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7/26/2019 20140228_Baubeschreibung LGZ Int. 2014_EN.doc
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Specification Distribution Centre International 2014 28.02.2014
SpecificationDistribution Centre International 2014
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TABLE OF CONTENTS
1 !"ELI#INA"$ "E#A"%S&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&'
1&1 !lot&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&'
1.1.1 General......................................................................................................................51.1.2 Plot area....................................................................................................................5
1.1.3 Requirements of the building regulations...................................................................5
1.1.4 Develoment requirements........................................................................................!
1&2 Coor(ination )it* Construction Dept&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&+
1&, Coor(ination )it* Lo-istics Dept&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&.
1&4 Coor(ination )it* !rocure/ent Dept&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&
1&' Coor(ination )it* IT Dept&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&
1&+ Coor(ination )it* A(/inistration Dept&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&
2 "E3I"E#ENTS ON !LANNIN DOC3#ENTS&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&
2&1 eneral&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&
2&2 Scope of ser5ices of -eneral an(6or specialist planner&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&
2.2.1 General......................................................................................................................"
2.2.2 #onstru$tion.............................................................................................................."
2.2.3 %e$hani$al & 'le$tri$al (%&')................................................................................10
2.2.4 *e$hni$al dra+ings (Plans)......................................................................................11
, S$STE# DESC"I!TION&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1'
,&1 eneral&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1'
,&2 Construction&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1
3.2.1 General....................................................................................................................1"
3.2.2 'arth+or,s..............................................................................................................1"
3.2.3 -oadbearing and suorting stru$tures..................................................................21
3.2.4 /alls (solid $onstru$tion).........................................................................................22
3.2.5 toreusended $eilings (solid $onstru$tion).......................................................23
3.2.! aade....................................................................................................................24
3.2. Roof.........................................................................................................................2
3.2.8 mo,e and heat vent transom lights-ight domes...................................................283.2." 6ndustrial floor..........................................................................................................30
3.2.10 -oading bridges.......................................................................................................38
3.2.11 e$tional doors........................................................................................................3"
3.2.12 Do$, shelters...........................................................................................................40
3.2.13 '7ternal doors'7ternal +indo+s.............................................................................40
3.2.14 6nside doors6nside +indo+s....................................................................................42
3.2.15 Raid roll doors.......................................................................................................43
3.2.1! ire rote$tion doors................................................................................................44
3.2.1 #old room $onstru$tion............................................................................................45
3.2.18 teel $onstru$tion....................................................................................................4
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3.2.1" %etal+or,6ma$t rote$tion....................................................................................4
3.2.20 /alls#eilings (-ight+eight $onstru$tion).................................................................51
3.2.21 *iles.........................................................................................................................52
3.2.22 loor $overings ($aret and P#)........................................................................... 52
3.2.23 /allaering and aint+or,.....................................................................................533.2.24 %ar,ingsignage....................................................................................................53
3.2.25 -ift...........................................................................................................................55
3.2.2! -o$,ing sstem........................................................................................................55
3.2.2 'quiment 9uilding..................................................................................................5!
3.2.28 Drainage: e7ternal fa$ilities......................................................................................5!
3.2.2" uerstru$ture: e7ternal fa$ilities.............................................................................5
3.2.30 -ands$aing............................................................................................................5
,&, #ec*anical 7 Electrical&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&'
3.3.1 General....................................................................................................................583.3.2 ;eating sstem........................................................................................................58
3.3.3 entilation sstem....................................................................................................!"
3.3.4 anitar sstem.......................................................................................................81
3.3.5 rin,ler.................................................................................................................."!
3.3.! 'le$tri$al sstem....................................................................................................103
3.3. 6#
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4&2 #ec*anical 7 Electrical&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1..
4.2.1 ;eating sstem......................................................................................................1
4.2.2 entilation sstem..................................................................................................18
4.2.3 anitar sstem.....................................................................................................18
4.2.4 rin,ler................................................................................................................1"
4.2.5 'le$tri$al sstem....................................................................................................1"
4.2.! 6#
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1 !"ELI#INA"$ "E#A"%S
*he se$ifi$ation in its resent form: in$luding one: et$. 6n addition: the land registere7tra$ts have to be e7amined in rese$t of entries (e.g. easements): and thedeveloment (develoment lan) lanned b -idl has to be agreed and aroved+ith the building authorit. 6t is essential to obtain a ground and foundation soilsurve reort. *he lot must also be e7amined for ar$haeologi$al finds.
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1&1&4 De5elop/ent re9uire/ents
Develoment *raffi$ (
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An: necessar: /easures t*at (e5iate fro/ t*e present specification /ustbe a-ree( before*an( )it* t*e Construction Dept& Int&!rior to sen(in- t*e ten(er; all pro?ect
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e$ial requirements for the storage of $ertain rodu$ts ma arise as a resultof the aforementioned oint (e.g. $reating searate areas andor rooms forha>ardous substan$es: area demar$ations: >oning: ha>ardous substan$e ande7tinguishing +ater retention).
M Refer to er $ell (e.g. shelf inside free>er $ell)
'7e$ution of the $old storage $ell for +riteoffs (erished goods)
'7e$ution of the $onveor belt in Aonood return
'7e$ution of the lifting latform for for,lift tru$,s in +or,sho
'7e$ution of the oerating material for logisti$s (e.g. $oma$tors)
=ther $onsumers andor $onne$tions (e.g. dring $hambers)
1&' Coor(ination )it* IT Dept&
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!lease note< different room si>e (e.g. 5 +indo+ a7es instead of 3 +indo+a7es) ma be required to integrate the ba$,u server from the $ountr of the;ead of =erations into the 6* server room.
Route lanning ($able $onduits)
requen$ies for oerating the ager sstem
Remote a$$ess to $ontrol 6#< te$hnolog and refrigeration sstem
1&+ Coor(ination )it* A(/inistration Dept&
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$al$ulation for the oerating time of the Distribution #entre must be rovided inea$h $ase as eviden$e.
2&2&2 Construction
2.2.2.1 6nitial data $olle$tion
-and register e7tra$t detailing the si>e of the lot and ossible easements
-and register e7tra$t
Geodes
ite lan +ith elevations and toograh
ite lan +ith lanned ositioning of buildings and e7ternal fa$ilities: as +ell
as $onne$tion to the ubli$ road net+or,
Ctilit lans (ele$tri$it: gas: +ater: +aste+ater)
Possible stru$tural restri$tions b authorisation bodies (develoment lan)2.2.2.2 urve'7ert =inion
Proert surveing +ith elevations
ubgrade and foundation soil surve reort +ith@
- oundation re$ommendation- 'arthqua,e $oeffi$ients (as basis for building and shelf stru$tural
$al$ulations)
ire rote$tion $ertifi$atefire rote$tion $on$et$on$et for a fire
e7tinguishing sstem
#ertifi$ate sho+ing overall energ effi$ien$ of the building (energ $ertifi$ate)
ound insulation $ertifi$ate
'7ertNs oinion for the storage of ha>ardous substan$es and: if required:
e7losion rote$tion (e.g. flammable liquids +ith roellant andor aerosol)
6f required@ e7ert oinion for ha>ardous substan$e and e7tinguishing +ater
retention
2.2.2.3 #al$ulations
tru$tural $al$ulations of the loadbearing stru$ture: roof $onstru$tion: faade:
floor slab
ettlement analses
Road and e7ternal fa$ilities $onstru$tion +ith $onsiderations for the suitabilit
for heav loads
=nsite drainage
#al$ulation for rain +ater drainage on the roert (rainfall intensit)
#al$ulation for rain +ater retention (volumes for reservoirs): if ali$able
'$onomi$ effi$ien$ $al$ulation (if there are $on$etual deviations from the
resent se$ifi$ation: due to finan$ial fa$tors)
2.2.2.4 =ther
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2&2&, #ec*anical 7 Electrical @#7E
;eating sstem
;eating load $al$ulation
(
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stem outut (design data for transformer: 'P
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6nstallation lansse$tions
*he installation lansse$tions have to in$lude the follo+ing details@- 6nformation relating to geograhi$al Aorth (arro+ for orientation)-
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- helf te (single or double ra$,): dimensions of individual shelf ro+s(length 7 +idth 7 height Q aisle +idth: oen or $losed shelves) as G6ll asdiagonal and longitudinal shafts
- '7a$t se$ifi$ation of the $lear oening height bet+een srin,ler sradis, and uer edge of the highest: stored goods
rin,ler sstems- Details relating to the srin,ler sstem
(-aout lan and se$tions: $rash lan for all +or,s)- Details relating to the number of srin,ler grous- Details relating to the design of srin,ler grou
(%anufa$turerste of srin,ler trigger temerature: nominal +idth: +ater$overage and effe$tive area)
- Details relating to the distan$e bet+een srin,ler sra dis, and $eiling(uer edge in $ase of trae>oidal sheet metal roofs)
-Details relating to the bra$,ets: sliding tes: $oulings: ie and srin,lerdimensioning: drain and rinsing ies and test $onne$tions +ith testsrin,lers
- Details relating to the lo$ation of +all hdrants- #omonent list +ith details relating to their aroval (sliders: bra$,ets:
ies: $oulings: +et alarm valve station: dr alarm valve station: lo+indi$ator srin,ler um: ressure maintenan$e um: um $ontrol$abinet: um drive: flo+ meter: et$.)
- Details relating to the estimated volume of ielines (ese$iall for drsstems)
- Details relating to the material for ielines (ese$iall for dr sstems)/ater sul
-Details relating to the underground ies (e.g. distan$e to buildings andinstallation deth: ie O: ie material: si>e of abutments $onne$tors:osition of line valves and e7ternal hdrants)
Pum house- e
of s+immer valves)
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$hemati$fun$tion and blo$, diagrams
*he s$hemati$ serves to give a more detailed dei$tion of te$hni$al sstems.*he s$hemati$ has to $ontain the follo+ing details@-
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, S$STE# DESC"I!TION
,&1 eneral
*he follo+ing information des$ribes fun$tions and qualit and reresents a minimum standard.
*he brief is to design and $onstru$t $omlete: oerable sstems ta,ing intoa$$ount: and imlementing: all $urrent la+s: guidelines and standards of therese$tive $ountr and the 'uroean Cnion ('C) +here ali$able: the detailsand
requirements of authorising bodies (e.g. authorities: fire servi$es): as +ell as thegenerall re$ognised rules of te$hnolog and manufa$turer se$ifi$ations *ereinafter referre( to as pro5isions.
*he requirements of fire rote$tion: sound insulation: ersonal and environmentalrote$tion have to be imlemented.
*he master details for building trades as +ell as the samle roEe$t forme$hani$al & ele$tri$al trades al in addition to the se$ifi$ation (Refer to
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6f required: shiing $ontainers are rovided in the e7ternal area.
*he follo+ing general requirements al to the installation of te$hni$al sstems
for building $onstru$tion and %&' #olour +hite for all e7osed $omonents in offi$e areas (
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#at$hment tan, andor dri ans (e.g. for oerating materials: $ondensation)
+ith drain valve under relevant $omonents
in$ $oating!lease note #orrosion rote$tion and +eather rote$tion also alies toinstallation equiment (e.g. $onsoles: threaded rods: se$ondar steel rofiles).
CProte$tion also alies for +iring in e7ternal areas
*hermal stabilit for all relevant $omonents (e.g. lasti$ for $ables:
ele$troni$s) suitable for installation $onditions@
- u to 35H# in free>er rooms- in a$$ordan$e +ith minimum andor ma7imum e7ternal temeratures
ire rote$tion measures in a$$ordan$e +ith regulations and fire rote$tion
$on$et
6nsulation measures in a$$ordan$e +ith regulations andor te$hni$al
requirements
ound and vibration de$ouling in$luding fi7ing andor se$uring $onstru$tions
-o$,ing and $ontrolling otions (e.g. throttle valves: volumetri$ flo+ $ontroller:
ball valves) for media $onduits in a$$essible areas
6nterfa$es to 6#< te$hnolog (e.g. analogue andor digital entries andor e7its)
at relevant $omonents (e.g. indeendent $ontrol: motors) for@
- 6ssue of oerational and error messages- 'ntr for a$tivationdea$tivation signals!lease note#oordination +ith the 6#< $ontra$tor
Reair s+it$h on site for all ele$tri$al: motordriven and automati$all
$ontrolled $onsumers (e.g. ventilators).
!lease note monitoring osition for the reair s+it$h (e.g. $reation of a$onta$t to the au7iliar $onta$t reair s+it$h)
%ar,ing andor identifi$ation of all te$hni$al rooms: master $omonents:media $onduits: $ontrol se$tions and nonselfe7lanator oints of +ithdra+al
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!lease note the qualit and quantit of signs must enable the immediateidentifi$ation and arrangement for maintenan$e and $ases of a$$idents andorin$idents (e.g. failure: lea,age) and should in$lude the follo+ing details@- ;a>ard +arnings andor +arning labels- stem allo$ation (e.g. stem 1)-
Ctilities or fuel (e.g. te: filling quantit: antifree>e ratio if ali$able)- lo+ dire$tion (dire$tional arro+s)
Disla of fun$tion s$h6
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Ser5ice6!erfor/ance Scope of perfor/ance
Buil(in-construction an(
/ec*anical 7electrical
Scope ofperfor/ance;"efri-eration
contractor
Scope ofperfor/ance;
Client
dee free>e storage room doors
-ighting refrigeration lant room (in$l. emergen$ as +ell as es$ae
lams and emergen$ es$ae lighting)
T
'mergen$ sho+er and drain in the refrigeration lant room(rovided the refrigeration sstem is oerating +ith ammonia)
T
#onne$tion for otable +ater (refilling) and +aste +ater (desludging)for evaorative $ondenser
T
#onne$tions for otable +ater: humidifi$ation sstem($onne$tion $ontrol devi$es)
T
Pressure booster andor ressure redu$er in +ater sul ie+or, (ifrequired)
T
/ater treatment (softening) in +ater sul ie+or, (if required) T otional
/ater hgiene (9io$ide sstem) and desludging (rovided evaorative$ondenser e7ists)
T
#ondensation ie+or, u to the +aste +ater ie+or, +hi$h isalread installed (1 m above to edge of finished floor)
T
#onne$tion for +aste +ater ($ondensation) air $ooler u to 1m aboveto edge of ground floor(starting at underground ies)
T
#onne$tion for telehone (telehone so$,et) in refrigeration lant room T
#onne$tion for 'thernet (data outlet) in refrigeration lant room T#onne$tion for 'thernet (data outlet) in +or,sho area T
P# for a$$ess to refrigeration sstem $ontrol in +or,sho area T
6nterfa$e $able (data $ables) bet+een 6#< te$hnolog and refrigerationsstem $ontrol
T
#onne$tion Po+er (Po+er sul) for refrigeration sstem s+it$hing$abinet in refrigeration ma$hine room
T
#onne$tion o+er (o+er sul) for temerature and alarm indi$atoranels refrigeration sstem in G6ele$ting $ounters
T
'quiotential busbar in the area of refrigeration ma$hine room T
#omensation refrigeration sstem ($entral in -%D) T
urther andor more detailed se$ifi$ations for the s$oe of servi$es are in$ludedin the se$ifi$ation (rese$tive +or,s) and the Iamle roEe$t: RefrigerationJ(Refer to
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*he follo+ing ma7imum values al for the thermal transfer $oeffi$ients (Cvalues) of the heat transfer of the building enveloe@
=aque e7ternal $omonents (roof: faade)@ C U 0.35 /(m2V)
*ransarent e7ternal $omonents (+indo+)@ C U 1.50 /(m2V)
Rooflights: s,lights light domes@ C U 2.50 /(m2V)
'7ternal doors e7ternal doors@ C U 1.80 /(m2V)
!lease note*he thi$,ness of ea$h $omonent for the building enveloe is to bedesigned to a minimum +hi$h $omlies +ith the rese$tive se$ifi$ation andmaster detail andor a$$ording to the stru$tural $al$ulations: regardless of therequired Cvalues. 6t is ossible to adEust the Cvalues b amending the thermal$ondu$tivit grou of the insulating material: for e7amle.
,&2&2 Eart*)orGs
3.2.2.1 General
Prior to $onstru$tion +or,: the tosoil has to be removed at different deths and
quantities and stored onsite for ba$,filling. '7$ess tosoil has to be removed anddisosed of in the aroriate manner.
6f required: $omressible: natural base material has to be installed in laers and$omressed for landfilling.'7$ess: unusable ground material +ill be transorted from site as required.
6f required: additional surves and e7ert oinions must be obtained (e.g. soil$ontamination: soa, a+as and drainage inse$tions) and relevant measuresmust be introdu$ed.*he earth+or,s andor e7$avation and ba$,fillings (e.g. for utilit ies:foundations) and the lanum have to be in a$$ordan$e +ith the relevant lannedheight of the site.
*he loadbearing $aa$it of the subsoil and the subsiden$e $oeffi$ients have tobe determined in advan$ed b a foundation soil and stru$tural surve and thefoundation has to be lanned a$$ordingl (subsiden$e is to be revented). *heload assumtions for traffi$ areas: loadbearing and suorting stru$tures and thefloor slab (Refer to 6ndustrial flooring +or,s) have to be ta,en into a$$ount.
*he soil and ba$,filled materials are to be filled and $omressed in laers. *heloadbearing $aa$it of the substru$ture: in a$$ordan$e +ith the se$ifi$ation:
has to be roven b loadinglate: ressure testing ( load late 300 mm) in
a$$ordan$e +ith D6A 18134.
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*he results of the surve and the foundation re$ommendations of the soil surve:as +ell as the details relating to ermissible subsiden$e have to be ta,en intoa$$ount.
*he follo+ing regulations al to the $omressed subsoil underneath the load
bearing laer@ Deformation modulus '2@ minimum 80 %Am?
#omression ratio@ '2'1@ 2.5
< mineral s$alings loadbearing laer has to be ut on to of the $omressedsubsoil@
*hi$,ness@ minimum 20 $m
Deformation modulus '2@ minimum 120 %Am?
#omression ratio '2'1@ 2.2
inall: the fine lanum under the floor slab has to be rodu$ed +ith a flatnesstoleran$e of W1 $m.
3.2.2.3 '7ternal area
*he subsoil andor ba$,filled soil under the suerstru$ture of the e7ternal areamust be able to bear traffi$ loads.*he results of the surve from the soil surveor as +ell as the se$ifi$ation forermissible subsiden$e have to be ta,en into a$$ount.
Prior to installing the suerstru$tures in traffi$ areas for ;G and assenger $ars:the lanum has to be installed and $omressed in a$$ordan$e +ith theredetermined lateral and longitudinal gradients.
*he follo+ing requirements al for the surfa$e (under the frost rote$tion andloadbearing laer)@
Deformation modulus '2 minimum 45 %Am?
*he additional buildu of the frost rote$tion and s$alings: loadbearing laer isgoverned b the $ountrse$ifi$: generall re$ognised and a$$eted rules ofte$hnolog andor re$ommendations for road $onstru$tion for ;G traffi$.*he follo+ing requirements al to the frost rote$tion laer@
'nsuring a reliable drainage sstem for the filter laer
*hi$,ness minimum 50 $m
#omression degree minimum DPr 103 er$ent
#omression ratio '2'1 2.2
*he follo+ing requirements al to the s$alings: loadbearing laer@
*hi$,ness minimum 30 $m
#omression degree minimum DPr 103 er$ent
Deformation modulus on to areas minimum '2 U 120 %Am?
Deformation modulus '2 '1 2.2
Prior to reinstating the tosoil for vegetation: the lanum of the substru$ture hasto be installed and $omressed in a$$ordan$e +ith the redetermined lateral and
longitudinal gradients.
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,&2&, Loa(
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*he floor slab +ill be $onstru$ted of reinfor$ed $on$rete (o+er floated) and laidon erimeter insulation having a minimum thi$,ness of 10 $m.
Pits and foundations have to be built in a$$ordan$e +ith the ;G /eighbridge(sulied b $lient).
3.2.3.5 rin,ler tan, and um house
*he same requirements al for the um house as for the gatehouse.
*he srin,ler tan, +ill be built as a solid $onstru$tion in $on$rete. 6n $ase of anaboveground srin,ler tan,: a steel tan, $an be used as an alternative.
,&2&4 alls @soli( construction
3.2.4.1 General
6f re$ast $on$rete elements are used: the e7osed $on$rete has to be $reated toa high qualit. Prior to e7e$ution: a samle has to be rodu$ed and aroved bthe $lient.
*he e7osed areas of insitu $on$rete have to be smoothed read for ainting andde$orating .
3.2.4.2 /arehouse
< ossible: required searation of the +arehouse into fire se$tions and the$onstru$tion of fire andor fire rote$tion +alls is to be $arried out in a$$ordan$e+ith $ountrse$ifi$ requirements
er room and refrigeration room are to besearated from the rest of the +arehouse b "0 +alls andor: if required: fire+alls.*he fireresistant en$losing +alls of this free>er room have to be built in solid$onstru$tion ($on$rete or bri$,+or,).6n order to revent $ondensate or i$e forming in small $avities (e.g. throughdimensional toleran$es of solid +alls) bet+een insulating anels and fire +alls: allhori>ontal and verti$al Eoints of solid +alls have to be sealed to be vaourroof.*his ma be done after installing the fire +alls on their inside: rior to installing theinsulating anels.
< "0 +all andor: if required: a fire +all in solid $onstru$tion: +hose +idthroEe$ts to a minimum of 5 m on both longitudinal sides of the administration areaand +hose height e7tends to the fas$ia of the +arehouse: +ill be used as a firerote$tion searation for the administration area. *his "0 +all andor fire +all isositioned bet+een the $on$rete $olumns of the +arehouse: so that the faadeanels in front of the +all $an be installed +ithout an offsets (Refer to masterdetail).
6f in a$$ordan$e +ith regulations (e.g. 9uilding and lanning la+s: srin,ler): asearate storage area is required for flammable liquids (e.g. oils: $osmeti$arti$les: sirits) and aerosols (e.g. lighters: sra $ans): then the have to bestored searatel in IRooms for ha>ardous substan$esJ.
*he laout of the rooms for ha>ardous substan$es has to be agreed +ith the$lient (-ogisti$s Deartment). *he si>e and divisions +ithin the rooms forha>ardous substan$es must be in a$$ordan$e +ith regulations and requirements.
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6n a$$ordan$e +ith lanning la+: the follo+ing requirements are: for e7amle:valid@
'n$losing +alls: minimum fireresistant ("0)
*he arrangement of rooms for ha>ardous substan$es ma not be belo+ or
ne7t to rooms +hi$h are $onstantl frequented b eole.
*he fireresistant: en$losing +alls of the rooms for ha>ardous substan$es have tobe built in solid $onstru$tion ($on$rete or bri$,+or,).
3.2.4.3 G6G= $ounter areas
6f the en$losing +alls of the G6G= $ounter areas are not lanned in dr$onstru$tion: these $an be built as solid +alls ($on$rete or bri$,+or,).
3.2.4.4
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3.2.5.3
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to $ome in $onta$t +ith the front edge of the e7osed $on$rete $ladding (Refer tomaster detail).*he e7osed $on$rete edges of the loading bridge assages are to be analogous+ith the reinfor$ed $on$rete $olumns: and are to be rote$ted at the front +ithflushfinished: hotdied galvanised steel angle irons.
-oading bridges have to be installed as follo+s@
< $ontinuous reinfor$ed $on$rete suorting +all as a rear +all (+ith a
minimum of ! $m thi$,: erimeter insulation in refrigerated areas)
6nstallation of re$ast slabs bet+een the linth element and rear +all to
re$eive the loading bridges.
Plinth +ith a re$ess in the area of the loading bridges (Refer to master detail)
e of the do$, shelter.
*he faade of the +arehouse is to be $reated starting from the linth elementandor linth area to the roof as a $omlete: hori>ontal en$losure in different$oloured: insulation anels $onsisting of $overing sheets: ea$h made ofgalvanised: lasti$$oated steel sheeting +ith a minimum thi$,ness of 0.!0 mm:and a PCR (olurethane) or P6R (oliso$anurate) hard foam $ore (no use of
olstrene).*he internal side has a standard rofile: $olour R
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< $offered rofile is fitted hori>ontall on the inside and fi7ed to the $olumns:$olour R
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oidal sheet metal (rofile heightand sheet thi$,ness in a$$ordan$e +ith the stru$tural $al$ulation).
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*he roof is to be sealed +ith a minimum of 1.5 mm thi$,: fibrereinfor$ed: P#free lasti$ sealing tae (Pololefin roof sealing tae).
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6n areas +ith ra$,ing: the light domes must be arranged in the $entre of allfi7ed and otional ra$,ing aisles
*he number andor surfa$e area of the light domes must be the equivalent to
a minimum of 2.5B of the rese$tive area: deending on the area in +hi$hthe are arranged
-ight domes $onsist of a transarent: triles,inned $on$ave ol$arbonate
dome (outside oal: inside $lear) +ith insulated ustand
*he temerature resistan$e of the light domes must $oml +ith the minimum
requirements of the srin,ler sstem
all rote$tion as a grating belo+ ea$h light dome (also nonoening)
!lease noterevent falling e.g. +hen the roof is $leared of sno+.
6f the regulations or fire rote$tion $on$et require it: a smo,e and heatventing sstem (;) +ithout additional ventilation sstem fun$tion: has tobe installed as follo+s@
mo,e and heat outlets as smo,e and heat vent transom lights $onsisting of atransarent trile domed ol$arbonate dome (outside oal: inside $lear) +ithheat insulated $urb.
!lease note refrigerated +arehouse areas have to be fitted +ith oaque(nontransarent) and insulated smo,e and heat vent transom lights.
6f ermitted: the smo,e e7tra$tion of the refrigerated +arehouse areas shouldreferabl be installed dire$tl in the $eiling $avit via searate ;damers in the anelled $eiling. *he smo,e in the $eiling $avities is to bee7tra$ted via the smo,e and heat vent transom lights in the roof.
!lease note*he smo,e and heat vent transom lights have to be fitted insu$h a +a that no loads are e7erted on the anelled $eilings (e.g. mounting
on the loadbearing andor suorting stru$ture of the building or solid +allsandor $eilings).
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!lease note/hen ositioning eriheral #=2 bottles (in ; dome):these must have a temerature resistan$e in a$$ordan$e +ith the requiredtriggering temerature.
- ele$tri$ triggering via a servomotor oening (24 ) and $entral $ontrol unit+ith uninterrutible o+er sul (CP)
!lease note (ue to installin- a sprinGler s:ste/ )it* a rapi(
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,&2& In(ustrial floor
General
ones) have to be$onsidered searatel. *he earthqua,e $oeffi$ients as a result of the subgrade and foundation soil surve reort have to be rovided as the basis forthe shelf $al$ulations.
Prearator measures
irstl: the entire area has to be $overed +ith a doublelaered P' foil (thi$,ness0.2 mm) as a vaour barrier and searating laer +ith overlaing Eoints M30 $m.
ontal stru$tures (e.g. +alls: $olumns) have to be fitted +ith 10 mm thi$,rote$tive stris (1! mm for suorts) +hi$h e7tend above the floor slab (Q 5 $m)and +hi$h are to be se$ured against flotation during $on$reting.
Prote$tive G=ll foils have to be installed against dirt.
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#olumns: $orners and re$esses have to be fitted +ith additional reinfor$ementbars (e.g. L 335 < at the to and diagonal steel bars O 10mm at the bottom) tominimise $ra$,s. es have to lanned for a ma7imum of 1!00 m?: +hereb the
ratio length+idth must be \1.5. 6f ossible: the fields should be square.
-ateral Eoints in the driving lanes should be ,et to a minimum.
-ongitudinal Eoints in the driving lanes are not ermitted.
-ongitudinal Eoints should be formed at the $olumns.
6n refrigerated areas: the Eoints should be introdu$ed underneath the insulating
anels.
*he ma7imum Eoint +idth ma not e7$eed 5 mm.
*he hori>ontal a7is should not have an blind Eoints.
*he additionall: reinfor$ed loading bridge area has to be searated from the
ure steel fibre floor area as a hori>ontal a7is Eoint via Eoint rofiles (Refer tomaster details).
*he field si>es must be $oordinated +ith the heating $ir$uits for the underfloor
heating.
ontal a7is fields are to be bordered b se$ial: manufa$turerdeendent:heavdut steel rofiles.
*he manufa$turer guidelines are binding in rese$t of the $orre$t Eoint sa$ers.[oint rofiles have to be searated.
inus rofiles have to be installed in all hori>ontal Eoints in the main driving lanes(
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112 2
, ,
4 4
''
+
. .
0
1. ub $onstru$tion
2. [oint $over +ith Eoint stru$ture
as sinus $urve
3. e$ial bolt an$hor
4. -ash $lis for
form+or, and moulded arts5. ontal movement of the floor slab.
*he uer edges of Eoint rofiles and the floor slab floor slabmust be at the
same level.
9oth stris of the Eoint rofiles shall be a minimum of. 10 mm thi$,.
*he first three arameters also al analog to the sinus rofile to be installed inthe driving lanes mentioned above.
loor slabs
/arehouse (refrigerated and nonrefrigerated areas)*he /arehouse floor +ill be $onstru$ted as follo+s@
teel fibre $on$rete slab (nonrefrigerated area in$luding R#ho$olate
20 $m thi$, (in$luding aro7. 2.0 $m for underfloor heating sstem)
teel fibre $on$rete slab (refrigerated area)@
18 $m thi$, (no underfloor heating sstem)
For an optional etension of t*e freeer stora-e area; t*e floor slab in t*ecol( *all @area bet)een F ais an( access to t*e col( *all *as to be t*ee9ui5alent of t*at of t*e freeer roo/s @"efer to floor slab in freeer roo/s&
/ith regard to insulation: the ne$essit of additional reinfor$ement mats ina$$ordan$e +ith load assumtions of +arehouse oerations (standard loads ra$,s) has to be $he$,ed.
6f a $old storage $ell for +riteoffs (erished goods) is required: then it +ill beinstalled flush to the floor. *his requires a $orresonding re$ess in the floor slab.*he e7a$t osition and the dimension of the $old storage $ell are to be agreed+ith the $lient (-ogisti$s Q Pro$urement Deartment).
-oading bridge areas
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< semire$ast $eiling has to be installed bet+een Eoint rofiles for loadingbridges. *he $on$rete to laer is to be installed during the $ourse of the$on$reting +or,s in the hall. urfa$e treatment equivalent to other steel fibre floorslab.
ree>er rooms and $old hall< multilaered floor +ith insulation and frost rote$tion heating sstem: to reventfrost affe$ting the base: +ill be installed in free>er rooms: $old hall ($old hall +ithreserve for e7tension to the free>er room)@
-o+er floor slab
18 $m reinfor$ed $on$rete or steel fibre $on$rete (roortionatel aro7. 2.0$m subbase: frost rote$tion heating sstem as a +arm: gl$ol: floor heatingsstem).
!lease note6f ele$tri$ heating rods (sstem =heim) are used for the frostrote$tion heating sstem in the free>er rooms: the are installed belo+ theloG6r floor slab (Refer to GeG6r, 'le,tro).
aour barrier
9itumen sheeting (v!0 4 er rooms: then the are to be installed bet+een the vaourbarrier and insulation level. (Refer to 'le$tri$al +or,s).
6nsulation
37 minimum 8 $m (alternativel 2 7 12 $m): highstrength $losed$ell foaminsulation material PCRTP +ith grooved and staggered Eoints: thermal$ondu$tivit grou (*#G) \U 0.035 /m?: longterm modulus of elasti$it
MU 12.5 Amm?*he insulation laer has to be installed laterall in a bonded formation
earating laer
P' foil
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Cer floor slab
18 $m (steel fibre $on$rete)
!lease note6n a$$ordan$e +ith the stru$tural $al$ulations for the uer floorslab additional reinfor$ement mats (to and bottom laer) minimum L 424andor in a$$ordan$e +ith the stru$tural $al$ulations: have to be installed:ta,ing the roEe$tse$ifi$ ra$, loads into a$$ount.
6n the $ourse of installing the floor slab: the lo+er floor slab of the free>er roomhas to be $onstru$ted +ith a differen$e in the uer edge of 42 $m to the hall floor(Refer to master detail).
6n order to revent the forming of i$e in the door area: and the free>ing of theseals of the raid roll door: a lane heating sstem +ill be installed (Refer to'le$tri$al +or,s).*he hall floor: +hi$h has been fitted +ith lane heating in the door area: has to besearated from the remaining $on$rete area +ith a steel rofile
or reasons of +arrant: the free>er rooms +ill be $ooled graduall this has to be$oordinated +ith the $on$rete floor manufa$turer and the refrigeration ssteminstaller (Refer to e$ifi$ation Refrigeration sstem).
#leaning room in re$$ling area< gradient: and a floor drain: have to be installed in the floor of the $leaning roomin the re$$ling area. *he drain is a gull +ith a sludge tra and an odour tra. e 1! mm
#ement ratio #'% 32.5 R minimum 340 ,gm
*he qualit of the building materials and $on$rete is to be in a$$ordan$e +ith 'A20!.
6n addition: the stru$tural $hara$teristi$s mentioned above have to be ensuredand do$umented b ongoing qualit $ontrols (freshldelivered $on$rete tests:$ube samles: et$.).
teel fibresteel fibres to be mi7ed in the $on$rete must have the follo+ing $hara$teristi$s@
teel fibre length: minimum 50 mm: deending on the manufa$turer
teel fibre ratio: minimum 30 ,gm $on$rete: in a$$ordan$e to steel fibre
length
Cse of steel fibres +ith $roed ends
*ensile strength of steel fibres: minimum 1000 Amm?
9ending tensile strength minimum 2.8 Amm?
*e: length: diameter and strength of steel fibres are to be in a$$ordan$e +ith
the $al$ulation of the #ontra$tor: in rese$t of the basi$ osition of obEe$tse$ifi$:stru$tural $al$ulations and the load assumtions in rese$t of the +arehouseoeration: as outlined in this se$ifi$ation.*he values required have to be roven b te$hni$al data sheets of the steel fibrete $hosen b the #ontra$tor.
ones: the follo+ing additional minimum reinfor$ement has to be asfollo+s@ additional reinfor$ement laer L 335 < above the underfloor heating andb in$reasing the steel fibre $ontent to 35 ,g m andor in a$$ordan$e +ith thestru$tural $al$ulation. er room: sele$tioni$,ing $ounter in free>erroom: high ra$, area in$l. R#ho$olate and blo$, sta$,ing area (otional highra$, e7tension).
;ard aggredoor dr sha,e ali$ation*he follo+ing arameters al in rese$t of the hard aggregate dr sha,eali$ation on the $on$rete surfa$e@
*he 1
st
ste is to add 3.0 3.5 ,gm? via hand gritter Ifresh in freshJ and +ill be+or,ed into the $on$rete surfa$e +ith the o+er floater.
*he 2ndste is a reeat of the 1st: aling a quantit of 1.0 1.5 ,gm?.
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*he rote$tive laer is to be in$reased +ear and tear in a$$ordan$e +ith D6A
'A 138"2 (ma7imal 5.5 $m 50 $m?).
*hi$,ness of the hard aggregate: +earing $ourse laer@ 23 mm
*he hard aggregate dr sha,e ali$ation gives the floor slab surfa$e an even$ement gre $olour and an even smooth tru$ture.
#ra$, +idth redu$tion*he ma7imal allo+ed $ra$, +idth limit is 0.3 mm.
0 ;a>ardous substan$es and e7tinguishing +ater retention (if required)
6f regulations (e.g. ground+ater rote$tion) require retention of ground+ater
olluting substan$es (e.g. $leaning agents) in $ases of lea,s or fire e7tinguishing:it has to be sulied.
Preferabl: the ha>ardous substan$e and e7tinguishing +ater retention should belo$ated +ithin the +arehouse area it $an be installed as follo+s@
#reation of a bottom membrane (under the floor slab: +arehouse) +ith@
- Plasti$ sealing membrane (referen$e rodu$t: refer to%anufa$turersuliersProdu$ts) +ith a minimum thi$,ness of 3.0 mmand a smooth surfa$e on both sides as a sealant for the lanned$at$hment fa$ilities (e.g. floor slab +arehouse)!lease note*he general $ertifi$ate of suitabilit andor a li$ense and the
$ertifi$ate of resistan$e in rese$t of utilities (ground+ater ollutingsubstan$es) have to be submitted for the membrane. *hese have to besubmitted to the $lient (#onstru$tion Deartment) +ith a minimum of 14das before +or, $ommen$es.
- 6nstall the membrane on the reared base (lanum) bet+een 2geote7tiles (flee$es) as a searating and rote$tive laer!lease note*he membranes must be +elded together and full $overthe base.*he geote7tile has to be installed +ith the roll +idth overlaing b 10Bho+ever: +ith a minimum overlaing +idth of 0.5 m. *he overlaing+idth $an be redu$ed to 0.20 if the overlaing geote7tiles are thermallstaled.
*he geote7tiles (flee$es) must have the follo+ing area +eights@V minimum 1200 gm? for geote7tile bet+een lanum and membraneV minimum 400 gm? for geote7tile bet+een membrane and floor slab
- '7tending (rotrusion) the membrane above uer edge of the floor slabon en$losing +alls and verti$al stru$tures (e.g. $olumns)
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(e.g. 2 $m for ustand Q 10 $m for safet Q 2 $m for me$hani$al fi7ings U14 $m above floor slab)!lease note 6n areas +here the membrane $annot be e7tended (e.g.doors: door: loading rams) a liquidte sealant has to be suliedbet+een the membrane and the building.
-%e$hani$al fi7ings: e7tended membrane(e.g. in the area of the last 2 $m of the e7tended membrane)
- Prote$t the e7tended membrane against me$hani$al damage (e.g. ima$trote$tion)
'7tinguishing +ater retention volume +ith@
- Gradient in floor slab: +arehouse!lease notethe gradient of the floor slab must be bet+een the insides ofthe main lanes along the longitudinal (
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- =ther@ 6nsulation anel (thi$,ness minimum 80 mm) belo+ loading bridgeto insulate against outside air
-oading bridge *e # ([umbo 9ridge) +ith@
- -o$ation@ Goods entran$e (G6) 1 and 2 and $old hall (;G sa$e)- Aominal length@ 4:000 mm
-Aominal +idth@ 2:250 mm
- eeder@ 500 mm
-oading bridge *e D ([umbo 9ridge) +ith@
- -o$ation@ #hiller buffer- Aominal length@ 3:500 mm- Aominal +idth@ 2:250 mm- eeder@ 840 to 1000 mm- =ther@ 6nsulation anel (thi$,ness minimum 80 mm) under loading bridge
to insulate against outside air
6n $ase of frequent deliveries +ith small ;GNs (e.g. rinter): a lifting latform $an be
installed at one door in #hiller 9uffer.
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,&2&11 Sectional (oors
%anuall oerated: se$tional doors are to be rovided as follo+s@
1 door se$tion +ith 3 vie+ing +indo+s in nonrefrigerated +arehouse areas
1 door se$tion +ith 1 vie+ing +indo+ in refrigerated +arehouse areas
Guide rollers (to and bottom) and $hain tensioner for $hain drive
-at$hes to $lose the doors and simultaneousl trigger the end s+it$hes for the
intruder alarm sstem (bolt $onta$t)
%agnet $onta$t at the end of the guide rail or light $urtain (minimum 1 m
above uer edge floor) for a$tivating the loading bridge onl if se$tional dooris oen
!lease note 6t has to be ensured that the bolt $onta$t is suitable for assivemovements of the doors (normall u to 4 $m): +hi$h are triggered b +ind: fore7amle.
6n agreement +ith lo$al authorities: sele$ted se$tional doors $an be used asa$$ess for fire servi$es. *hese doors have to be fitted +ith rofile $linders foroutside a$$ess and mar,ed a$$ordingl.
*he follo+ing se$tional door variants +ill be used@
e$tional door: nonrefrigerated area (*e ontal osition. During $losing: the door e7tends from the loadingbridge to the level of the insulation anel.*he guide rails of the se$tional doors (*e 9) have to be fitted in su$h a +a
that no loads are transferred onto the anelled $eilings (e.g. mounting on theloadbearing stru$ture of the building or solid +alls andor $eilings).
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,&2&12 DocG s*elters
e$tional doors (*e oidalfrom to to bottom.*he otimal indentation deth must be ensured b rubber buffers as ima$trote$tion (Refer to -oading bridges).
*he si>e and mounting height of the do$, shelters must: in agreement +ith the$lient (-ogisti$s Deartment): be adEusted to $oml +ith the $ustomar si>es fornational ;GNs.
,&2&1, Eternal (oors6Eternal )in(o)s
General
Door frames and leaves of e7ternal doors and e7ternal +indo+s: +hi$h are madeof aluminium: must be sulied as $olour R
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6f an air $onditioning is installed: the relevant +indo+s are also to be fitted +ith asearate magnet $onta$t to $ontrol (releaselo$,) the inside units of the air$onditioning sstem (Refer to ;eating sstem and entilation sstem +or,s).
2 /arehouse
'7ternal doors must be rovided as single leaf: steel sheet doors: $olour R
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6n addition: $onne$tions have to be sulied for onsite: $ard readers (a$$ess$ontrol): the intruder alarm sstem (magnet $onta$ts and lo$,ing units) and a ,es+it$h
6n one of the side anels: an insulation anel filling has to be sulied instead of
the glass filling: in +hi$h the inter$om sstem: a$$ess $ontrol and letterbo7 are tobe integrated (Refer to master detail). *he $omlete entran$e is to be $overed+ith a glass $ano +ith a fall to+ards the faade.
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*he $old room doors: ese$iall $onne$ting to the free>er rooms (free>er roomand ele$tion #ounter: free>er room) must be insulated the doors of the free>errooms in$l. quadrilateral heating sstem (heated frame and threshold).
3 G6G= $ounter areas
*he G6G= $ounter areas are to be fitted +ith +ooden doors +ith a ;P- surfa$e(Resoal). *he $olour of the doors of the G6G= offi$es must be similar to R
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,&2&1' "api( roll (oors
General
*he follo+ing general requirements al to all raid roll doors (aart from thosefor free>er rooms)@
9lade door guides +ith side $oil for verti$all oening raid roll doors *he surfa$es of the steel arts are to be send>imir galvanised
;igh frequen$ motor +ith frequen$ $onverter
=ening seed@ minimum 2.5 ms
#ontrol +ith@
- manual emergen$ release
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Raid roll door: noninsulated verti$all oening (*e ')
Location@ %eat: refrigeration: $hain $onveor (e7it): G6G= ruitQeg ^R#ho$olate: (if searated): nonfood return re$$ling area
- #lear oening +idth;eight@ in a$$ordan$e +ith lan (master detail)
-#urtain@ P# +ith ribbon gla>ing (height "00 mm)
- 6n addition@ a$tive $rash sstem
Double+inged free>er room raid roll door hori>ontall oening (*e )
-o$ation@ '- ree>er ^ G6G= ree>er '- ree>er ^ #hiller 9uffer: '-ree>er ^ ree>er
- #learing +idth;eight@ in a$$ordan$e +ith lan (master detail)- er room fire rote$tion door hori>ontall oening (*e [)
-o$ation@ ele$tion #ounter: ree>er room ^ ree>er
- #lear oening +idthheight@ in a$$ordan$e +ith the lan (master detail)
ire rote$tion door verti$all oening (*e ;)
-o$ation@ Rooms for ha>ardous substan$es (if ali$able)
- #lear oening +idthheight@ in a$$ordan$e +ith the lan (masterdetail)- er rooms: therelevant $omonents (e.g. magneti$ retaining $lam: guiding rail and rollers:smo,e dete$tor) have to be suitable for room temeratures of do+n to 30H#. *he
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$ontrol sstem for the fire rote$tion door has to be fitted outside the free>errooms.
,&2&1. Col( roo/ construction
General
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3 #eilings
*he $old room $eilings are to be $onstru$ted as susended $eilings made of6soanels. *he $eiling is to be susended dire$tl from the loadbearing stru$tureof the roof andor trae>oidal sheet metal +ith threaded rods.er rooms
*he free>er rooms are to be equied in a$$ordan$e +ith regulations or: to aminimum: as follo+s@
'mergen$ $all fa$ilit +ith an illuminated button at all emergen$ e7it doors
free>er rooms (ree>er and ele$tion #ounter: ree>er)
!lease note6n order to transfer the signal IerroomsJ to the intruder alarm (6
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,&2&1 Steel construction
General
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teel angle ironsquare$ut timber beams (e.g. at loading bridges)
teel -angles: ; 7 / U 200 mm 7 100 mm 7 10 mm or square$ut timberbeams ; 7 / U 200 mm 7 200 mm.
!lease note*o ensure room for manoeuvring: the ima$t rote$tion for thedo$, levellers must be installed at a distan$e of 15 $m from the do$, leveller(Refer to master detail).
er area is onl to be installed afterthe $ooling hase. *he $reated Eoint bet+een the $on$rete and anelled +all
must be subsequentl: $omletel filled +ith mineral +ool.< filled: $on$reted $rash barrier is also a ossible alternative to a filled:$on$reted steel angle iron.
*he $ontainer ram: $old hall ram as +ell as the ;G ar,ing area (inside the$old hall) are to be fitted +ith a steel (tube) railing as fall rote$tion: additionall+ith a steel ima$t rote$tion (e7$et ram $old hall). *he so$,ets in the$ontainer are also to be fitted +ith ima$t rote$tion.
#aged: safet ladders must be installed for a$$ess to the follo+ing areas@
Roof levels of the +arehouse on the e7ternal faade (starting from the steel
latforms for the lant rooms)
Roof of the administration building on the e7ternal faade of +arehouse
(starting from the roof of the +arehouse)
#eiling slabs above the G6G= offi$es
#eiling slab levels above the $old rooms (starting from lo+ling $eiling levels)
!lease note 6n $onsultation +ith authorising bodies and the fire servi$es:additional a$$ess oints and a$$ess ladders +ith a dr line for the fire servi$esma be required.
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6f there are height differen$es on the anelled $eilings of the $old rooms: thenantifall rote$tion must be rovided in the form of a steel railing.
*he batter $hargers for the for,lift tru$,s are to be fitted dire$tl on the +all or atthe $entre of the room on $onsoles or stands.
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-ane numbering of allet sa$es as signageor the lane numbering of the allet sa$es as signage: round tubes (O 30 mm)from trae>oidal sheet metal have to be susended +ith $hains from thesusended $eiling (at a susension height of 4.50 m above the uer edge of thefinished floor and above the relevant lanes of the refrigerated and nonrefrigerated
+arehouse areas).*heir e7a$t osition is to be agreed +ith the $lient (-ogisti$s Deartment).!lease note*he free air flo+ for the air $ooler in the refrigerated +arehouseareas must be guaranteed.
=ther*he otional toba$$o storage se$tion has to be fen$ed in and fitted +ith a lo$,abledoor: analog to the steel stru$ture for the +or,sho (Refer to master detail).
3 G6G= $ounter areas
6nside the +arehouse: the G6G= $ounter areas are to be fitted +ith steel stairs(a$$ess to G6G= offi$es) +ith oen mesh stes. *he steel stairs andor oen
mesh stes must be oaque (e.g. steel sheet under the oen mesh stes).
*he e7ternal landings at the a$$ess oints to the G6G= $ounter areas are to befitted +ith a simle $ano in the form of a steel $onstru$tion +ith aol$arbonate: fi7ed gla>ing.Roof drainage +ill ta,e the form of gravit drainage via a drainage $hannel +ith adire$t $onne$tion to an e7ternal do+n ie.
4
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mo,ing sheltersmo,ing shelters (2.50 7 2.50 m) are to be installed outside the front of the G6G=$ounters and oidal sheet metal roof ($olour a$$ordan$e to $lientZsse$ifi$ation) lateral +alls are to be $onstru$ted as full glass +alls to rote$t
against draught: +ith at least 5 m distan$e to the buildings. *he are to beequied +ith fi7ed ashtras (23 er shelter). 6f the shelters are in an area at ris,of $ollision: then the have to be rote$ted against damage +ith $rash barriers.
en$e*he entire site is to be surrounded b a galvanised: t+in bar fen$e (8! mm):height aro7. 2 m.*he entran$ee7it at the gatehouse is to be fitted +ith an ele$tri$: turnstile door.(Refer to 'le$tri$al +or,s)< turnstile +ith a$$ess $ontrol (Refer to 'le$tri$al +or,s for the a$$ess $ontrol) isto be installed bet+een the staff $ar ar, and gatehouse.
9arrier sstem< barrier sstem must be installed for ea$h entran$ee7it at the gatehouse (entrand e7it for ;Gs and assenger $ars).
!lease note *he $ard readers for a$$ess $ontrol and the video inter$oms are tobe integrated in the oerating terminals for the ;G +eighbridge andor in a stand$onstru$tion. *he oerating terminals for the ;G +eighbridge andor the stand$onstru$tion are to be delivered b the sulier of the ;G +eighbridge. *he'le$tri$al $ontra$tor +ill rovide the $ard readers (distribution bo7es) for thea$$ess $ontrol and the video inter$oms to the sulier of the ;G +eighbridge forintegration in the oerating terminals andor stand $onstru$tion.
,&2&20 alls6Ceilin-s @Li-*t)ei-*t constructionGeneral
*he outside +alls of the G6G= des, areas of the +arehouse area and the interiorartition +alls of the G6G= des, areas and the gatehouse are to be formed asgsum stud +alls. or soundroofing reasons: the artition +alls have to bee7tended u to the unfinished $eiling andor u to the roof ( trae>oidal sheetmetal to be filled +ith beads) and double$ladded on both sides.6f offi$es or sanitar rooms adEoin the e7ternal faade of the +arehouse: then theinside fa$e of the anel faade has to be $overed +ith lasterboard.
*he stud $onstru$tion of artition +alls of the offi$e and $onferen$e rooms +ith
fullheight: fi7ed +indo+s (transom lights) are to be designed in su$h a +a so it isossible to integrate doors belo+ the transom lights (C< rofiles) at a later stage.!lease note 6n $onsultation +ith the $lient (
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Cer areas: +hi$h remain e7osed: are to be smoothed read for ainting.
2 /arehouse
*he artitions bet+een the batter re$harge area as +ell as the ar$hive above the
batte re$harge area and the nonrefrigerated areas should blend in +ith theen$losing $old rooms b using 6soanels of 120 mm in thi$,ness. 'ssentiall: theanels are subEe$t to the same requirements as the $old room $onstru$tion.
*he load bearing $aa$it of the $eilings above the offi$e in the +or,sho must belanned so as to ta,e into a$$ount the installation of te$hni$al sstems (e.g. slitair $onditioning sstems: $oma$t sul and e7haust air sstem).
3 G6G= $ounter areas
*he floor of the G6G= $ounters: +hi$h is 50 $m higher than the hall floor: $onsistsof 25 mm thi$, $hiboard: and is to be installed on a timber stru$ture.
6f required b la+ (fire rote$tion): G6G= $ounters $an also be built as solid$onstru$tion.
4
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%aterial@ gla>ed stone+are
#olour@ $olour a$$ording to the $lientZs se$ifi$ations
!lease note /hen mounting the mirrors above the +ashbasins: the must be setinto the +all (+allflush installation).
M #oordination +ith anitar +or,s
6n all ,it$henettes: tiled ba$,slashes are to be installed above the +or,ingsurfa$e.*iled ba$,slashes are to be installed at the G= $ounter in the area behind thegrate of the $leaning ma$hine.
loor tiles in /# and sho+er and other areas in ed stone+are: antisli
#olour@ $olour a$$ording to the $lientZs se$ifi$ations
!lease note*he sho+er rooms are not to be fitted +ith a sho+er tra. 6nstead: aflushfloor drain is to be installed and the tiles are to be laid +ith a gradient and aseal level.
,&2&22 Floor co5erin-s @carpet an( !8C
G6G= $ounter areas
< P# floor $overing: +ith the follo+ing roerties: must be fitted in theG6G6ele$tion $ounter areas@
#olour@ $olour a$$ording to $lientZs se$ifi$ations
*hi$,ness@ S2.0 mm
Residual indentation ('A 433)@ _0.1 mm
'le$tri$al behaviour ('A 14041)@ antistati$ and ele$trostati$all dissiative
lo+ resistan$e ('A 1081)@ _10`8 =hm
/ear test: thi$,ness loss ('A !!01)@ Grou P
li resistan$e (D6A 51130) R"
< needle un$h $aret: +ith the follo+ing roerties: must be fitted in the G6G=offi$es@
#olour@ $olour a$$ording to $lientZs se$ifi$ations
=verall thi$,ness@ aro7. !.5 mm 'le$tri$al behaviour ('A 14041)@ antistati$ and ele$trostati$all dissiative
lo+ resistan$e ('A 1081)@ _ 10`8 =hm
uitable for $astor $hairs ('A "85)@ es
*he s,irting board (height aro7. ! $m) has to be installed in a mat$hing materialto the floor $overing. 6t must be a hard$ore base: $olour a$$ording to $lientZsse$ifi$ations.
2
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%aterial@ Granite: alternativel $ut stone
#olour@
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a line +idth of100 mm in a$$ordan$e +ith the routing lan and emergen$ e7itroute $on$et.=tionall: in agreement +ith the $lient (-ogisti$s Det.): in addition to numberingthe lanes of the allet sa$es as signage (Refer to %etal+or, +or,s): lanes mabe numbered as floor mar,ing: +ith a font height of 300 mm.
*he $olour for the floor mar,ing for the lanes for the allet sa$es and: +hereali$able: for the lane numbers is +hite. *he $olour for the floor mar,ings fores$ae routes and restri$ted areas is ello+.
*o avoid rohibited storage b the door entries: a $rosshat$hed restri$tion >one(a$ross the door +idth and 2 m dee) has to be rovided.
/or,sho floor and industrial tru$, +or,sho is to be aintedmar,ed +ith eo7resin: #olour R
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/idth of the floor mar,ing@ 15 $m
#olour@ +hite R
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- tainless steel: ima$t rote$tion board: (height aro7. 20 $m) above thefloor
- #all button +ith udo+n indi$ator- =tional@ riorit drive fun$tion via ,e s+it$hes
e$ial attention is to be given to the sound de$ouling of the lift ma$hines:s+it$h $abinets and other building a$$essories.
,&2&2+ LocGin- s:ste/
< $entral lo$,ing sstem is to be installed for the fun$tional units of the Distribution#entre.
*he lo$,ing sstem: +hi$h is divided in grous (general %aster e G%:%aster Grou e %G: Grou e G): should orientate itself to the follo+ingallo$ation: and be in a$$ordan$e +ith the se$ifi$ationsrequirements of theorganisation resonsible for the arti$ular $ountr (Refer to er $omartment %i$ro+ave (integrated into the tall $uboard or +all unit)
Dish+asher (integrated into the tall $uboard for a $omfortable oerating
height)
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9ase unit +ith a stainless steel sin,: selfoening rubbish bin
2 base units +ith dra+er: $utler tra
!lease noteer $omartment
%i$ro+ave
9ase unit +ith stainless steel sin,: selfoening rubbish bin
1 base unit +ith dra+er: $utler tra
!lease note
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,&2&2 Eternal; per/anent )a:s
Paved areas are to be ashalted to be suitable for heav loads.
i>e of lanes as follo+s@
*he lane +idths for ;GNs are to be 10.00 15.00 m
*he lane +idths for rivate vehi$les (assenger $ars) are to be .00 m
ones.
*he building a$$ess in the administration area is to be $reated +ith an 80 $m +ideand 10 $m high ath made from $on$rete slabs: edged +ith ,erbstones.
< 20 m +ide $on$rete slab has to be installed in front of the loading doors (inlandand +eden 35 m) a$ross the entire length of the building.
< $on$rete slab is to be installed for the $ontainer storage area b the $ontainerram. #on$rete areas are to be finished +ith a brushed surfa$e and high frost anddei$ing salt resistan$e.*o avoid the $on$rete slab from being damaged b the $ontainer $astors during
the loading and unloading ro$ess: steel lates (+idth aro7. 50 $m) must beset in $on$rete.
lush ,erbstones are to be rovided to searate ashalt and $on$rete areas(+ithout gutters).
,&2&,0 Lan(scapin-
Ae$essar green areas are to be lanted in suffi$ient numbers +ith eas tomaintain: ground $overing lants andor in a$$ordan$e +ith rovisions.*he lanting areas are to be $overed +ith a 10 $m mul$h laer after lanting hasbeen $omleted.ree areas are to be reared for grass seeding (e.g. b tilling) in a$$ordan$e
+ith lands$aing requirements.
6f the ground $onditions $oml +ith the relevant soa, a+a qualities (Refer to thesoil surve): then it +ould ma,e sense to rovide the required soa, a+a fa$ilitiesto avoid having to a fees for +aste+ater disosal and +ater treatment..
6f the introdu$tion of rain+ater into the ubli$ se+er net+or, is subEe$t to aintrodu$tion quantit limit for the $onne$tion of the rain+ater drainage from thesite: then rain+ater retention $ontainers have to be sulied for rain retention.
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,&, #7E
,&,&1 eneral
T*e confi-uration of t*e #7E s:ste/ *as to be orientate( to)ar(s/ai/u/ functionalit: an( safe operatin- at /ini/u/ installation; as )ell
as operatin- an( consu/ption costs&,&,&2 eatin- s:ste/
General
*he follo+ing general requirements al for the design and dimensions@
;eating sstem dimensions are to be in a$$ordan$e +ith the heating load
$al$ulation@
- Room temeratures are to be in a$$ordan$e +ith regulations andorte$hni$al requirements!lease noteif a heating sstem +ith a high radiation ratio is utilised(underfloor heating): then the heating load $al$ulation for higher rooms (in
general M5 m) ma be based on an aro7. 1 lo+er room airtemerature.
Dimensioning of the refrigeration $aa$it based on the heat load
If t*e plot pro5i(es for an optional etension of t*e )are*ouse buil(in-;t*en t*e (i/ensionin- of t*e s:ste/ @e&-& boiler; /ain pipeline *as to taGet*is into account an( pro5i(e t*e re9uire( reser5e capacit:&
!lease note6n
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Cnderground installation of the utilit line from the energ sulier bet+een
the roert boundar and the %&' room for the heating sstem
*he follo+ing alies if gas is used@
Design the gas $onne$tion and the rese$tive ie+or, net+or, +ith a large
as ossible inlet ressure (e.g. 50100 mbar);eating sstem: +arehouse
Aonrefrigerated +arehouse areas*he heating sstem for the +arehouse (nonrefrigerated areas) is to be as follo+s@
#entral heat generation via 1 full adequate $ondensing boiler +ith@
- 6ntegrated e7haust gas heat e7$hanger- %odulating draught burner- #ondensate neutralisation sstem in a$$ordan$e +ith the rovision of the
lo$al +ater management (integration in se+age +ater ie+or, andorfloor drain)
!lease noteeof a full adequate: $ondensing boiler: then a series$onne$ted lo+temerature boiler (as a ea, load boiler) +ith t+ostage draught burner inhas to be installed in addition to the $ondensing boiler (as large load burner).*he distribution ratio of the heat outut from both boilers should then bearo7. 030 B.
*he boiler has to be rovided +ith safet $omonents su$h as@
- afet valve- afet temerature limiter
-Pressure limiter (minimum and ma7imum ressure limiter)
- -o+levels of +ater rote$tion- *he follo+ing alies for multiboiler sstem (boiler $as$ade)@
'a$h boiler +ith its o+n searate e7ansion vessel
*he $omonents for heat generation are to be installed in the heating sstem
room
'7haust gas from the boiler(s) via the roof
Reintrodu$tion of $ombustion air via +eather rote$ted grilles in the faade or
door
!lease note#ombustion air to be introdu$ed via an air du$t (+ith steamdiffusiontight insulation) dire$tl to the draught burners of the boilers (to
revent the building servi$esZ room from $ooling do+n +hen the boiler is inoeration).
;eat distribution net+or, +ith@
- '7$lusivel 1 heating $ir$uit (for all +arehouse $ontrol areas)!lease note*he room temerature $ontrol for the +arehouse $ontrolareas is to be e7e$uted de$entralised to the $onsumers (underfloorheating distributor)
- 27 um (100 B redundan$e) as glandless or glanded +ith ele$tri$alseed $ontrol (required volume flo+ of 25100 B) in heating sstem room
-
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- #entral sstem for automati$ ressure retention: air venting and gasventing as +ell as reintrodu$tion sstems in the heating lant room:$omrising@1. #ontrol unit (hdrauli$ art and oerating unit $ontrol)V Pum
V %otorised ball valve for $ontrolled e7tra$tion of sstem +aterV ilterV '7ansion vessel!lease note6t must be ossible to $onne$t additional e7ansion vessels(e.g. rovision for otional e7ansion of +arehouse andor heatingsstem) afet valveV hutoff valves (ball valves)V
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6n rin$ile: the follo+ing +arehouse $ontrol areas have to be sulied@
- Re$$ling area- Aonood returns (in$l. loading station)- G6 1- G6 2
-G= 1
- and: +here ali$able: G6G= R #ho$olate- G= 2- Ra$,ing- ardous substan$es: if ali$able- 9lo$, sta$,ing area (in$l. Aonood)
!lease note=tional e7tension areas for $old rooms (e.g. Aonood returnbet+een $hain $onveor and refrigeration) should either be $onstru$ted+ithout underfloor heating or +ith a searate (s+it$hable) underfloor heating
sstem. Cnderfloor heating must not be installed in an +or,sho areas (thefle7ibilit for assembling andor bolting lifting latforms: industrial tru$,s mustbe retained i.e. drilling deths for bolting and an$horing uroses).
If "S6C*ocolate an( I6O "S6C*ocolate areas eist; t*en t*ese /ust bepro5i(e( as separate control areas in cases )*ere t*ere is a pro(ucter) is to be heated toavoid free>ing b utilising a frost rote$tion heating sstem.
*he frost rote$tion heating sstem is referabl to be as a +arm gl$ol floorheating sstem. 6n some Eustified e7$etions: the frost rote$tion heating sstem$an alternativel be rovided using ele$tri$al heating rods or ele$tri$al heatingmats. 6n this $ase: the installation is $arried out b the ele$tri$al $ontra$tor (Referto 'le$tri$al +or,s).!lease note *he frost rote$tion heating sstem must be $oordinated +ith the$ontra$tor for the $onstru$tion +or,s.For optional epansion of t*e )are*ouse area for refri-eration; t*e floorslab in t*e col( *all s*oul( be installe( in t*e sa/e )a: as t*e floor slab forfreeer roo/s @"efer to Floor slab for freeer roo/s&Conse9uentl:; t*e frost protection *eatin- s:ste/ @la:in- of pipelines for
floor *eatin- /ust be prepare( accor(in-l:&
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Preferabl: the frost rote$tion heating sstem is to be rovided as follo+s@
6nstallation of the frost rote$tion heating sstem as a floor heating sstem
+ith a foodsafe: antifree>e agent as the heating medium (e.g. +ater +ithrolene gl$ol)
!lease note*he utilisation of I*emerJ as an antifree>e agent is not
ermitted due to negative ra$ti$al e7erien$e (lea,s and $orrosion) ;eat generated via the heat re$over from the refrigeration lant
!lease note#arr out $oordination +ith the $lient andor Refrigeration$ontra$tor
;eat distribution net+or, +ith@
- =nl 1 heating $ir$uit (for all $ontrol >ones of the frost rote$tion heating)- 27 ums (100B redundan$) +ith ele$troni$ seed regulation (required
volume flo+ of 25100B) in heating or refrigeration lant room- ones should be rovided for the frostrote$tion heating sstem@
- ree>er- '- free>er (ossibl together +ith free>er)- =tional e7ansion for the free>er rooms in the $old hall area
;eating surfa$e in the form of an industrial floor heating sstem +ith@
- -aing the heating $ir$uits in a multile: meandering attern- -aing of the rese$tive floor heating $ir$uits +ith variable: installation
sa$ings!lease note@ ones) a$$ording to the required heat flu7 densit.
-6nstall the floor heating on a searating foil (dire$tl on the loadbearing laerandor lanum) on to of a steel grid mat belo+ andor +ithin the lo+er floorslab for the free>er rooms!lease note@ During the installation +or,s: the searating foil must not bedestroed or enetrated. *he steel grid mat is to be rovided (delivered) bthe #onstru$tion $ontra$tor. *he fasteners for the industrial floor heatingandor the Iting distan$eJ must not e7$eed 1 m (to revent the ies fromfloating u to+ards the surfa$e +hen the $on$rete is being oured).
- ones (e.g. re$ess in $hain $onve it forfree>er and '- free>er $ontrol >ones: $old hall faade for $ontrol >one forotional e7ansion for the free>er rooms in the $old hall area)
-Distributors for the floor heating are to be equied +ith shutoff andregulation valves for ea$h floor heating $ir$uit in$luding (lo$,able) distributorbo7
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#ontrolregulation via 6#< te$hnolog (Refer to 6#< +or,s) +ith@
=A= s+it$hing andor automati$ a$tivationdea$tivation for the um viatemerature sensor in at least one $ontrol >one (=R $ir$uit)=P'A#-=' s+it$hing of the $ontrol valve for the floor heating distributorvia a temerature sensor for the assigned: $ontrol >one
#ontrol settings (e7$ert) K (Refer to 6#< +or,s)@- one
*he follo+ing requirements al for the laout and dimensioning@
;eating $aa$it a$$ording to the se$ifi$ $al$ulation: ho+ever to a minimum of
aro7. 10 /m? (ta,ing into $onsideration the arrangement for an airtemerature in the free>er rooms of 28H#)
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#ooling distribution net+or,(s) +ith@
- 6nstallation of refrigerant ie+or, in the $eiling $avit u to a $entral oint(installation shaft) and u to the above of the $eiling: G6 offi$es
- 6nstallation of $ondensation ie+or, in the $eiling $avit u to a $entraloint (installation shaft) and integration into the se+age ie +ith an
odour tra (Refer to anitar +or,s) 6ndeendent $ontrolregulating +ith@
- Preferabl: $able remote $ontrol (alternativel infrared remote $ontrol) forindividual room regulating ne7t to the entran$e door +ith the follo+ingfun$tions@ =A=: sele$ting the oerating mode (heating$ooling): settingthe set oint room temerature: setting the ventilator seed: setting theairflo+ dire$tion
- =A= for the slit air $onditioning sstem: automati$all via anintegrated temerature sensor in the $able remote $ontrol andor invaorisers (internal unit)
!lease note #onne$ting the slit air $onditioning sstem to the $entral
$ontrol oint for all the slit air $onditioners (Refer to ;eating sstem for
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- < minimum of 2 modules: ea$h +ith an inverter fun$tion (seed $ontrol for$omressor) and heat re$over!lease note@ Guaranteeing automati$ $ontrolled running sequen$e andalternating defrosting (interrutionfree heating mode)
- 6ntegrated heat store (for defrosting)
-;eating fun$tion to a minimum e7ternal temerature (e.g. 20 H#) +ithroof from the manufa$turer
- Refrigerant e.g. R410oidal sheet metal (stru$tural requirements).
- < vestibule andor +ind rote$tion (+hen +ind rote$tion is not rovidedon site)
- un$tionalit for the automati$ refrigerant filling and lea,age test (if
sulable b sstem sulier) aorisers (internal units) as a $assette model +ith a 4sided air outlet
!lease note*o in$rease the $omfort levels (e.g. redu$ing sound level: betterair distribution through higher air flo+): the dimensions for the vaoriser(internal units) should referabl be aro7. 8407840 mm instead of aro7.!007!00 mm.
+it$hes for the $ooling and heating fun$tions for ea$h vaoriser (internal
units) in$luding $ontrol board
!lease note*o in$rease the $omfort level (e.g. redu$ing s+it$hing noises):the s+it$hing units should be installed in the $eiling $avit of the hall+a or inthe adEa$ent rooms.
#ooling net+or,(s) +ith@
- 6nstalling the refrigerant ies in the $eiling $avit u to a $entral oint(installation shaft) and u to above the roof in
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M etting and a$tivation for the temerature sensor in the $able remote$ontrol instead of in the vaorisers (internal unit)
M
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6nstallation of heat generation $omonents in /or,sho: /arehouse
'7haust gas from the boiler via the roof
Reintrodu$tion of the $ombustion air via a t+inie: e7haust gas sstem
(
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6f the
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6nsulation thi$,ness for the heat distribution net+or, (hot +ater ies in$luding
fittings) in a$$ordan$e +ith regulations andor te$hni$al requirements
!lease note
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6nsulation to be fitted +ith the follo+ing Ea$,et@
- /ithout Ea$,et in the $ase of $losed $ell foam- er) are $onstru$ted assearate fire se$tions: then the have to be fitted +ith searate air $ir$ulatingsstems.6n heating mode (+inter): air re$ir$ulation ta,es la$e bet+een the heated+arehouse areas. 6n this $ase: the +arm room air from the air $ir$ulating sstem:that has a$$umulated under the roof of the heated +arehouse areas: is dra+n inand transferred to the $eiling $avit. =n$e the heat has dissiated from the$ir$ulating air in the $eiling $avit: it then flo+s ba$, freel into the heated+arehouse areas +here it is indire$tl heated b the +arehouse heating sstem.6n dehumidifi$ation mode (mainl in summer): air re$ir$ulation onl ta,es la$e viathe $eiling $avit: 6n this $ase: the moist room air is dra+n in b the air $ir$ulating
sstem in the $eiling $avit: dehumidified: and then transferred dire$tl ba$, intothe $eiling $avit. *he room air is dehumidified b $ooling in a