31
Dongbu CNI Inductance of Wound Cores The inductance of a core and the number of turns can be calculated by using the following formula. Magnetic Design Formula L = Where L = induntance (μH) μ = core permeability N = number of turns A = core cross section area (cm 2 ) l = mean magnetic path length (cm) L N = inductance for N turns (μH) A L = nominal inductance(nH/N 2 ) Where H = magnetizing force (Oersteds) N = number of turns I = peak magnetizing current (A) = mean magnetic path length (cm) Bmax = maximum flux density (Gauss) Erms = voltage across coil (V) A = core cross section area (cm 2 ) f = frequency (Hz) μ = material permeability N = 10 turns (our standard wound turns for M040-066A) A = 0.100cm 2 (please see the page ‘56’) = 2.380cm (please see the page ‘56’) L N = 66 x 10 2 x 10 -3 = 6.60(μH) 0.4πμN 2 A x 10 -2 Required N = 0.4πNI L N = A L x N 2 10 3 L 1 Example) M040066A L = = 6.60(μH) 0.4π x 125 x 10 2 x 0.100 x 10 -2 2.380 The relations of Permeability-Flux Density(B)-Magnetizing Force(H) H = (Ampere’s Law) (Faraday’s Law) Ermsx10 2 4.44fAN Bmax = B H μ = 2 L 2 2 = Ampere’s Law : The law is the magnetic equivalent of Gauss’s law. It relates the circulating magnetic field in a closed loop to the electric current passing through the loop Faraday’s Law : The law that defines the relationship of the voltage induced across the winding of a core to the flux density within the core ( ) 1/2 desired L(nH) A L (nH / N 2 ) N 1 N 2 10

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  • Dongbu CNI

    Dongbu CNI

    Dongbu CNI

    Dongbu CNI

    Dongbu CNI

    Inductance of Wound Cores

    The inductance of a core and the number of turns can be calculated by using the following formula.

    Magnetic Design Formula

    L = Where L = induntance (H) = core permeability N = number of turns A = core cross section area (cm2) l = mean magnetic path length (cm) LN = inductance for N turns (H) AL = nominal inductance(nH/N2)

    Where H = magnetizing force (Oersteds) N = number of turns I = peak magnetizing current (A) = mean magnetic path length (cm) Bmax = maximum flux density (Gauss) Erms = voltage across coil (V) A = core cross section area (cm2) f = frequency (Hz) = material permeability

    N = 10 turns (our standard wound turns for M040-066A) A = 0.100cm2 (please see the page 56) = 2.380cm (please see the page 56) LN = 66 x 10

    2 x 10-3 = 6.60(H)

    0.4N2A x 10-2

    Required N =

    0.4NI

    LN = AL x N2

    103

    L1

    Example) M040066A

    L = = 6.60(H)0.4 x 125 x 102 x 0.100 x 10-2

    2.380

    The relations of Permeability-Flux Density(B)-Magnetizing Force(H)

    H = (Amperes Law)

    (Faradays Law)Ermsx102

    4.44fANBmax =

    BH

    =

    2

    L2

    2=

    Amperes Law : The law is the magnetic equivalent of Gausss law. It relates the circulating magnetic field in a closed loop to the electric current passing through the loop

    Faradays Law : The law that defines the relationship of the voltage induced across the winding of a core to the flux density within the core

    ( )1/2desired L(nH)

    AL(nH / N2)N1 N2

    10 11

  • www.dongbucni.co.kr

    Technical Information

    Core : M040066AApplied current : 3A

    The total core losses are made up of three maincomponents : Hysteresis, eddy current and residual losses.

    1) Inductance Calculation at 0A

    Inductance calculation by Permeability vs. DC bias curves Specification

    L = = 6.60(H)

    N = 10 turns (our standard wound turns for M040-066A) A = 0.100cm2 (please see the page 56) = 2.380cm (please see the page 56) LN = 66 x 10

    2 x 10-3 = 6.60(H)

    Where Rac = effective resistance (Ohm) a = hysteresis loss coefficient c = residual loss coefficient e = eddy current loss coefficient = same as before mentioned L = inductance Bmax = maximum flux density f = frequency

    Eddy current loss

    Residual loss

    Hysteresis loss

    Total loss factor

    0.4 x 125 x 102 x 0.100 x 10-22.380

    RacL

    2) Magnetizing force (H : Oe) is calculated by Ampere law to achieve the roll off

    H = = = 15.8(Oe)0.4 x x N x I

    0.4 x x 10 x 3

    2.38

    3) When the magnetizing force(H) is 15.8 Oe, yielding 85% of initial permeability. Therefore, the Inductance at 3A is

    L(3A) = 6.6 x 0.85 = 5.6(H)

    Core loss

    = aBmaxf + cf + ef2

    10 11

  • Dongbu CNI

    Dongbu CNI

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    Dongbu CNI

    Window Area = x

    The Q factor is the ratio of reactance to the effective resistance and is often used as measure of performance. So, the Q factor represents the effect of electrical resistance.

    Q Factor

    Q =

    Where Q = quality factor = 2f (Hz) L = inductance (H) Rdc = DC winding resistance (Ohm) Rac = resistance due to core losses (Ohm) Rd = resistance due to winding dielectric

    losses (Ohm)

    Le = effective mean magnetic path length (cm) Ae = effective core cross section area (cm2 ) Ve = effective core volume (cm3) OD = core outer diameter before coating (cm) ID = core inner diameter before coating (cm) HT = core height before coating (cm)

    LRdc + Rac + Rd =

    ReactanceTotal Resistance

    x HT

    Le = (OD-ID)

    Physical constant of core

    In ODID

    Ve = Le x Ae

    CGS (unit) By To obtain (unit) Factor

    Magnetic Flux Density (B) Gauss (G) 10-4 Tesla (T) 1T=104G

    Magnetizing Force (H) Oersted (Oe) 79.58 Amperes per Meter (A/m) 1A/m=4/103Oe

    Conversion Table

    ID2( )

    2

    Ae = OD-ID

    2

    12 13

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    Technical Information

    The increase in surface temperature of a component in free-standing air due to the total power dissipation (both copper and core loss). The following formula has been used to approximate temperature rise:

    Total Power Loss = Copper Loss + Core LossSurface Area means in case of wound core

    Nominal DC Resistance, in ohm/mH, at any given winding factor can be calculated by using the following equations:

    Temperature Rising Calculation

    Temperature Rise(oC) =

    Where /mhwf = mh for chosen winding factor /mhu = unity value, listed for each core size wf = chosen winding factor Kwf = length/turn for chosen wf* Ku = length/turn for unity(100%) wf*

    * see Winding Turn Length on core size pages

    Total Power Loss (milliwatts)Surface Area(cm2)

    /mhuwf

    KwfKu

    Nominal DC Resistance

    /mhwf = x

    The value of Rdc for any given winding factor can be computed as follows:

    Where Rdcwf = Rdc for chosen winding factor Rdcu = unity value, listed for each core size(ohms) wf = chosen winding factor Kwf = length/turn for chosen wf* Ku = length/turn for unity(100%) wf* * see Winding Turn Length on core size pages

    KwfKu

    Rdcwf = Rdcu x wfx

    ( )0.833

    12 13

  • Dongbu CNI

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    MPP

    10

    High Flux

    100 1000 10000

    Frequency (kHz)

    Frequency (kHz)

    Per

    cent

    Per

    mea

    bilit

    y(%

    )P

    erce

    nt P

    erm

    eabi

    lity(

    %)

    10 100 1000 10000

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    14 26 60

    125

    14

    26

    60

    125

    Permeability vs. Frequency

    14 15

  • www.dongbucni.co.kr

    Technical Information

    Permeability vs. Frequency

    Sendust100

    98

    96

    94

    92

    90

    88

    86

    84

    82

    80

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    Frequency (kHz)

    Per

    cent

    Per

    mea

    bilit

    y(%

    )P

    erce

    nt P

    erm

    eabi

    lity(

    %)

    Power Flux

    60

    90

    14 26

    35 60

    75

    125

    90

    Frequency (kHz)

    10 100 1000 10000

    10 100 1000 10000

    14 15

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    MPP

    Normal Magnetizing Curves

    8000

    7000

    6000

    5000

    4000

    3000

    2000

    1000

    0

    High Flux

    Flux

    Den

    sity

    (Gau

    ss)

    1 10 100 1000

    14000

    13000

    12000

    11000

    10000

    9000

    8000

    7000

    6000

    5000

    4000

    3000

    2000

    1000

    0

    125

    60

    125

    60

    26

    26

    Flux

    Den

    sity

    (Gau

    ss)

    1 10 100 1000

    Magnetizing Force (Oersteds)

    Magnetizing Force (Oersteds)

    16 17

  • www.dongbucni.co.kr

    Technical Information

    Sendust

    16000

    14000

    12000

    10000

    8000

    6000

    4000

    2000

    01 10 100 1000

    Magnetizing Force (Oersteds)

    Magnetizing Force (Oersteds)

    11000

    10000

    9000

    8000

    7000

    6000

    5000

    4000

    3000

    2000

    1000

    0

    90

    60

    Flux

    Den

    sity

    (Gau

    ss)

    Flux

    Den

    sity

    (Gau

    ss)

    Power Flux

    1 10 100 1000

    125

    90

    75

    60

    26

    Normal Magnetizing Curves

    16 17

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    MPP4

    3

    2

    1

    0

    -110 100 1000 10000

    10 100 1000 10000

    AC Flux Density (Gauss)

    Per

    cent

    Cha

    nge

    of P

    erm

    eabi

    lity

    (%)

    125

    60

    26

    High Flux30

    25

    20

    15

    10

    5

    0

    -5

    -10

    AC Flux Density (Gauss)

    Per

    cent

    Cha

    nge

    of P

    erm

    eabi

    lity

    (%) 125

    60

    26

    Permeability vs. AC Flux Density

    18 19

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    Permeability vs. AC Flux Density

    4

    3

    2

    1

    0

    -1

    4

    3

    2

    1

    0

    -1

    AC Flux Density (Gauss)

    Per

    cent

    Cha

    nge

    of P

    erm

    eabi

    lity

    (%)

    perc

    ent c

    hang

    e of

    per

    mea

    bilit

    y(%

    )

    Sendust

    Power Flux

    AC Flux Density (Gauss)

    125

    90

    75

    60

    26

    60

    Technical Information

    10 100 1000 10000

    10 100 1000 10000

    18 19

  • Dongbu CNI

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    MPP100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    DC Mangnetizing Force (Oe)

    DC Mangnetizing Force (Oe)

    Per

    cent

    Per

    m e

    abili

    ty (%

    )P

    erce

    nt P

    erm

    eab

    ility

    (%)

    High Flux

    125 60 26 14

    125 60 26 14

    1 10 100 1000

    1 10 100 1000

    20 21

    Permeability vs. DC Bias Curves

  • www.dongbucni.co.kr

    Technical Information

    Sendust100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    01 10 100 1000

    1 10 100 1000

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    DC Mangnetizing Force (Oe)

    DC Mangnetizing Force (Oe)

    Per

    cent

    Per

    m e

    abili

    ty (%

    )P

    erce

    nt P

    erm

    eab

    ility

    (%)

    Power Flux

    Technical Information125 90 7560 35 26 14

    90 60

    Permeability vs. DC Bias Curves

    20 21

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    Dongbu CNI

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    Dongbu CNI

    Factors of Permeability vs. DC Bias Fit Formula

    14 -3.5204E-05 -1.8222E-08 -3.5714E-05 5.1020E-08

    26 -4.7041E-05 -2.2758E-09 -4.6154E-05 2.9586E-08

    60 -8.2917E-05 1.8519E-09 -5.8333E-05 2.7778E-08

    125 -7.2890E-05 1.3824E-09 -9.0400E-05 3.2000E-08

    0 a b c d

    14 -7.6531E-06 -3.2799E-09 1.4286E-06 5.1020E-09

    26 -2.4556E-05 -1.7069E-09 1.1538E-05 5.9172E-09

    60 -2.8972E-05 -4.6296E-10 -2.5000E-05 8.3333E-09

    125 -3.4861E-05 3.0720E-10 -3.5200E-05 6.4000E-09

    MPP

    High Flux

    a1

    =c d + +

    b+ + 20 30 20

    2 0

    40

    2

    e ff

    0 a b c d

    22 23

  • www.dongbucni.co.kr

    a1

    =c d + +

    b+ + 20 30 20

    2 0

    40

    2

    e ff

    Factors of Permeability vs. DC Bias Fit Formula

    14 -3.6735E-05 -7.2886E-09 -2.1429E-05 3.0612E-08

    26 -9.1716E-05 2.2758E-09 8.4615E-05 1.4793E-08

    35 -1.0522E-04 2.3324E-09 4.8571E-05 1.6327E-08

    60 -7.4250E-05 1.8519E-09 1.3333E-05 1.3889E-08

    75 -9.1058E-05 2.1333E-09 3.4667E-05 1.0667E-08

    90 -8.2457E-05 1.7833E-09 1.0000E-05 2.4691E-08

    125 -9.1155E-05 1.9456E-09 -9.6000E-06 2.5600E-08

    60 -3.5444E-05 -1.8519E-10 6.6667E-07 8.3333E-09

    90 -5.4914E-05 8.2305E-10 -4.4444E-06 8.6420E-09

    Sendust

    Power Flux

    Technical Information

    0 a b c d

    0 a b c d

    22 23

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    Dongbu CNI

    Dongbu CNI

    Dongbu CNI

    Dongbu CNI

    Factors of Percentage Permeability (x100) calculation

    14 -4.9286E-04 -3.5714E-06 -5.0000E-04 1.0000E-05

    26 -1.2231E-03 -1.5385E-06 -1.2000E-03 2.0000E-05

    60 -4.9750E-03 6.6667E-06 -3.5000E-03 1.0000E-04

    125 -9.1112E-03 2.1600E-05 -1.1300E-02 5.0000E-04

    0 k l m n

    14 -1.0714E-04 -6.4286E-07 2.0000E-05 1.0000E-06

    26 -6.3846E-04 -1.1538E-06 3.0000E-04 4.0000E-06

    60 -1.7383E-03 -1.6667E-06 -1.5000E-03 3.0000E-05

    125 -4.3576E-03 4.8000E-06 -4.4000E-03 1.0000E-04

    MPP

    High Flux

    k l1Ratio

    of Perm . =

    + + 2

    m n1 + + 2

    0 k l m n

    24 25

  • www.dongbucni.co.kr

    k l1Ratio

    of Perm . =

    + + 2

    m n1 + + 2

    Factors of Percentage Permeability (x100) calculation

    14 -5.1429E+00 -1.4286E-02 -3.0000E-04 6.0000E-06

    26 -2.3846E+01 1.5385E-02 2.2000E-03 1.0000E-05

    35 -3.6829E+01 2.8571E-02 1.7000E-03 2.0000E-05

    60 -4.4550E+01 6.6667E-02 8.0000E-04 5.0000E-05

    75 -6.8293E+01 1.2000E-01 2.6000E-03 6.0000E-05

    90 -7.4211E+01 1.4444E-01 9.0000E-04 2.0000E-04

    125 -1.1394E+02 3.0400E-01 -1.2000E-03 4.0000E-04

    60 -2.1267E-03 -6.6667E-07 4.0000E-05 3.0000E-05

    90 -4.9422E-03 6.6667E-06 -4.0000E-04 7.0000E-05

    Sendust

    Power Flux

    Technical Information

    0 k l m n

    0 k l m n

    24 25

  • Dongbu CNI

    Dongbu CNI

    Dongbu CNI

    Dongbu CNI

    Dongbu CNI

    Typical Core Loss of MPP

    MPP 14

    Flux Density (Gauss)

    PL=2.33F1.31B2.19

    10 100 1000 10000

    MPP 26

    200KH

    z100

    KHz

    50KHz 25K

    Hz

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    Flux Density (Gauss)

    10 100 1000 10000

    200KH

    z100

    KHz

    50KHz 25K

    Hz

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    10000

    1000

    100

    10

    1

    0.1

    10000

    1000

    100

    10

    1

    0.1

    PL=C X F

    a X B

    b

    (F : kHz - B : kG)

    Perm. C a b

    14 2.33 1.31 2.19

    26 1.39 1.28 1.29

    PL=1.39F1.28B1.29

    26 27

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    Flux Density (Gauss)

    10 100 1000 10000

    MPP 60

    MPP 125

    PL=0.64F1.41B2.20

    200KH

    z100

    KHz 50K

    Hz 25KH

    z

    Flux Density (Gauss)

    10000

    1000

    100

    10

    1

    0.110 100 1000 10000

    200KH

    z100

    KHz

    50KHz

    25KHz

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    10000

    1000

    100

    10

    1

    0.1

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    Typical Core Loss of MPP

    PL=C X F

    a X B

    b

    (F : kHz - B : kG)

    Perm. C a b

    60 0.64 1.41 2.20

    125 1.02 1.40 2.03

    PL=1.02F1.40B2.03

    Technical Information

    26 27

  • Typical Core Loss 01 High Flux

    Hlgh Flux 14 p. HIDl

    / '2.~ g OiJ' ~

    1"

    100

    '"

    ({

    E)

    e

    P l =726fO.95Bul

    1III HlXl

    Flux Density (Ga=) 100

    0.1

    '"

    H lgh Flux 26 (JlXJ

    / l &

    1m

    100

    10

    (E

    E) $

    g

    PL =1 .38F\37B230

    1 lXl 1(lXJ

    FI, Oensily (Gauss)

    100 0.1

    10

    b a c Po

  • www.dongbucni.co.kr

    Typical Core Loss of High Flux

    PL=C X F

    a X B

    b

    (F : kHz - B : kG)

    Flux Density (Gauss)

    10 100 1000 10000

    HIgh Flux 60

    HIgh Flux 125

    200KH

    z 100KH

    z 50KHz 25K

    Hz

    Flux Density (Gauss)

    10 100 1000 10000

    200KH

    z 100KH

    z50K

    Hz25K

    Hz

    10000

    1000

    100

    10

    1

    0.1

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    10000

    1000

    100

    10

    1

    0.1

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    PL=3.65F1.15B2.16

    PL=1.62F1.32B2.20

    Technical Information

    Perm. C a b

    60 3.65 1.15 2.16

    125 1.62 1.32 2.20

    28 29

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    Dongbu CNI

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    Dongbu CNI

    Typical Core Loss of Sendust

    Sendust 14, 26

    Flux Density (Gauss)

    200KHz 100

    KHz 50KHz

    25KHz

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    PL=2.27F1.26B2.08

    10 100 1000 10000

    10000

    1000

    100

    10

    1

    0.1

    Flux Density (Gauss)

    10 100 1000 10000

    Sendust 60,75,90,125

    200KH

    z 100KHz 50K

    Hz 25KHz

    10000

    1000

    100

    10

    1

    0.1

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    PL=2.00F1.31B2.15

    PL=C X F

    a X B

    b

    (F : kHz - B : kG)

    Perm. C a b

    14, 26 2.27 1.26 2.08

    60,75,90,125 2.00 1.31 2.15

    30 31

  • www.dongbucni.co.kr

    Power Flux 60, 90

    Flux Density (Gauss)

    10000

    1000

    100

    10

    1

    0.110 100 1000 10000

    200KH

    z100

    KHz 50K

    Hz 25KHz

    Cor

    e Lo

    ss (m

    W/c

    m3 )

    PL=4.51F1.25B2.21

    Typical Core Loss of Power Flux

    Perm. C a b

    60, 90 4.51 1.25 2.21

    Technical Information

    PL=C X F

    a X B

    b

    (F : kHz - B : kG)

    30 31

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    Dongbu CNI

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    Dongbu CNI

    Temperature Stability

    MPP

    3.0

    2.0

    1.0

    0.0

    -1.0

    -2.0-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130

    Temperature (oC)

    Per

    cent

    Per

    mea

    bilit

    y (%

    ) 125 60

    26

    14

    5.0

    4.0

    3.0

    2.0

    1.0

    0.0

    -0.1

    -0.2

    -0.3

    -0.4

    -0.5

    Per

    cent

    Per

    mea

    bilit

    y (%

    )

    60 2614

    125

    High Flux

    -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130

    Temperature (oC)

    32 33

  • www.dongbucni.co.kr

    Per

    cent

    Per

    mea

    bilit

    y (%

    )

    Temperature Stability

    Sendust

    125

    90

    75

    90

    60

    Per

    cent

    Per

    mea

    bilit

    y (%

    )

    14,2660

    2.0

    1.0

    0.0

    -1.0

    -2.0

    -3.0

    -4.0

    -5.0

    -6.0

    -7.0

    5.0

    4.0

    3.0

    2.0

    1.0

    0.0

    -0.1

    -0.2

    -0.3

    -0.4

    -0.5

    Power Flux

    -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130

    Temperature (oC)

    -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130

    Temperature (oC)

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    Symbol and Units

    Symbol Discription Unit

    Ae effective cross section area of a core cm2

    AL apparent inductance nH/N2

    B magnetic flux density T

    Br remanence flux density T

    Bmax maximum flux density T

    Erms sinusoidal rms voltage across winding V

    H magnetizing force A/m

    Hc coercive force A/m

    Hmax maximum magnetizing force A/m

    e effective magnetic path length cm

    L inductance H

    N number of turns -

    PL core loss of a core mW/cm3

    Q quality factor -

    V volume of a core cm3

    Rdc DC winding resistance

    absolute permeability -

    e effective permeability -

    i initial permeability -

    r relative permeability -

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    Glossary of Terms

    AC flux density

    Number of flux lines per unit of cross-sectional area generated by an alternating magnetic field; Gauss

    Air Gap

    A non-magnetic discontinuity in a ferro-magnetic circuit. For example, the space between the poles of a magnet, although filled with brass of wood and other non-magnetic material, is nevertheless called an air gap.

    Breakdown Voltage

    (1)The voltage at which an insulator or dielectric ruptures, or at which ionization and conduction take place in a gas or vapor. (2) The reverse voltage at w h i c h a v a l a n c h e b r e a k d o w n o c c u r s i n a semiconductor. (3) Maximum AC or DC voltage that can be applied from the input to output (or chassis) of a converter without causing damage.

    Choke

    An inductor which is intended to filter, or 'choke', out unwanted signals.

    Copper Loss

    The power loss by current flowing through the winding. The power loss is equal to the square of the current multiplied by the resistance of the wire (I2 X R). This power loss is transferred into heat.

    Core Losses

    Core losses are caused by an altering magnetic field in the core material. The losses are a function of the operating frequency and the total magnetic flux swing. The total core losses are made up of three main components: Hysteresis, eddy current and residual losses. These losses vary considerably from one magnetic material to another. Applications such as higher power and higher frequency switching regulators require careful core selection to yield the highest inductor performance by keeping the core losses to a minimum.

    Core Saturation

    The DC bias current flowing through an inductor which causes the inductance to drop by a specified amount from the initial zero DC bias inductance va lue . Common spec i f i ed induc tance d rop percentages include 10% for ferrite cores and 20% for iron powder cores in energy storage applications. Also referred to as saturation current.

    Curie Temperature

    The temperature at which a magnetic material loses its magnetic properties. The core's permeability typical ly increases dramat ical ly as the core temperature approaches the curie temperature, which causes the inductance to increase. The permeabi l i ty drops to near unity at the curie temperature, which causes the inductance to drop dramatically. The curie point is the temperature at which the initial permeability (i) has dropped to 10% of its value at room temperature.

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    Glossary of Terms

    DC Bias

    Direct current (DC) applied to the winding of a core in addition to any time-varying current. Inductance with DC bias is a common specification for powder cores. The inductance will 'roll off' gradually and predictably with increasing DC bias.

    DCR

    Direct Current Resistance - The resistance of the inductor winding measured with no alternating current. The DCR is most often minimized in the design of an inductor. The unit of measure is ohms and it is usually specified as a maximum rating.

    Distributed Capacitance

    (1) In the construction of an inductor, each turn of wire or conductor acts as a capacitor plate. The combined effects of each turn can be presented as a single capaci tance known as the distr ibuted capacitance. The capacitance is in parallel with the inductor. This parallel combination will resonate at some frequency, which is called the self-resonant frequency (SRF). Lower distributed capacitance for a given inductance will result in a higher SRF and vice versa. (2) Capacitance that is not concentrated within a lumped capacitor, but spread over a circuit or group of components.

    Eddy Current Losses

    Core losses associated with the electrical resistivity of the magnetic material and induced voltages within the material. Eddy currents are inversely proportional to material resistivity and proportional to the rate of

    change of flux density. Eddy current losses are present in both the magnetic core and windings of an inductor. Eddy currents in the winding, or conductor, contribute to two main types of losses: losses due to proximity effects and skin effects. As for the core losses, an electric field around the flux lines in the magnetic field is generated by alternating magnetic flux. This will result in eddy currents if the magnetic core material has electrical conductivity. Losses result from this phenomenon since the eddy currents flow in a plane that is perpendicular to the magnetic flux lines. Eddy current and hysteresis losses are the two major core loss factors. Eddy current loss becomes dominant in powder cores as the frequency increases.

    Effective Permeability

    For a magnetic circuit constructed with an air gap, or g a p s , t h e p e r m e a b i l i t y o f a h y p o t h e t i c a l homogeneous material that would provide the same reluctance, or net permeability.

    EMC

    Electromagnetic compatibility. The ability of an e lect ronic dev ice to operate in i ts in tended environment without its performance being affected by EMI and without generating EMI that will affect other equipment.

    EMI

    Electro-Magnetic Interference - An unwanted electrical energy in any form. EMI is often used interchangeably with 'noise' and 'interference'.

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    Glossary of Terms

    Flux Density (B)

    The corresponding parameter for the induced magnetic field in an area perpendicular to the flux path. Flux density is determined by the field strength and permeabil i ty of the medium in which it is measured.

    Full Winding

    A winding for toroidal cores that will result in 45% of the core's inside diameter remaining.

    Harmonics

    Energy at integral multiples of the frequency of the fundamental signal. Normally expressed as THD (Total Harmonic Distortion) but can be specified for harmonics of interest in either a percentage of or decibels below the power level of the fundamental frequency signal.

    Hysteresis Loss

    Hysteresis means to lag behind. This is the tendency of a magnetic material to retain its magnetization. Hysteresis causes the graph of magnetic flux density versus magnetizing force (B-H curve) to form a loop rather than a line. The area of the loop represents the difference between energy stored and energy released per unit of volume of material per cycle. This difference is called the hysteresis loss.

    Hysteresis Loop

    A closed curve obtained for a material by plotting

    corresponding values of flux density for the ordinate and magnetizing force for the abscissa when the material is passing through a complete cycle between definite limits of either magnetizing force or f lux density. I f the material is not driven into saturation it is said to be on a minor loop.

    High Q filters

    A filter circuit (inductor and/or capacitor) that exhibits high Q. It is very frequency-sensitive and filters out or allows to pass, only those frequencies within a narrow band.

    Magnetizing ForceCoercive

    Force

    Remanence

    Flux Density

    MaximumFlux DensityMaximum

    Permeability

    IntialPermeability

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    Glossary of Terms

    Impedance

    The total opposition offered by a component or circuit to the flow of alternating or varying current at a particular frequency, including both the AC and DC component.. Impedance is expressed in ohms and is similar to the actual resistance in a direct current circuit. In computations, impedance is handled as a complex ratio of voltage to current. The ohm is the un i t o f impedance . Impedance i s t yp i ca l l y abbreviated as "z" or "Z". The frequency-invariant, real component of impedance is resistance. The f requency-var iant , imaginary component o f impedance is reac tance. The rec ip roca l o f impedance is admittance.

    Inductance Factor (AL)

    The inductance rating of a core in nanoHenries per turn squared (nH/N2) based on a peak flux density of 10 gauss (1 mT) at a frequency of 10 kHz. An AL value of 40 would produce 400H of inductance for 100 turns and 40mH for 1000 turns.

    Initial Permeability

    That value of permeability at a peak AC flux density of 10 gauss (1 mT).

    Magnetic Energy

    The product of the flux density (B) and the (de)magnetizing force (H) in a magnetic circuit required to reach that flux density.

    Magnetostriction

    The expansion and contraction of a magnetic

    material with changing magnetic flux density. The saturation magnetostriction coefficient has the symbols. It is change of length divided by original length (a dimensionless number) and is measured at the saturation flux density. Magnetostriction causes audible noise if the magnetostriction is sufficiently large and the applied field is AC and in the audible frequency range, e.g. 50 or 60 Hz.

    Mean Length Turn

    The average length of a single turn in the winding of the device.

    Oersted

    The unit of magnetizing force in cgs units. One Oersted equals a magneto-motive force of one Gilbert per centimeter of path length. 1 Oersted = 79.58 A/m= 0.7958 A/cm

    Percent Permeability (%)

    Represents the percent change in permeability from the initial value.

    Q factor

    The Q factor or quality factor is a measure of the "quality" of a resonant system. Resonant systems respond to frequencies close to their natural frequency much more strongly than they respond to other frequencies. The Q factor indicates the amount of resistance to resonance in a system. Systems with a high Q factor resonate with a greater amplitude (at the resonant frequency) than systems with a low Q factor. Damping decreases the Q factor.

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    Glossary of Terms

    Search Coil

    A coil inductor, usually of known area and number of turns, that is used with a fluxmeter to measure the change of flux linkage with the coil.

    Single-Layer Winding

    A winding for a toroidal core which will result in the full utilization of the inside circumference of the core without the overlapping of turns. The thickness of insulation and tightness of winding will affect results.

    Surface Area

    The effective surface area of a typical wound core available to dissipate heat.

    Skin Effect

    Skin effect is the tendency for alternating current to flow near the surface of the conductor in lieu of flowing in a manner as to utilize the entire cross-sectional area of tile conductor. The phenomenon causes the resistance of the conductor to increase. The magnetic field associated with the current in the conductor causes eddy currents near the center of the conductor which opposes the flow of the main current flow near the center of the conductor. The main current flow is forced further to the surface as the frequency of the alternating current increasing

    Stored Energy

    The amount of energy stored, in microjoules (10-6 joules), is the product of one-half the inductance (L) in microhenries (10-6 Henries), times the current (I)

    squared in amperes.

    Swing

    A term used to describe how inductance responds to changes in cu r ren t . Examp le : A 2 :1 sw ing corresponds to an inductor which exhibits 2 times more inductance at very low current than it does at its maximum rated current. This would also correspond to the core operating at 50% of initial permeability (also 50% saturation) at maximum current.

    Switch Mode Power Supply

    A power conversion technique that involves breaking the input power into pulses at a high frequency by switching it on and off and re-combining these pulses at the output stage. Using this technique, an unregulated input voltage can be converted to one or more regulated output voltages at relatively high efficiencies.

    Switching Frequency

    The rate at which the DC input to a switching regulator is switched on and off.

    Temperature rise

    Change in temperature of a terminal from a no-load condition to full-current load. Also called T rise. (2) The increase in surface temperature of a component in air due to the power dissipation in the component. The power dissipation for an inductor includes both copper and core losses.

    Estored = LI 221

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    Temperature Coefficient

    A factor which describes the reversible change in a magnetic property with a change in temperature. The magnetic property spontaneously returns when the temperature is cycled to its original point. It usually is expressed as the percentage change per unit of temperature.

    Temperature Stabilization

    After manufacture, many types of soft and hard magnetic materials can be thermally cycled to make them less sensitive to subsequent temperature extremes.

    Winding Factor

    The ratio of the total area of copper wire inside the center hole of a toroid to the window area of the toroid.

    Window Area

    The area in and around a magnetic core which can be used for the placement of windings.

    Glossary of Terms

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