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Company Name: SAFRICAS
Contact Person: R. Marinkovic
Tel/Fax Number:
E-mail/Web: [email protected]
Country: TANZANIA
Offer Number: EL/TM/11 2129
Date 12.02.2011
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Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 2 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
PROFORMA INVOICE 1. SCOPE OF WORK
No Description Q-ty Unit Price
EURO
Total Price
EURO
1 ELKOMIX-120 QUICK MASTER Fully Automatic Concrete Batching
Plant Capacity: 90-95 m3/hour vibrated concrete
UNITS
1.1 Aggregate inline silo (4x20=80 m3) 1 unit
180.000 180.000
1.2 Aggregate weight batcher (0-6000 kg)
1 unit
1.3 Aggregate bucket and skip hoist
1 unit
1.4 3000/2000 l. Twinshaft mixer (Brand: ELKON)
1 unit
1.5 Cement weight batcher (0-1000 kg) 1 unit
1.6 Water weight batcher (0-600 kg) (galvanized)
1 unit
1.7 High Pressure Water Distribution System inside
Twinshaft Mixer 1 unit
1.8 Additive weight batcher (2x25 l.) (galvanized)
1 unit
1.9 Compressed Air Plant (Brand: HERTZ)
1 set
1.10 Supporting construction
1 set
1.11 Electronic weighing system
1 set
1.12 Operators cabin and control board
1 set
1.13 Computer system (Brand: HP) 1 set
1.14 Cement Screw(273) Brand: ELKON 2 units 4.000 8.000
1.15 Cement Silo (100 tons) (Bolted Type) Brand: ELKON 2 units
12.500 25.000
1.16 Cement Silo Filter Brand: WAM 2 units 2.200 4.400
1.17
Cement Silo Accessories
(Max-min. level indicator, fluidizing system, pressure
safety valve, max-min. level indicator panel with
alarm system)
2 sets 1.000 2.000
1.18
Automatic Aggregate Pre-feeding System (shuttle
type) Feeding hopper with grid, transfer conveyor,
distributor shuttle conveyor, control board
1 set 25.000 25.000
Total Price 244.400-EURO
Special Discount for Your Company -25.000-EURO
Total Special Discounted Price O/
TwoHundredNineteenThousandFourHundred EURO
219.400-EURO
Included mounting and putting into operation under given
conditions described in Responsibilities
section.
Delivery Type; EXW, Cherkezkoy TURKEY (INCOTERMS 2000).
(Transport and transport insurance belong to customer.)
Delivery Time: 5 weeks after receiving the receipt of order and
advance payment.
Payment Conditions: 50 % of the total amount will be paid during
the order (advance payment)
50 % of the total amount will be paid when the production of
plant will be over (before
transportation from our factory)
Note: L/C or bank transfer will be accepted.
-
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 3 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
2. RESPONSIBILITIES
Mounting and putting into operation is included in prices under
given conditions described below;
Customers Responsibilities; To prepare foundations and cable
trays according to our foundation plans which will given by
Elkon.
To make static calculations of foundations.
To provide required electric power up to power board in the
mixer block and to make grounding.
To provide water supply at required flow and pressure to the
water connection of the plant.
To arrange required lifting and welding machineries and oxygen
cutting machines and other required
hand tools.
To provide calibration weights for calibration of weight
batchers.
To provide one operator during start up operation and test
production.
To provide 3-4 regular workers for our installation and start up
team.
To provide all materials (aggregate, cement, additive and water)
during test production.
To cover our technicians go-return air tickets, visas costs,
accommodation, local transportation, meal
costs, to pay 100 (onehundred) EURO/day pocket money for each
person.
If there will be any delay more than 3 days during installation
process because the lack of Customer
responsibilities, Customer will pay 100 EURO/day/person penalty
additional to pocket money.
Transport and transport insurance.
ELKONs Responsibilities; To provide foundation plan.
To provide Operation & Maintenance Manual and Spare Parts
Catalogue in English.
In case of customers fulfillment of the above mentioned
responsibilities, to do mechanical assembly
and start up operation, and to give training to the operator of
the customer.
3. GUARANTEE
Guarantee of the plant is 12 months from the date of delivery.
Customer must obey to given operation
and maintenance instructions, otherwise all kinds of
responsibility belongs to customer. Wearing parts
are out of the guarantee.
4. OPTION
The validity is subject to the last confirmation.
ELKON BETON MAKINALARI SAN. VE TIC. LTD. STI.
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Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 4 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
ELKOMIX-120 QUICK MASTER
FULLY AUTOMATIC CONCRETE BATCHING PLANT
Working Position of ELKOMIX-120 QUICK MASTER Fully Automatic
Concrete Batching Plant
Transport Position of ELKOMIX-120 QUICK MASTER
ELKOMIX-120 QUICK MASTER Concrete Batching Plant is not only the
result of advanced technology and engineering skills but they are
also new generation compact and heavy duty concrete batching
plants.
ELKOMIX-120 QUICK MASTER Concrete Batching Plants is the new
generation concrete batching plant with its advantages comparing to
other concrete batching plants: GREAT ADVANTAGES OF ELKOMIX-120
QUICK MASTER CONCRETE BATCHING PLANT
Heavy duty design.
Low transportation cost.
It can be installed within only 1-2 day.
Easy shifting from one jobsite to another one.
Less foundation cost (no need to make any special foundation for
main unit).
Compact design and less installation area.
Less operational and maintenance costs.
You can get bigger capacities with less investment cost.
-
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 5 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
-
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 6 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
TECHNICAL SPECIFICATIONS 1. AGGREGATE SILO
Capacity : 4x20=80 m
Type : Inline Silo
Welded and bolted construction.
4 compartments suitable for storage 4 different type
aggregates.
4 group electro-pneumatically operated discharge gates.
Discharge gates can be opened from the middle. So it is possible
to feed material in the middle of conveyor belt.
Two compartment (for sand) equipped with vibrators.
Aggregate silo panels are formed in very special mould to give
high durability.
The mouth of aggregate inline silo discharge Gates can be
adjusted by mechanically.
2. AGGREGATE WEIGHT BATCHER
Weighing capacity : 0-6000 kg
In order to provide accurate weighing of the materials, weight
system equipped with 4 load cells.
Drive system : 11 kW motor + gearbox
Aggregate weight batcher will be equipped with 1 unit
vibrator.
Belt Quality: 125 kg/cm load transfer capacity, 10 mm total
thickness, 4/2 coating, 4 multi layer linen cord.
3. TWINSHAFT MIXER LOADING BUCKET (SKIP HOIST)
Type: Two Speed Aggregate Bucket (faster in return way)
Drive system: 25/30 kW electrical motor + gearbox
With limit warning switch for up and down positions, stop switch
box
Magnetic brake
Start control: Automatically controlled from the operators
cabin
Discharge and return: Done according to the program
-
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 7 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
4. ELKON TWINSHAFT MIXER ( 3000/2000 l.)
Model : ETSM 3000/2000
Dry Filling Capacity: 3000 liter
Vibrated Concrete Capacity: 2000 liter
Capacity : 2 m vibrated concrete/charge
Mixer body welded steel construction.
Vibrated material yield 2000 liters, with hydraulic unloading
door opening, with discharge door, fitted with following
accessories:
Electric cables box device
Manual pump for unloading door emergency opening.
Inner bottom linings and inner lateral linings are cast steel
wear resistant Mn alloyed, replaceable.
Mixing arms screwed on shafts.
Mixing blades are Mn alloyed wear resistant cast steel
Scraper blades are Mn alloyed wear resistant cast steel
Lubrication system for mixing shafts seals with electrical
grease pump (automatic greasing system).
Automatic lubrication system Brand: LINCOLN or BEKA-MAX
(GERMANY)
The members of mixing reduction gears and the mixing axles
bearings are greased in oil bath in the carter in a lasting
way.
Cover with two inspection doors in accordance with the accident
prevention and safety regulations (mixer stops while inspection
door opening).
Inspection step complete with access ladder
Drive system : 2x 37 kW motor + Planetary gearbox. (with thermic
overload switch protection.)
Washing system for concrete discharge chute.
Discharge chute is equipped with replaceable special wear
resistant linings.
5. CEMENT WEIGHT BATCHER
Weighing capacity : 0-1000 kg
Equipped with 2 load cells
Discharge : 1 unit electro-pneumatically operated butterfly
valve
Cement screw automatic warning system on the discharge gate.
2 pieces cement screws are directly connected to the cement
weight batcher. There are two additional joint places for 2 pieces
of cement screws.
Equipped with 1 vibrator.
6. WATER WEIGHT BATCHER
Weighing capacity : 0-600 kg
Equipped with load cell
Loading of the water to the batcher is performed electro
pneumatically controlled valve.
Discharge: Electro-pneumatically operated butterfly valve.
Water weight batcher is completely galvanized.
System consists of required water connections, pipes, valves and
fittings.
Water fed to mixer under high pressure water pump.
-
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 8 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
7. HIGH PRESSURE WATER DISTRIBUTION SYSTEM INSIDE TW MIXER
System provides uniform water distribution inside of the mixer
via nozzles under high pressure pump.
It makes possible to get homogenous mixture in a short mixing
time. This function can be used in daily maintenance as a mixer
cleaning system.
8. ADDITIVE WEIGHT BATCHER
Weighing capacity: 2x25 l.
Equipped with load cell
Loading of the additives to the batcher is performed by 2 unit
additive pumps.
Discharge: Electro-pneumatically operated Elkon design special
type discharge gate.
Additive weight batcher is completely galvanized.
Additive weight batchers are equipped with cleaning system.
9. COMPRESSED AIR PLANT
Brand: HERTZ
System consists of compressor, pneumatic cylinders, valves, air
conditioners, hoses for compressed air.
Pneumatic pipeline for connection different utilization
points
Technical details of the compressor
Suction capacity: 1013 l./min.
Motor power : 5,5 kW
Tank capacity : 500 lt
10. SUPPORTING CONSTRUCTION
Concrete discharge height= 4,0 m
Supporting structures for twinshaft mixer, all batchers, ladders
and platforms.
The platform makes possible to access every point of the mixer
and discharge points of the weight batcher, loading points, load
cell hang points, transfer conveyor and drive system.
All parapets and ladders are galvanized.
After chemical cleaning, all parts will receive one basic and
one final coat of paint (epoxy).
Total thickness of paint = 80-100
Special corrosion resistant JOTUN-NORWAY paints.
Has all necessary equipments for transportation by use of tow
truck
-
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 9 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
11. OPERATORS CABIN, CONTROL PANEL and ELECTRONIC WEIGHING
SYSTEM
Plant will be controlled from operator cabin which has wide view
possibility. Control panel in the operator cabin.
Soft starter of the mixer, all contactors of the motors, TMS,
relays and soft starter for the mixer are SIEMENS-GERMANY
brand.
Power board has lighting facility and provides protection
according European Norms.
Cables are Pirelli-ITALY brand. In order to provide easy
maintenance all cables and parts are numerated.
Automatic control is performed by means of industrial controller
- SIEMENS PLC and SIEMENS Touch -GERMANY operator panel.
Buttons and switches are Telemecanique (Schneider)-FRANCE
brand.
Fully automatic and manual operation of the system is possible
from the control panel.
The working of plant can be observed from the diagram on the
control panel.
Weighing of aggregate, cement, water and additive can be
observed from the indicators which are equipped on the control
panel.
Operator cabin will be equipped with 4 season air
conditioner.
Batching plant computer is controlled by a PLC unit. The system
provides full automatic control.
12. ELKON COMPUTERIZED AUTOMATION SYSTEM
In Command Panel Models, Siemens Plc and Operator Panel
The system consist of PC, printer, software, UPS.
Full automatic concrete productions on computer
Inventory entry and inventory reports.
System access security protection with different user
privileges.
Daily records for the producted concrete.
Records for every batch seperately.
Flexible production with lots of parameters.
Companies, vehicles, drivers, and construction sites records
Watching digital and analog concrete slump values
Batch reports according to productions
Requested and taken materials ratios
Automatic recipe generating according to the entered humidity
values.
Remote internet access
Easy calibration with the displayed indicators.
Manuel and automatic concrete production from the control
panel.
-
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 10 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
13. CEMENT SCREW
Capacity : 80 ton/hour
Dimensions : 273
Drive system : 11 kW motor+ planetary gearbox
Equipped with galvanized maintenance lids.
Screw has centralized lubrication system (special design by
ELKON) for the supporting bearings.
14. CEMENT SILO
Elkon Bolted Type Cement Silo
Capacity of a silo is 100 tons
Cement silo has required legs which give opportunity to feed
cement to the cement batcher with screw in suitable angle.
Cement silo has ladder and upper parapets.
Cement silo has mechanical valve in discharge part.
Cement silo has cement filling pipe
The parts of the cement silos are manufactured by special laser
cutting and drilling technologies and they are implemented special
surface cleaning procedure.
All components are performed by chemical surface cleaning
procedure and after that coating and painting by JOTUN-NORWAY brand
paints.
2 units cement silo can be transported by one truck, which means
minimum transport cost.
15. CEMENT SILO FILTER
Brand: WAM-ITALY
Cleaning System: Jet Pulse pneumatically.
Compact 800 mm diameter 304 stainless steel body with bottom
flange, 24.5m2 filter surface
High filtration efficiency due to POLYPLEAT filtering
elements
The stainless steel body contains vertically mounted, POLYPLEAT
filter elements.
The air jet cleaning system is integrated in the hinged weather
protection cover.
Low dust emission level due to B.I.A.-certified filter
media.
16. CEMENT SILO ACCESSORIES
Max-min. level indicator - Cement level indicator is a limit
value indicator that is used to check the cement filling volume in
the cement silo.
Fluidizing system - Fluidizing system involves distribution pipe
and nozzles. Distribution pipe is assembled into cement silo by
fixing parts that are pre-assembled in to the cement silo.
Pressure safety valve - High pressure safety valves are used the
discharge the high pressure in the cement silo.
Max-min. level indicator panel with alarm system
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Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 11 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
The Constant Slogan Of ELKON: Advanced Technology
Elkon realizes all his designs by using CAD programs in his
young and dynamic Innovation Departments thus It becomes possible
to reach high sensitivity in the production process. New designed
products are simulated, and the static and the dynamic analysis are
being made by using special computer programs. Moreover the
production of sensitive parts are made in CAM supported special
machines.
In material preparation stage, Elkon uses the laser production
technology to get high sensitivity and quality, special paint
cabinets and high quality JOTUN brand, epoxy first coating and last
coating special paints against corrosion.
ELKON prefers to use components from world wide known, reliable
brands in his products such as Siemens (Germany), Telemecanique
(France), WAM (Italy), Pirelli (Italy), Beckhoff (Germany), Lincoln
(Germany), Beka-Max (Germany), Jotun (Norway), Brevini (Italy),
Farbo (Italy) etc.
ELKON 100% complies with the international standards in concrete
batching plant manufacturing and also performs all points that are
indicated by CE and GOST-R standards.
ELKON meticulously tests and controls all his products thereby
using advanced quality control methods in his factory. After all
products are being assembled and tested in Elkon factories, they
are being disassembled for transportation.
-
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394
Esentepe Istanbul /TURKEY Phone : +90 212 288 96 33 Fax: +90 212
274 63 10 Web : www.elkomix.com e-mail: [email protected]
Page 12 / 12
Up to now Elkon has manufactured and installed more than 1200
concrete batching plants over 60 countries in 5 continents all over
the world.
CONCRETE BATCHING PLANTS ALL OVER THE WORLD
Company Name City - Country Product
SUD BETON TUNISIA ELKOMIX-35 QUICK MASTER
UMIX Tripoli / LEBANON ELKOMIX-120 QUICK MASTER
TOO AKBASTAU NS Ekibastuz / KAZAKHISTAN ELKOMIX-35 QUICK
MASTER
GIGERTON Tripoli / LIBYA ELKOMIX-60 QUICK MASTER
ELMA ENGINEERING COMPANY Giza / EGYPT ELKOMIX-35 QUICK
MASTER
OOO PF VIS Sochi / RUSSIA ELKOMIX-35 QUICK MASTER
TERASCOM Pointe Noire / DRC ELKOMIX-35 QUICK MASTER
TOO AKBASTAU NS Ekibastuz / KAZAKHISTAN ELKOMIX-35 QUICK
MASTER
TERASCOM Pointe Noire / DRC ELKOMIX-60 QUICK MASTER
PRINTZ TRADING Minsk / BELARUS ELKOMIX-60 QUICK MASTER
MINT SP Zoo Zamosc / POLAND ELKOMIX-60 QUICK MASTER
Marshalls Mono Falkirk /UNITED KINGDOM ELKON MOBILE
MASTER-60
Rockrite Haulage New Port/UNITED KINGDOM ELKON MOBILE
MASTER-60
Carayon Mazamet / FRANCE ELKON MOBILE MASTER-120
Hindas Ent Ab Bollebgyd / SWEDEN ELKON MOBILE MASTER-60
Var Bv Wilp / NETHERLANDS ELKON MOBILE MASTER-60
Epsilon Epsilon Sa Thessaloniki / GREECE ELKOMIX-603535 PL
Euro Beton Debrecen / HUNGARY ELKON MOBILE MASTER-60
Elitech Sro Tlmace / SLOVAKIA ELKON MOBILE MASTER-60 PEGASUS
Splendd Balchik / BULGARIA ELKOMIX-120 TW
Naran Precast Dubai / UAE ELKOMIX-60 PL
Al-Jazirah Development Riyadh / SAUDI ARABIA ELKOMIX -120120
PL
Al-Humyin Trading Dammam / SAUDI ARABIA ELKOMIX-120/120 WET/DRY
TYPE
Alawi Tunsi Establishment Mecca / SAUDI ARABIA 4x ELKON MOBILE
MASTER-60
Qatar Contracting Doha / QATAR ELKOMIX-120 TW
Radwan Brothers Co. Aleppo / SYRIA ELKOMIX-60
Al Turki Cement Muscat / OMAN ELKON MOBILE MASTER-60
Alabnia Tripoli / LIBYA ELKOMIX-135 TW
Montmontaa Plc Benghazi / LIBYA ELKON MOBILE MASTER-60
Gp Hidrotehnika Rades / TUNUSIA 2 units ELKOMIX-60TW
Selfa Structure Algiers / ALGERIA ELKOPOMP-S45
Amck Mining Sprl Katanga Region / DRC ELKON MOBILE MASTER-60
B.L.Harbert International Addis Ababa / ETHIOPIA ELKON MOBILE
MASTER-60
Afrimat Readymix Cape Town / SOUTH AFRICA ELKON MOBILE
MASTER-60
Biwater International Ltd. Abuja / NIGERIA ELKON MOBILE
MASTER-60
Smi Hyundai West Africa Lagos / NIGERIA ELKON MOBILE MASTER-60
PEGASUS
Costain (West Africa) Plc. Lagos / NIGERIA ELKON MOBILE
MASTER-100 LION
MORE THAN 1200 CONCRETE BATCHING PLANTS OVER 60 COUNTRIES IN 5
CONTINENTS ALL OVER THE WORLD.
