809090909090

1.62.02.83.65.07.0

10.016.026.040.060.088.0

120.0

442L H W

Cast IronBronze

NBR

54545764707695

108143

102121133172194219277337407

2.53.04.06.09.010.018.028.050.0

1.6MPa (232psi) 80˚C water

�� !"#$

TOYO StandardDual Plate Check Valves

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14

Handling Precautions

3. InstallationInstall the valves so that the pipes are in a straight line, lightly fasten the

bolts on the lower part of the flange by hand, and insert the gaskets on

which lubricant (gasket paste) has been applied. The bolts on the bottom

determine and maintain the position. Attach the remaining bolts in the same

way and use sockets or wrenches of the correct size to tighten them.

�� !"#$%&'()*+,-.*/01 !"2

5. FlushingOnce pipe installation is completed, open all valves completely and flush

the piping with air, water or steam. After flushing, close the valves com-

pletely and check that they function properly. If the valves do not close,

disassembly and inspection should be performed.

�� !"#$%&'()*"+,#-./01

2. CenteringSupport the piping and pipe shafts so they are in a straight line. More pre-

cise centering is ncecssary for wafer type valves.

�� !"#$%&'()*+,-"./012

1. CleaningForeign substances such as sand, mud, scale, or molten spatter in the valve

will hamper operation and damage valve parts. Clean the interior of the

pipes with air, water or steam as necessary.

�� !"#$%&'()*+,-.

4. Bolt-Tightening ProceduresTighten the bolts using the “crossover” method. Do so repeatedly and in

order until the nuts are completely secure.

�� !"#$%&'()*+,

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Technical Data�� !

Cv ValuesThe Cv value - which is used by TOYO VALVE to indicate the capacity of a valve - is flow rate

represented in terms of U.S. gallons per minute when clear water at 60˚F (15.6˚C) flows through

a valve, while the difference in pressure between its outlet and inlet is kept at 1 Psig (0.07kgf/

cm2). The Cv value can be determined by experiment, and the relation between the Cv value and

the flow rate or pressure drop, when the fluid is water, is given by the following formula.

Gate206207272276

272A

2.85.710.817.028.058.0118190

333 (262)486 (376)

772

2.85.7

10.817.529.059.0119196333486

-

1/4 in.3/81/23/41

11/411/2

221/2

34

8mm101520253240506580100

280A281A293

204208A208C209A

-5.711.018.029.059.0120190335486

-

--

10.817.529.059.0119196333

--

205A314

318A354A

210

-2.03.04.58.5

16.023.038.064.093.0

-

-2.03.56.5

12.021.030.049.087.0128175

211212220

213215214335

2.02.03.56.5

12.021.030.049.087.0148216

1.32.54.07.5

13.023.034.055.097.0166

-

260340

--

4.57.514.019.030.047.080.0115

-

380387

Type

Fig. No.

Size

Globe AngleBronze Valves

Type

Fig. No.

Size

Check230

-2.03.56.5

11.019.028.046.081.0123163

-1.01.56.512.524.037.065.0111161

-

231 236236T237237T238239360

1.52.85.09.0

20.036.051.092.0162247

-

68

1220385182

124187285

-

5044A5049W50425046

5022

688

16295182

124187285

-

81019406286

125200360500

-

--

2.84.7

11.520.039.045.0

---

-8816295180118188270

-

1/4 in.3/81/23/41

11/411/2

221/2

34

8mm101520253240506580100

BallBronze Valves

2 in.21/2

34568

1012

50mm6580100125150200250300

Type

Fig. No.

Size

Gate421E415E423511

216345495875

13701920360056808290

5588126224350485920

14502120

400A510

435A512

90143206365575830

150023703470

5693

157325540815

145023503640

442 957A-DNSL957A-DNSG967A-DNSL967A-DNSG

175320450730

11801820340053007600

518011620532546584513502080

381A450

Globe Check Butterfly StrainerCast Iron Valves

Strainer

( ) Fig. 272A only

Since G = 1 when the fluid is water, Q=Cv ∆PWhere Q = flow in U.S. gallons per minute∆P = pressure drop (Psig)G = specific gravity

∆P

GQ=Cv

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Guide to Selecting Toyo Cast Steel Valves

GATE FlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlangedFlanged

Stainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelStainless steelCF8 BodyCF8 BodyCF8 BodyCF8 BodyCF8 BodyCF8 BodyCF8 BodyCF8 Body

OS & YOS & YOS & YOS & YOS & YOS & YOS & YOS & YOS & YOS & YSwing typeSwing typeSwing typeSwing typeSwing typeFull boreReduced boreFull boreReduced boreFull boreReduced boreFull boreReduced boreFull boreReduced boreFull boreReduced boreFull boreReduced bore

70371272273376270171072073176070571472473576471771872772876776831313141413141413231324142314241

Valves: ANSI B16.34

Face-to face: ANSI B16.10

Full bore: Long pattern

Reduced bore: Short pattern

End flanges: ANSI B16.5

SpecificationsEnd Connection Trim Others

TOYOFig. No. RemarksMaterial

CAST STEEL

Type

NRM

PMM

SMMNRM

PMM

SMMNRM

PMM

SMMNRM

PMM

SMM

NRM

PMM

Class

1. Ratings for all valves are the maximum allowable working pressures, ex-pressed in gauge pressure, at the temperatures shown.2. Ratings are given in U.S. customary units which are regarded as standard.3. Annex G gives the ratings in metric units (temperature in degrees Celsius

Face to face: ANSI B16.10

Full bore: Long pattern

Reduced bore: Short pattern

End flanges: ANSI B16.5

CAST STAIN-

LESS STEEL

and pressure in bars).4. The pressure unit of 1 bar is equal to 100,000 pascals (100.0kpa).5. The conversion factor of 1 bar is equal to 14.5 pounds per square inch.

Pressure-Temperature Ratings for Cast Steel Valves (Extracted from ANSI B16.34 - 1981)

GLOBE

CHECK

BALL

BALL

Note :(a) Permissible, but not recommended or prolonged usage above about 425˚C (800˚F)(b) Not to be used over 343˚C (650˚F)(c) Permissible, but not recommended for prolonged usage above about 455˚C (850˚F)

Temperaturein ˚F (a)

A216-WCB285260230200170140125110958065503520

45031560-100

(b)A352-LCB265250230200170140125110958065503520

40029560-100

(c)A217-WC1265260230200170140125110958065503520

40029560-100

(a)A216-WCB74067565563560055053553550541027017010550

112581560-100

(b)A352-LCB69565564062058553552552047539027017010550

105076560-100

(c)A217-WC1695680655640620605590570530510485450280165

105076560-100

a)A216-WCB1480135013151270120010951075106510108255353452051052225163060-100

(b)A352-LCB13901315127512351165106510451035945780535345205105

2100153060-100

(c)A217-WC11390136013051280124512101175113510651015975900560300

2100153060-100

TestPres-sure

- 20 to 100200300400500600650700750800850900950

1000Shell (1)Seat (2)Seat (3)

Class 150

Standard Class

Class 300

Standard Class

Class 600

Standard Class

Working Pressure in PSIG

-29 to 3850

100150200250300350375400425450475500525540

Temperaturein ˚F

(a)A216-WCB19.619.217.715.814.012.110.28.47.46.55.64.73.72.81.91.330

21.54.1-6.9

(b)A352-LCB18.418.117.315.814.012.110.28.47.46.55.64.73.72.81.91.328

20.34.1-6.9

(c)A217-WC118.418.317.715.814.012.110.28.47.46.55.64.73.72.81.91.328

20.34.1-6.9

(a)A216-WCB51.150.146.445.243.841.738.737.036.534.528.820.013.58.85.23.377

56.34.1-6.9

(b)A352-LCB47.947.345.144.042.740.637.736.035.332.427.319.813.58.85.23.372

52.74.1-6.9

(c)A217-WC147.947.646.645.044.243.142.040.238.836.635.133.831.724.115.010.772

52.74.1-6.9

(a)A216-WCB102.1100.292.890.587.683.477.573.972.969.057.540.127.117.610.46.5154

112.44.1-6.9

(b)A352-LCB95.794.690.287.985.481.275.471.970.664.854.639.627.117.610.46.5144

105.34.1-6.9

(c)A217-WC195.895.393.289.988.486.284.180.577.673.270.267.663.348.130.121.4144

105.44.1-6.9

Class 600

Standard Class

Class 600

Standard Class

Class 600

Standard Class

(1) SHELL TESTS......Hydrostatic(2) SEAT TEST - MSS SP-61 (1985 Edition)......Hydrostatic(3) SEAT TEST - API STD. 600 (Eighth edition, January 1981)API STD. 598 (Fifth edition, December 1982)......Air

Working Pressure in Bar ANNEX G

TestPres-sure

Shell (1)Seat (2)Seat (3)

�� !"#