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Wirtgen GmbH Reinhard-Wirtgen-Str. 2 · 53578 Windhagen · Germany Phone: +49 (0) 26 45 / 131-0 · Fax: +49 (0) 26 45 / 131-242 Internet: www.wirtgen.com · E-Mail: [email protected] Illustrations and texts are non-binding and may include customized fittings. Subject to technical changes. No. 2307616 62-32 EN-01/13 © by Wirtgen GmbH 2013. Printed in Germany 1 WI-PAVE-INSET – FULLY MODULAR INSET MOULD SYSTEM Paving of concrete slabs measuring from 2.0 m to 8.0 m in width Standard paving thickness of up to 400 mm – higher paving thicknesses are feasible in accordance with customer requirements Machine can even be operated in tunnels where space is extremely limited Production of concrete slabs with central crown Concrete spreading via spreading plough or, alternatively, via spreading auger Metric inset slab paving mould of the 910wm series including wearing pan for the professional paving of high-stiffness concrete Imperial inset slab paving mould of the 1300i series for the professional paving of low-stiffness concrete Extending dowel bar inserter with self-loading feature integrated in machine frame Separate side tie bar inserters for slab-to-slab paving – optionally available including tie bar magazine Tie bar inserter for the paving of several con- crete slabs Finishing beam with automatic lifting function during machine stoppages Super smoother for a perfect surface finish Use of up to 24 electric or hydraulic vibrators 2 WI-PAVE-OFFSET – HIGHLY FLEXIBLE OFFSET MOULD SYSTEM Wide choice of large poured-in-place concrete profiles with standard heights of up to 2.3 m or standard widths of up to 3.0 m Machine can even be operated in tunnels where space is extremely limited Use of a trimmer offering flexible adjustment options to prepare an insufficiently level base High-performance concrete feeding via belt conveyor or auger conveyor offering various adjustment options Belt conveyor in folding design (optional) Quick availability of a wide variety of tried- and-tested standard mould profiles Manufacture of paving moulds in accordance with customer specifications Offset mould suspension suitable for mounting on both sides of the machine Quick-change mould-mounting system for curb and gutter profiles 3 WI-CONTROL – SUPERIOR MACHINE CONTROL SYSTEM Superior machine control system of the latest generation WIDIAG – diagnostic system with standardized interface for quick, targeted service diagnostics WIFMS-standardized readout of defined machine parameters for integration in customer-specific systems Existing CAN-bus system upgradable to customer specifications 4 WI-STEER – STEERING AND DRIVE SYSTEM BUILT TO FIELD REQUIREMENTS Intelligent steering and control systems for highly precise concrete paving Small turning radii for excellent manoeuvrability Four different steering modes: crab, coordinated, back-straight, rotate Tried-and-tested Ackermann steering system for highly precise driving behaviour and maximum concrete quality in bends Fully automatic adjustment of the steering angle position of all tracks in accordance with the radius to be paved and the paver geometry Computer-controlled speed adjustment of the individual track units in bends Highly precise drive motor control to prevent jerky driving even when working at minimum speed 5 ECO-MODE – ECONOMICAL DIESEL ENGINE CONTROL Automatic adjustment of the engine output to current performance requirements ensures maximum engine efficiency Engine management in line with requirements for reduced diesel consumption and low noise levels No manual operator interventions required Eco mode integrated even for the latest engine technology complying with exhaust emission standards EC Stage 3a / US Tier 3 and EC Stage 3b / US Tier 4i 6 AUTOPILOT – LOW-COST 3D MACHINE CONTROL SYSTEM Proprietary, stringless 3D control system as a low-cost alternative for automated, precise concrete paving Stringless paving of, for example, a limitless variety of poured-in-place concrete profiles, such as motorway safety barriers or curbs for traffic islands Complex preparation of a geodetic data model is not required Time-consuming and labour-intensive surveying and installation of stringlines are not required 7 EASY CONNECT – FUTURE-PROOF 3D INTERFACE Tried-and-tested, integrated standard interface for 3D control systems Reliable compatibility with 3D control systems of leading suppliers High safety of use is ensured by an unmatched Wirtgen acceptance procedure 8 SMOOTH SLOPE – BETTER CROSS SLOPE CONTROL Fast-responding, electronic slope control for perfect paving results Significantly shorter machine response times for precise concrete paving quality 9 LIFE-CYCLE DESIGN – LIMITLESS MODULAR ADAPTABILITY Fully modular machine design provides solutions for all inset and offset paving applications Simple modification and easy extension using additional components for complex, customer-specific paving solutions Reliable adaptation of the paver’s technology to site conditions Customer options can always be retrofitted thanks to standard interfaces Machine frame telescoping in longitudinal and transverse direction to allow optimal adjustment to site conditions Three or four track units with large pivot- ing angles for optimal adjustment to job site conditions Machine optionally available in two-track design 10 EASY OPERATION – PERFECT ERGONOMIC DESIGN AND HANDLING Standardized, intuitive operating concept for SP 15, SP 25 and SP 80 Control panel with modern screen and clearly identifiable symbols irrespective of the national language Flashlight for clearly visible display of changes in relevant machine parameters Control panel suitable for mounting on the left or right when operating in offset mode Ergonomically designed workplace Perfect view of the paving process Comprehensive LED lighting package permits operation in darkness Protective canopy telescopes electro-hydrau- lically even with the engine switched off Quick maintenance and readily accessible components 11 FAST & EASY – THE INTELLIGENT TRANSPORT CONCEPT Minimum effort required to prepare the machine for transport Self-loading dowel bar inserter Fast loading and easy transport of the machine Optimized machine dimensions to ensure great ease of transport SP 81 / SP 81i Slipform paver of the SP 80 series in offset configuration SP 82 / SP 82i Slipform paver of the SP 80 series in inset configuration mounted on two track units SP 84 / SP 84i Slipform paver of the SP 80 series in inset configuration mounted on four track units Slipform Pavers of the SP 80 series Machine highlights

1 WI-PAVE-INSET – 4 WI-STEER – 8 SMOOTH SLOPE – SP 81 / SP ...media.wirtgen-group.com/media/02_wirtgen/media_1/... · jerky driving even when working at minimum ... Control

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Wirtgen GmbHReinhard-Wirtgen-Str. 2 · 53578 Windhagen · Germany

Phone: +49 (0) 26 45 / 131-0 · Fax: +49 (0) 26 45 / 131-242Internet: www.wirtgen.com · E-Mail: [email protected]

Illustrations and texts are non-binding and may include customized fittings. Subject to technical changes. No. 2307616 62-32 EN-01/13 © by Wirtgen GmbH 2013. Printed in Germany

1 WI-PAVE-INSET – FULLY MODULAR INSET MOULD SYSTEM

Paving of concrete slabs measuring from 2.0 m to 8.0 m in width

Standard paving thickness of up to 400 mm – higher paving thicknesses are feasible in accordance with customer requirements

Machine can even be operated in tunnels where space is extremely limited

Production of concrete slabs with central crown

Concrete spreading via spreading plough or, alternatively, via spreading auger

Metric inset slab paving mould of the 910wm series including wearing pan for the professional paving of high-stiffness concrete

Imperial inset slab paving mould of the 1300i series for the professional paving of low-stiffness concrete

Extending dowel bar inserter with self-loading feature integrated in machine frame

Separate side tie bar inserters for slab-to-slab paving – optionally available including tie bar magazine

Tie bar inserter for the paving of several con-crete slabs

Finishing beam with automatic lifting function during machine stoppages

Super smoother for a perfect surface fi nish

Use of up to 24 electric or hydraulic vibrators

2 WI-PAVE-OFFSET – HIGHLY FLEXIBLE OFFSET MOULD SYSTEM

Wide choice of large poured-in-place concrete profi les with standard heights of up to 2.3 m or standard widths of up to 3.0 m

Machine can even be operated in tunnels where space is extremely limited

Use of a trimmer offering fl exible adjustment options to prepare an insuffi ciently level base

High-performance concrete feeding via belt conveyor or auger conveyor offering various adjustment options

Belt conveyor in folding design (optional) Quick availability of a wide variety of tried-

and-tested standard mould profi les Manufacture of paving moulds in accordance

with customer specifi cations Offset mould suspension suitable for

mounting on both sides of the machine Quick-change mould-mounting system for

curb and gutter profi les

3 WI-CONTROL –SUPERIOR MACHINE CONTROL SYSTEM

Superior machine control system of the latest generation

WIDIAG – diagnostic system with standardized interface for quick, targeted service diagnostics

WIFMS-standardized readout of defi ned machine parameters for integration in customer-specifi c systems

Existing CAN-bus system upgradable to customer specifi cations

4 WI-STEER –STEERING AND DRIVE SYSTEM BUILT TO FIELD REQUIREMENTS

Intelligent steering and control systems for highly precise concrete paving

Small turning radii for excellent manoeuvrability

Four different steering modes: crab, coordinated, back-straight, rotate

Tried-and-tested Ackermann steering system for highly precise driving behaviour and maximum concrete quality in bends

Fully automatic adjustment of the steering angle position of all tracks in accordance with the radius to be paved and the paver geometry

Computer-controlled speed adjustment of the individual track units in bends

Highly precise drive motor control to prevent jerky driving even when working at minimum speed

5 ECO-MODE –ECONOMICAL DIESEL ENGINE CONTROL

Automatic adjustment of the engine output to current performance requirements ensures maximum engine effi ciency

Engine management in line with requirements for reduced diesel consumption and low noise levels

No manual operator interventions required Eco mode integrated even for the latest

engine technology complying with exhaust emission standards EC Stage 3a / US Tier 3 and EC Stage 3b / US Tier 4i

6 AUTOPILOT –LOW-COST 3D MACHINE CONTROL SYSTEM

Proprietary, stringless 3D control system as a low-cost alternative for automated, precise concrete paving

Stringless paving of, for example, a limitless variety of poured-in-place concrete profi les, such as motorway safety barriers or curbs for traffi c islands

Complex preparation of a geodetic data model is not required

Time-consuming and labour-intensive surveying and installation of stringlines are not required

7 EASY CONNECT –FUTURE-PROOF 3D INTERFACE

Tried-and-tested, integrated standard interface for 3D control systems

Reliable compatibility with 3D control systems of leading suppliers

High safety of use is ensured by an unmatched Wirtgen acceptance procedure

8 SMOOTH SLOPE –BETTER CROSS SLOPE CONTROL

Fast-responding, electronic slope control for perfect paving results

Signifi cantly shorter machine response times for precise concrete paving quality

9 LIFE-CYCLE DESIGN –LIMITLESS MODULAR ADAPTABILITY

Fully modular machine design provides solutions for all inset and offset paving applications

Simple modifi cation and easy extension using additional components for complex, customer-specifi c paving solutions

Reliable adaptation of the paver’s technology to site conditions

Customer options can always be retrofi tted thanks to standard interfaces

Machine frame telescoping in longitudinal and transverse direction to allow optimal adjustment to site conditions

Three or four track units with large pivot-ing angles for optimal adjustment to job site conditions

Machine optionally available in two-track design

10 EASY OPERATION –PERFECT ERGONOMIC DESIGN AND HANDLING

Standardized, intuitive operating concept for SP 15, SP 25 and SP 80

Control panel with modern screen and clearly identifi able symbols irrespective of the national language

Flashlight for clearly visible display of changes in relevant machine parameters

Control panel suitable for mounting on the left or right when operating in offset mode

Ergonomically designed workplace Perfect view of the paving process Comprehensive LED lighting package permits

operation in darkness Protective canopy telescopes electro-hydrau-

lically even with the engine switched off Quick maintenance and readily accessible

components

11 FAST & EASY –THE INTELLIGENT TRANSPORT CONCEPT

Minimum effort required to prepare the machine for transport

Self-loading dowel bar inserter Fast loading and easy transport of the

machine Optimized machine dimensions to ensure

great ease of transport

SP 81 / SP 81i

Slipform paver of the SP 80 series in offset confi guration

SP 82 / SP 82 i

Slipform paver of the SP 80 series in inset confi guration mounted on two track units

SP 84 / SP 84 i

Slipform paver of the SP 80 series in inset confi guration mounted on four track units

Slipform Paversof the SP 80 seriesMachine highlights

fast & easy – tHe INteLLIGeNt tRaNsPORt CONCePt

easy CONNeCt – fUtURe-PROOf 3D INteRfaCe

wI-CONtROL – sUPeRIOR MaCHINe CONtROL systeM

easy OPeRatION – PeRfeCt eRGONOMIC

DesIGN aND HaNDLING

eCO-MODe – eCONOMICaL DIeseL

eNGINe CONtROL

wI-steeR – steeRING aND DRIVe systeM BUILt tO fIeLD ReQUIReMeNts

wI-PaVe-INset – fULLy MODULaR INset MOULD systeM

LIfe-CyCLe DesIGN – LIMItLess MODULaR aDaPtaBILIty

wI-PaVe-Offset – HIGHLy fLeXIBLe

Offset MOULD systeM

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aUtOPILOt – LOw-COst 3D MaCHINe

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