˘ ˇˆ˙ ˘ ˆ ˝˛ ˝ ˚ ˘ - Universal Instruments CorporationGraphicLib)/GSMGeneralSpec...Configuration ..... A-41 Component Pick and Transfer Specifications ..... A-41 Matrix

GS-401-01 B GSM Platform

��

�� !"!#��$%��&� �!"!#"�$%��'��(�� !"!#&�$)��*�&+��

GS-401-01 BGSM Platform


GSM® Platform

Places the complete range of SMT components, using vision centering.

Features one or two placement heads mounted on an overhead, gantry positioning system.

Includes a user-friendly, graphical interface complete with on-line component database,CAD translation, and machine performance simulator.

Machine Highlights

Surface MountProduct Line

Surface MountProduct Line


Contents

Introduction ............................................................................................................... 1Functional Description ............................................................................................. 1Standard Features ..................................................................................................... 2

Base Frame ................................................................................................... 2Positioning System ........................................................................................ 2Staged Board Handling ................................................................................... 2Vision On-the-Fly ........................................................................................... 2Nozzle Changing ............................................................................................ 2Fiducial Inspection ......................................................................................... 3Multi-Pattern Find ........................................................................................... 3Machine Control System Architecture ............................................................ 3Inspection Cameras ....................................................................................... 4Board Support ................................................................................................ 4

Universal Platform Software (UPS) ....................................................................... 5Off-Line PC Requirements ........................................................................................ 6Optional Features ...................................................................................................... 7

Component Shuttle ......................................................................................... 7Gripper Nozzles ............................................................................................. 7Feeders .......................................................................................................... 7Feeder Bank Changing ................................................................................... 8Feeder Setup Cart .......................................................................................... 8Feeder Storage Cart ....................................................................................... 8Removable Feeder Bank Storage Table ......................................................... 8Feeder Input ................................................................................................... 9

Board Handling ..................................................................................................... 9Applied Conveyor Engineering™ Conveyors................................................... 9Dual Lane Board Handling .............................................................................. 9Dual SMEMA ................................................................................................. 9

Heads ................................................................................................................. 10FlexJet® Head (GSM1 and/or GSM2) .......................................................... 10High Force Head (GSM1 and/or GSM2) ....................................................... 10Flex Head (GSM1 and/or GSM2) .................................................................. 10Archimedes Metering Valve (GSM1 only) ..................................................... 11Positive Displacement Pumo (GSM1 only) ................................................... 11UFP300+ Head (GSM1 only) ........................................................................ 11

Vision/Inspection ................................................................................................ 12FlexJet On-the-Head-Camera ....................................................................... 12Standard Upward Looking Camera................................................................ 12Circular Lighting Upward Looking Camera ..................................................... 13On-Axis Lighting Upward Looking Camera .................................................... 13Odd Form Upward Looking Camera .............................................................. 13Standard PEC (Pattern Error Correction) Downward Looking Camera ........... 14

Coplanarity ......................................................................................................... 15Coplanarity Specifications .................................................................................. 16Software Tools ................................................................................................... 17

Bar Code Product Changeover ..................................................................... 17GEM ............................................................................................................ 17Platform Setup Validation (PSV) .................................................................. 17Remote Diagnostics ..................................................................................... 17Line Level Software - Dimensions Manufacturing Automation Software Suite 18Dimensions Manufacturing Monitoring .......................................................... 18Dimensions Programming and Optimization ................................................. 18


Contents

Electrical/Power Options .................................................................................... 19Transformer .................................................................................................. 19Uninterruptible Power Supply........................................................................ 19

Reject Stations ................................................................................................... 20Component Reject Station for components up to 50.8 mm square ............... 20

Advanced Surface Mount and Semiconductor Assembly Options ....................... 20Supporting Documents ........................................................................................... 21

GSM1 and GSM Dispenser Platform Positioning System Specifications ............ 21GSM2 Platform Positioning System Specifications ............................................ 21Global and Local Fiducial Shapes and Dimensions ............................................. 22Recommended Fiducial and Bad Mark Sense..................................................... 22Board Specifications ........................................................................................... 23Board Clearance ................................................................................................. 23Board Handling ................................................................................................... 23Rear Rail Position Location ................................................................................. 24Optional Large Board Kit ..................................................................................... 25

Large Board Kit Limitations .......................................................................... 25Limitations for Board Lengths between 20" and 23" ...................................... 26Limitations for Board Lengths between 23" and 25" ...................................... 26

GSM Footprints: GSM1 ........................................................................................... 27GSM Footprints: GSM2 ........................................................................................... 28

Installation Considerations .................................................................................. 29Machine Dimensions .................................................................................... 29Service Requirements .................................................................................. 30Environmental Requirements........................................................................ 31

Appendix A: GSM Platform Feeders ................................................................... A-33Platform Tray Feeder (PTF), Model 4559A .......................................................... A-33

Introduction ..................................................................................................... A-34Functional Description ..................................................................................... A-34Optional Features ............................................................................................ A-35

Pre-Orient Head ........................................................................................ A-35Configurations ........................................................................................... A-36Available PTF Mounting Locations ............................................................ A-37

Standard Features ........................................................................................... A-38Pallets ....................................................................................................... A-38Tray Transport ........................................................................................... A-38Transfer Shuttle ........................................................................................ A-38

PTF Options .................................................................................................... A-39Orientation Tray Clamps............................................................................ A-39Side Discharge Kit .................................................................................... A-39Large Pocket Tray Removal Kit ................................................................. A-39Low Profile Scrap Bin ................................................................................ A-40Heavy Payload Kit .................................................................................... A-40PSV Barcode Kit ....................................................................................... A-40

Technical Specifications .................................................................................. A-41Configuration ............................................................................................. A-41Component Pick and Transfer Specifications ............................................ A-41Components .............................................................................................. A-42Matrix Tray ................................................................................................ A-42Pallets ....................................................................................................... A-43Magazine .................................................................................................. A-43


Contents

Installation Considerations ........................................................................ A-44PTF Service Requirements ....................................................................... A-44PTF Conveyor Service Requirements ....................................................... A-44Environmental Requirements..................................................................... A-44

Supporting Documents .................................................................................... A-45Stackable Matrix Tray Feeder, Model 4556A ....................................................... A-46

Introduction ..................................................................................................... A-46Standard Features ........................................................................................... A-46Functional Description ..................................................................................... A-46Technical Specifications .................................................................................. A-47Service Requirements ..................................................................................... A-48

Multi-Pitch Tape Feeders, Model 4697A.............................................................. A-49Introduction ..................................................................................................... A-49Machine Concept ............................................................................................. A-49Standard Features ........................................................................................... A-49Functional Description ..................................................................................... A-50Supporting Documents .................................................................................... A-50

Technical Specifications for Multi-Pitch Tape Feeders ..................................... A-51Multi-Pitch Tape Feeder Pocket Depth and Length Limitations ........................ A-53Pneumatic Tape Feeders, Model 4695A .............................................................. A-54

Introduction ..................................................................................................... A-54Machine Concept ............................................................................................. A-54Standard Features ........................................................................................... A-54Functional Description ..................................................................................... A-55Supporting Documents .................................................................................... A-55

Technical Specifications for Pneumatic Tape Feeders ...................................... A-56Track Feeder, Model 4696A ................................................................................. A-58

Introduction ..................................................................................................... A-58Machine Concept ............................................................................................. A-58Standard Features ........................................................................................... A-58

Track Assembly ........................................................................................ A-58Feeder Base Assembly ............................................................................. A-58

Functional Description ..................................................................................... A-59Technical Specifications .................................................................................. A-59

Stationary Matrix Tray Platform, Model 4649A ................................................... A-60Introduction ..................................................................................................... A-60Functional Description ..................................................................................... A-60Technical Specifications .................................................................................. A-60Matrix Tray Pick Limitations ............................................................................ A-60

Multi-Tube Feeders, Model 4698A ....................................................................... A-61Introduction ..................................................................................................... A-61Standard Features ........................................................................................... A-61Functional Description ..................................................................................... A-62Technical Specifications .................................................................................. A-62

Bulk Track Feeder, Model 4702A ......................................................................... A-63Introduction ..................................................................................................... A-63Machine Concept ............................................................................................. A-63Standard Features ........................................................................................... A-63Functional Description ..................................................................................... A-64Component Specifications ............................................................................... A-64Technical Specifications .................................................................................. A-64


Appendix B: Placement Heads ............................................................................ B-65FlexJet Head ................................................................................................... B-66Flex Head and High Force Heads .................................................................... B-67GSM Platform: Placement Throughput Specifications ..................................... B-68UFP300+ Head (GSM1 only) ........................................................................... B-69Dispense Heads (GSM1 only) .......................................................................... B-70Archimedes Metering Valve ............................................................................. B-70Positive Displacement Pump ........................................................................... B-71Dispensing Nozzle Tooling Configurations ....................................................... B-72

Appendix C: Cameras .......................................................................................... C-73Technical Specifications ..................................................................................... C-73

Appendix D: Board Handling ............................................................................... D-75Dual Lane Board Handling .................................................................................. D-75

First In First Out (FIFO) Mode ................................................................... D-75Dynamic Mode .......................................................................................... D-75Technical Specifications ........................................................................... D-76Maximum Board Width Configuration ........................................................ D-76Dual Lane Board Handling ......................................................................... D-76

Appendix E: Odd Form Assembly Capabilities .................................................. E-77Introduction .......................................................................................................... E-77Applications ......................................................................................................... E-77

Components .................................................................................................... E-78Component Tolerances .................................................................................... E-80High Force Head .............................................................................................. E-80UFP 300+ Head (GSM1 only) .......................................................................... E-80Speed .............................................................................................................. E-81Vision-On-the-Fly ............................................................................................. E-81Odd-Form Feeders........................................................................................... E-81Cameras .......................................................................................................... E-81Passive Clinch Option ..................................................................................... E-81

Appendix F: GSM Platform Traceability ............................................................. F-83Bar Code Changeover Option .............................................................................. F-83

Introduction ..................................................................................................... F-83Restrictions/Limitations ................................................................................... F-83Bar Code Types ............................................................................................... F-84

Platform Setup Validation (PSV) Option............................................................. F-85Introduction ..................................................................................................... F-85PSV Specifications ......................................................................................... F-86PSV on PTF Assumption and Limitations ........................................................ F-86GEM Host Interface Driver .............................................................................. F-87Dimensions Manufacturing Monitoring ............................................................. F-87


All specifications are subject to periodic review and may be changed withoutnotice. Illustrations may not be drawn to scale.

© Universal Instruments Corporation, 2001. All rights reserved.

Universal, the circle "U", the Universal logo, GSM platform and Applied ConveyorEngineering are registered trademarks for products and services of UniversalInstruments Corporation. GSM1, GSM2, and FlexJet are trademarks forproducts of Universal Instruments Corporation.

Ethernet is a trademark of Xerox Corporation. Intel is a trademark of IntelCorporation. OS/2 is a registered trademark of International Business MachinesCorporation.

�� !�"" �� #�� !��"�� "��$��%& �� % ��&�� '��(�� (�� ()! (��)�� !�� (��* ��+� ��*� ��*+,-� ��* ��+,��-�� .��/� �� /�� ) ��)�� *� * �� "� �� "�� "��!��-�� '�� ,0 �1��,��0� � �� &�� &�� 2� ��&! &��!�� &�" &��$ ��"��)!�! ) �$�!��!��!��!�� !��!3�� 4�� 4)' )��'�� 2��"�- "��-��"�� "�� $� �� "��!��-�� '�� "� "��1�� $ �� 5��"�� "��"��!��-�� '�� 6�*�� 6�*��!�� !��$�� "��!��-�� '�� 7�* 7 �$�� * �� " ��$ ��"��0��"�-�� " � � ��$ ��"��0��"�-�� -!�38 -�� !��3��"(��9�� 1 ��9�9 ��(�� (�� $ ��!�/� !�� /�� !��! !� ��2� �� !�� $��

��$ ��!��" !� ��2� ��:�� "�� !�� !��!�� !��2� �� "� ��"��4�� "�! �� "��!�� ! �� !�� 0� 0��+�� 0�� 0�� 0*� 0��* ��0&� 0 ��&��$ ��,�� 0��8 0�� ;3+� ��

Glossary of Acronyms and Specialized Terms

Page 1GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Introduction

��

��!�� "#��$�� #""�"��%��

Functional Description

&�� '� �()��$�� *��

&�� '� �+)��$��*��$,��$��*��-��$�� *��

Page 2 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Base Frame

Vision On-the-Fly

&��.+��!��'(�+/0)�� *�� $��/1��$��'2+2��2��2��)��-��*��3��

&��$��!��

Nozzle Changing

2��44��4��!��

Staged Board Handling

Standard FeaturesBase Frame

*��4��5��3��3��*��3��

Positioning System

*��4��6��*��7"��

Staged Board Handling

-��8��8��!��

Page 3GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Machine Control System Architecture

9 :�#�':��#��)�8��9 ��2��"2��

��#��;<��=5�

9 7#��$��

9 ��;>1.1��

9 ��;>111��

9 "7�=?��

Component Shape

Patterns

Fiducial Inspection

&��'��$��)�@��*��$��'2�#�"��)��*��1�>��(1�(;��A�;+��'1�<110��1�.110)��4��8��$� ��'��2��#��)�

��*�� 8��$� ��

Multi-Pattern Find

*�� *��!�� *��

Page 4 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Board Support

*��!��4��B��*��

Inspection Cameras

*�� $��*�� *��&��C��""7��

=��

Page 5GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Universal Platform Software (UPS)

8��2�� D9 ��-��$�� 8��? B+

��9 "��

�� 9 ��9 E��$��44��9 ��4��9 "��B��9 2��!��9 2��9 ?��# F

��9 #��

��9 2��9 2��

��44��9 ?��9 � ��2��

��$��

9 ��$��

9 ��8�5'8��5��)��""�5�'"��"��5��)��

9 ��&��C��&��BG��&��G��

�2 ��-��$�� !��

Graphical Component and BoardPattern Programming Tools

Graphical User Interface

Page 6 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Off-Line PC Requirements

Minimum Recommended

Pentium® -based system Pentium® III 500MHz

32 MB RAM 64 MB RAM

200 MB Free HD SpaceWarp 3.0 operating system

6.4 GB HD\500 MB Free IBMOS/2 Warp Connect 4.0

#��2 �<�/

9 E��D��'��$��)��$��'��$��$�)�

9 5�� +�&��C��BG��&��

9 H ��I��4��9 8��+10��+/0��

��44��$��4��B��

9 8��.+0��=�!��

9 7��D��B��(��<��+��.�

9 �� *��D�@��

9 E��&��BG��&��G��4��9 2 :��2*&�9 :��

��2 �<�/�

Page 7GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Component Shuttle

Optional FeaturesComponent Shuttle

*��(+<��A+��$�� ;<��(+��/+��*��

5�� /+��(A;��

��$��$��

Components Used on the Component Shuttle1

All chips, except 0201, 0402 and 0603

All SOT

All SOIC

All SOJ

Up to and including 84 pin PLCC

Tape fed TSOP

Tape fed QFP up to 31.8mm (1.25")

No MELFs1 See Technical Specifications for GSM platform component range.

Gripper Nozzles

��$��=��*��$��44��5��3��44��*��!��$��44��#��!��

"�� #��

Feeders

&��$��$��

=��

Fixed GripperNozzle

Quick ChangeGripper Nozzle

Page 8 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Feeder Storage Cart

Feeder BankStorage Table

Feeder Setup Cart

*�� 4��"#��

Feeder Storage Cart

*��$��>��#��(.+��

Removable Feeder Bank Storage Table

*��$��

Feeder Bank Changing

5��(;�� !��$��#��+��H��I��H��IFeeder Bank Changing

(with “luge” style handles)

Feeder Setup Cart

Page 9GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l Fea

ture

s

Dual SMEMA

Universal’s latest board handling software development, DualSMEMA, is designed to enhance dual lane board handling flex-ibility and control. With Dual SMEMA, you can choose theboard handling features that best meet your production needs.

Conveyors transport the board between individual machineswithin a system.

While one board is being populated, another board is bufferedwithin an alternate lane. After a board is populated, processingimmediately begins on the alternate lane’s board. This actionminimizes board transfer time.

See Appendix D for detailed information on Dual Lane BoardHandling.

Dual Lane Board Handling

Dual Lane BoardHandling

Board Handling

Applied Conveyor Engineering™Conveyors

Ace Conveyors

Feeder InputNumber of Feeder Slots Used

(Total Available = 721)

Multi-Pitch and Pneumatic 8 mm & 12 mm 2 1 slotTape Feeders 16 mm, 24 mm, 32 mm 2 2 slots

44 mm 2 3 slots56 mm 2 4 slots72 mm 3 5 slots88 mm 3 6 slots104 mm 3 6 slots120 mm 3 7 slots

Track Feeder 2 3 slots

Multi-Tube Feeder (MTF) 40 mm 2 2 slots50 mm 2 3 slots

Platform Tray Feeder (PTF) zero or 8 slots4

Stackable Matrix Tray 9, 12, or 16 slots

Stationary Matrix Tray Feeder 8 or 9 slots

Odd Form Feeders 2-8 slots

Component Reject Station 3 slots

Coplanarity Test Station 2 slots

Component Shuttle 12 slots

Standard Lighting Upward Looking Camera 4 slots

Circular Lighting Upward Looking Camera 6 slots1 Maximum available feeder slots without upward looking cameras. Requires FlexJet head.2 Can be mounted on the Component Shuttle, component restrictions

apply.3 Not compatible with the Component Shuttle due to a change in pick

point.4 PTF shuttle belt can be mounted in the “between rails” position, which

consumes zero feeder slots. Maximum board width is reduced. Seepage A-37 for details.

Page 10 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Heads

FlexJetHead

FlexJet® Head (GSM1 and/or GSM2)

��J��&��C��G��*��1<1+�"��/1��!�� ""7��+/��!��2"��@��$��"��@��/1��!��@��$��"�� H��I�� +1��$��>��(+��

High Force Head (GSM1 and/or GSM2)

*��G��&�� <� ��&��2��$��2��G�� 2��*��(A/��+/11��'"<)��?��&��'��)��@��/1��G��&��G��<��<1��$��>��(+�(;��+<��.+��#��44��:��!��@��$��"��

Flex Head

High Force Head

Flex Head (GSM1 and/or GSM2)

*�� <� ��&��2��$��2��G��<1+�"��.1<��K��&��2��$��""�5��8�5��<��<1��$��>��(+��(;�+<��.+��#��44��:��!��@��$��"��

Page 11GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

UFP300+ Head (GSM1 only)

*��&2.11L�G��*��(1�111��.1<��K��&��2��$��4��1(1��11(��*��&��G��44��:��!��@��$��"��&2.11L�G��!��"�� #��

UFP300+ Head(GSM1 only)

Archimedes Metering Valve (GSM1 only)

*��5��:��'5�:)��*��5�:��4��

*��5�:��4��3��

Positive Displacement Pump (GSM1 only)

*��2��7��2��'272)��2��!��

5��<.�111�� 7��$��

2��!��$��

ArchimedesMetering Valve

(GSM1 only)

PositiveDisplacementPump Head

Page 12 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Vision/Inspection

FlexJet On-the-Head-Camera

*��&��C��?��*��G��"��+�;��&��'</�)�� '/�)��?��5��

7�� ""7��# ��&��C��2"��

*��&��C��?��*��G��"��D� ��@��-��M�+/��

��M�((�;>��@��!��@��$��"��

� &��C��?��*��G��"��@��$��"�� !��@��$��"��

� &��C��?��*��G��"��8��$@��

Standard Upward Looking Camera

2��+��&��@#7��$��:��?��*��&��@��8��$�@��$��@#7��$��8��$�@��44�� @��$��"��

Standard Upward Looking Camera

Front Lighting

Back Lighting

On-AxisSide (5o)Front (45o)

CCDCamera

�� Spindle

Component

StationaryMirror

CameraLens

ShuttlingMirror Path

PatentPending

Page 13GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Circular Lighting Upward LookingCamera

2��8�5��.��!��*��.;1��'��)��$��'��)��!��8�5��*��"��@��"��D� *��.;1��

��$�� *��

Circular LightingCamera

On-Axis Lighting Upward LookingCamera

?��5��@��$��8�5��""�5��

*��@#7��$��4��?��5��@��"�� "��@��1Limitations apply to backlighting. Consult a Universal SalesEngineer.

Odd Form Upward Looking Camera

*��5��<��B��H��I��@#7��*��(�(+/0�� 5��#��?��&��

LensCover

Camera Cover

Odd Form Camera

On Axis Lighting Camera

Page 14 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l Fea

ture

s

Standard PEC (Pattern Error Correction)Downward Looking Camera

The PEC camera is used to inspect fiducials, pad sites, andbad sense marks on the PC board prior to placement. Fiducialinspection information is then used to correct component place-ment locations for x,y, and theta shifts related to board locationas well as linear board distortions such as stretch, shrink, andnon-orthogonality. The PEC camera is mounted under eachbeam in the GSM overhead gantry positioning system (GSM1has only one beam).

Standard PECDownward Looking Camera

Page 15GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

4 Mil Pass/Fail Criteria

7.8

98.5

0102030405060708090

100

1 2 3 4 5 6

Height of Lead Number 105 in mils

Pro

bab

ility

of

Acc

epta

nce

in

Per

cen

tag

e

#1

#1

#2

#2 #3

#3#4

#4

Detector

Motion

Laser

Coplanarity*��

*��@�� 3��3��

*��'@@@)��N��*��B��*��$��$��3��$��5��!��@�$��!��"��!��!��"�� #��

9 *��+1>��K&2��(1/��*��B��:��(1/��

9 *��B��3��

9 :��O'��σ)�P1�;��Q��4��+1>��K&2��

Page 16 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Coplanarity Specifications

Component Types 2 & 4 sided gull wing lead configurations withbilateral symmetry and evenly spaced leads

Feeder Slots A coplanarity test station consumes 2 feederslots

Component Size Minimum 3.50 mm (0.138")1 + 1/2(tip to tip) nozzle diameter

Maximum 50.8 mm (2.00")

Lead Pitch Minimum 0.30 mm (0.012")Maximum 1.27 mm (0.050")

Lead Width Minimum 0.15 mm (0.006")Maximum 0.76 mm (0.030")

Lead Count 1 to 250 per side (maximum 1000 leads total)

Lead Length 0.0635 mm (0.25") [Minimum for component(body to tip thickness < 4.57 mm (0.180")]after form) 2.23 mm (0.88") [Minimum for component

thickness > 4.57 mm (0.180")]

Foot Length Minimum 0.38mm (0.015")Component Maximum 6.35mm (0.250")Thickness

Coplanarity 1 side up to a 208-pin QFP (52 leads): 0.578Inspection Time seconds(sensor time only) 4 sides up to 208-pin QFP (208 leads): 2.312

seconds

Throughput (12) 208-pin QFPs (2 on the head)(including camera with Coplanarity enabled, no error: 64.00and travel time) seconds

with Coplanarity disabled, no error: 21.23seconds

Scan Inset 0.20 mm (0.008") from programmed componenttip to tip dimension

1Components must comply with JEDEC registered outlines. Vision lead inspection tolerance values should be programmed to meet JEDEC tolerance specifications.

Page 17GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Bar Code Product Changeover

The Bar Code Product Changeover option allows for seamlessproduct changeover without requiring the user to manually loadthe product data or press the start button.

See Appendix F for more information about Bar Code ProductChangeover.

Software Tools

GEM

The Generic Equipment Model (GEM) software driver coupledwith a host software application such as Dimensions™ Manu-facturing Monitoring, provides a set of communication, data col-lection, command, and control tools for GSM platforms. Basedon the Semiconductor Equipment and Materials Internationalstandard, SEMI E30-93, this software driver opens the systemarchitecture for integration into factory data collection and auto-mation systems.

Platform Setup Validation (PSV)

This feature ensures correct component-to-feeder slot relation-ship for tape feeders with an integrated bar code validation pro-cess, which provides component level tracking through a historyfile.

See Appendix F for more information on PSV.

Remote Diagnostics

Remote diagnostics allows Universal support personnel to viewUPS (Universal Platform Software) screens, transfer files, andinterpret diagnostic messages from company headquarters inBinghamton, New York, USA. This feature provides an en-hanced level of technical support and decreases service andtrouble-shooting cycle times for GSM platforms.

Page 18 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l Fea

ture

s

Dimensions Manufacturing Monitoring

Universal Instruments’ Dimensions Manufacturing MonitoringSoftware (DMM) is a host software application designed to col-lect and store machine management data from production floorequipment. DMM collects, archives, displays and derives datarelative to the needs of the end user. The DMM application isbrowser based to eliminate IT concerns of supporting client sideapplications. All access to data tables and viewable displays areadministered by the end user.

DMM accommodates multiple and/or unique combinations ofequipment without additional programming by utilizing built inconfiguration wizards. This feature reduces the time typically as-sociated with adding, reconfiguring or removing data collectionnodes (machines) from the host architecture. DMM supportsmulti-vendor equipment by using the SECS/GEM communicationsstandard adopted by the electronics manufacturing industry.

The DMM architecture is based upon a multi-tiered software andhardware configuration solution. Increasing software capabilitiesare introduced as modules of functionality and are determined bythe requirements of the end-user. Capabilities range from basicdata collection and reporting to full-scale traceability, SPC andenterprise level administration. DMM can be utilized as an iso-lated LAN within the production environment or it can be fully in-tegrated into an existing network scheme. Reference DMM Gen-eral Specification GS-405-00A for details.

Dimensions Programming andOptimization

Dimensions Programming and Optimization (DPO) software pro-vides one point of data entry, a common interface acrossmachine types, and a consistent process to generate productionand set-up data for one or more assembly lines, with any combi-nation of GSM Platforms and HSP Machines or for single ma-chines. It also offers sharing of component and feeder informa-tion across multiple DPO systems.

The DPO software is an independent application and can be inte-grated with other products in the Dimensions Manufacturing Au-tomation Software suite. Dimensions Programming and Optimiza-tion Software provides a single programming and line optimizationprocess for Universal surface mount assembly lines.

Line Level Software - DimensionsManufacturing Automation Software Suite

Dimensions ManufacturingMonitoring Factory View

Dimensions Programmingand Optimization Presents

Balance Results

Page 19GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Transformer

*��!��"�� #��

Uninterruptible Power Supply (UPS)

*��2�� +.1�:5"��-��2 ��(1��*��

*��2 ��4��D��

Electrical/Power Options

Uninterruptable Power Supply (UPS)

Page 20 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

��*��3�� D

9��2��

9��*��

�� "��

��*��3��

Advanced Surface Mount andSemiconductor Assembly Options

��J�� !��

8��!��B��$��

&�� #��

Reject Stations

Component Reject Stationfor components up to 50.8 mm square:(GSM2 requires 2 stations—front and rear)

Page 21GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Supporting Documents�� 2��&�� 2�� G�� "�� 8��G�� ?��&��5�� 2��*�� 2��"�� #!��

5��

GSM1 and GSM Dispenser Platform PositioningSystem SpecificationsX Axis Travel 727.46 mm (28.640")

Y Axis Travel 1073.15 mm (42.250")

Resolution 0.0025 mm (0.0001")(2.5 micron scale)

GSM2 Platform Positioning System SpecificationsX Axis Travel 727.46 mm (28.640")

Y Axis Travel (front beam) 720.73 mm (28.375")

Y Axis Travel (rear beam) 762.00 mm (30.000")

Resolution (2.5 micron scale) 0.0025 mm (0.0001")

Page 22 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

D1

D2

D1

D2

D1

D2

D1

D1

D2

D1

Global and Local Fiducial Shapes and DimensionsShape D1 D2Disc Min=0.762 mm (0.024") —

Max=6.10 mm (0.250")

Swiss Min=1.02 mm (0.040") Min=0.508 mm (0.020" )Cross Max=6.35 mm (0.250") Max=5.84 mm(0.230")

Rectangle Min=0.762 mm (0.030") Min=0.762 mm (0.030"(Square) Max=6.35 mm (0.250") Max=6.35 mm (0.250")

Double Min=0.762 mm (0.030") Min=1.02 mm (0.040" )Box Max=6.35 mm (0.250") Max=6.35 mm (0.250")Left orRight

Diamond Min=1.27 mm (0.050") —Max=4.45 mm (0.175")

Plus Min=0.762 mm (0.030") Min=0.762 mm (0.030")Max=N/A Max=N/A

Recommended Fiducial and Bad Mark SenseUniversal recommends that a minimum of three global fiducials beused for boards assembled on the GSM platform—two to six fiducialsdepending on the process. Although the GSM platform handles arange of fiducial types, the most reliable fiducial recommendationsfollow:

Shape Disc (solid, filled circle)

Size Minimum -- 0.762 mm (0.030")Maximum -- 3.00 mm (0.118")

Tolerance 0.025 mm (0.001")

Clearance The fiducial clearance area must be at least twotimes the diameter of the fiducial

Material Bare copper or copper covered with either clearanti-oxidation coating, nickel plating, tin plating,or hot air leveled solder coating.

Flatness The fiducial surface should be flat within0.015 mm (0.0006" )

Mask Solder resist coatings should not cover a fiducialmark or its clearance area.

Page 23GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Board SpecificationsMinimum Maximum

Length 50.8 mm (2.00") 635.0 mm (25.00")1

Width 50.8 mm (2.00")2 508.0 mm (20.00")3

Thickness 0.508 mm (0.020") 5.08 mm (0.200")

Weight — 2.72 kg (6 pounds)4

Allowable Warp For board transfer: 5.537 mm (0.218") minusboard thickness

For placement: 0.75% of board length(as per IPC-2221), notto exceed 3.175 mm(0.125") total

1 Standard tooling accomodates board length up to 508.0 mm (20"). Anoptional large board kit increases maximum board length to 635.0 mm(25"). Limitations apply. Special applications are available for boards up to812.8 mm (32") x 508.0 mm (20"). Consult a Universal Sales Engineer fordetails.2 The component reject bin must be relocated and one mechanical boardstop must be removed to accomodate board width between 50.8 mm (2")and 88.9 mm (3.5"). Software reconfiguration is required.3 A maximum board width of 457.2 mm (18.00") includes nozzle changersmounted between the rear feeder plate and the staged board handlingsystem. An optional large board kit increases max width to 508.0 mm(20"). Limitations apply. See large board kit specs for details.4 Represents the sum of all board weights within the GSM platform boardhandling system and components placed.

Board ClearanceTop Side Clearance 12.7 mm (0.500")

Bottom Side See illustrationClearance

Board HandlingMinimum Maximum

Transfer Height 899 mm (35.4") 965.2 mm (38.00")

Transfer Time 0.0 sec1 2.5 sec2

1 With Dual Lane Board Handling and board length up to 20".2 With Staged Board Handling and board length up to 20".

25.4mm (1.0")

12.7mm (0.5")clearance underboard

Fixed front railRear rail P.C. boardsection

P.C. boardrails

component

com

pone

nt

25.4mm (1.0")clearance underboard

Edge Clearance Standard: 5 mm (0.195"), ±0.4 mm (0.02")tolerance

Optional: 3 mm (0.117"), ±0.4 mm (0.02")tolerance

Page 24 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Rear Rail Position LocationThere are currently two mounting positions for the rear feeder baseplate on a GSM1 and three on the GSM2 to optimize throughput.

• The Outbound position maximizes board width at 457 mm (18")(GSM1 and GSM2).

• The Inbound 127.0 mm (5") position mounts the rear feeder baseplate closer to the center of the GSM1. This position reduces theboard width allowed, and also the head travel between the feederpick points and the circuit board being populated. Reduced traveloptimizes distance and time, increasing throughput (GSM1 andGSM2).

• The Double Inbound 215.9 mm (8.5") position mounts the rearfeeder base plate closer to the center and allows matrix tray feederinstallation in rear feeder banks. Limitations apply (GSM2 only).

Matrix Tray Pick Limitations based on Rear Rail PositionDistances denoted below indicate the allowable head spindle reach from the Feeder Plate Interface (Dowel Pin) to the extreme soft

limit within the feeder bank. In some cases, the head cannot reach to all pockets in a matrix tray. Refer to the PTF section formaximum board width.

Configuration Head/Beam FeederBank

StandardOutbound

Inbound 5" Double Inbound8.5" (GSM2 Only)

GSM1 Head1 Front 365.8 mm (14.40") N/A N/A

GSM1 Head1 Rear 105.4 mm (4.15") 232.4 mm (9.15") N/A

GSM1 Head2 Front 105.4 mm (4.15") N/A N/A

GSM1 Head2 Rear 365.8 mm (14.40") 492.8 mm (19.40") N/A

GSM2 Head1 / Beam1 Front N/A N/A N/A

GSM2 Head1 / Beam1 Rear 133.1 mm (5.24") 260.1 mm (10.24") 349.0 mm (13.74")

GSM2 Head2 / Beam2 Front 133.1 mm (5.24") N/A N/A

GSM2 Head2 / Beam2 Rear N/A N/A N/A

Maximum Board Width based on Machine Configuration

GSM Rear Rail Position PTF Transfer Shuttle InstalledBetween Board Handling Rails

GSM1 MaximumBoard Width

GSM2 MaximumBoard Width

Outbound No 457.2 mm (18.0")1 457.2 mm (18.0")1

Outbound Yes 355.6 mm (14.0")2 419.1 mm (16.5")

Inbound 127.0 mm (5)" Yes 241.3 mm (9.5") 304.8 mm (12.0")

Inbound 127.0 mm (5") No 330.2 mm (13.0") 368.3 mm (14.5")

Dbl Inbound 215.9 mm (8.5")GSM2 Only

Yes (consuming Feeder Slots) N/A 304.8 mm (12.0")

Dbl Inbound 215.9 mm (8.5")GSM2 Only

No N/A 304.8 mm (12.0")

1508.0 mm (20") Board Width can be achieved with Large Board kit. Limitations apply. See Large Board KitSpecifications for details.2 Maximum Board Width up to 368.3 mm (14.5") is available with additional hardware. Consult a UniversalSales Engineer for details.

Page 25GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Large Board Kit Limitations:

9 5��4��;./�1��'+/0)��*��

9 *��/1>�1��'+10)�� @�� 8��G��(��

Optional Large Board Kit

*��?��@��8��%�� ;./�1��'+/0)��

Machine Type Nozzle Changerbetween BoardHandling Rails

Rear RailPosition

Max. Width3mm EdgeClearance

Max. Width5mm EdgeClearance

GSM1 Yes Out-bound 457.2 mm(18.0")

457.2 mm(18.0")

GSM1 No2 Out-bound 502.9 mm(19.8")

508.0 mm(20.0")

GSM2 Yes Out-bound 508.0 mm(20.0")

508.0 mm(20.0")

GSM-Dispenser Not Applicable Not Applicable 502.9 mm(19.8")

508.0 mm(20.0")

1The Special Applications are available to accomodate maximum board length up to 32". Limitationsapply. Consult a Universal Sales Engineer for details.2 To achieve board width above 18.0" on a GSM1, the nozzle changers must be removed from theBetween the Rails position. Flex and High Force Head Nozzle Changers are supported in frontfeeder banks, but the outer two holes are not accessible if a FlexJet head is installed on the otherside of the beam. FlexJet nozzle changers in Feeder Banks are not supported.

Page 26 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Limitations for Board Lengths between508.0 mm (20") and 584.2 mm (23"):

9 *��8�� <<�/��'(�A/0)��A;�+��'.0)�

9 *�� +�&��G��2#"��<<�/��'(�A/0)��/><�+��'+.0)��

9 #��8�� $��<<�/��'(�A/0)��/><�+��'+.0)��

9 8��"��*�� @�� 8��G��B��.>�(��'(�/0)��/><�+��'+.0)��

Limitations for Board Lengths between584.2 mm (23") and 635.0 mm (25"):

9 *��8�� ;R�R��'+�A/0)��(1(�;��'<0)�

9 *�� +�&��G��2#"��;R�R��'+�A/0)��(+A�1��'+/0)��

9 #��8�� $��;R�R��'+�A/0)��(+A�1��'+/0)��

9 8��"��*�� @�� 8��G��B��;.�/��'+�/0)��(+A�1��'+/0)��

9 ��

Page 27GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

GSM1 shown with Component Shuttle, Platform Tray Feeder,Tape Feeders, and Board Flow Conveyor

GSM Footprints: GSM1

D

Board flow

GSM1

559 mm

(22")

Belt

1676 mm(66.0")

P

E

857.3 mm(33.75")

254 mm(10.0")

Rear beam

Rear feeder bank

Front feeder bank

Nozzles

Pneumatic Connection

Electrical Connection

"D" varies with feeder type: Up to 406 mm (16") for tape feeders

PE

686 mm(27")

152 mm(6")

2540 mm(100")

P

E

(70.0")

1041 mm(41.0")

D

Feeders

(63.35")

2305 mm(90.75")

Component Shuttle

914 mm (36") PTFConveyor

PlatformTray Feeder(PTF)

76 mm(3.0")

1778 mm

1609 mm

2184 mm(86")

Page 28 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

GSM2 shown with Component Shuttle, Platform Tray Feeder,Tape Feeders, and Board Flow Conveyor

D

Board flow

GSM2

559 mm

(22")

Belt

1676 mm(66.0")

P

E

857.3 mm(33.75")

254 mm(10.0")

Rear beam

Front beam

Rear feeder bank

Front feeder bank

Nozzles

914 mm(36") PTFConveyor


76 mm(3.0")

1778 mm(70.0")

1041 mm(41.0")

D

Feeders

1609 mm(63.35")

2305 mm(90.75")

Component Shuttle

2540mm (100")



"D" varies with feeder type: Up to 406mm (16") for tape feeders

PE

686mm(27")

152mm(6")

P

E

(Beam 1)

(Beam 2)

2184 mm (86")

GSM Footprints: GSM2

Page 29GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Installation Considerations

Machine Dimensions: GSM1Length1 Depth Height 2 Weight

GSM1 Base 1676 mm 2184 mm 2540 mm 2614kgMachine (66") (86") (100") (5762 lbs)

Domestic 1905 mm 2591 mm 1854 mm 2772kgShipping (75") (102") (73") (6112 lbs)

Air Freight 1930 mm 2616 mm 1854 mm 2986kg(76") (103") (73") (6582 lbs)

Sea Freight 1930 mm 2616 mm 1854 mm 3056kg(76") (103") (73") (6738 lbs)

Component 2305 mm 1041 mm 1473 mm 953 kgShuttle (90") (41") (58") (2100 lbs)

Air Freight 2767 mm 1245 mm 1803 mm 1112 kg(109") (49") (71") (2450 lbs)

Sea Freight 2767 mm 1245 mm 1803 mm 1112 kg(109") (49") (71") (2450 lbs)

Floor Space A minimum clear area of one meter (three feet)around the machine perimeter is recommended formachine operation and servicing.

1 Length is in the direction of board flow.2 Machine light tower and monitor shipped separately.

Machine Dimensions: GSM2Length1 Depth Height 2 Weight

GSM2 Base 1676 mm 2184 mm 2540 mm 2795kgMachine (66") (86") (100") (6162 lbs)

Domestic 1905 mm 2591 mm 1854 mm 2954kgShipping (75") (102") (73") (6512 lbs)

Air Freight 1930 mm 2616 mm 1854 mm 3167kg(76") (103") (73") (6982 lbs)

Sea Freight 1930 mm 2616 mm 1854 mm 3238kg(76") (103") (73") (7138 lbs)

Component 2305 mm 1041 mm 1473 mm 953 kgShuttle (90") (41") (58") (2100 lbs)

Air Freight 2767 mm 1245 mm 1803 mm 1112 kg(109") (49") (71") (2450 lbs)

Sea Freight 2767 mm 1245 mm 1803 mm 1112 kg(109") (49") (71") (2450 lbs)


1 Length is in the direction of board flow.2 Machine light tower and monitor shipped separately.

GSM Platform Pad LocationsOverhead View

8x 4.640"Overall Pad Diameter

45.98 mm(1.81")

38.1 mm(1.5")

608 mm(23.94")

1014.5 mm(39.94")

1500 mm(59.06")

Page 30 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Service RequirementsElectrical 230 VAC, nominal

Frequency 50 or 60 Hz (49-51 or 59-61 Hz).Frequency must be stated at time of order.

Phases 3

Number of 4 (three phase lines and ground)Wires

Service Service must be grounded DeltaConfiguration

Branch Circuit 30 ampsSize

Distortion <10% total harmonic distortion

Average Power 5000 watts

Electrical 76.2 mm (3") from frontConnection 686 mm (27") from floor

Pneumatics (clean air)

GSM1 (1 head)• Air flow1 10 CFM @ 90 psi (284 liters/minute

@ 6.2bar)• Air Consumption2 10 SCFM (284 Nliters/minute)

GSM1 (2 heads)• Air Flow1 11 CFM @ 90 psi (312 liters/minute

@ 6.2bar)• Air Consumption2 20 SCFM (566 Nliters/minute)

GSM2 (2 heads)• Air Flow1 20 CFM @ 90 psi (568 liters/minute

@ 6.2 bar)• Air Consumption2 20 SCFM (568 Nliters/minute)

Platform Tray Feeder (PTF)• Air Flow1 0.6 CFM @ 90 psi (17 liters/minute

@ 6.21bar)• Air Consumption2 2.3 SCFM (65.1 Nliters/minute)

Component Shuttle• Air Flow1 0.75 CFM @ 90 psi (21.2 liters/minute

@ 6.21 bar)• Air Consumption2 3.73 SCFM (105.6 Nliters/minute)

1 Air consumption is an average value for air used by the base machine

during a normal machine cycle and is measured in standard cubic feet

per minute. It accounts for heads and feeders only and does not

consider peripheral options such as PTF and Shuttle, which must be

added to base machine requirements.2 Air Flow values are used to represent momentary peak demands for the

machine to size input air lines to the machine. As with air consumption,

it accounts for heads and feeders only and does not consider peripheral

options such as PTF and Shuttle, which must be added to base

machine requirements. Requirements of options must be taken into

account in addition to the base machine for line and compressor sizing.

Clean Air is defined as:

1. Dew point Must be 20 degrees F (11 degrees C) below ambient

temperature

2. Oil 0.08 ppm at 82 degrees F (28 degrees C)

3. Input air Filtered to 5 microns particle size

Page 31GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

Environmental RequirementsMinimum Maximum

Operating 4.4° C (40° F) 35° C (95° F)Temperature

Operating — 6° C/hourTemperature (10.8° F/hour)Change Tolerance

Storage -20° C (-4° F ) 65° C (149° F)Temperature

Operating Humidity 10% non-condensing 90% non-condensing

Operating Altitude — 2500 meters (8202 feet)

Noise level 70.5 dbA in accordance with National MachineToolbuilders Assoc. Noise MeasurementTechnique Standard — June 1986.

Pneumatic 254 mm (10") from front,152.4 mm (6") fromConnection floor.

Internal thread connenection is 9.65 mm (3/8")NPT and provided with the machine.Equipment is adequately protected againstingress of solid and liquid contaminants.

Page 32 GS-401-01 B

GS

M P

latfo

rm S

tand

ard

and

Opt

iona

l F

eatu

res

This page intentionally left blank.

A - 33Appendix A: GSM Platform Feeders - GS-401-01 B

Fee

ders

Appendix A: GSM Platform Feeders

Platform Tray Feeder (PTF), Model 4559A

Introduction

�� !"�#��$��%&�� '(�!(��!��$�#�� !��$��)��(�� *( �+

�(��$�#�+��,�� -�� !��!(!��* ��#��'��(� ��'�� . ��!�� +�� !�� !��#��(�%&�� +��,��(�� !��#��!�� *��/�!�� !��*� ��#�� -�� !�� *� ��0�!�� +�1(��*�� (��#��!��$ ��$�#�� (��+��2��(�� *��!�� !( �� !��. ��+

�(��!��+��3��(��(��/ ��$��(��!�� !"��$��+��(��!� �#��*��!�� !�� (��. ��!��(�� *( �+��(�� . �� *��!(��(��$��)�� !�� )��'��(� ��*�'��(��/�!�� !��+��(��#�� !��* �� !�� 45��45��6�45��-745�� !"#��(��%&�� !��!(��(�� *( �+

�(��+��1(��(��$��'��#�� *��(��/ ��!� ��!�� (�� !"�� !��(��(��!�� 7�!�� (��%&��(��+��(�� !"�� !��$��# ��!�� (��$��!�!��(��%&�� +,�� (��%&�� *��*� �!"��!�� !"�� !�� . � ��(��#��+��(�� *��#��!�� #�� !�� (��*�� +

,��!��(��(��. ��(��89��"��+

Transfer Shuttleto GSM

Door to accesselevator and refillpallets with matrixtrays

Platform Tray Feeder (PTF)

��

�37)�WUDQVIHU�VKXWWOH

��

A - 34 GS-401-01 B - Appendix A: GSM Platform FeedersF

eede

rs


�(�� !��(�� !�� $��*��*� �!"��*�#��(��%&�� +��!!�� (��(��(��!�� $�� *��(��!�� #��(�� !��9�� *�� +

�(��:�� !�#�� ;

��'��(��'��!��* ��%&�� !��'�� . ��$��+�(��!��* �� 660��$�� +��$�� 8�� 6��#��8�� 660��#��(��!��+��,��(��(��!��!��(��(��<�(�'��%&�� !��#��(��+

�� '��(��'��!��* ��%&� ��#�!" ��!(��(��+��(�#�!" ��'��!�� (�� !��!�!�� (�� (��+�=�!��(�� (��!�� '��#��!!��#��(�� +��$�� 8�� (�� (��#�!" �� 8�� (�� +�2��(� ��#�!" �� #��!!��#��#��(��#��+��'��(��(��,�� %&�� !��!��+��(��*�� !��#��. �!"�� #��#��!�� #��+��(�#�!" ��'��$��)��(�� *( �+

��'��(��'��!��* ��%&�� !��+��,��(��(�� !��'��!(�'(��*�!�� *��#��(�� +��$�� !��8�� (��!�� '��#�� !"��(��+8�� '��!�� #�� !"��(�� 8�� *��#��(��!�� '��!��*��#�� !"��(�� +��2��( �� #��!!��#��#��(��#��+�(�� **��'(��(�� !��*�)��#��!��+

Platform Tray Feeder (PTF)(reverse view)


Fee

ders

�� !��* ��(�� $��(�� (�� *��(�� !�� +> ��*��*��$��!��#��!"��(�� (�� (��(�� (�� !��(��*�)��+��1(�� (��!��(��# �� (��#�*�� +

> ��*�� (�� !��$��!! ��$��!�� (��%&�� !"� �� +��(��'��*��(��!�� $��(��!�� (��*�)��+��1(��(�� $��(��!��(��#�� !"��(��!�� (��$��+��(�� *��!��* ��(��'��(�(�� (��(��45��45��6�45��-745��!! ��#��(��!�� !��(��&( ��+=�!��!�� !��(��( ��+� ��7�!�� !��(��#��(��%&�� *��*� �!"+

��$�� (��(��#�� !��(��$��(�� ! �� #��+��1(�� !"�� #��&��(��!�� *�?9>�� ( ��!��*�'(�!( ��+��(�� (�� . �� (��(�� . ��!��'��(� �� *��(�%&�� +

Optional Features

Pre-Orient Head

�(�� =��@��'��!�� #�� (��%&�� +�9�!(��(��!�� !"��#��(��!��#��45��45��6�45��-745#��(��(��'��(��(��&�8�� >��#��+��(��=��@��!��(�� *( ��#��*��. ��%&��!��@��!�� +�1��(��(��=��@��(��!�� #��(��%&�� !"��(��!�� (��2��+

Pre-Orient Head

PTF Head


eede

rs

Configurations

PTF

RearRight

PTF

FrontLeft

PTF

FrontRight

PTF

FrontLeft

PTF

RearLeft

PTF

FrontRight

PTF

RearRight

PTF

RearLeft

FrontFront

FrontGSM1 only

FrontGSM1 only

Rear Rear

Rear Rear

Single PTF can bemounted as such:

Dual PTFs can bemounted as such:

Front Right (GSM1 only) Front Right and Front Left(GSM1 only)

Front Left Front Right and Rear Left(GSM1 only)

Rear Left Rear Right and Rear Left

Rear Right Front Left and Rear Right


Fee

ders

PTF shown installed on GSM platform (GSM1 & 2)(platforms with side entrance holes)

Rear

Front

Available PTF Mounting Locations

GSM1

914mm (36")

PTF Conveyor

914mm (36")

PTF ConveyorBoard flow

P

E



PE





1676 mm (66.0")

813 mm (32")

356 mm (14") GSM1419 mm (16.5") GSM2

E

356 mm (14") 356 mm (14")

2540 mm (100")

279 mm (11")

610 mm (24")

229 mm (9")

876 mm (34.5")

2553 mm (100.5")

Installation in this location for the GSM1 only

GSM2

ApplicableGSM

Platform

PTFMountingLocation

GSMRear RailPosition

PTFTransferShuttle

Location

PTFTransferShuttle

Entrance

GSM1Max.

BoardWidth

GSM2Max.

BoardWidth

GSMFeederSlots

Consumed

GSM 1 Only Front Right Outbound Feeder Bank GSM Frame 457.2 mm(18.0")

N/A 8

GSM 1/GSM 2 Rear Left Outbound Feeder Bank GSM Frame 457.2 mm(18.0")

457.2 mm(18.0")

8

GSM 1/GSM 2 Rear Left Outbound Between Rails Brd Handling 355.6 mm(14.0")2

419.1 mm(16.5")

0

GSM 1/GSM 2 Rear Left Inbound Between Rails Brd Handling 241.3 mm(9.5")

304.8 mm(12.0")

0

GSM 1/GSM 2 Rear Left Inbound Feeder Bank GSM Frame 330.2 mm(13.0")

368.3 mm(14.5")

8

GSM 1 Only Front Right Inbound Feeder Bank GSM Frame 330.2 mm(13.0")

N/A 8

GSM 2 Only Rear Left Dbl Inbound Feeder Bank Brd Handling N/A 304.8 mm(12.0")

8

GSM 1/GSM 2 Front Left Outbound Feeder Bank GSM Frame 457.2 mm(18.0")

457.2 mm(18.0")

8

GSM 1/GSM 2 Rear Right Outbound Feeder Bank GSM Frame 457.2 mm(18.0")

457.2 mm(18.0")

8

GSM 1/GSM 2 Rear Right Outbound Between Rails Brd Handling 355.6 mm(14.0")2

419.1 mm(16.5")

0

GSM 1/GSM 2 Rear Right Inbound Between Rails Brd Handling 241.3 mm(9.5")

304.8 mm(12.0")

0

GSM 1 Only Front Left Inbound Feeder Bank GSM Frame 330.2 mm(13.0")

N/A 8

GSM 2 Only Front Left Dbl Inbound Feeder Bank GSM Frame N/A 304.8 mm(12.0")

8

GSM 2 Only Rear Right Dbl Inbound Feeder Bank Brd Handling N/A 304.8 mm(12.0"

8

1Maximum Board width up to 368.3 mm (14.5") is available with additionalhardware. Consult a Universal Sales Engineer for details.


eede

rs

�(�� (�� !��$�� (�� *(� �� *��#�� +�&��'��*��(��!�� (��!�� (��*�)��+�1(��(�� $��(��(��#��!�� !"��(��!�� (��$�� !��(��( ��*��(��%&�� +�1(��(��$�� (��(��#�� !��(��$��(� ��! �� #��+�,��(�� '�� !�� $��(��&�!��#�!��* ��!�� +

Pallets

&�� *�� (� ��!!��(��!�� !"�*��$��+��!�� !��* ��(��'�� . ��!�� ,>�� $��!�� ,>�+��(�� (��(�� '��*��!"��$�� )��*� �� !��+�(��!��* ��! �� (�� *�� *�� +�� !��!"��$��'��(��-4��!�� (��-��*�)��+

Tray Transport

Transfer Shuttle

�(��!��( ��!�� (��(�� !"� ��(��%&�� !��(�� *(� �� *��#�� +��(� �!"� ��$��!��+��( �� #��(��%&�� +

Tray Transport

Transfer Shuttle Assembly

Medium Pallet with fullMatrix Trays

GSM

PTF

Components

Standard Features


Fee

ders

PTF Options

�(��'��*�� #��(��+

Orientation Tray Clamps

��#��'��(�=��8�� '(�!(��. ��A9>98��,98�8�� #��(��!��!��+��'��(�=��8�� #��'�;

Medium (Type-2) Pallet withOrientation Clamps

R=4.25”

3.75”

Side Discharge Kit

1��(��(�� (��&��>��!(��*��B��(�� /�!�!( ��!��#��!��* ��!(��*��(��!�� (��/�!��!��* �� #��!!��(�� /�!��#��+�(��"��!��'(��!��#��*��'��(��8�� &( ��(��(��%&��+��$�� !��#��*��?��'��(��3��?��8�� &( ��%&��!��/�!��#��!�!��%&�� *��-6�+��(��&��>��!(��*��B�� !!��!��+

Large Pocket Tray Removal Kit

��*�� #��!!��*�� !"��$��+��(�� ?��*��!"��3��B��!!��'��( �!"�� 4��$��-C�$�:+�4C��'��+��&��3��!!��'��(� �!"�� $�74��6+7�C�$�-+7�C��'��+

Large Pocket TrayRemoval Pad

eziStellaPstolSenizagaM

deriuqeRsyarTtuohtiwthgieW

)1-epyT(llamSpmalCnoitatneirOhtiwtellaP

1 .sbl3.5

)2-epyT(muideMpmalCnoitatneirOhtiwtellaP

2 .sbl3.6

)4-epyT(egraLpmalCnoitatneirOhtiwtellaP

4 .sbl1.8


eede

rs

Low Profile Scrap Bin

�(�� ?�'��&!�� #�� /�!�!��!��!��* �� !��+��=��766+-��-�+4C��?�$��4�+4��-4+4C��1�$�-6�+��+�4C��>+

Heavy Payload Kit

�(��*�)��!� �!��!��#��!��6:�#��-44#+��'��(��(�� (��-44#+��B��+�1��(��(��8��* ��(��-44#+� ��"��$��(��$�� '��*(��!�� 66�#�+�3��

Low Profile Scrap Bin

�*��:��!�! ��'��*(�� !��* ��+

1 Orientation Clamps require matrix trays complying with IEC 60286specifications. Orientation Clamp setup fixture is available for installingOrientation Clamps into standard pallets.2 Side Discharge Kit is compatible with Left Front or Right Rear PTF mountinglocation configurations only. Side Discharge Kit accommodates trays with amaximum length of 323.9 mm (12.75").3200lb. Magazine Payload Capacity includes pallets, trays, clamps, andcomponents. Software parameters must be configured for the 200lb. PayloadKit.4Standard PTF Pallet Configuration includes 5 Small (Type-1), 3 Medium (Type-2), and 5 Large (Type-4), and 1 Purge Pallet. Standard PTF PalletConfiguration does not include Orientation Tray Clamps.

PSV Barcode Kits

�� (��&D�� (��'��*��&D2��!��B��#��!!��!�� #��!��#��+

� �&D�?�#��B��! �� &��!"�2��!��!"��#��(�� (��*�)��+��&��!"#��!��!��#��!�� #��!��!��(��#��'��&��!"�6��&��!"�-+� �&D�2��!��. ��B��&��8�� ! ��#��!�� . ��(��!(��!(��!"�!�� +�(�� . ��!�� !"��'��(��!��$�� !��!��#��!��#��'(�� *�&��8�� +�

� �&D�2��!��. ��B��=��8�� ! �� $�� #��(��*��*��!( �� '��(�=��8�� +��(�� . ��! ��!��$��!�� '(�!(� ��!��#��!��#��! ��(�� !"�*��*+�5 PTF Barcode Plaques accomodate component barcode labels up to 101.6 mm(4")in length x 62.5 mm (2.5") in height. Alternatively, users can use an outsidebarcode reference sheet for component barcode label scanning.

Barcode Plaques for StandardTray Stack Clamps

Barcode Plaques forOrientation Clamps


Fee

ders

Technical Specifications

ConfigurationGSM Software The PTF is controlled by Universal Platform

Software (UPS). The UPS processes diagnosticmessages, and optimization of one product.Included is a graphic interface for definingcomponents, matrix trays, magazine slots andfeeder configuration from the feeder andcomponent database.

Configuration The base platform has side entrance holes forinstalling the PTF transfer shuttle in the rightrear, left rear, and left front. The right frontinstallation is supported on the GSM1 only. ThePTF transfer shuttle can be mounted in otherlocations. Consult a Universal SalesEngineer.

A manual slide-width 914 mm (36") PTFConveyor is supplied with the PTF.

Required 8 slots when installed in side entranceSlots holes.

Empty Tray Bin Use to collect empty matrix trays, customersupplied.

Component Pick and Transfer SpecificationsTact Time1 1.5 seconds per component

Transfer Time1 4 components from one tray: 6.25 seconds4 components from 4 adjacent pallets: 9 seconds

Shuttle Transfer 899 mm to 965.2 mm (35.4" to 38.00")Height1 Based on average moves across an entire matrix tray over variouspallet types.

Suggested configurationsfor a PTF installation on the

feeder bank of the GSM

Platform front

36" PTFConveyor

Board flow

PTF TransferShuttle

GSM

Feeders

Platform front

Boardflow

PTF GSM

36" PTFConveyor

TransferShuttle

Feeders

Platform front

22"Conveyor

Board flow

PTF

GSM

36" PTFConveyor

TransferShuttle

Feeders


eede

rs

ComponentsType Leaded and area array

Dimensions 6.4 mm to 51mm (0.25" to 2.0") square, manualnozzle change may be required for a full rangeof component picking.

Thickness 1.0 mm to 12.7 mm (0.04" to 0.50"), flat andsmooth surface for vacuum retention.

Weight Up to 35 grams each.1

1 Heavier components up to 50 grams can be handled when pre-orient isdisabled.

Matrix TrayDimensions • 102 mm x 102 mm x 3 mm (4" x 4" x 0.1"),

minimum• 330 mm x 292 mm x 12.7 mm (13.0" x 11.5" x

0.5"), one component ID, or• 330 mm x 140 mm x 12.7 mm (13.0" x 5.5" x

0.5") for one or two component IDs (twomatrix trays) in one pallet.

Height Height of trays and components cannot exceedthe top of the pallet.

Weight (Maximum) 300 grams maximum empty weight. Trays thatdo not meet IEC 60286 standards can be manuallyremoved.

Pick Area, Empty Tray vacuum pick-up method requires aminimum-walled pick up area that allowsvacuum retention and therefore removal of anempty matrix tray. Reference IEC specificationsfor requirements. [Based on IEC specification,minimum 28 mm x 28 mm (1.1" x 1.1") walled-offarea. IEC specification does not specify amaximum walled-off. Platform Tray FeederREQUIRES a maximum 45 mm x 70 mm (1.75" x2.75") walled-off area.]*

*An optional tray removal kit, for larger pocket areas up to 50 mm x88 mm (2.00" x 3.50") walled-off area, is available. Refer to thePTF Options section on page A-39.


Fee

ders

PalletsSmall Medium Large

(Type 1) (Type 2) (Type 4)

Pallet Depth 12.7mm (0.50") 26.7mm (1.05") 64.8mm (2.55")

Pallet Capacity

Number of stacks 1 or 2 1 or 2 1 or 2

Number of trays 2 4 10per stack1

Magazine slots 1 2 4required per pallet

Load Time 20 to 30 seconds to load a stack of trays andclamp each stack flush with the palletleading edge.

Pallet Weight (Full) 7.26 kg (16 lbs.), maximum combinedweight of pallet and full matrix trays.

Pallet Weight (Empty) Large 3.18 kg (7 lbs.)Medium 2.61 kg (5.75 lbs.)Small 2.18 kg (4.8 lbs.)Purge 2.18 kg. (4.8 lbs.)

1 Based on IEC thin tray specification of 6.35 mm (0.25"). If thicker traysare used, the maximum trays per stack will be less. Stack heightcannot exceed the top of the pallet (including components). See“Pallet Depth,” above.

MagazineMagazine Capacity 29 pallet slots

Standard magazine package includes 5small, 3 medium, and 5 large pallets, plusone purge pallet. A large pallet is placed inthe bottom magazine slot to accommodatethis pallet mix.

Capacity 61.3 kg (135 pounds), including pallets,matrix trays, and components. See examplebelow:

Loaded Elevator Example — Standard Pallet Configuration

5 large (type 4) pallets x 3.18 kg (7 lbs.) = 15.88 kg (35 lbs.)3 medium (type 2) pallets x 2.61 kg (5.75 lbs.) = 7.82 kg (17.25 lbs.)

5 small (type 1) pallets x 2.18 kg (4.8 lbs.) = 10.89 kg (24 lbs.)1 purge pallet x 2.18 kg (4.8 lbs.) = 2.18 kg (4.8 lbs.)

Total = 36.74 kg (81 lbs.)

Total Weight (incl. pallets, parts, and trays) = 61.23 kg (135 lbs.)– Standard Pallet Configuration = 36.74 kg (81 lbs.)

Component/Tray Weight = 24.49 kg (54 lbs.)

Optional Heavy Payload Kit

2 magazine slots

Full matrix traysPartially full matrix trays

Medium size pallet

Component ID #1 Component ID #2

1 magazine slot

Small size pallet

Partially full matrix trays


4 magazine slots

Full matrix traysPartially full matrix trays

Large size pallet

Full matrix traysFull matrix trays


Total Weight (incl. pallets, parts, and trays) = 90.70 kg (200 lbs.)– Standard Pallet Configuration = 36.74 kg (81 lbs.)

Component/Tray Weight = 53.96 kg (119 lbs.)


eede

rs

Installation ConsiderationsLength 1 Depth Height Weight

Overall 813 mm 1524 mm 1575 mm 524 kg(32") (60") (62") (1155 lbs.)

Domestic 1067 mm 1753 mm 1702 mm 568 kgShipping (42") (69") (67") (1250 lbs.)

Air Freight 1092 mm 1753 mm 1753 mm 615 kg(43") (69") (69") (1355 lbs.)

Sea Freight 1092 mm 1753 mm 1753 mm 624 kg(43") (69") (69") (1375 lbs.)


1 Length is in the direction of board flow.

PTF Service RequirementsElectrical 230 VAC, provided by the GSM platform

250 Watts RMS400 Watts PeakElectrical interface is needed for existing GSMplatform installations. Consult a UniversalSales Engineer.

Pneumatic Provided by the GSM platform

Air Flow 17 liters/[email protected] bar (0.6 cfm@90 psi)

Vacuum Generated internally by PTF feeder

PTF Conveyor Service Requirements100 to 130 VAC, 50/60 Hz, 5 amperes200 to 260 VAC, 50/60 Hz, 5 amperes.Separate drop required.

Environmental RequirementsMinimum Maximum

Operating 4.4° C (40° F) 35° C (95° F)Temperature

Operating — 6° C/hourTemperature (10.8° F/hour)Change Tolerance

Storage -20° C (-4° F) 65° C (149° F)Temperature

Operating Humidity 10% non-condensing 90% non-condensing

Operating Altitude — 2500 meters (8202 feet)

Noise 70 dbA in accordance with National MachineTool Builders Association Noise MeasurementTechnique Standard 1986.


Fee

ders

Supporting Documents

,��9�!��!(��!��8��,98��&��04-�0��6��4-��!"�*��*��8�� !�@��*

&�9��&��'��E8�� !��,��!��&��-+4

F��!(��2 ��!��F�� !(��. ��&��6��0+


eede

rs

Stackable Matrix Tray Feeder

Stackable Matrix Tray Feeder, Model 4556A

Introduction�(��&��!"�#��$��0��!"��$��'��(�!�� #��(�� !"� ��(��%&�� +��9� ��!��+��D�! �� !" ��. ��'��(��(�� !��#�!"�� !"��(��!��(��+

Standard Features�(�� !�� !��'�� +-��:+7�C��0+�4"*��6�+4�#�+��!"��$��(�� !"� ��+��'��)��#�+��(��(��$��)��!�� &��9�*��+

G ��6:�+��6��+��+:�C��0+64C��'��#�-00+7��::4+-��64+�C��6:C��*��$��+%&�6��%&�-�

G ��6:�+��-6-+��+:�C��+:�C��'��#�-00+7��::4+-��64+�C��6:C��$��+��%&��%&�-�

G ��6:�+��-6-+��+:�C��+:�C��'��#��-00+7��::4+-��64+�C��6:C��$��+��$��45��+�%&�-��+

Functional Description��!"��$�� (��%&�� !�� !" +��(��%&�� !"��(�� +1(��(�� (��!"��(��!�� +��(�� !"�� !��*��(��$�� $��+��(��*��!"�� (�� !"��'(��(�� !�� !��+�� !"��$�� +�� !��!��*��,98�04-�0��A9>98�� !��!��+

1 Requires the “double inbound” 127.0 mm (5") real rail location for GSM2installation. See Page 23. Limitations apply. Contact a Universal SalesEngineer.2 Requires the “inbound” 127.0 mm (5") or "double inbound" 215.9 mm (8.5")rear rail position.


Fee

ders

Technical SpecificationsLength Width Height Weight

Overall 6.1 930 mm 177.8 mm 800.2 mm 24.49 kg(36.62") (7") (31.50") (54 lbs.)

8.3 930 mm 238.0 mm 800.2 mm 25.40 kg(36.62") (9.37") (31.50") (56 lbs.)

13.0 930 mm 340.0 mm 800.2 mm 35.83 kg(36.62") (13.38") (31.50") (79 lbs.)

Electrical N/A N/A 387.4 mm 6.8kgEnclosure (15.25") (15 lbs.)Assembly

Floor Clearance 356.6 mm (14"), approximately

Altitude Up to 1000 m above mean sea level

Ambient Air +5°C to +40°CTemperature Range

Average Ambient Not to exceed +35°C in 24 hours.Air TemperatureRange

Free Air Operating +5°C to +55°CTemperature

Average Free Air Not to exceed +50°C in 24 hours.OperatingTemperature

Humidity Range 30% to 95%, non-condensing.

Noise 65 dbA

Transportation -25°C to +55°C., up to +70°C. in 24 hoursand Storage Store in shipping carton, Universal # M00067900

or mounted on a Feeder Setup Cart, see page 8.

Required Feeder 6.1 Feeder: 9 feeder slotsPositions 8.3 Feeder: 12 feeder slots

13.0 Feeder: 16 feeder slots

Maximum Tray 95.25 mm (3.75")Stack Height

Maximum Tray 6.80 kgs (15 lbs.)Stack Weight

Tray Pick Area, Tray vacuum pick-up method requires aEmpty minimum-walled pick up area that allows

vacuum retention and therefore removal of anempty matrix tray. Reference IEC specificationsfor requirements. [Based on IEC specification,minimum 28 mm x 28 mm (1.1" x 1.1") walled-offarea. IEC specification does not specify amaximum walled-off. The stackable matrix trayfeeder REQUIRES a maximum 45 mm x 70 mm(1.75" x 2.75") walled-off area for automatic trayremoval.] Trays not conforming to thisspecification can be manually removed.1

1 Some vacuum formed trays can be automatically removed with specialhardware. Consult a Universal Sales Engineer for details.


eede

rs

Service RequirementsElectrical Power is provided by the Universal Platform.

IEC-type connector, 120VAC, 50-60 Hz.,1.6 ampere. Voltage fluctuation, 10%.

Pneumatic Air is provided by the Universal Platform at84.95 liters/minute at 5.52 bar (3 cfm at 90 psi)with a 6.35 mm (0.25") hose.

Vacuum Generated internal to the feeder.

Safety Bottom panel provided.

Moving 27.22 kgs (60 lbs.) pallet jack, and 15 minutes touncrate. To lift uncrated Feeder, disassembleand use lift points shown in illustration.


Fee

ders

32 mmEmbossed Carrier

16 mmCarrier Tape

32 mm Feeder

Multi-Pitch Tape Feeders, Model 4697A

Introduction

�(�� !(�� 0�7��#�� !��'��*��#��!�� +��3��!��#��"� ��(��%&�� +

Machine Concept

9�!(��!�� '��(�'��(��/ ��#�� !(��!�� *�� !(+��(�� !�� !� �#��'�� !��!��+��9�!��!��!��!��*�*��'(��(�� (��%&�� +

Standard Features

�� / ��#�� !(��*��+&��!��!�� !(�� #�� '��(+

G ��-�� !(��

�G 6-��6-�� !(��

G 60��60�� !(�

G -��-�� !(�

G :-��:-�� !(�

G �� !(�

G �0�� !(��

G 7-�� !(��

G �� !(��

G 64�� !(��

G 6-4�� !(��1 Supports tape splicing. Requires Universal-supplied toolsand materials.2 Larger pitch can be handled. Limitations apply to pitch selectionsabove 44 mm. Consult a Universal Sales Engineer.

��*��#��9,��6�6��6�-��+��9��#��!�� !�� *��(��#�� !��#��(��+��3��!��!(��!�& �!��!��!��'(�� +

Multi-Pitch Tape Feeder


eede

rs Handle

ComponentReel Holder

1

Latch 7Control Panel6

Mylar Cover TapeTake-Up Reel

4

Front Tape Chute32Tape Window

Component Pick UpPosition

4Tape Window Latch5


�(��'��*��. ��!��!��#��(�� !(�� !��+��(�� #�� (��(�!�� (�� #��+

�6� �� (��8�� 3��@��+

�-� �(�� 1��'�� '��+

�:� �(��!�� (�� *(��(��!(��(��(�� (�� * ��!��(�� 8( ��+

�� 9�*(��!(��(��!�� #�!"��(��!�� (�� *(��(�� 1��'+��2�� (��(��!�� ! ��(��"�� 3��+

�� (��!�� ! �� (�� 1��'�'��(�(�� 1��'�?��!(+

�0� �(�� !(��*��!��(��!(�&��!��'��!(��(��8��+

�7��(��?��!(��!"��(��(��%&�� +

Supporting Documents9,��6�6 ��6-�� !(��#��!��

�� *�� !�� !�� !(��*+

9,��6�- 60��-��:-��0��#��!�� *�� !�� !�� !�(��*+


Fee

ders

Tech

nic

al S

pec

ific

atio

ns

for

Mu

lti-

Pit

ch T

ape

Fee

der

s

1P

ick

poin

t ha

s be

en a

djus

ted

from

72.

7 m

m t

o 87

.9 m

m (

2.86

5" t

o 3.

462"

) to

acc

omod

ate

larg

er p

ocke

t de

pth;

hen

ce,

thes

e fe

eder

s ar

e no

t co

mpa

tible

with

a C

ompo

nent

Shu

ttle.

2D

eep

Poc

ket

vers

ion

avai

labl

e w

ith 2

2" r

eel

hold

er.

3D

eepe

r P

ocke

t an

d la

rger

ree

l ho

lder

app

licat

ions

ava

ilabl

e vi

a R

FQ

. C

onsu

lt a

Uni

vers

al S

ales

Eng

inee

r.4

Max

imum

com

pone

nt s

ize,

in t

he f

eed

dire

ctio

n is

40m

m.

Max

imum

inde

x 44

mm

.5

La

rger

pitc

h ap

plic

atio

ns a

re a

vaila

ble.

Lim

itatio

ns a

pply

to

pitc

h se

lect

ions

abo

ve 4

4 m

m.

Con

sult

a U

nive

rsal

Sal

esE

ngin

eer

for

deta

ils.

Tap

e W

idth

8 m

m12

mm

16 m

m24

mm

32 m

m32

mm

Dee

p P

ock

et44

mm

Sta

nd

ard

& D

eep

Po

cket

56 m

m72

mm

188

mm

110

4 m

m1

120

mm

1

Ele

ctri

cal

Pro

vide

d by

GS

MP

rovi

ded

by G

SM

Pro

vide

d by

GS

MP

rovi

ded

by G

SM

Pro

vide

d by

GS

MP

rovi

ded

by G

SM

Pro

vide

d b

y G

SM

Pro

vide

d by

GS

MP

rovi

ded

by

GS

MP

rovi

ded

by G

SM

Pro

vide

d by

GS

MP

rovi

ded

by G

SM

Pn

eum

atic

Not

Req

uire

dN

ot R

equi

red

Not

Req

uire

dN

ot R

equ

ired

Not

Req

uire

dN

ot R

equi

red

Not

Req

uire

dN

ot R

equi

red

Not

Req

uire

dN

ot R

equ

ired

Not

Req

uire

dN

ot R

equi

red

Max

imu

mR

eel S

ize

381

mm

(15

.00"

)38

1 m

m (

15.0

0")

381

mm

(15

.00"

)38

1 m

m (

15.0

0")

381

mm

(15

.00"

)3

81 m

m (

15.0

0")

238

1 m

m (

15.0

0")

238

1 m

m (

15.0

0")

33

81 m

m (

15.0

0")

338

1 m

m (

15.0

0")

338

1 m

m (

15.

00")

381

mm

(15

.00"

)

Req

uir

edN

um

ber

of

Fee

der

Po

siti

on

s

One

One

Two

Two

Two

Thr

eeT

hree

Fou

rF

ive

Six

Six

Sev

en

Tap

e Ty

pe

Pap

er &

Em

boss

ed C

arri

erP

aper

&E

mbo

ssed

Ca

rrie

rE

mbo

ssed

Ca

rrie

rE

mbo

ssed

Car

rier

Em

boss

ed C

arri

erE

mb

osse

d C

arri

erE

mbo

ssed

Car

rier

Em

boss

ed C

arri

erE

mbo

ssed

Car

rier

Em

boss

ed C

arri

erE

mbo

ssed

Car

rier

Em

boss

ed C

arrie

r

Tap

eL

ead

er20

3 m

m (

8")

203

mm

(8"

)20

3 m

m (

8")

203

mm

(8"

)20

3 m

m (

8")

203

mm

(8"

)20

3 m

m (

8")

203

mm

(8"

)20

3 m

m (

8")

203

mm

(8"

)20

3 m

m (

8")

203

mm

(8"

)

Take

-Up

Cap

acit

y60

,000

pic

ks @

2m

min

dex

60,0

00 p

icks

@ 2

mm

inde

x

3810

cm o

f 0.

10 m

m(1

500"

of

0.00

4")

3810

cm

of

0.1

0 m

m(1

500"

of

0.00

4")

One

ree

l of c

over

tap

eO

ne r

eel o

f co

ver

tape

3810

cm

of

0.10

mm

(150

0" o

f 0.

004"

)38

10 c

m o

f 0.

10 m

m(1

500"

of 0

.004

")O

ne r

eel o

f co

ver

tape

One

ree

l of

cove

r ta

pe38

10 c

m o

f 0.1

0 m

m(1

500"

of 0

.004

")38

10

cm o

f 0.

10m

m(1

500"

of

0.00

4")

Ind

exin

gIn

crem

ent

2 m

m t

o 8

mm

in 4

mm

incr

em

ents

4 m

m to

12

mm

in 4

mm

incr

emen

ts

4 m

m to

16

mm

in 4

mm

incr

emen

ts

4 m

m t

o 2

4 m

min

4 m

min

crem

ents

4 m

m t

o 32

mm

in 4

mm

incr

emen

ts

4 m

m t

o 32

mm

in 4

mm

incr

emen

ts

4 m

m t

o 44

mm

in 4

mm

incr

emen

ts4

4 m

m t

o 44

mm

5

in 4

mm

incr

eme

nts4

4 m

m t

o 44

mm

5

in 4

mm

incr

emen

ts4

4 m

m t

o 44

mm

5

in 4

mm

incr

emen

ts4

4 m

m t

o 44

mm

5

in 4

mm

incr

eme

nts4

4 m

m t

o 4

4 m

m5

in 4

mm

incr

emen

ts4

Sp

licea

ble

Yes

Yes

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

PS

VC

om

pat

ibili

-ty

wit

hS

plic

ing

Yes

Yes

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A


eede

rs

MPTF: 16 mm -120 mmPitch Swing Setting Tape Advance Distance (mm) Index Rate in Seconds

1 4 0.198

2 8 0.303

3 12 0.412

4 16 0.525

5 20 0.624

6 24 0.736

7 28 0.842

8 32 0.947

9 36 1.052

10 40 1.157

11 44 1.262

12 48 1.367

13 56 1.577

Spliceable MPTF: 8 mm -12 mmManual Setting Tape Advance Distance (mm) Index Rate in Seconds

2 2 0.085

4 4 0.115

8 8 0.175

12 12 0.235


Fee

ders

Multi-Pitch Tape Feeder Pocket Depth and Length Limitations1

Tape Feeder Width Tape Max Pocket Max Part ComponentPitch Depth Length2 Pick Height

8 mm 2-8 6.5 N/A N/A

12 mm 4-12 6.5 N/A N/A

16 mm 4-16 14 16 139.7

24 mm 4-20 14 24 139.7

24 mm 24 13.8 24 139.7

32 mm 3 4-20 14 31.5 139.7

32 mm 3 24 13.8 31.5 139.7

32 mm 3 28 13.4 31.5 139.7

32 mm 3 32 12.9 31.5 139.7

44, 56 mm 3 4-20 14 40 139.7

44, 56 mm 3 24 13.8 40 139.7

44, 56 mm 3 28 13.4 40 139.7

44, 56 mm 3 32 12.9 40 139.7

44, 56 mm 3 36 12.4 40 139.7

44, 56 mm 3 40 11.7 40 139.7

44, 56 mm 3 44 11 40 139.7

72, 88, 104, 120 mm 4-40 20 44 139.7

72, 88, 104, 120 mm 44 19.5 44 139.71 All dimensions are in millimeters.2 Maximum part length due to a peeler opening limitation.3 Deep pocket feeders available for 32 mm-56 mm feeder widths (maximum tape depth: 18 mm) with special application analysis and quote. Cosult a Universal Sales Engineer for details.

Multi-Pitch Tape Feeder Channel Cross-Section DimensionsDimensions are not drawn to scale, and are provided for reference only

These dimensions do not account for tape routing radius clearance and tolerances. For maximum specified tape pocket depthbased on pitch and pocket length, refer to Multi-Pitch Tape Feeder Pocket Depth and Length Limitations table above.

72-88 mm MPTF Pocket

0.9mm8 - 12mm

3mm

6.5mm

12.3mm

15.5mm

3.8mm 3.8mm

32 - 56mm

12.8mm

15.5mm

0.9mm 3.8mm

16 - 24mm

13.2mm

8.9mm

19.9mm

4.1mm 3.9mm

32 - 44mm

2.8mm

4.3mm22.6mm

72 - 88mm

3.1mm

13.4mm

8.8mm1.8mm

3.9mm

5.8mm 23.5mm

104-120mm3.9mm

12.8mm

8.9mm2.0mm

104-120 mm MPTF Pocket

32-56 mm MPTF Pocket 32-44 mmDeep Pocket MPTF

8-12 mm MPTF Pocket 16-24 mm MPTF Pocket


eede

rs

Pneumatic Tape Feeders, Model 4695A

Introduction

�(�� 0��#�� !��'��*�� !(��#��!�� +��3��!��#��"� ��(��%&�� +

Machine Concept

9�!(��!�� '��(��$� ��!(+��B��#��!��!��$� ��!(��(��!��$� ��!(+��(��!��!�� !�!��!��*�*��'(��(�� (��%&�� +

3��(��!(��& ��>�! �� !��!��+

Standard Features

&��!��!�� (��'��*�� )��$+

G ��-��$�

G 6-��6-��$�

G 60��6-��60��$�

G -��6-��60��-4��-��$�

G :-��6-��60��-4��-��-��:-��$�

G ��6-��60��-4��-��-��:-��:0��4��$�

G �0��6-��60��-4��-��-��:-��:0��4��$�

��*��#��9,��6�6��6�-��+� �!(��!��#��!�� !�� *��(��#�� !��#��(��+

3��(��!(��!��& �!��!��!��'(�� +

32 mmEmbossed Carrier

8 mmCarrier Tape

12 mm Feeder


Fee

dersHandle

Latch

ComponentReel Holder

1 5a Scrap CarrierTape Exit

6

Component Pick UpPosition

4This End to the GSM

2 Mylar Cover TapeTake-Up Reel

5Peeler Blade

3 Manual FeederIndex Tool


�(��'��*��. ��!��!��#��(�� !��+��(�� #�� (��(��!�� (�� #��+

�6� ��!�� (��8�� 3��@��+

�-� �(��!�� #��(��(��"�� 3��(��$�'(��+

�:� �(��!�� !��(�� *(��(�� *�(��,��$��+

�� (��$�'(��*�*��(��(��!�� !��*�!�� (��!" ��+

�� (�� !�� (��#�!"��(��2��(��"�� 3��'(��(�� !�� !�� (�� *(��(��!�� !�� * ��+

�0� �(��?��!(��!"��(��(��%&�� +

Supporting Documents

9,��6�6 ��6-�� !(��#��!�� *�� !�� !�� !(��*+

9,��6�- 60��-��:-��0��#��!�� *�� !�� !�� !�(��*+


eede

rs

Technical Specifications for Pneumatic Tape Feeders

Tape Width 8 mm 12 mm 16 mm 24 mm 32 mm 44 mm 56 mm

Electrical Provided byGSM

Provided byGSM

Provided byGSM

Provided byGSM

Provided byGSM

Provided byGSM

Provided byGSM

Pneumatic Provided byGSM

Provided byGSM

Provided byGSM

Provided byGSM

Provided byGSM

Provided byGSM

Provided byGSM

MaximumReel Size

381 mm (15.00") 381 mm (15.00") 381 mm (15.00") 381 mm (15.00") 381 mm (15.00") 381 mm (15.00") 609 mm (23.98")

Required Numberof FeederPositions

One One Two Two Three Three Four

Tape Type Punched andEmbossedCarrier

EmbossedCarrier

EmbossedCarrier

EmbossedCarrier

EmbossedCarrier

EmbossedCarrier

EmbossedCarrier

Tape Leader 203 mm (8") 203 mm (8") 203 mm (8") 203 mm (8") 203 mm (8") 203 mm (8") 203 mm (8")

Take-UpCapacity

3810 cm of0.10 mm(1500" of 0.004")

3810 cm of0.10 mm(1500" of 0.004")

3810 cm of0.10mm(1500" of 0.004")

3810 cm of0.10mm(1500" of 0.004")

3810 cm of0.10 mm(1500" of 0.004")

3810 cm0.10 mm(1500" of 0.004")

3810 cm of0.10 mm(1500" of 0.004")

Indexing ToolingAvailable 3

8 mm x 2 mm8 mm x 4 mm8 mm x 8 mm

12 mm x 4 mm12 mm x 8 mm12 mm x 12 mm

16 mm x 4 mm16 mm x 8 mm16 mm x 12 mm16 mm x 16 mm

24 mm x 4 mm24 mm x 8 mm24 mm x 12 mm24 mm x 16 mm24 mm x 20 mm24 mm x 24 mm

32 mm x 4 mm32 mm x 8 mm32 mm x 12 mm32 mm x 16 mm32 mm x 20 mm32 mm x 24 mm32 mm x 28 mm32 mm x 32 mm

44 mm x 4 mm44 mm x 8 mm44 mm x 12 mm44 mm x 16 mm44 mm x 20 mm44 mm x 24 mm44 mm x 28 mm44 mm x 32 mm44 mm x 36 mm44 mm x 40 mm

56 mm x 4 mm56 mm x 8 mm56 mm x 12 mm56 mm x 16 mm56 mm x 20 mm56 mm x 24 mm56 mm x 28 mm56 mm x 32 mm56 mm x 36 mm56 mm x 40 mm

Index Rate inSeconds forSelected TapeIndex1

2 mm 0.250 — — — — — —

4 mm 0.250 0.350 1.0 1.0 1.0 1.0 1.0

8 mm 0.250 0.350 1.0 1.0 1.0 1.0 1.0

12 mm — 0.350 1.0 1.0 1.0 1.0 1.0

16 mm — — 1.0 1.0 1.0 1.0 1.0

20 mm — — 1.0 1.0 1.0 1.0 1.0

24 mm — — 2.02 2.02 2.02 2.02 2.02

28 mm — — — — 2.02 2.02 2.02

32 mm — — — — 2.02 2.02 2.02

36 mm — — — — 2.02 2.02 2.02

40 mm — — — — 2.02 2.02 2.02

Notes:1 The feeder index cycle begins when the Z-axis (spindle) reaches the up position. The default time to

index the next part to the pick position is 0.40, 1.0, or 2.0 seconds, dependent on the feeder model.2 Indicates a double stroke cylinder.3 Measurements are in mm.


Fee

ders

Pneumatic Tape Pocket Depth LimitationsTape Width Pocket Length 1 Pocket Depth

8 mm N/A 2.49 mm (0.098")

12 mm N/A 3.9 mm (0.156")2

16 mm to 24 mm N/A 10 mm (0.394")

32 mm to 56 mm Up to 28.9 mm (1.140") 10 mm (0.394")Between 28.9 mm and 35 mm 9.14 mm (0.360")(1.140" and 1.378" )

1 Tapes with pocket lengths longer than 35 mm (1.378") must be evaluated by Universal.2 Optional Deep Pocket Kit extends the maximum pocket depth to 6.47 mm (0.255").

Pocket Length


eede

rs

Track Feeder, Model 4696A

Introduction

�(��!"��0�0�� !�� #��!�� (�� !"� �� +��!"��#�� +��(��!"�� !��?��*�!��(��!�� (��!��#�� (��!"��+

D��(��'�#��'''+ �!+!��!�� ))��!"�!��*��!�� *�� !��. ��+

Machine Concept

�(��!"��#��(��#��#��"�� (��!"� ��+

�(��!�� !��!��!"��!!��$�� #��+��!"��#��'��(��'��(� ��#��!��#��(��#��#�+

�� *��(��!"�� . �!"��!(��*��(��%&�� +

Standard Features

Track Assembly

�(��!�� !"��#��'��(��'��(� ��#�� !�� !��!+��!"��#��&=,8�?88��?88��&=A��=>�>,��!�� +��&��!��(��. ��!"��(��!"�� !��?��*+��!"��'��(�� (��!��!�� !"�*��+��!"��#��'�� (��!�� #��+

Feeder Base Assembly

�(��#��#��'��(�%&�� *��! ��(��!��( ��#�+


Fee

ders

Technical SpecificationsRequired Feeder 3 feeder slotsPositions

Service Requirements

Electrical Power is provided by the GSM platform.

Pneumatic Air is provided by the GSM platform.

Feeder Base

2 Track Assembly withIsolator Assembly

1 ComponentTube

3 Interface Assembly (Usedwith Isolator-equipped trackassembly. Removed wheninstalling all others.)

3a Shutter


�(��'��*��. ��!��!��#��(��!"�� !��+��(�� #�� (��(��!�� (�� #��+

�6� 8�� ;

G � ��!��8�� #�+

G �� 8�� #�+��F�� #��. �� (��+

�-� �(��!�� (�� *(��(��!"��#��(� �!" � ��+��,��!�� #�!"� �� !�� !" +

�:� �(��,��!��#��'��(��!"��(��2��! ��&( ��+��8�� (��!"��!� � ��#��(��&( �� (��!�� !"��+

��


eede

rs

Stationary Matrix Tray Platform, Model 4649A

Introduction

�(��&��$��0��#�� 677+��$�::4+-��7C�$�6:C��$��+��(��$�� . �� '��(�� +


�(��$�� !�� #��! ��$��!�� !" �#��(��%&�� +

Technical SpecificationsMaximum 25.4 mm (1.0")Component andTray Height

Weight 11.8 kg (26 lbs.)

Required Feeder 8 feeder slotsPositions

Service None required.Requirements

Matrix Tray Pick Limitations (Available axis travel to reach Matrix Tray pockets)GSM Platform Configuration Head/Beam Feeder Bank Outbound 5" Inbound 8.5" Inbound

Standard

GSM 1 Head 1 Front 14.40" N/A N/AGSM 1 Head 1 Rear 4.15" 9.15" N/AGSM 1 Head 2 Front 4.15" N/A N/AGSM 1 Head 2 Rear 14.40" 19.40" N/AGSM 2 Head 1/Beam 1 Front N/A N/A N/AGSM 2 Head 1/Beam 1 Rear 5.24" 10.24" 13.74"GSM 2 Head 2/Beam 2 Front 5.24" N/A N/AGSM 2 Head 2/Beam 2 Rear N/A N/A N/AThis table notes the distances of Y-axis travel from the feeder interface dowel pins to the limit. When configuring therear feeder plate position, users should consider the trade-off between maximum board width, Matrix Tray picklimitations (available travel to reach Matrix Tray pockets), and machine throughput. These limitations do not apply tothe Platform Tray Feeder.


Fee

ders

Multi-Tube Feeders, Model 4698A

Introduction

�(�� #��0��!�� #��(�� !"� ��(��%&�+��(��'��(�� #��(��!�� #��+��,�� !��/�!�� #��!�� *�!�� +��(��!��#�� '��(� �� #��'(��(��%&�� *+

�(��%�� !��!��@��!��*��*� �!"��(�� #��(��. ��'��+�� #��. �� !��. ��+�8�� &��9�*��+

Standard Features

9�!(��!��!�� +��,�� #��*��(�%&�� ! ��*�! ��*��+


eede

rs

�(��'��*��. ��!��!��#��(�� #�� !��+��(�� #�� (��(�!�� (�� +

�6� � #��!"�� (��*��*��!�� (��* ��E��!"��#�+

�-� �(��&��* ��(��!��!�� '(��'��*��(��!�� !��(��!��+��1(��(��&��* �� (��!�� !��#��!�� *�(+

�:� �(��8��$��(��!�� (�� !"� �#��(��%&�� (��+

�� #��/�!��(��#��(��(��$��(��!"�� *��(��&��* ��+

2

4

1

Technical SpecificationsElectrical Power is provided by the GSM platform.

Pneumatic Air is provided by the GSM platform.

Required Feeder 2 feeder slots for a 40 mm feeder track.Positions 3 feeder slots for a 50 mm feeder track.

Tube Length 501.6 mm to 558.8 mm (19.75" to 22.00")

Tube Stack Height 101.6 mm (4.00"), maximum

Index Rate Programmable. Recommended minimumsetting is 1.300 seconds.

��

3


Tube Stacker

TubeEjector

Singulator

Conveyor


Fee

ders

Bulk Track Feeder, Model 4702A

Introduction

�(��2 "��!"��74-��*�� !��# "� �!"�*��!(� �+��2 "��*�!�� #��;

�� &��!��# "�!��(�� #��!�� (�� !�� !�� !��!��+!��"�� #��$��"�� #�%��"�� 3��*� �� !�� !��"�� $�� <�(�'��(�# "�!�� !��(��6��!��+�$��&�"��2 "�!��#��!�!�#�+�� *�!��$!��!�!�#�'��! ��*��!�� !�� +

Machine Concept

��2 "��!"��!�� !��!�!(� ��)�+��(��!��!�� !�!��!��*�*��'(��(�� (��%&�� (�� *(��(�� !�+

Standard Features

&��!��2 "��!"��(��'��*�!(� ��)��;

��404:�8� �!��3��4�4��8� �!��3��

��*��#��(��9,�A�9��7-46��,98�04-�0�0�� !��+�2 "� �!"�*��!(� ��!��*��(��#�� !��#��(��2 "��!"��+

3��(��!(��!��& �!��!��!��'(�� +

F��;��(��$A��@�� 2 "��!"��+


eede

rs

Technical SpecificationsElectrical Power is provided by the GSM

platform

Pneumatic Air is provided by the GSMplatform

Required Feeder Slots One

Index Rate 250 milliseconds

Compatibility Flex Head, High Force Head


�(��'��*��. ��!��!��#��(��2 "��!"�� !��+

�6��8��!"��(��# "�!�� +�-��8�� (��# "��!��+�:��8��*��(��!(� ��+��8(� �� !�� (�� !"

��(��!"+��! ��))��*�*�� !��

��(��$��!�� +

ConnectorAssembly

VacuumNozzle

Bulk CassetteCaseTrack

Bulk Cassette

Lever

ComponentLabel

Base

LoadButton

Latch

Bulk Cassette

Mount

Metric Size L +/- L W +/-W T +/-T

1608C 1.6000 0.0708 0.8000 0.0700 0.8000 0.0700

1608R 1.6250 0.0750 0.8500 0.0500 0.4400 0.0400

2012C 2.0000 0.1000 1.2500 0.1000 0.6000 0.1000

2012R 2.0000 0.1000 1.2500 0.1000 0.5500 0.0500

Component Specifications�(��'��*��#��(��!�� !��!��2 "��!"� ��+

Inch Size L +/- L W +/-W T +/-T

0603C 0.0630 0.0028 0.0315 0.0028 0.0315 0.0028

0603R 0.0640 0.0030 0.0335 0.0020 0.0173 0.0016

0805C 0.0787 0.0039 0.0492 0.0039 0.0236 0.0039

0805R 0.0787 0.0039 0.0492 0.0039 0.0217 0.0020

B - 65Appendix B: Placement Heads - GS-401-01 B

Pla

cem

ent

He

ad

s

Component HandlingCapabilities

FlexJet 1 Flex High Force UFP 300

mm inch mm inch mm inch mm inch

Maximum(without thetarotation in thecamera housing)

Length 25.400 1.000

Each of these GSM Platform placement heads require the use ofan Upward-Looking Camera for image acquisition. Refer toAppendix C, “Cameras,” for applicable component considerations.

Width 25.400 1.000

Height 11.68 0.460

Maximum(with theta rotationin the camerahousing)

Length 17.960 0.707

Width 17.960 0.707

Height 11.68 0.460

Minimum

Length 0.500 0.020

Width 1.000 0.040

Height 0.150 0.006

Maximum(Camera SelectionDependent)

Length 50.800 2.000 50.800 2.000 50.800 2.000 50.800 2.000

Width 50.800 2.000 50.800 2.000 50.800 2.000 50.800 2.000

Height 12.700 0.5004 12.700 0.500 12.700 0.500 12.700 0.500

Minimum(Camera SelectionDependent)

Length 0.500 0.020 0.500 0.020 0.500 0.020 0.500 0.020

Width 1.000 0.040 1.000 0.040 1.000 0.040 1.000 0.040

Height 0.150 0.006 0.150 0.006 0.150 0.006 0.150 0.006

Minimum Lead Width 5 0.228 0.009

Upward-Looking Camera Selection DependentRefer to Appendix C, “Cameras,” for details

Minimum Lead Pitch 5 0.500 0.020

Minimum Bump Diameter 5 0.335 0.013

Minimum Bump Pitch 5 0.671 0.026

Task Block Thickness Range 6 6.35 0.250 N/A N/A N/A

Placement Force Range 150 to 1,000 125 to 450 175 to 2,500 7 150 to 10,000

Maximum Component Weight 8 35 35 35 35

Practical Component Range

Standard SMcomponents from

chips to large leaded &area array

components, includinga limited range of OddForm surface mount

packages 9

Mid to large leadedand array components,including Odd Form IM

or SM packagesrequiring up to 450gplacement pressure

Mid to large leadedand array components,

including advancedpackaging and Odd

Form packagesrequiring up to 2,500gplacement pressure

Ultra-fine pitch SM andadvanced packaging,such as flips chips ordie, and Odd Form

packages requiring upto 10,000g placement

pressure

Appendix B: Placement Heads

1 Vacuum pick surface MANDATORY for FlexJet heads. Additional considerations for the FlexJet head include the lack of backlighting capability, co-planarity support, and gripper nozzles. The FlexJet nozzle changers cannot be configured in the Feeder Bank. Finally, there is no support for thin filmapplicator or wafer array feeders; however, support is planned for a future software release.2 Actual component dimensions will vary depending on the pick tolerance applied.3 Special situations exist where specified constraints can be alleviated to accommodate non-standard applications. The GSM platform has placed a146.1 mm (5.75") x 12.95 mm (0.510") SM connector with special considerations.4 Special situations exist where specified constraints can be alleviated to accommodate non-standard applications. The GSM platform has placed a25.4 mm (1.0") tall electrolytic capacitor with special considerations.5 Some component applications may require an upward looking camera. Refer to Appendix C: “Cameras” for details.6 This thickness range is for imaging parts in the same FlexJet task block and is necessary to ensure all components are centered within the specifiedfocal plane of the camera.7 Requires the optional Pressure Enhancement Kit and Pressure Readout Assembly for calibration and maintenance.8 Special situations exist where specified constraints can be alleviated to accommodate non-standard applications. The GSM platform has placed a 56gram CCGA using a specific vacuum nozzle.

9 The FlexJet component range is continually expanding. Consult GSM Applications Engineer for a review of specific components.

Notes:

On-

the-

Hea

d C

amer

a 2U

pwar

d-Lo

okin

gC

amer

a 3

Com

pone

nt C

hara

cter

istic

s

B - 66 GS-401-01 B- Appendix B: Placement HeadsP

lace

men

tH

ea

ds

�� µ��σ�� !��"�#��+ 75µ��σ ( ��$�%&'#%(#�� #��

θ� �)��*��σ�� +#�#�,�-��,.�/��0µθ� +#�#�,�-��,.�/�)�)0*��θ� �!��11

2

2

1 Assumes: Lead Width = Pitch X 0.5, Pad Width = Lead Width X 1.25, Span =38.1 mm. Reference IPC SM-782.2 Verified with all components of variation included: all spindles at allrotations for multiple boards and for each head and camera combination.Specified over standard (18" width X 20" length) placement area. Glassslugs placed on glass plate. Data analyzed by placement site.

Placement Performance Specification for Chips

�� ))µ��σ�� +#�#�,�-��,.�/��)µ�� !��11

Component 150g to 1,000g, in 10g incrementsPlacement ForceRange

Final Placement 50 defects per million (dpm)Performance

Intrinsic Availability 98%

FlexJetHead

��2#��3��#�#�,�'#��,#"'� � �.��,'#�4�#56#,�(#�� 77#��,'#-#�,��5� 7�7�#5�-��,.��##��7 �� ,��7�"#� ��,��"�%,� ��&'#�'#��"" ��,#��'��'��##��"'��"##�,��7��#��,"'�" � �#�,��"##�,� 7�)0)�� '��, ��)��8��#" � �#�,��9,��#��#2#�� %,'#%'#��"�#�� :��, ��#"," � �#�,��, ��8��#��,��2#��, �,'#�� - ��,'��#��,��,'#��##��7 ��#��,#��; !�� #��#",� ��,#��;��#��" � �#�,��, ��)��8��#��#��%��#",#��; !�� #��<,�,� ��, ��#�7 �=2�� % �%,'#%7�.�>�<#2#��#��#��#��)��"%��7 ��7��"!��7� �?��7##�#��

@��#" ��4�#56#,�'#��, ��A<B��#��"#��,'#��-#�� 7� CC�#�"'��#��'#��-�� ",��9��,� ��7��""#��, ��,��5�,��.�7##�#��#��7� ��7##�#��-��!��

FlexJet® Head

Placement Performance Specification for Leaded andArray Components

��D��#��%, %��0σ�-.��"##�, 1


Pla

cem

ent

He

ad

sThe Mean is the arithmeticaverage of a set ofmeasurements.

Standard Deviation is ameasure of the variability of aprocess output.

Accuracy is the distancebetween the mean and thetarget value.

Repeatability is one standarddeviation.

Cp is a capability index whichcompares the spread of theprocess to the distancebetween the upper and lowerspecifications.

Cpk is the process capabilityindex, which is a measure ofthe process's ability to produceproduct within specifications.

��D��#��%, %��σ�-.��"##�,

�� )µ��σ�� θ� �)��*��σ� �� +#�#�,�-��,.�/��)µθ� +#�#�,�-��,.�/�)�)0*��θ� �!��

1 Assumes: Lead Width = Pitch x 0.5, Pad Width = LeadWidth x 1.25, Span = 38.1 mm (1.5"). Reference IPC SM-7822 Verified with all components of variation included: allspindles at all rotations for multiple boards and for eachhead and camera combination. Specified over standard(18" width X 20" length) placement area. Glass slugsplaced on glass plate.

Cp= Upper Spec Limit - Lower Spec Limit

6σwhere σ = the standard deviation

of the sample

Cpk=

min(x - Lower Spec Limit, Upper Spec Limit - x )

3σ

where σ= the standard deviation of the sample and x is the sample mean

Flex Head and High Force Heads

&'#��#�#�� #�0%��#�'#��,'�0)��"��-#,�##��#�"'��#��&'��'#�� 77#��#��7�#5�-��,.-.��"�� 7 ��#�� ,��,��7�"#� ��," � �#�,��

@��#" ��4�#5�(#��#��"#��,'#��-#�� 7�� CC�#"'��#��'#��-�� ",� ��A<B��9��,� ��7��"%"#��, ��,��5�,��.�7##�#��#��7##�#��-��!�� 7�,'#A<B��,7 ��

��2#��3�� #��#�,��.�,'#��#��,'#4�#5�(#��-�,��,�#5��,'#��"##�,�7 �"#�7� ��, ��))��,'��7 �"#�2#��7�"�,� ��,��; ��7 �"#��#"��%��"�,� �� , ��)��#��2��-�#��9,�� 2��#��'��'�2 �%�#��#��"##�,�� ,� ��7 ��"�,� ��"'��7��"'��-��#��#��,,�"'��,� ��, �7�#5�-�#�7��#��,"'��"##�,��&'#(��'�4 �"#�(#��"" ��,#��,'#�-� ��#�,��#� 7�" � %�#�,�� ,'#�A<B��,7 ��

Placement Performance Specification

1

Component Flex Head High Force HeadPlacement Force 150g to 450g, 175g to 2500g1

Range in 100g increments Programmable


Intrinsic Availability 98%

1 Requires the optimal Pressure Enhancement Kit and Pressure Readout As-sembly for calibration and maintenance. Low force applications are available.Consult a Universal Sales Engineer for details.

LSL USL

Target

Mean

Accuracy

±1σ±2σ±3σ

2


lace

men

tH

ea

ds

�� !"#$%�� &��

'()�#��'$%�'��*"&+��"%+,�� !��-�!�� !. �� */� �0 ��. ��,��'�$��1�� 2��3�� */� ��.��/�� . ��,�� "#$%�� 4 ��5�� '&&&'($"�� *'#,�63 ''�� 7#��!6��8�� / � ��#('�$��#$7�#��*"$+��&+,�� !��-�!�� !. �� */� �0 ��. ��,��'�$��1�� 2��3�� */� ��.��/�� . ��,�� 63 ''�� 4 ��5�� '&&&'%$"�� *7%,�63 &'�� ''��!6��8�� / � ��#('�$��#$7�#��*"$+��&+,�� '�$��1�� 2��3�� 63 &'�� 4 ��5�� '&&&')$"�� 9 �� 68/�� :�� 99� �� !�� /��!�� 2�� ;��

GSM Platform: Placement Throughput Specifications

GSM2 Tact Time CPH GSM1 Tact Time CPH

w/2 FlexJet Heads w/ FlexJet Head & High Force Head

1Components < 12mm 0.18 second 20000 cph 1Components < 12mm 0.36-0.80 second 4500-10000 cph

2Components > 12mm – < 25mm 0.36 second 10000 cph 2Components > 12mm – < 25mm 0.51-1.03 seconds 3500-7000 cph

3Components > 25mm – < 32mm 0.80 second 4500 cph 3Components > 25mm – < 32mm 1.00-1.80 seconds 2000-3600 cph

4Components > 32mm Application dependent 4Components > 32mm Application dependent

w/2 Flex Heads w/ FlexJet Head (front)

1Components < 12mm 0.36 second 10000 cph 1Components < 12mm 0.36 second 10000 cph

2Components > 12mm – < 25mm 0.60 second 6000 cph 2Components > 12mm – < 25mm 0.51 second 7000 cph

3Components > 25mm – < 32mm 0.90 second 4000 cph 3Components > 25mm – < 32mm 1.00 second 3600 cph


w/FlexJet Head (front) & High Force Head (rear)5 w/2 Flex Heads

1Components < 12mm 0.36 - 0.80 second 4500 - 10000cph

1Components < 12mm 0.67 second 5400 cph

2Components > 12mm – < 25mm 0.51 - 1.03 second 3500 - 7000 cph 2Components > 12mm – < 25mm 0.90 second 4000 cph

3Components > 25mm – < 32mm 1.00 - 1.80 second 2000 - 3600 cph 3Components > 25mm – < 32mm 1.64 seconds 2200 cph



Pla

cem

ent

He

ad

s

UFP300+ Head (GSM1 only)

&'#��#%��#��4�1))E�(#�� 2��#��,��7��#��,"'��"##�,��""��".��#�#�,�-��,.�-#�,��,#��7 ��-�� , %,.�#��#�#��"'�#�2�� #�,��&'#�'#�� 2��#��"##�,7 �"#�"��-��,�#�� 7��, ��)�)))��7 ��,��'��'�7 �"#��%"�,� ��"'��%��", �F�" ��#", ��,��7��#��,"'��%��"�,� ��"��#�1)0%��#��G��4��,��"!�� ,'#��"�,� ��,'��#��,"'��C#��#��,'��)�)�)��"'�� ,�%,� ��"�##�,��))��#��##��&'#�'#��""#�,��4�#5(#�� CC�#��, ��"" ��,#�,'#�-� ��#�,��#� 7�" � �#�,��"�,� ��H�� #",� ��#8��#��; !�� #��,�,� ��4��1))E�(#��#8��#��"�,� ��.��8� ,�,� �� ,��2#��<��#��I��##��7 ��#,��

Compatible Features and OptionsConfiguration The UFP300+ Head accesses the camera,

feeders, nozzle changer and coplanarity on thesame side as the head installation.

Components are picked from feeder slotpositions 2 to 35 and 38 to 71.

UFP300+ HighAccuracy

Head

Placement Specifications (UFP300+ head)Placement Rate 800 cph1


Intrinsic Availability 98%1 Based on picking 304-pin glass slugs from a matrix tray using a highmagnification (1.3 mil/pixel) camera.

�� 1?µ��σ�� θ� �)��*��σ�� +#�#�,�-��,.�/��µθ� +#�#�,�-��,.�/�)�)�*�� θ� �!��

1 Verified with all components of variation included: all rotations for mul-tiple boards and for each head and camera combination. Specified overstandard (18" width x 20" length) placement area. Glass slugs placedon glass plate.

Placement Performance Specification1

GSM1 machines with the rear feeder bank in theinbound (127 mm/5") board configurationrequire the UFP300+ Head be installed on the frontof the beam.

X YWidth

Length


lace

men

tH

ea

ds

Dispense Heads (GSM1 only)

ArchimedesMetering Valve

Archimedes Metering Valve&'#�@�"'�#�#��B#,#��H��2#��@BH��#��#�'#��7#�,��#��#",��2#�,#"'� � �.��'�"'�#77#",�2#�.�#��,#��#2#�"��,"'��"�,� ��,�#��#��,�� ,��#,#��2��,� ��&'#@BH��-��#�� ,��.��"�#��,#"'� � �.�� 77#��#"��#�" �%,� ��,'�,�#��-�#��,��#�� ,��C#��,'�#�"'��#��9,��,'#��#��"' �"#�7 �� #��,#��2#��7��#��#� 5�#�� ,'#��,�"�#��#��

&'#�@BH� 77#��#5"#��#�,�7�#5�-��,.�� ,��C#��,#��#��,'#��#�7#",�"' �"#�7 ��'��'��5��'��'�"'��# 2#�� ",� ��#��'#�#�" ��,��,�� ,��J��,#�,��#� ""��4 ��,��,#�7�#5�-��,.��" -��#�,'#�@BH�(#��,'��4�#56#,� �4�#5�(#�� A<B�

Dispense Specifications 1

Cartridges 10cc and 30cc, customer supplied

Dispense Rate2 GSM GSM1 w/AMV GSM1 w/AMV

AMV only & FlexJet Head & Flex Head

AMV Spindle #1 35,000 dph 33,000 dph 31,000 dph

(Single Dot Small)

AMV Spindle #2 35,000 dph 27,000 dph 25,000 dph

(Dual Dot @ 0°)

AMV Spindle #3 35,000 dph 27,000 dph 25,000 dph(Dual Dot @ 90°)

AMV Spindle #4 35,000 dph 22,000 dph 20,000 dph(Single Dot Large)

Intrinsic 98%Availability

Nominal: 1, 2

X, Y Accuracy 0.020 mm (±0.0008")

X, Y Repeatability (σ) 0.018 mm (<0.0007")

Diameter 0.013 mm (<0.0005")Repeatability (σ)

Verified to: 1, 2

X, Y Accuracy 0.076 mm (±0.003")

X, Y Repeatability (σ) 0.051 mm (<0.002" )


1 Using a Universal Instruments certified adhesive overstandard (18" width x 20" length) placement area. Resultsvary with material, axis moves and Z-stroke requirements.2 Based on 0.508 mm (0.020") dot at 2.54 mm (0.100") X, Y,and Z.


Pla

cem

ent

He

ad

s

Positive Displacement Pump

&'#�� ,�2#�:��"##�,��:��#��#�'#��#��7 ��#�#��#�,�.�" �,� ��#��#�"'�7#��-.��,�� .��#�, �""��,#�.��#��#��,#�� , �,'#�- �� ,�2#��"#%#�,��#��#�'��'�8��,.��#�#�,�-�#�� ,��2��#,.� 7�-�#�,�" ��,� ��,#��,.�#��

@,��#"�7�#��,'� ��'��,��, �01�)))�� ,��#��' ��,'#�A<B�:��%�#��#��"��!##��,'�. ��"'��' ,#��,'�� #�7 ��"#�#��,� ��.��#��#2#��2��" ��,.�� ,'#��'#��2#�,.�#"'��#��

��.��#�' ��#��#-��#��#�8��"!�.��# 2#��7 �#��.��,#��"#��,�� -�#�� "�,� ��Positive

DisplacementPump Head Dispense Specifications 1

Cartridges 10cc and 30cc, customer supplied

Dispense Rate2 GSM GSM1 w/PD GSM1 w/PD

PD only & FlexJet Head & Flex Head

PDP Spindle #1 43,000 dph 37,000 dph 35,000 dph

(Single Dot Small)

PDP Spindle #2 39,500 dph 37,000 dph 35,000 dph

(Dual Dot @ 0°)

PDP Spindle #3 39,500dph 37,000 dph 35,000 dph(Dual Dot @ 90°)

PDP Spindle #4 39,500 dph 37,000 dph 35,000 dph(Single Dot Large)

Intrinsic 98%Availability

Nominal: 1, 2

X, Y Accuracy 0.020 mm (±0.0008")

X, Y Repeatability (σ) 0.018 mm (<0.0007")


Verified to: 1, 2

X, Y Accuracy 0.076 mm (±0.003")

X, Y Repeatability (σ) 0.051 mm (<0.002" )


1 Using a Universal Instruments certified adhesive overstandard (18" width x 20" length) placement area. Resultsvary with material, axis moves and Z-stroke requirements.2 Based on 0.508 mm (0.020") dot at 2.54 mm (0.100") X, Y,and Z.


lace

men

tH

ea

ds

Dispensing Nozzle ToolingConfigurationsStandard Nozzle Tooling Configurations are included with thepurchase of the Archimedes Metering Valve and PositiveDisplacement Pumps.

Standard Nozzle Tooling encompasses the following:

Spindle 1 Small Minimum Dot Size Requirement is 0.508 mmSingle Dot (0.020")

Spindle 2 Dual Minimum Dot Size Requirement is 0.762 mmDot at 0° (0.030")

Spindle 3 Dual Minimum Dot Size Requirement is 0.762 mmDot at 90° (0.030")

Spindle 4 Large Minimum Dot Size Requirement is 1.016 mmSingle Dot (0.040")

Notes: Standard nozzles are only intended for dispensing adhesive betweencomponent pads that do not have between component pads that do not havesolder paste printed on them.The 4 standard Nozzles that ship with the GSM dispense head cannot beexchanged for other special nozzles. If it is determined that special nozzlesare requires, the customer must purchase them.

C - 73Appendix C: Cameras - GS-401-01 B

Cam

eras

Appendix C: Cameras


Circular Lighting Camera

LensCover

Camera Cover

Odd Form CameraStandard Camera On-Axis Lighting Camera

On-Axis Circular Lighting Camera

RequiredPixels

Circular and Standard Lighting Upward-Looking Cameras On-AxisLightingCamera

Odd FormLightingCamera

FlexJetOptics1

4.0 mpp 3.0 mpp 2.6 mpp 1.0 mpp 4.0 mpp 4.0 mpp 2.6 mpp

mm inch mm inch mm inch mm inch mm inch mm inch

Maximum Component2

(Single Field of View)n\a 33.358 1.313 24.067 0.948 20.348 0.801 8.270 0.326 33.358 1.313 20.193 0.795

Leadless Components

Length 10.0 1.016 0.040 0.762 0.030 0.660 0.026 0.330 0.013 1.016 0.040 1.016 0.040

Width 5.0 0.508 0.020 0.381 0.015 0.330 0.013 0.165 0.007 0.508 0.020 0.508 0.020

Leaded Components

Pitch3 4.0 0.406 0.016 0.305 0.012 0.264 0.010 0.132 0.005 .0406 0.016 0.406 0.016

Width-WithoutInspection

2.0 0.203 0.008 0.152 0.006 0.132 0.005 0.066 0.003 0.203 0.008 0.203 0.008

Width-With Inspection 2.5 0.254 0.010 0.191 0.008 0.1651 0.0065 0.083 0.003 0.254 0.010 0.254 0.010

Multi-PatternComponents

Length 25 2.540 0.100 1.905 0.075 1.651 0.065 0.826 0.033 2.540 0.100 2.540 0.100

Width 25 2.540 0.100 1.905 0.075 1.651 0.065 0.826 0.033 2.540 0.100 2.540 0.100

BGA & C44

Components

Pitch 8.0 0.813 0.032 0.610 0.024 0.528 0.021 0.264 0.010 0.813 0.032 0.813 0.032

Bump Diameter 4.0 0.406 0.016 0.305 0.012 0.264 0.010 0.132 0.005 0.406 0.016 0.406 0.016

1 Actual component dimensions will vary depending on pick tolerance applied.

2 Assumes a default ±1.905mm (0.075") pick tolerance.

3 Assumes a 2.0 pixel minimum separation distance between leads.

4 Maximum number of bumps is 3,000 with the ESI 630 vision system, and 4,000 with the ESI 640 vision system.

Ref

er t

o co

mpo

nent

han

dlin

g ca

pabi

litie

s in

App

endi

x B

C - 74 GS-401-01 B Appendix C: CamerasC

amer

as


D - 75Appendix D: Board Handling - GS-401-01 B

Boa

rd H

andl

ing

Appendix D: Board Handling

Dual Lane Board Handling

��

��!"#��$��%��&��%�� %��

��'��(��&��&��)��*��%��$�&�#�� +

First In First Out (FIFO) Mode��%��!"#�� %��$��$�&��$�&��)��*��)�*�$��,��$��$��&��&��-��$�&��$��-��-.��&��

Dynamic Mode)��%��$�&�$��&��,��-��$�&��&��,�� )��$��,��%-��$�&�$��$�&��$��)�*�$��-�&��,��)��%� ��&�� &��$�&��/�,��-��0�� &��-��%��1��,��%��$��&��%��$�&$�� $�&��&��,�� /��,��0�

A

B

C

D

E

F

D - 76 GS-401-01 B- Appendix D: Board HandlingB

oard

Han

dlin

g


Maximum Board Width Configuration2

Nozzle Changer Rear Feeder Maximum BoardLocation Plate Position Width 1

Between rails outbound 216.0 mm (8.5")1 Board edge clearance of 5 mm (0.195") is standard; optional

3 mm (0.117") edge clearance reduces maximum boardwidth by 6.35 mm (0.250").

2 Other configurations available. Consult a UniversalSales Engineer.

Dual Lane Board Handling:

2 ��&��13�4�$$�56�789�$��$�$��$��&��&��&��$��$��"��

2 �� :;�6�$$�5<�789��.��$�,��$��&��

Fixed front railRear rail

12.7 mm (0.5")clearance under board

P.C. board section

Maximum Underboard Clearance Area

component

com

pone

nt

25.4 mm (1.0")

25.4 mm (1.0") clearance under board

P.C. board rails

E - 77Appendix E: Odd Form Assembly - GS-401-01 B

Odd

For

m A

ssem

bly

Appendix E: Odd Form Assembly Capabilities

Introduction

��

��!��"��#��$��$��%��

Applications

��&�� '�� (�� )��!��*��

E - 78 GS-401-01 B- Appendix E: Odd Form AssemblyO

dd F

orm

Ass

embl

y

Components

�� +

D-Sub

DinCrystal

Connector-Rt angleConnector Block

Connector-Aux Connector RAHeader

CapacitorsAutomotive Headers


Odd

For

m A

ssem

bly

(��,��-��-��

'��!��*��!��--��$��

USBRelayPower IC

Pin-Header

Phone JackMulti-Chip Module

Mother-Daughter

KeypadICFilter


dd F

orm

Ass

embl

y

��!./0112�3��41�111��!��015��6��.��/��$��-��141��114��.��3��--��7�� !��8��$��)��

Component Tolerances

�� 8�� 49:��;<�1=>?�� @0�<��;9�<=>(��3��;��2��> 94��;1�A9<=>3�� 4<�:��;1�@91=>3�� 4:�A��;1�:11=>

High Force Head

��3��.�� 5��.��/��$��/��3�� /��4:<��9<11��;)5>��(��.��;��>��8��<1��3��.��3��5��51��$��A��49��4@��95��09��*��--��7�� !��8��$��)��

High Force Head

UFP 300+ Head (GSM1 only)

UFP 300+ HighAccuracy Head


Odd

For

m A

ssem

bly

Passive Clinch Option

��/)��

Speed

&��9��5�� $��

Vision On-the-Fly

�� 7��(��.��'��'��

Odd-Form Feeders

�� +

)��!��*��

Cameras

&��-��&��B��C��D��4�4BA=��OFA Camera

LensCover

Camera Cover

��

��

�� !

�"�#��$


dd F

orm

Ass

embl

y


F - 83Appendix F: GSM Platform Traceability - GS-401-01 B

Tra

ceab

ility

Appendix F: GSM Platform Traceability

Bar Code Changeover Option

Introduction

�� !�� "�� #�� #�� $��

�� % ��$�� &�� '(��

Restrictions/Limitations

�� )��*�+�� *�� +�� "�� &�&!�� ,��-�� )�� )��

!�� +�� $��

�� -�� "�� .��/�� &��0��"� ��

+�*�� '�� "�� 1� ��

F - 84 GS-401-01 B- Appendix F: GSM Platform TraceabilityT

race

abili

ty

Bar Code Types

�� !

"��#$; %&"; "��; "��'; (� ��)��

�� 2�� '(��3�4�� 5 ��6�

Narrow Bar Width Read Range Maximum Scan WidthHigh Density, Right Angle Down

0.127 mm (0.0050") 50.8 mm to 78.7 mm (2" to 3.1") 53.3 mm (2.1")0.191 mm (0.0075") 50.8 mm to 102 mm (2" to 4") 91.4 mm (3.6")

0.191 mm (0.0075") 63.5 mm to 140 mm (2.5" to 5.5") 102 mm (4")0.254 mm (0.0100") 50.8 mm to 165 mm (2" to 6.5") 127 mm (5")0.381 mm (0.0150") 50.8 mm to 190 mm (2" to 7.5") 152 mm (6")0.508 mm (0.0200") 50.8 mm to 254 mm (2" to 10") 178 mm (7")0.762 mm (0.0300") 50.8 mm to 254 mm (2" to 10") 178 mm (7")1.02 mm (0.0400") 50.8 mm to 254 mm (2"to 10") 178 mm (7")

Right Angle Down0.191 mm (0.0075") 31.8 mm to 102 mm (0.25" to 4") 102 mm (4")0.254 mm (0.0100") 25.4 mm to 127 mm (1" to 5") 127 mm (5")0.381 mm (0.0150") 25.4 mm to 152 mm (1" to 6") 152 mm (6")0.508 mm (0.0200") 25.4 mm to 216 mm (1" to 8.5") 178 mm (7")0.762 mm (0.0300") 25.4 mm to 216 mm (1" to 8.5") 178 mm (7")1.02 mm (0.0400") 25.4 mm to 216 mm (1" to 8.5") 178 mm (7")

Direction of label travel

Scan Line

Direction of label travel

Scan Line

Low Density


Tra

ceab

ility

Platform Setup Validation (PSV) Option

Introduction

��*+,�� -�� &�� +� -��.�� &+.��)�� -�� -��)� �� &+.��/��-� �� -��0�� )��-� ��)��)�� 0�� -� ��-� ��- ��,�� 1-��-�� 0�� -��

(�� &+.��)��-��-�� !2 ��

�� 0�� -�� )�� -� �� *+,��

2 �� +��&+.��)�� 0�� -��)�� 0�

2 �� 3��&+.��-�� -�� -��)�� 0��-�� 4��-� � ��-� ��

2 �� &+.��-�� (��-�� -�� *+,�� -�� +�� 0��)�� -��-� ��

5� ��%�)��6�� )�� -�� -� �� 1-��


race

abili

ty

PSV Specifications2 7�1-��%&+�#�� 2 +-�� 5��"��8��9�� !

"��#$��$#��':�%&"�3��;�� <��:;3=>?3=:�+ �� :�(� ��)�� :�"��

2 +��&�9�� 3�@�� )��&�9��0 ��/��1-��

PSV on PTF Assumptions andLimitations2 "�� &�9�� 0��

�� <� ��;+A��0�� <�� >�� 0�� )�� 0�� &�9�� ,�� - �� &+.�� 1-�� )�� -�� 1-�� -��6��- ��

2 3�� 0�� &+.� �� ) �� )�-�� 0��&+.��1-�� 0��)�� &�9�� )�� /�� 0�� -�� 0�� /�� 0��&+.: &+.��-�� 0�� -�� 0�� &�9��

2 ( �� -��-� �� ( �� 0�� 0�� -�� <� �� <�� &+.�� (A�� >�� 0� �� &�9�

2 &+.��&�9��1-��5��&��1-��B ��+��&�9C� �� 3�@��


Tra

ceab

ility

��*��;1-�� ,��*;,�� )��-�� -��A��D�,��- �� -��,�� )�� -�� *+,�� 5�� +��-� ��;1-�� ,� ��(� �� +;,(�;#��$#�� )�� -�� - ��

Dimensions Manufacturing Monitoring

%�)��(�� -�� 6�A��,��- �� -��,�� +� ��A,,�� -� �� 1-�� A,,�� )��)�� )�� -��A,,�� (�� -�� 3�� )�� -��

A,,�� -� ��>��-�1-�� 1-�� - �� - �/��-� �� -� ��/�� -��-�� -��)�� -��A,,��-�� -� �)��1-�� -�� +;"+>*;,��-�� - �� -��-� ��

��A,,�� -��-��-� � �� -� ��- ��(�� -��-�� -�� 1-�� -��"�� -�� +&"�� )�� A,,��- �/�� 83=�� -� ��)�� -�� <� �� 0��

9��1-�� -�� A,,�� )�� C��1-�� -�� -�1-�� )�-��&"5�� A,,� ��-�� -�� -��)��-��-�� > �� -�� -�� )�� 0��-� �� 0�� 1-�0��

7� ��A,,�*��+�� *+�@��3� ��

GEM Host Interface Driver


race

abili

ty
