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G 31239

1 / 2017

VERLAG

Cologne/Germany

Chinaplas 2017 preview, page 24

中国国际橡塑展预览,24页

Titel Asia 1-17:Layout 1 02.05.17 11:37 Seite 1

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hansweber.de

Make a great start with even m

ore power from M

aschinen

fabr

ik W

EBER

.W

hat yo

u need

? More

Power. WEBER have developed the H

igh Performance series N

E 40 D especially for the production of polyolefi n pipes. It offers four pow

erful extruder models which guarantee an output increase of up to

40 %. T

he unique tech

nology

als

o m

akes

the

Hig

h Perform

ance series NE 40 D particularly energy-effi cient!

U2 Asia 1-17:Layout 1 02.05.17 11:35 Seite 1

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WEBER have been building grooved bush extruders for more than five decades. A unique High Performance range was developed especially for extrusion of HDPE and PP pipes.

NE 5.40

Pipe extrusion

Scan code and download data sheets extrudertechnologie.de/en/pipe

// Long service life of grooved bush and processing unit through lower grooved bush pressure

// Constant output across the entire speed range

// Lowered melting temperature compared to older machine concepts

// Output increase by up to 40 per cent

// Reduction of energy consumption

// Reduced water cooling of the grooved bush and new drive concept (WEBER GREEN TECHNOLOGY)

// Torque motor optional

Advantages

The NE 40 D series: Maximum performance for polyolefin pipe extrusion

Hans Weber Maschinenfabrik GmbHBamberger Straße 20 · 96317 Kronach · GermanyPhone +49 9261 409-0 · Fax +49 9261 [email protected] · www.hansweber.de

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在2017年中国国际橡塑展期间,贝克姆(BEKUM)公司将专注于挤出中空成型包装领域最新的动态和生产工艺。

BEKUM will be focusing on the latesttrends and production processes for extrusion-blown pa ckaging at the Chinaplas 2017.

标题 / Front page: Brückner Group, www.brueckner.com

敬请垂询 / Imprint

企业短讯 / Branche Intern

2017中国国际橡塑展 – Chinaplas 2017

Brückner Maschinenbau: 提高设备性能,降低生产成本Performance Up, Production Costs Down

Brückner Servtec: 确保您薄膜生产线利用最大化Ensuring the Maximum Availability of Film Production Lines

Kautex: 新一代KCC机型亮相2017国际橡塑展New KCC Machine Model

Protec: 面向终端用户推出五股型LFT(长纤维增强热塑性塑料)实验生产线Launch of Five-Strand Laboratory LFT Lines forEnd Users

Erema: 最高效的废塑料回收Top Efficiency in Post-Consumer Recycling

BASF: 巴斯夫与CHINAPLAS携手设计师与品牌商,共同打造智能生活创新解决方案BASF and CHINAPLAS showcase innovative solutions for smarter living, co-created with designers and brand owners

Starlinger: 水泥袋的未来在Chinaplas 2017The Cement Sack of the Future at Chinaplas 2017

BEKUM: 用于挤出中空成型的经济型替代材料Economical Alternatives in the Materials used forExtrusion Blow Moulding

Maag: 展会的亮点将会是新的ZHULI水下造粒系统的揭幕

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04 目录 Extrusion Asia Edition 1/2017

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仲巴赫特别开发的静态X射线系统rAYEX® S可应用于任何发泡管及硫化产品、液压管等。

ZUMBACH expand the X-RAY family for dedicatedtube and hose applications.

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Maag: New ZHULI Underwater Pelletizing System will be highlighted

AMUT: 阿穆特集团将在CHINAPLAS 上首次展出其最新款ACF系列多工位热成型机Debuts of the ACF Series driven by EASY at CHINAPLAS

Sikora: 着眼于创新型测量、控制、识别、分析与剔除系统Focus on Innovative Measuring, Control, Inspection, Analysis and Sorting Devices

Illig: 防漏打包盒的推广Automatic Pressure Forming Machine for Production of Liquid-Tight Containers with Lid

battenfeld-cincinnati: 节能又省料的管材和热成型片材挤出新技术State-of-the-Art Extrusion Equipment for Pipe and Thermoforming Sheet saves Energy and Material

Gneuss: 格诺斯展示创新产品和更多的产品改进Innovative Technologies for Polymer Processing and recycling

Windmöller & Hölscher: 在2017年中国国际橡塑展期间展示创新成果Innovations at CHINAPLAS 2017

Kündig: 测量 : 薄膜试验Measurement Technology: 3G

Zumbach: 适合于单层和多层产品的X射线测量技术rAYEX® SMeasurement Technology: RAYEX® S – X-Ray Measure-ment Technology for Single and Multilayer Product

Sesotec: 回收 : 期望远超预期Recycling: Expectations clearly exceeded

Covestro: 材料 : 聚碳酸酯片材的可呼吸表皮Raw Materials: Breathing Facade Skin of PolycarbonateSheets

本期杂志中的公司目录 / Firms in this issue

VM 出版社有限公司 / VM Verlag GmbH: Antoniterstraße 17, D-50667 Köln, Germany

CHINA Office:Henry Xiao 肖晨Matchexpo Co., Ltd.Tel.: 0512-57696725Mobilephone: 18915759645email: [email protected]

VM 出版社有限公司 / 编辑+出版

VM Verlag GmbH – Editorial Office + Layout:P.O. BOX 410907, D-50869 KölnBettina Jopp-Witt M.A.(Chief Editor EXTRUSION, Extrusion Asia Edition)Tel.: +49 221 546 15 39, Fax: +49 221 168 60 13email: [email protected],[email protected]. Yury Kravets (Chief Editor Extrusion International, Extrusion Russia Edition), Tel.: +49 2233 979 29 76, e-mail: [email protected]

VM 出版社有限公司 / 广告与销售

VM Verlag GmbH – Sales + Distribution:P.O. BOX 50 18 12, D-50978 KölnDipl.-Ing. Alla Kravets (Administration)T. : +49 174 9511321, Fax: +49 2233 390 9090e-mail: [email protected] Lerner (Sales)Tel.: +49 6226 97 15 15, e-mail: [email protected]

第21出版年-出版次数

21. Volume – Frequency:每年2期 / 2 issues a year

出版 / Layoutis&d, Idee,Satz und Druck GmbHScheffelstraße 52, D-76135 Karlsruheftp-Server on demand / 根据要就email: [email protected]

全球代理 / Representatives:

www.extrusion-info.com

意大利 / ITALY

GUS / CIS

中国+亚洲 / PR CHINA & ASIA

色母粒工會器官

05Extrusion Asia Edition 1/2017 IN THIS ISSUE 敬请垂询 – IMPrINT

46

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CHINAPLAS 201716. - 19. 05. 2017Guangzhou / PR China 廣州 / 中國‡ Adsale Exhibition Services Ltd.www.ChinaplasOnline.com

Interplas Thailand 201721. - 24. 06. 2017Bangkok / Thailand 曼谷 / 泰国‡ www.interplasthailand.com

ProPak China12. - 14. 07. 2017Shanghai / PR China 上海 / 中國‡ China International Exhibitions Ltdwww.propakchina.com/en

CIAME 201719. - 21. 07. 2017Beijing / PR China 北京 / 中國‡ [email protected]

Equiplast 201701 - 05. 10. 2017Barcelona / Spain 巴塞羅納 / 西班牙‡ Barcelona Messewww.equiplast.com

Fakuma 201717. -21. 10. 2017Friedrichshafen / Germany腓德列斯哈芬 / 德國‡ P. E. Schall GmbH & Co.KGwww.fakuma-messe.de

Medtec China20. -22. 09. 2017Shanghai / PR China 上海 / 中國‡ www.medtecchina.com

Central Asia Plast World22. -24. 11. 2017Almaty / Kazakhstan阿拉木图 / 哈萨克斯坦‡ www.plastworld.kz

Asiamold04. - 06. 03. 2018Guangzhou / PR China 廣州 / 中國‡ www.asiamold-china.com

PLAST 201829. 05. - 01. 06. 2018Milan / Italy 米兰 / 意大利‡ www.plastonline.org/en

06 信息縱覽 Extrusion Asia Edition 1/2017

1 0 09:27

➠ battenfeld-cincinnati groupwww.battenfeld-cincinnati.com

n Big Business at K: battenfeld-cincinnati, technology leaderin large diameter pipe extrusion, sellsanother 2.5 m HDPE pipe line at K showto long-time customer Jain Irrigation Sys -tems Ltd, India.On 25 October 2016, the deal was signed at battenfeld-cincinnati’s booth.Jain Irrigation Systems will buy the extru-der – the new so-lEX NG that was intro-duced at K 2016, pipe head and down -stream equipment, which will be in -stalled in India.With the purchase of this line, Jain Irriga-tion has reaffirmed their long-term com-mitment and business association withbattenfeld-cincinnati.

n 大口径管材挤出技术领头羊巴顿菲尔辛辛那提,与忠实客户,Jain 印度管道灌溉系统公司于K展现场成功签订另一个2.5米HDPE管材生产线合同。

该笔交易于2016年10月25日在巴顿菲尔辛辛那提展台成功签订。Jain管道灌溉系统公司将购买K展现场展示的全新solEX NG挤出主机,管材模头和下游设备,并且计划在印度安装调试。

随 着 该 生 产 线 采 购 项 目 的 敲定,Jain管道灌溉系统公司再次表明其与巴顿菲尔辛辛那提长期发展的承诺和合作。

K展现场签订大宗订单

合约签订后双方合影(从左至右):Wolfgang Sedlacek先生,巴顿菲尔辛辛那提销售总监;R. Swaminathan先生,Jain公司技术总监;Atul Jain先生,Jain公司总经理;Gerold Schley先生,巴顿菲尔辛辛那提集团CEO,J S Jain先生,Jain公司高级副总裁;Grant Flaharty先生,巴顿菲尔辛辛那提首席销售与营销官;Divyesh D Shah先生,巴顿菲尔辛辛那提印度代理商。

The battenfeld-cincinnati team with Jain Irrigation after signing the contract,f.l.t.r.: Wolfgang Sedlacek (Sales Director battenfeld-cincinnati), R. Swaminathan (Technical Director Jain), Atul Jain (Managing Director Jain), Gerold Schley (CEO battenfeld-cincinnati), J S Jain (Senior Vice President,Jain), Grant Flaharty (CSMO battenfeld-cincinnati) and Divyesh D Shah (Agentbattenfeld-cincinnati)

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07Extrusion Asia Edition 1/2017

ZUMBACH [email protected] I www.zumbach.com

Learn more about our unique solutions

Get Your Extrusion Process Under Control

Based on decades of experience in on-line measuring solutions, developing key technologies and optimizing processes, ZUMBACH is YOUR partner !

• Best price-performance ratio in the market• Faster start-ups / Scrap optimization• Measure and adjust concentricity / eccentricity from the very first

second regardless of the materials’ temperature• Investment recovered within a few months

09:27

酸酯薄膜和Platilon®热塑聚氨酯薄膜。范围已经扩展到包括全息Bayfol® HX等级,由于复杂的嵌入数据和大范围的个性化数据保护,故可支持高水平防伪。

在智能卡展会上,科思创展出的产品中有一款是Makrofol® ID 高能激光聚碳酸酯薄膜。采用这种材料,可以对护照持有人的数据和照片进行激光雕刻,与标准的激光反应覆膜相比,有着更高的对比度。

由于个人数据在覆盖膜和基层芯材上都有记录,三层的薄膜因此能够提供

n TRUSTECH(智能卡展)就是新举 办 的 “智 能 卡 制 造 商 国 际 贸 易展”,2016年11月29日到12月1日在法国 南 部 的 戛 纳 首 次 举 办 。 “信 赖(TRUST)”这个单词被纳入新展会的名称中,“信赖”同样也是身为供应商的科思创公司对客户承诺的一部分。 “量身定制,值得信赖”代表着采用最高的安全标准的信得过的产品方案。

为满足智能卡制造商多种多样的要求,科思创公司已经开发出了商标为Makrofol® 和 Bayfol® 的两种系列聚碳

用于文档保密的可靠的薄膜产品

更好的防伪保护。除此以外,与传统的生产方法相比,个性化的工艺过程更为快捷,而且不那么昂贵。这种创新薄膜的开发成功以及受专利保护的超能激光技术是科思创公司对当前市场上智能卡安全性趋势的积极回应。

生产商及其合作伙伴必须持续不断地开发新的方案以保护智能卡的安全,更多地和更为有效地防止伪造和篡改。对于采用光学变换装置(OVDs)方式进行保护,来自于科思创公司的Bayfol®HX线全息薄膜是一种有前途的选择。

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08 信息縱覽 Extrusion Asia Edition 1/2017

采用这种技术,在光敏薄膜上制作出安全全息图,可以作为独立的安全特性来应用。既可以作为嵌入式薄膜,也可以在智能卡的单面或双面覆盖薄膜。尤其是在作为覆盖薄膜时,大量的技术特性成为了单层薄膜的一部分,可提供非常高等级的安全性。

n Trustworth Film Solutions for Security Documents: TRUSTECH is the new international tradefair for card manufacturers which tookplace for the first time from November29 to December 1, 2016, at Cannes insouthern France. The word “trust” is in-corporated into the name of the newevent but is also a part of the supplierpromise of Covestro: “Tailored Trust” –this stands for trustworthy product solu-

tions that enable the highest securitystandards. To fulfill the diverse demands of securitycard manufacturers, Covestro has deve -loped a family of Makrofol® and Bayfol®

brand polycarbonate films and a line ofthermoplastic Platilon® polyurethane films.The range has been expanded to includeholographic Bayfol® HX grades supportinghigh-level counterfeit protection thanks tosophisticated embedding and protectionof a wide range of personalized data.One of the products Covestro exhibitedat TRUSTECH is the polycarbonate filmMakrofol® ID Superlaser. Passports usingthis material can be laser-engraved withthe holder's data and photo in highercontrast than is possible with standardlaser-reactive overlay films.

Because the personal data are in boththe overlay and the core, the three-plyfilm also offers better protection againstforgery. Furthermore, the personalizationprocess is faster and less costly comparedto conventional production methods.The development of this innovative filmand the patent-protected Superlasertechnology is Covestro’s response to cur-rent trends in the market for securitycards.Manufacturers and their partners mustcontinuously develop new solutions toprotect security cards even more effecti-vely against forgery and manipulation.Holographic films from Covestro’s Bay-fol® HX line are one promising option forprotecting optically variable devices(OVDs). With this technology, security hologramsare produced in a photopolymer filmthat can be used as an individual securityfeature, either as an insert or overly filmon one or both sides of the cards. Parti-cularly in overlay films, numerous fea -tures can be incorporated into a singlelayer to offer very high-level security.

➠ Covestro AGwww.covestro.com

在新举办的智能卡制造商国际贸易展上,科思创公司推出了用于安全行业的可靠的产品方案。在这一领域,公司提供范围品种繁多的特种薄膜。

At the new TRUSTECH tradeshow, Covestro presentedtrustworthy product solutions for the security industry. For this purpose,the company offers a widerange of specialty films

域方面,考特斯机械制造公司依然是技术和质量的领头羊。若要稳固这一地位并进一步拓展业务,其 关键点是与中国客户展开密切合作;增强顺德和上海办事处的实力将有益于扩大这种合作。与此同时,中国、德国和我们国际化管理团队的其他成员间的交流日益密 切,从而使整个公司的发展始终满足我们客户的需求。”

位于中国南方的佛山市顺德区考特斯塑料科技有限公司是德国考特斯 机械制 造 有 限 公 司 的 全 资 子 公 司 , 其 于1995 年成立。目前公司职员约 130 人。考斯特机械制造公司在 2016 年中国国际橡胶塑料展首次展示了 KCC 系列的第三代机型,此后顺德工厂的生产机型由第二代转向第三代。此外,通过与德国波恩工厂的密切合作,自 2016

n 考特斯机械制造增强其国际化管理团队的实力:公司已将经验丰富的塑料和销售行家 Geoffrey Chan(陈俊添)纳入麾下,2017 年 1 月任命其为中国分公司顺德考特斯塑料科技有限公司的执行副总裁。Geoffrey Chan 拥有超过25 年的塑料行业经验,曾任KHS China两家中国分公司的董事总经理等要职。

“考 特 斯 机 械 制 造 很 高 兴 与 Geoffrey Chan 共同打造更高素质的管理团队。”首席执行官 Olaf Weiland 博士如是陈说,“多年以来,我们深知他的敬业精神和团队合作精神。对已有的四人中国管理团队而言,他是我们的完美补充。近年来,我司与中国客户合作的发展 态势极好。我们期待更多发展机会。”Weiland 非常重视客户服务领域的发展:“在中国市场上,在挤出吹塑领

考 特斯机械制造有限公司扩大了在中国的管理团队 年全电动 KBB 系列机型在顺德全部完成组装并投放到中国及东南亚市场。公司将在今年的橡塑展推出 KCC10 MK3全新机型。

n Management Team in China expanded: Kautex Maschinenbau has strengthenedits international management team. Thecompany recently welcomed the experi-enced plastics specialist and sales profes-sional Geoffrey Chan and appointedhim as the Executive Vice President of itsChinese subsidiary Shunde Kautex Plastics Technology Co., Ltd. at the startof January 2017. Geoffrey Chan boastsmore than 25 years of experience in theplastics industry and was most recentlyresponsible for two Chinese locations ofthe company KHS China as its ManagingDirector.

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09Extrusion Asia Edition 1/2017

➠ Kautex Maschinenbau GmbH www.kautex-group.com

"Kautex Maschinenbau is delighted towelcome yet another highly qualifiedexecutive to its team in the form of Geoffrey Chan", states the companyCEO Dr. Olaf Weiland. "We have knownhim for many years as an extremely com-mitted individual and team player. He isthe perfect addition to the four membersof our current management team in China. Our cooperation with our Chi -nese customers has developed extremelywell in recent years and we have alsoidentified further opportunities forgrowth." According to Weiland, the ex-pansion of the company's customer ser-vices is a particularly important factor:"Kautex Maschinenbau has also takenon the role of the technological and qua-lity leader in the field of extrusion blowmolding technology in the Chinese mar-ket. Close cooperation with our Chinesecustomers is the key to securing this roleand further expanding our business acti-

vities. Strengthening oursubsidiaries in Shundeand Shanghai helps us tofurther develop this co-operation. We are simul-taneously working onachieving a closer ex-change between the Chi-nese, German and othermembers of our interna-tional management teamin order to consis tentlyorient the further deve-lopment of our company as a whole to-ward the needs and requirements of ourcustomers.Shunde Kautex, located in the Guang-dong region in southern China, is a100% subsidiary of the company KautexMaschinenbau GmbH and was foundedin 1995. It currently employs 130 mem-bers of staff. Following on from the pre-sentation of a third-generation machine

in the KCC series by KautexMaschinenbau for the firsttime at the Chinaplas 2016trade show, the Shunde fac-tory is now converting itsproduction activities fromthe second to the third ge-neration of machines. Since2016, the final assemblyand commissioning of ma-chines from the all-electricKBB series has also beenmade in Shunde for the Chi-

nese and Southeast Asian market in clo-se cooperation with the main plant inBonn, Germany . At this year's Chinaplasevent, the company plans to showcase anew KCC10 MK3 packaging machine.

Geoffrey Chan

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10 信息縱覽 Extrusion Asia Edition 1/2017

➠ Evosys Laser GmbH www.evosys-laser.com

efficiently. Evosys is consequently ex -pand ing its international network.Mathias HU, Chairman of the Board ofDCT Co., Ltd. and Frank Brunnecker, Ma-naging Partner of Evosys Laser GmbH, signed a letter of intent in Tianjin, China,to work together on sales, service and lo-calization of production. Both companieswant to support each other in the futurein the expansion of the respective busi-ness and increase the customer value."Working with DCT again makes mevery proud. We personally know each other for more than a decade and we’renow looking forward to establish a glo-bal sales and service system for laser plas tic welding. Thanks to DCT's manyyears of experience with the technology,our Chinese customers have the sameservice, local consulting and a technicalcentre as in Germany and the USA," ex-plains Frank Brunnecker." In the longterm the cooperation between DCT andEvosys enables us, to offer our laser pro-cessing technologies to customers inEurope and America, "explains MathiasHU.DCT Co., Ltd. develops and produceshigh-precision laser processing systems

n 德中技术与Evosys Laser GmbH确立了合作意向,双方将在中国及欧洲开展全面合作。这意味着,中国的客户将在产品销售、应用、售后等方面获得快速高效的本地化服务,Evosys也因此扩展了其全球化网络。

爱尔兰根, 2017年1月:德中技术的董事长胡宏宇与Evosys Laser GmbH的共同总经理 Frank Brunnecker在中国天津签署了合作意向书,将在产品销售、售后服务、本地化生产方面展开全面合作,未来,双方将在各自的区域内支持对方扩展其相关业务,为客户增值。

“与德中技术的团队再次合作,使我感到自豪。我们私人间相知相识已有十数年,现在,我们正在一起建立激光塑 料 焊 接 的 全 球 化 销 售 与 服 务 体系”。Mr. Brunnecker说,他又解释说:“德中公司在本技术领域有多年的技术积累,与他们的合作,使我们的中国客户,能享受到与德国、美国同样的服务、本地化咨询,以及技术中心”。胡宏宇先生解释说:“德中技术与Evosys的合作,从长期看,开启了我们的直接激光技术,服务于欧美客户的通道”。

德中技术,以直接加工技术为核心,开发、生产激光精密材料加工设备 , 凭 借 质 量 与 效 率 统 一 的 know-how,通过产品,特别是自有软件,为客户创造价值。

Evosys Laser GmbH 位于爱尔兰根,以新一代定制化产品为特色,开发及制造激光材料加工系统。靠着一支在行业内有着长期市场和过程经验的团队,公司将创意概念,进行技术创新,在全球范围内提供集成到自动化生产的解决方案。公司的核心竞争力在于用激光焊接塑料,优势涉及与该技术相关各个方面——基于Evosys激光塑料焊接的标准模块或整机,从产品和过程开发、焊接打样,到依据客户具体需求设计和工 程 化 生 产 , 直 至 升 级 到 量 产 阶段。Evosys拥有一直技术高超,经验丰富的服务团队,以确保产品在整个生命期内,高可靠性、可用性,高品质以及高速度的优势持续不变。

n German-Chinese-Cooperation:DCT Co., Ltd. and Evosys Laser GmbHconfirm the intention to cooperate inChina and Europe. As a result, commoncustomers in China will be able to accesssales, application and service quickly and

Evosys Laser GmbH与德中技术开展跨国合作

based on the technology of laser directprocessing. DCT provides customer valueat the highest level of know-how andespecially an own software.Evosys Laser GmbH develops and manu-factures a new generation of tailor-madelaser systems for material processing atits Erlangen location. With the long-termmarket and process experience of its em-ployees, the company offers worldwidecreative and innovative solutions for inte-gration into automation solutions. Thecore competence of the company is laserwelding of plastics. This comprises everyaspect linked to this technology – fromproduct and process development, weld -ing of sample parts, design and engi -neer ing of production equipment ac -cord ing to customers’ requirements tosuccessful transfer into mass productionbased on the Evosys standard modulesand machines for laser plastics welding.During lifetime of the product the veryskilled and experienced Evosys serviceteam takes care to ensure a high availa-bility, quality and production output.

从左至右:胡宏宇, Frank Brunnecker,孙大庆,Holger AldebertMathias HU, Frank Brunnecker, Frank Sun, Holger Aldebert

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11Extrusion Asia Edition 1/2017

➠ BASF SE www.basf.com

vides technical support to polymer pro-ducers and to the converting industrywithin the region.”BASF runs a global production networkand is the only supplier of plastic addi -

n 巴斯夫公司(BASF)在2016年11月宣布,在全球范围内投资2亿多欧元以增强其塑料添加剂生产网络。其中一个重要的步骤,就是在位于中国上海漕泾的基地投资建造新的塑料添加剂工厂。这家世界级的工厂,年生产能力为42,000 吨,将生产抗氧化剂及相关产品 和 混 合 料 。 预 计 2019年 工 厂 将 建成,2020年初开始商业化生产。

巴斯夫公司功能化学品部亚洲太平洋地区高级副总裁Hermann Althoff 说道:“亚洲,尤其是中国市场,提供了巨大的的增长机遇,多种多样的应用是这一增长的动力,这些应用包括包装,建筑,日用消费品,汽车以及更多领域。新建的工厂将达到高环保标准,并采用最有效率的生产工艺。坐落在漕泾的综合设施,靠近位于上海的巴斯夫地区应用中心,并将由此获益。该中心向这一地区的聚合物制造商及加工行业提供技术支持。”

巴斯夫拥有在全世界各地运行的生产网络。在塑料添加剂行业,巴斯夫是唯一在亚洲、欧洲、北美和中东都拥有生产基地的供应商。

n New Plastic Additives Plant inShanghai: As announced in November 2016, BASFis investing more than 200 million EURglobally to increase its production net-work for plastic additives. An importantstep is an investment to build a new plas -tic additives plant at its Caojing site inShanghai, China. This world-scale plant,with an annual capacity of 42,000 tons,will produce antioxidants and associatedforms and blends. It is expected to becompleted in 2019, with commercialproduction to start by early 2020.“Asia, and particularly the Chinese mar-ket, offer significant growth opportuni-ties, driven by diverse applications in -clud ing packaging, construction, consu-mer goods, automotive and many more,” said Hermann Althoff, Senior Vice President of BASF’s PerformanceChemicals unit in Asia Pacific. “The plantwill be built to reach high environmentalstandards and have one of the most effi-cient production processes. Located with in the Caojing complex, it will alsobenefit from its proximity to our regionalapplication center in Shanghai that pro-

巴斯夫在上海新建塑料添加剂工厂

tives having production sites in Asia,Europe, North America and the MiddleEast.

PVC quantec® G3

quantec® G3 –

> > >

quantec® 85 G3-14 C

Hall 9.2Stand F49

12:18

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12 信息縱覽 Extrusion Asia Edition 1/2017

➠ KRAIBURG TPE Korea Ltd. www.kraiburg-tpe.comwww.kraiburg-tpe.com/kr/

age in the Asia Pacific region. KRAIBURGTPE’s expansion into Korea is spurred byescalating demand for premium TPE pro-ducts in the Asia Pacific re gion. Current-ly, the Asia Pacific region is one of thelargest market for TPEs. KRAIBURG TPEKorea Ltd. will therefore be focusing onthe key markets, namely automotive,consumer, medical and indus try. KRAIBURG TPE Korea Ltd. will be the 5thlocal representation after Kuala Lumpur,Bangalore, Hong Kong and Shanghai.Mr. TaeYun Kim has been appointed itsnew country manager.“The new facilities in Korea underlinethe international strategy of KRAIBURGTPE to support local markets and ser-vices,” said Roland Ritter, Director AsiaPacific. Its strategic location in Seoul willenable the sales office to access the ex-

n 为了适应亚洲太平洋地区的快速增长以及发挥杠杆作用,2017年一月凯柏胶宝(KRAIBURG TPE)在韩国首尔开设了新的销售办公室。

凯柏胶宝在韩国的拓展是由亚太地区对于优质TPE产品逐步上升的需求所带动的。当前,亚太地区是TPE最大的市场之一。为此,凯柏胶宝韩国有限公司将专注于关键的市场,即汽车、消费品、医疗和工业品市场。继吉隆坡、班加罗尔、香港和上海之后,凯柏胶宝韩国有限公司将成为第五个本地化的范例。TaeYun Kim 先生已被任命为新的地区经理。

亚太地区主管Roland Ritter指出:“在韩国的新设施通过支持本地市场和服务强化了凯柏胶宝的国际战略。” 在首尔的销售办公室战略地位优越,将可以获得极为良好的基础设施。在地理位置上,也很接近现有的和潜在的本地及海外客户。对于本地的客户,凯柏胶宝韩国有限公司期待通过提供本地化的技术及商务服务来提高市场占有率,然而开拓和提升韩国以外的业务将利用凯柏胶宝的全球网络。

新的销售办公室将履行公司的战略发展规划,更为接近整个亚太地区和新兴市场的客户,满足他们的多样化需求。

n Broadening new Horizons in Korea: KRAIBURG TPE opened a new sales of-fice in Seoul, Korea, in January 2017 toaccommodate rapid growth and lever -

凯柏胶宝(KRAIBURG TPE)在韩国拓展新的领域

cellent infrastructure available. It will alsobe geographically closer to existing andpotential customers, locally and abroad.For domestic customers, KRAIBURG TPEKorea Ltd. expects to increase marketshare by providing localized technicaland commercial services while develop -ing and enhancing Korean business outof Korea by utilizing KRAIBURG TPE’sglobal presence.The new sales office will fulfil the com-pany’s strategic expansion program andapproach customers’ diversified needsacross the Asia Pacific region and emerg -ing markets.

事实上,随着橡胶技术中心的建立,阿朗新科可以对种类繁多的橡胶产品进行测试和混合,现在这所实验室已成为中国最为全面的橡胶实验室。

阿朗新科首席执行官 Jan Paul 表示:“我们认为:通过提升我们在亚太地区的系统和工艺,就能更好地服务于我们的客户。新的橡胶技术中心将继续充实阿朗新科的产品系列,以满足该地区增长的潜力。”

中国的EPDM工厂与位于新加坡的

n 2016年11月,阿朗新科(ARLAN-XEO) 在中国常州开设了拥有当代最新技术的橡胶技术中心(RTC)。橡胶技术中心具有当今最先进的分析测试能力 ,位于阿朗新科的当代最先进的EPDM(三元乙丙橡胶)工厂内,是阿朗新科最为全面的全球橡胶测试中心之一。

新建橡胶技术中心 丁 基 橡 胶 ( Butyl) 和 顺 丁 橡 胶(NdBR)工厂一起,成为了阿朗新科三个最新的并且是最先进的工厂,三家工厂全都在亚太地区。随着新的橡胶技术中心的建立,阿朗新科具备了在中国的同一地点进行测试、混合及生产能力。

Paul继续说道:“将我们在中国的EPDM测试和混合能力与生产实力结合起来,不仅使阿朗新科有条件面对当前市场状况下所出现的挑战,同时还突出

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13Extrusion Asia Edition 1/2017

CENTERWAVE 6000

CENTERWAVE

www e6000www.sikora.net/centerwave60005.1 C39

➠ ARLANXEO High Performance Elasto-mers (Changzhou) Co., Ltdwww.arlanxeo.com

了中国和亚太地区对于阿朗新科的重要性。”

新的橡胶技术中心开设在EPDM工厂内,同样是阿朗新科战略的一部分,这将有利于与当地伙伴和客户通过合作和协同建立紧密的关系。阿朗新科中国的董事总经理钱明诚说道:“产品在工厂制造出来并受到欢迎,突出体现了我们的客户对当地制造的橡胶产品的信任,橡胶技术中心为阿朗新科世界级的EPDM工厂增加了额外的价值。将橡胶技术中心与生产厂建立在同一地点,使我们的生产和工艺技术更为流畅,使我们更为贴近客户,便于我们向客户提供更好的服务。”

n New Rubber Technology Center:ARLANXEO opened in December 2016its state-of-the-art Rubber TechnologyCentre (RTC) in Changzhou, China. Withthe most advanced analytical testing ca-pabilities to date, the RTC is located with in the premises of ARLANXEO’sstate-of-the-art EPDM plant, and is oneof ARLANXEO's global rubber testingcenters.In fact, with the RTC, ARLANXEO nowoffers the most comprehensive rubberlaboratory in China as it is capable of tes t ing and mixing a great variety of rub-ber products. “We believe that this move ties in withour focus of serving our customers bet-ter by improving our systems and proces-ses in the APAC region. The new RTC willcontinue to strengthen ARLANXEO’sproduct portfolio to meet the region'sgrowth potential,” said Jan Paul, ChiefExecutive Officer of ARLANXEO. Together with the butyl rubber and Nd-BR plants in Singapore, the EPDM plantin China make up the three newest andmost advanced plants of ARLANXEO – allin APAC. The new RTC also brings toge -ther ARLANXEO’s testing, mixing andproduction capabilities under one roof inChina.“The consolidation of our testing andmixing capabilities and the productionstrength of the EPDM plant in China hasnot only made ARLANXEO well-placedto meet the challenges currently presen-ted by the market situation, but also un-derscores the importance of China andthe APAC region to ARLANXEO,” conti-nued Paul.

The new RTC at the EPDM plant is alsopart of ARLANXEO’s strategy to buildcloser ties with local partners and custo-mers via cooperation and collaboration. “While the products manufactured atthe plant have been well-received, un-derlining our customers’ confidence inour locally-manufactured rubber pro-ducts, the RTC adds additional value toARLANXEO world-class EPDM plant.

Hav ing the RTC at the same locationstreamlines our production and technicalprocesses, brings us closer to our custo-mers in order to serve them better,” saidMing Cheng Chien, Managing Directorof ARLANXEO China.

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14 信息縱覽 Extrusion Asia Edition 1/2017

➠ Teknor Apex Company www.teknorapex.com

符合FDA的材料制成,遵从ISO 10993-5和高关注度物质的有关规定,不含邻苯二甲酸盐。

n Single Source for MultinationalCustomers with Operations in Asia:Building on the international success ofMedalist® medical thermoplastic elasto-mers (TPEs) produced in the USA, TeknorApex Company has expanded its supplycapabilities for these compounds in Asiaby achieving ISO-13485 certification forits TPE production facility in Singapore.ISO-13485 is an international standardfor quality management in medical ma-nufacturing. Teknor Apex previouslyachieved ISO-13485 certification for Me-dalist facilities in the USA and will nowproduce Medalist compounds in Singa-pore as well. The certification is accredi-ted by Det Norske Veritas Certification,Inc. (DNV) and must be audited annuallyby the DNV to assess continuous impro-vement.

n 在全球获得成功的Medalist® 医用热 塑 弹 性 体 ( TPEs) 是 在 美 国 生 产的,特诺尔艾佩斯公司已经通过其在新加坡的TPE生产装置取得了ISO-13485认证,从而扩展了其在亚洲地区的供货能力。ISO-13485是一种医用品制造质量管理方面的国际标准。特诺尔艾佩斯此前已经在美国取得了医疗设备ISO-13485认证,现在将同样在新加坡生产Medalist混合料。认证是由挪威船级社认证公司(DNV)进行的,并且每年必须由挪威船级社认证公司审核以评估连续不断的改进。ISO-13485 明确要求系统始终如一地遵从法规以及客户的需求,并且遵守包括风险管理、无菌制造及 可 追 溯 性 的 规 定 。 全 面 实 施 ISO-13485认证计划需要集中关注全部混合操作工艺及过程,从而将供应到医疗设备制造商的混合料的安全性和可靠性实现最大化。特诺尔艾佩斯公司曾经在ISO13485认证的设备上生产过Medalist医用弹性体,产品完全符合医用相关规定,并满足生物适合性和纯度方面的严格的标准。所有Medalist弹性体均采用

向在亚洲经营的跨国公司客户提供服务

特诺尔艾佩斯(Teknor Apex)亚洲太平洋总经理Stanly Tan:“特诺尔艾佩斯MedalistTPE热塑弹性体产品在新加坡获得认证,帮助公司节省了向亚洲市场供货的运送时间和运输费用,并且使得我们能够提供具有与美国相同性能、满足同样严格标准的组合料。我们准备好向全世界各地生产医疗器械的公司提供与美国完全一致的Medalist TPE组合料。”

Stanly Tan, managing director of Teknor Apex Asia Pacific: “Certified production ofMedalist TPEs in Singapore helps Teknor Apex to save transit time and shipping costsin supplying the Asian market, and it enables us to offer compounds that providethe same properties as those from the USA and meet the same exacting standards.We are prepared to supply precisely the same Medalist compounds to companiesthat produce medical devices at multiple locations around the world.”

热塑弹性体业务总监Serene Cheng指出:“在新加坡获得的ISO-13485认证的时间,正值Medalist产品系列快速创新的阶段。特诺尔艾佩斯公司与在加工设备上和医用制造部门的伙伴们一起工作,已经研制出了Medalist新技术,用于替代乳胶薄膜/挤出中空成型的袋子和瓶子、电线和电缆的包覆、压延、平袋和立袋的焊封。对于医用导管,我们已经研发了多种多样的混合料,可作为首选,在实用中替代PVC,这些产品不仅能呈现出相同的柔软性和透明度,同时能够满足关键的临床性能要求,例如抗扭曲性和抗颈缩性,抗夹持

性和触感。”

Serene Cheng, TPE business director, noted: “ISO-13485 certification in Singapore comes at a time of rapid innovation for the Medalist product range. Working withpartners in the process ing equipment and medical manufacturing sectors, TeknorApex has deve loped new Medalist technologies for replacement of latex in films,

extrusion blow molding of bags and bottles, coating of wire and cable, calendering,and welding of bags and pouches. For medical tubing, we have created an extensiveportfolio of compounds that provide the first practical alternative to PVC, not onlyexhibiting the same flexibility and clarity but also duplicating critical clinical proper-

ties like resistance to kinking and necking, clamp resilience, and haptics.”

ISO-13485 specifies systems for consis -tent compliance with regulatory and cus-tomer requirements and includes provi -sions for risk management, sterile manu-facturing, and traceability. The compre-hensive implementation program re -quired for ISO-13485 certification re -quires focusing of the entire compound -ing operation on processes and proce -dures that maximize the safety and relia-bility of the compounds supplied to me-dical device manufacturers.In addition to being produced in ISO-13485-certified facilities, Medalist medi-cal elastomers are fully compliant with re-gulations for medical uses and meetstringent standards for biocompatibilityand purity. All Medalist elastomers aremade with FDA-compliant ingredients,are compliant with ISO 10993-5 and REACH SVHC, and are free of phtha lates.

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15Extrusion Asia Edition 1/2017

➠ battenfeld-cincinnati www.battenfeld-cincinnati.com/usa

sider and has been with battenfeld- cincinnati USA for almost two de cades.His in-depth experience ideally positionshim to advance battenfeld-cincinnati’scommitment to equipping customers

n Paul Godwin先生出任巴顿菲尔辛辛那提挤出技术美国有限公司总裁兼首席执行官,从2017年1月1日开始生效。

Paul Godwin先生在挤出工艺、材料和设备方面有着丰富的经验。“Paul是一位不可多得的专业人才,服务巴顿菲尔辛辛那提近20年了。他的丰富经验将更好地推动巴顿菲尔辛辛那提致力于满足客户在技术、服务和专业支持方面因时俱进的需求的承诺,促进客户成功。” 巴顿菲尔辛辛那提集团首席执行官,Gerold Schley先生评价说。

n New President & CEO appointed: Effective 1 January 2017, Paul Godwintook over the position as President &CEO of battenfeld-cincinnati USA.Godwin brings with him an extensive ex-perience in extrusion processes, materialand equipment. “Paul is an industry in-

顿菲尔辛辛那提美国新任总裁兼首席执行官

Paul Godwin: “我们有一支经验丰富,积极进取的团队,我热切期待在新岗位上与大家共事。我非常高兴并一如既往地服务我们的客户,推动和促进巴顿菲尔辛辛那提美国作为技术领头羊地位,

并提供支持。”

Paul Godwin: “We have a highly experienced and motivated team,

and I look forward to working with them in my new capacity. I am

excited to continue the support ofour customer base and promote battenfeld-cincinnati USA as the

leader in technology and support.”

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12($%($%'+"% 3Tecnomatic Srl | Bergamo, ItalyTel. +39 035 310375 | www.tecnomaticsrl.net

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with the technologies, services and ex-pert support they need to succeed intoday’s demanding mar-ketplace,” saysGerold Schley, CEO of the battenfeld- cincinnati group.

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提高设备性能,降低生产成本

Performance Up, Production Costs Down

2017年在广州举行的中国国际橡塑展期间(展台号5.1 A65),德国薄膜拉伸线专家布鲁克纳机械公司将展示其针对多种高增值塑料薄膜成本效益生产的创新。

At Chinaplas 2017 in Guangzhou,Booth 5.1 A65, German film stretching line specialist BrücknerMaschinenbau will present innovations for the cost-effectiveproduction of a wide variety of added-value plastic films.

高性能,低生产成本的BOPP和BOPET包装膜线布鲁克纳在行业里提供最大幅宽(达10.4米),最快速度

(600 m / min以上)和最高产量(65000吨/年)的薄膜拉伸线。再次采用结合提高能源和原材料效率的技术,大大地降低薄膜制造商的总体拥有成本(TCO)。

BOPA:优秀高阻隔薄膜的各类型生产线在中国,采用 BOPA薄膜制成高品质食品包装的需求不

断上升。布鲁克纳在中国国际橡塑将展示工作宽度6.6米的BOPA同步和逐次拉伸线的最新技术概念,增加30%的产量和生产率。

灵活和高效生产特殊膜• 光学膜线:逐次和同步技术用于高效生产高价值光学膜• 多层技术: 生产5、7、9层超高阻隔膜的解决方案是以先

进的多层共挤工艺为基础。• 电池隔膜生产线:布鲁克纳展示两全其美的方法:

o 湿法生产电池隔膜的尖端技术,量身定制的生产线和生产组件 - 实现最高生产率和最高的灵活性

o 拥有专利的蒸发成孔Evapore®线概念包括完整的专有技术和薄膜保证 – 实现能源效益和低生产成本

智能生产线管理简化操作布鲁克纳的“智能生产线管理”是为加强生产线可靠性的

一个全新,集成解决方案,专注于工艺视图而不是通常的机

16 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

High performance BOPP and BOPET packaging film lineslower the production costsBrückner’s film stretching lines are the widest (up to 10.4 m)and fastest (above 600 m/min) and most productive (up to65,000 tons/year) within the industry. Combined with a oncemore increased energy and raw material efficiency this techno-logy lowers film producers’ total cost of ownership (TCO) signi-ficantly.

BOPA: Various line types for outstanding high barrier filmsIn China the demand for high quality food packaging made ofBOPA film is constantly rising. At Chinaplas, Brückner Maschi-nenbau presents the latest concepts for simultaneous and se-quential BOPA lines with a working width of 6.6 meters, in -creas ing the output and the productivity by a good 30%.

Flexible & productive specialty film manufacturing• Optical film lines: Sequential and simultaneous technology for the efficient production of high value optical films

• Multi-layer technology: Solutions for the production of complex 5, 7 or 9 layer ultra-high barrier films, based on a state-of-the-art multi-layer extrusion process

• Battery separator film production lines: Brückner presents thebest of both worlds:- Sophisticated and customized lines and components for thewet battery separator film production – for highest produc-tivity and flexibility

Latest film stretching technology for Chinaplas 2017

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17Extrusion Asia Edition 1/2017

器视图。这个新的操作概念是由几个辅助系统支持的,而较旧的生产线也可以通过此系统进行升级。

在布鲁克纳集团的综合展台上,除了布鲁克纳机械有限公司外,参观者也可以与布鲁克纳技术服务公司的人员会面,了解他们为薄膜拉伸线的盈利运行所提供的解决方案,凯孚尔公司将展示在包装、汽车、医药和家电工业的最新发展,而PackSys Global公司将展示其先进的包装设备。

- Patented Evapore® line concept including full process know-how and film guarantees – for energy efficiency and low production costs

Simplified operation with Intelligent Line ManagementBrückner’s “Intelligent Line Management” is a completely new,integrated solution for an increased line availability, focusing onthe process view as opposed to the usual machine view. Thisnew operating concept is supported by several assistant sys -tems which can also be upgraded with older lines.

At the joint Brückner Group booth, besides Brückner Maschi-nenbau visitors will also meet Brückner Servtec with their solu-tions for the profitable operation of film stretching lines, Kiefel,showing the latest developments for the packaging, automo -tive, medical & appliance industry, and PackSys Global, present -ing advanced packaging equipment.

Brückner Group Königsberger Str. 5-7, 83313 Siegsdorf, Germanywww.brueckner.com

确保您薄膜生产线利用最大化Ensuring the Maximum Availability of FilmProduction Lines

在现有薄膜拉伸线的一系列服务和升级改造中,布鲁克纳技术服务公司将在广州举办的2017橡塑展(展位5.1 A65)中呈现以下亮点:

Among an extended range of services and upgrades for existing filmstretching lines, BrücknerServtec presents followinghighlights at Chinaplas2017 in Guangzhou,Booth 5.1 A65:

在中国蓬勃发展的辊筒管理服务除了现有MDO拉伸辊特氟龙涂层周期服务以外,通过在

中国储备原厂品质本地价格的高质量辊,布鲁克纳迈进了一个新的时代。仓库储存各种不同宽度的辊,在最短时间内送

Extended Roll Management Services in ChinaBesides existing cycle services for special Teflon MDO stretchingroll coating, Brückner rings in a new era by making high qualityOEM Corona rolls available from stock in China for local and

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Brückner Servtec GmbH Königsberger Str. 5-7, 83313 Siegsdorf, Germanywww.brueckner.com

18 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

新一代KCC机型亮相2017国际橡塑展

New KCC Machine Model

自去年凭借KCC20 MK3逐步引进第三代成功的KCC机器系列以来,考特斯机械制造有限公司紧接着又在今年进一步带来了KCC10 MK3。在本次于5月16日至5月19日在广州举办的2017国际橡塑展览上,考特斯公司将为您呈现该系列及许多其他新机型。自

After Kautex Maschinenbau began graduallyintroducing the third generation of its success-ful KCC production series last year with theKCC20 MK3, a further step follows this yearwith the KCC10 MK3. The blow molding machine producer will be presenting this andmany other innovations at Chinaplas 2017,

达。作为备选服务,布鲁克纳苏州专家安装支持是这一综合服务的最后一环。

通过4层,5层甚至7层升级服务扩大产品种类,增加薄膜盈利空间:

布鲁克纳技术服务公司意识到对于现有BOPP生产线实现增值,提升多层薄膜和特殊薄膜利润空间的需求持续不断增加。基于丰富经验和众多成功项目,布鲁克纳技术服务公司为所有薄膜生产线厂商提供经实践验证的升级理念。这些量身定做的解决方案增加整体效率,并带薄膜生产商进入新的高利润市场。

虚拟IPC系统升级布鲁克纳集成过程控制系统(IPC)包括并融合了用户

友好型控制和虚拟技术,始终致力于优化双拉薄膜生产,并覆盖现有全部生产线。系统所有部分可以在工厂网络中实现一体化,便于集中管理,为服务和支持(例如远程服务)提供便利。这一功能齐全的服务可以由您的地区服务伙伴-布鲁克纳苏州本地提供。

布鲁克纳中国迅速发展的链夹和链条服务现今薄膜生产的表现和效率与机器设备状况密不可分,

例如链轨系统。布鲁克纳苏州扩展本地OEM质量服务,现已覆盖大部分滑动和滚动链条的整体翻新。高精度的先进工具和原厂生产材料保证了全球范围内服务质量无差别。而且,各种链夹和链条系统的租赁服务提高了生产利用率,并最大程度上降低停机时间和成本。

competitive prices. The stock covers a variety of different rollwidths, which can be delivered within shortest time. Optionalinstallation support from Brückner Suzhou completes the com-prehensive service offer.

Increased product portfolio and higher margin film production with 4-, 5- or even 7-layer upgrades:Brückner Servtec realizes a continuously growing demand forupgrades to manufacture added value, higher margin multilay-er and specialty film on existing BOPP lines. Based on vast expe-rience and many successfully realized projects, Brückner Servtecpresents proven upgrading concepts for film production lines ofall manufacturers. The tailored solutions increase the overall ef-ficiency and output and allow film producers entering new,highly profitable sales markets.

Virtualized IPC system upgradeThe Brückner Integrated Process Control (IPC) system includesand combines a user-friendly control and visualization techno-logy, continuously optimized for the biax film production andavailable for all existing productions lines. All system compo-nents are integrated into the plant’s network for centralizedmanagement and easy service and support (e.g. remote ser-vices). The full-featured service is available locally from BrücknerSuzhou, a regional service partner in China.

Brückner extended Clip & Chain services in ChinaThe performance and efficiency of today’s film production di-rectly links to the condition of machine equipment like thechain track system. Brückner Suzhou has extended its localOEM quality services, which now cover the complete refurbish-ment of most sliding and roller chains. State of the art toolswith high precision and OEM materials ensure a worldwideequally service quality. In addition, various rental models for clip& chain systems boost the production availability and minimizedowntime and costs.

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19Extrusion Asia Edition 1/2017

Kautex Maschinenbau GmbH Kautexstr. 54, 53229 Bonn, Germanywww.kautex-group.com

Getecha GmbHAm Gemeindegraben 1363741 AschaffenburgTel: +49 6021-8400-0Fax: +49 [email protected]

www.getecha.de

Granulationbit by bitProven technology

Very ef�cient

Quiet granulation

Our solution for you!

Reliable in operation

2017年1月以顺德考特斯执行副总裁身份加入本地管理团队的Geoffrey Chan说:“引进MK3机型后,我们始终致力于开发新的机器项目。在此期间,我们已经向用户提供了多台KCC20 MK3机器,伴随着KCC10,我们将继续开发该项目。”

虚拟机器和班车服务在考特斯的展位当然少不了新一代

虚拟机器。该工具经历了再次完善,可被用来对不同机器类型和使用情况的生产过程进行模拟和训练。自现在起,该展出的虚拟机器也已成为顺德用户培训学校的组成部分。

因本次国际橡塑展在广州举办,届时考特斯公司将提供班车服务,方便您从展会前往附近的顺德考特斯工厂。在顺德工厂,您可以在各展厅参观从KC-C至 KBB各 型 号 挤 出 吹 塑 成 型 设备,并与众多专业人士进行信息丰富的对话。

自2016年以来,顺德考特斯与德国工厂共同为中国和东南亚市场研发了全电动KBB系列设备,并在波恩生产。该类型机器的特点是易于操作、能耗低 , 具 有 先 进 的 模 具 快 速 更 换 系统。2016年首次提出的智能化集成系统,是KBB系列的一大特色。凭借这一提高效率的工业4.0应用,考特斯的设备 可 安 装 在 完 整 的 生 产 线上。

which on this occasion will take place in Guangzhou from May16th – 19th. “Since the intro-duction of the MK3 models, wehave worked continuously onthe new machine programme.Several KCC20 MK3s have beendelivered in the mean time andwith the new KCC10, we are proceeding with the expansionof the programme", stated Geoffrey Chan, who, as Execu -tive Vice-President of ShundeKautex, has been developing thelocal management team sinceJanuary 2017.

Virtual Machine and Shuttle Service tothe Shunde Plant Nor would the Kautex exhibition stand becomplete without the new generation of virtual machines. With this considerably furt-her-enhanced tool, production processes forvarious types of machine and applicationscenarios are simulated and prac ticed in realtime. The virtual machine which is being ex-hibited will also from now on form part ofthe client training facilities at the Shunde site. Because Chinaplas is taking place in Guangzhou this year, Kautex will be provid -ing a shuttle service from the trade exhibi -tion to the nearby Kautex plant in Shunde.Various extrusion blow-molders from KCC toKBB can be viewed there at various stages offinal assembly, with informative talks frommany different experts.Shunde Kautex has been manufacturing theall-electric KBB production series for the Chinese and South-Asian market since 2016in a joint development programme with theGerman factory in Bonn. Machines of this type have set themselves apart with their ease of handling, low energy consumptionand quick-change systems. A special featureof the KBB production series is the Intelligateintegration system presented for the first time at the K 2016 trade fair. With this effi-ciency-enhancing industry 4.0 application,Kautex machines can be developed into aself-contained manufacturing plant.

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面向终端用户推出五股型LFT(长纤维增强热塑性塑料)实验生产线

Launch of Five-Strand Laboratory LFT Linesfor End Users

在今年的中国国际橡塑展期间(5月16到

19日,广州),Protec高分子工艺技术公司将

推出拉挤成型五股式实验LFT生产线,用于开

发高质量长纤维增强热塑性塑料。这一具备工

业4.0能力的生产线包括了全套物料处理功

能,配备了使用方便的新型的SOMOS® con-

trol/出色的控制器。这种实验生产线能够让

LFT组合原料制造商更为积极地进行现场开

发、测试和可靠地按比例放大其配方,使停机

时间降低到最小的程度。

从实验室到生产作为面向未来的投资,这种实验生产线使得LFT混合料

生产商更为灵活和不受约束。生产线的用户在不需要中断其连续生产的同时,能够在厂内开发其自有的配方,可以更为快速地对市场需求作出响应。

实验生产线的模头宽度很窄,设计能力为处理五股玻璃纤维或三股碳纤维。除此以外,模块化的设计及其完全一体化的带有物料处理组件的配置,都和通用型Protec拉挤成型生产线相同。生产线的关键部位是高性能下喂料混料挤出机,并配备了SOMOS® Gramix S 称重计量系统,可以对最多达7种组份进行精确的计量和混合。因此,范围十分广泛的聚合物基材独特的配方可以非常灵活地在加工过程中直接生产

20 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

出来。使用方便的具备工业4.0能力的新型SOMOS® control/出色的控制器意味着所有模块可以方便地通过操作员控制台的触摸屏集中选择:生产线速度,下喂料挤出机的产量,粒子切片长度全部都可以改变。用于干燥,输送,计量和混合各 种 各 样 的 物 料 组 份 等 功 能 也 都 同 样 集 成 在 生 产 线 的SOMOS®系统控制器中 。USB和SD端口意味着多达1000个自 定 义 的 配 方 可 以 保 存 和 可 靠 地 传 送 到 生 产 中 。 由 于SOMOS®控制器既用于实验生产线又常规生产线,所以产品参数可以直截了当地传送,从而产品转换所需要的停机时间是最少的。通过其远程控制功能和互联网接入功能,生产线可以接受远程服务,还可选择通过WLAN热点进行远程服务。

Protec的LFT拉挤成型技术采用各种各样的聚合物基材和品类繁多的增强纤维,生产高质量长纤维增强粒子。这一技术同样能够实现可靠而又灵活地调节基材的特性

ProTec's LFT pultrusion technology produces high quality long-fibre-reinforced pellets with a wide range of polymer matricesand huge variety of reinforcing fibres. This technology also permits reliable and flexible adjustment of matrix properties

(Photo: ProTec Polymer Processing)

ProTec Polymer Processing will launch five-strand laboratory LFT lines for developing highquality long-fibre-reinforced thermoplastics bypultrusion at this year's Chinaplas (16 to 19May 2017, Guangzhou). These Industry 4.0 capable lines with complete materials handl -ing capabilities are equipped with the newuser-friendly SOMOS® control/excellence controller. Such laboratory lines allow LFTcompound manufacturers to be more respon-sive by permitting on-site development, testing and reliable scaling up of their formu-lations, so minimising downtime.

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as PLA (polylactic acid), may be used as the matrix. Recycledmaterial and additional fillers may likewise be included in thematerial formulation. Glass, steel, carbon or aramid fibres canbe used for reinforcement. Even the extremely difficult pairingof carbon fibres with PP can be reliably processed. In practice,LFT materials with fibre lengths of 7 mm to 15 mm are conven-tional. When injection moulded, LFT compounds with fibrereinforcement along the length of the pellets result in compo-nents which combine high strength and light weight with verygood surface quality, as is most particularly required in the au-tomotive industry.

Chinaplas 2017: Hall 5.1, Booth R21

ProTec Polymer Processing GmbH Stubenwald-Allee 9, 64625 Bensheim, Germanywww.sp-protec.com

Booth Stand 5.2S61

用于生产高质量LFT混合料的全面技术Protec的LFT技术可以做到:采用不同的聚合物基材,

并用各种纤维增强,然后按照所要求的粒子长度生产出种类繁多的材料。生产线可以生产纤维含量高达65 %(重量百分比)的LFT粒子,产量高达1,000 kg/h 。任何常规的热塑性塑料,包括生物高分子材料如PLA(聚乳酸),都可以作为基体材料。回收再生物料和外加的填充剂可以同样地包含在物料配方中。玻璃,钢,碳或芳纶纤维可用于增强。甚至极为困难的碳纤维和PP这一对材料也可以可靠地进行加工。在实际生产中,采用纤维长度7mm到15mm的LFT物料是常见的。当进行注射模塑生产时,LFT组合料沿着粒子的长度方向带有增强纤维,从而使部件具有高强度和轻重量,并且有着非常好的表面质量,汽车行业对于这些特性有着特别的需求。

2017中国国际橡塑展: 展馆号5.1, 展台号 R21

From lab to productionAn investment in the future, the laboratory lines allow LFT com-pounders to be more flexible and independent. By developingtheir own formulations in-house in parallel with ongoing produc-tion, line users can respond more rapidly to market requirements.The laboratory lines have a narrower die width and are de -signed to handle five glass fibre or three carbon fibre strands.Otherwise, the design of the modules and their complete inte-gration with materials handling components are the same as inProTec's conventional pultrusion lines. A keystone of the line isa high-performance underfed compounding extruder equippedwith a SOMOS® Gramix S gravimetric dosing system capable ofaccurately dosing and mixing up to seven components. As a re-sult, a very wide range of individual formulations of the poly-mer matrix can be produced very flexibly directly in the process.The new user-friendly Industry 4.0 capable SOMOS® control/ex-cellence controller means all modules can simply be selectedcentrally via a touch screen operator console: line speed,throughput of the underfed extruder and pellet choppinglength can all be varied. SOMOS® systems for drying, convey-ing, dosing and mixing the various material components are al-so integrated into the line controller. USB and SD ports meanthat up to 1,000 custom formulations can be saved and reli ablytransferred to production. Because SOMOS® controllers areused for both the laboratory and the production lines, produc-tion parameters can be straightforwardly transferred, so mini-mising downtime due to product changeovers. With their re-mote control function and internet access, the lines can be re-motely serviced, optionally also via a WLAN hotspot.

Versatile technology for high quality LFT compoundsProTec's LFT technology is suitable for producing a wide rangeof materials comprising variable fibre reinforcement in a de -fined pellet length and using different polymers as the matrix.The lines are capable of producing LFT pellets with fibre con-tents of up to 65 wt.% at throughputs of up to 1,000 kg/h.Any conventional thermoplastics, including biopolymers such

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最高效的废塑料回收Top Efficiency in Post-Consumer Recycling

在今年5月15日到19日的中国国际橡塑展上,EREMA公司将在9.2展厅A41展台向各位观众演示配备激光过滤器的INTAREMA TVEplus 1108设备,该设备也是去年EREMA在K2016德国杜塞尔多夫展览会上用于回收当时展会全部废塑料的设备。INTAREMA和激光过滤器的完美组合,可以高效高质量地回收各种密度的污染严重的废塑料。从膜料到破碎后的厚壁料不等,进料所含杂质允许包括纸张,橡胶,硅胶等。

EREMA will have an INTAREMA TVEplus 1108with Laserfilter live in action in Hall 9.2, BoothA41 at the Chinaplas exhibition from 16 to 19May. This unique combination enables the highlyefficient recycling of heavily contami nated mate-rials with different bulk densities. These rangefrom film to regrind with cellu lose contaminantssuch as paper, rubber or silicones which is processed to make high-quality recyclates.

来自日常生活中的消费后废塑料,因为其进料质量的不稳定,以及杂质种类和含量的多样性,向来是回收再生的难题。特别针对此类废塑料,EREMA开发了INTARE-MA TVEplus系列设备,该设备技术远远领先于同行产品,在欧洲的市场运用率高达80%。

22 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

TVEplus设备与激光过滤器相结合,可以带来怎样的优势呢? EREMA集团公司CEO, Manfred Hackl先生陈述:“ 这个组合可以完美解决传统过滤器无法完成的高杂质再生过滤任务。这两项技术的统一可以帮助我们的用户开辟更广范围的再生粒运用领域。“

带有纸杂质的膜料,INTAREMA TVEplus配合激光过滤,将现场演示生产高质量粒料

Film with paper labels will be processed live on the INTAREMA TVEplus to make high-quality recyclates

INTAREMA TVEplus配套激光过滤器

The INTAREMA TVEplus with Laserfilter enables the highly efficient recycling of heavily contaminated materials with different bulk densities

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EREMA中国分公司CEO, James QIU先生补充道:“中国废塑料的回收还有很大潜力空间。日常工业领域的带有纸杂质的未清洗膜料,来源于生活的HDPE容器料, 进口及国内市场的WEEE电子电器料在中国经济循环领域所占的比例都相当高。目前国家开始致力于有组织地收集和高质量的分拣。与此配合,投入高效率的再生挤出造粒设备,在污染严重但体量巨大的废塑料中提取高质量的二级原材料,可以大大提高产品可持续性和可循环性。“

Post-consumer material, especially household pak-kaging waste, was previously considered to be

plastic which is difficult to recycle due to the fluctua-tions in quality of the materials, including for exam-ple the type of contaminant and the respective diffe-rent degree of contamination. EREMA developed theINTAREMA TVEplus system especially for this type ofplastics processing which, with a market share ofover 80 per cent in Europe, has managed to gain aclear edge over its competitors. Manfred Hackl, CEOof the EREMA Group, explains the benefits of the in-terplay of the TVEplus with the Laserfilter as follows:"This unique combination is particularly suitable formaterial with a high degree of contamination whenconventional melt filters are no longer able to deliverthe necessary cleaning efficiency. The INTAREMATVEplus and Laserfilter open up new sales marketsfor our customers in the post-consumer sector fortheir high-quality recyclates and products." JamesQiu, CEO of EREMA China, is convinced that the po-tential of plastics recycl ing in China can be tappedeven further: "The amount of unwashed scrap filmwith paper labels, for example from commercial wa-ste, HDPE from household waste or WEEE waste inChina is high. Current developments in terms of in-creased investment in the expansion of sorting andcollection systems are also encouraging. With regardto cost-effectiveness and sus tainability it makes sen-se – parallel to this – to use high-performance recy-cling technologies which can make valuable secon-dary raw material, i.e. recyclates, even out of heavilycontaminated input."

23Extrusion Asia Edition 1/2017

EREMA GmbH Unterfeldstr. 3, 4052 Ansfelden, Austriawww.erema.at

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在CHINAPLAS 2017国际橡塑展“设计x创新”同期活动中,巴斯夫将携手CHINAPLAS展出包括机械手、免充气自行车胎、别具一格的儿童玩具和混合动力电子设备等在内的一系列旨在提高智能生活的优秀设计品原型。这些展品均由顶级设计师和品牌商联合开发,由巴斯夫支持,并采用了巴斯夫的先进材料制造而成。

At CHINAPLAS 2017, BASF and CHINAPLAS willshowcase extraordinary prototypes for pro-ducts that improve smarter living at the "Design x Innovation" event. They include arobot hand, an airless bicycle tire, a uniquechildren's toy set and a hybrid electronic device - all developed through collaborationbetween top designers and brand owners, andfacilitated by BASF and using its advanced materials.

CHINAPLAS 2017国际橡塑展的“设计 x 创新”同期活动将于2017年5月16日至19日在广州琶洲的中国进出口商品交易会展馆11. 2A41展台举行。 “塑”三角(TRIO)开发项目的设计师和品牌商同时会参加本次设计论坛的专题讨论会环节。此外,融入交互虚拟和增强现实技术的展台设计将提升参观者的体验,帮助他们更加直观地了解创新材料如何改善产品的设计以及功能性。

CHINAPLAS国际橡塑展主办方雅式展览服务有限公司总经理梁雅琪女士表示:“这是我们与巴斯夫围绕独特的 ‘设计 x 创新’概念的第三次合作。此活动帮助行业同仁进一步认识到产品设计的重要性以及塑料对实现设计理念的价值。我们非常期待能在这次 ‘设计 x 创新’活动中继续携手巴斯夫,推出更多有趣的内容。”

巴斯夫与CHINAPLAS携手设计师与品牌商,共同打造智能生活创新解决方案BASF and CHINAPLAS showcase innovativesolutions for smarter living, co-created withdesigners and brand owners

这些以“塑”三角(TRIO)命名的共创项目体现了巴斯夫与设计师和品牌商之间的合作。巴斯夫为设计品原型提供制作材料,而产品理念则由设计师和品牌商共同构思。凭借强大的研发、技术、工程和模拟能力,巴斯夫对这些创新产品进行优化,提高生产可行性,降低开发成本,加快商业化步伐。

项目将在CHINAPLAS 2017国际橡塑展 “设计 x 创新” 同期活动中的设计论坛上发布。届时,巴斯夫还将展示一系列面向智能生活的创新成果,助力满足法规要求、同时符合市场趋势,如对低挥发性有机复合产品、提高交通燃油效率、消费品个性化、推进基础设施建设的可持续性以及发展工业物联网等多方面的市场需求。本次展出的创新成果包括了由巴斯夫和现代汽车公司共同开发的新型概念汽车RN30,它融合了来自化工行业的核心解决方案和特定的空气动力学设计以及高性能的专业技术。

巴斯夫特性材料业务部亚太区高级副总裁鲍磊伟表示:“我们很自豪能够向外界展示我们与设计师及品牌商的合作成果,证明巴斯夫材料解决方案与技术能提升产品的设计感和功能性,从而为打造更智能的生活作出贡献。通过共创,我们能够开发更具吸引力和商业潜力的产品。”

24 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

用于“塑”三角(TRIO)项目的材料包括巴斯夫的Ultramid® 聚酰胺,Ultradur® 聚对苯二甲酸丁二醇酯和聚氨酯。

Materials to be used in prototypes of TRIO projects includingUltramid® polyamide, Ultradur® polybutylene terephthalate

and polyurethanes from BASF

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25Extrusion Asia Edition 1/2017

BASF SE 67056 Ludwigshafen, Germanyhttp://on.basf.com/Chinaplas2017www.ChinaplasOnline.com/DesignxInnovation

These co-creation projects have been named "TRIO" to re-flect the cooperation between BASF, designers and brand

owners. While BASF provides the material inspiration for theprototypes, the products are conceptualized by designers andbrand owners. BASF, backed by its research and development,technology, engineering, and simulation competences, alsohelps to optimize and make joint innovations feasible for pro-duction, while lowering development cost and ensuring fastercommercialization.The projects will be unveiled at the Design Forums of the "De-sign x Innovation" event held concurrently at CHINAPLAS2017. There, BASF will also showcase a range of innovationsfor smarter living, which helps meet regulations and markettrends, such as demand for low volatile organic compound pro-ducts and fuel efficiency in transportation, individualization inconsumer goods, sustainable infrastructure in construction, aswell as the advancement of Industrial Internet-of-things. Theinnovations to be showcased include the RN30, a new conceptvehicle jointly developed by BASF and Hyundai Motor Compa-ny, which combines key solutions from the chemical industrywith purposeful aerodynamic design and specialized high-per-formance technologies."We are proud to unveil the results of our collaboration withdesigners and brand owners, and demonstrate how our mate-rial solutions and technical competencies enable better design

and function for products that contribute to smarter living. Byco-creating, we can develop products that have greater appealand business potential," said Andy Postlethwaite, Senior VicePresident, Performance Materials Asia Pacific, BASF.The "Design x Innovation" event at CHINAPLAS 2017 will beheld at Booth 11.2A41, China Import & Export Fair Complex,Pazhou, Guangzhou, China from May 16-19, 2017. The De-sign Forums will also feature panel discussions with the de -signers and brand owners from the TRIO co-creation projects.Additionally, interactive virtual and augmented reality booth ac-tivities will enhance visitor experience and appreciation of howinnovative materials enable design and functionality."This program marks the third year of collaboration with BASFon our unique Design x Innovation concept," said Ada Leung,General Manager of Adsale Exhibition Services Ltd, organizer ofCHINAPLAS. "The event has successfully increased industry'sawareness of the importance of design in product developmentand that plastics can make all design achievable. We very muchlook forward to offering more interesting content in the nextDesign x Innovation jointly with BASF."

The Planetary Roller Extruder

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水泥袋的未来在Chinaplas 2017

The Cement Sack of the Future at Chinaplas 2017

散装货物安全可持续包装的完美解决方案,Starlinger AD*STAR方底阀口袋。由热风焊接PP涂层生产的方底阀口袋,该产品在耐破坏和耐久性方面优于所有竞争产品,并具有极佳的通用性能、经济效益和环保效益。最新的生命周期分析证实,AD*STAR方底阀口袋比普通聚丙烯编织袋或纸袋水泥袋更具效益。

When it comes to safe and sus tainable packaging for bulkgoods, there is no overlooking theStarlinger AD*STAR block bottomvalve sack. Produced in a heat seal ing process from coated poly-propylene woven fabric, this sackoutperforms all compar able products in terms of break resistance and durability and is also versatile, economical and environment-friendly. The latterhas been confirmed by a recent life cycle analysis, in whichAD*STAR sacks scored better than either sewn cement sacks made from polypropylene tape fabricor paper cement sacks.

对比AD*STAR方底阀口袋,中国水泥袋(再生PP料制成的缝纫袋)和沙特阿拉伯水泥袋(纸袋),研究结果表明AD*STAR方底阀口袋造成的温室效应最低。同样在如酸化潜力,臭氧层消耗,能源消耗和水消耗等标准中,AD*STAR方底阀口袋都显示最为环保。“中国将特别关注AD*STAR方底阀口袋作为水泥包装革新”Starlinger销售总监Hermann Adri-gan 表示,根据评估“使用AD*STAR方底阀口袋不仅仅大幅减少二氧化碳排放,缓解环境影响。更能提高水泥灌装运输的整体环节自动化程度。这将极有利于中国水泥行业的现代化建设。”

140袋每分钟的制袋速度,甚至更快AD*STAR方底阀口袋由Starlinger ad*starKON制袋机通

过特殊的热风焊接工艺制成。生产线可实现生产速度从100袋到 140袋 每 分 钟 , 基 于 Starlinger专 利 热 风 焊 接 工

26 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

This study, which compared AD*STAR cement sacks with ce-ment sacks from China (sewn sacks made of recycled woven

polypropylene tape fabric) and Saudi Arabia (paper), showsthat AD*STAR sacks have the lowest greenhouse potential ofthem all. Also by other criteria such as acidification potential,ozone depletion potential, energy and water consumption,they were demonstrably the most eco-friendly. “A changeoverto AD*STAR sacks for cement packaging would be of specialinterest to China,” says Hermann Adrigan, sales director ofStarlinger, assessing the situation. “Not only would it ease theimpact on the environment by considerably reducing CO2 emis-sions, but using AD*STAR sacks would enable the automationof the entire chain of cement filling and transport processes toa much higher degree. This would greatly benefit the ongoingmodernisation on the Chinese cement sector.”

140 sacks per minute and moreAD*STAR block bottom valve sacks are produced using a spe -cial heat sealing process on ad*starKON conversion lines fromStarlinger. These lines achieve production speeds of 100 to 140

Starlinger AD*STAR®袋可制成各种尺寸或是配备提手更易于携带。©Starlinger

Starlinger AD*STAR® sacks can be produced in different sizes and with handles foreasier carrying (©Starlinger)

p

1 2 10:22

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27Extrusion Asia Edition 1/2017

艺。AD*STAR制袋机具有广泛的产品选择。可选是否配备阀口 , 是 否 含 有 内 衬 或 BOPP覆 膜 , 同 样 还 能 制 作AD*STAR*carry提手袋和REICO*STAR无纺布袋。快速,简单,几乎完全自动化的制袋转换,为生产各种袋装尺寸和设计提供了最大的灵活性。

备注:AD*STAR®是Starlinger的注册商标,只能在Starlinger

设备上生产。

Chinaplas,中国广州,Starlinger展台,奥地利展区,W1B41, 2017年5月16日至19日

sacks per minute, operating on the basis of the heat sealingprocess patented by Starlinger. ad*starKON conversion linesfeature a wide range of product options: In addition to blockbottom sacks with or without valve, as well as lined and BOPP laminated block bottom sacks, they can produce AD*STAR *carry bags and reicoSTAR block bottom sacks madeof spunbonded fabric. Quick, simple and almost entirely auto-mated format changeover offers sack producers maximum fle-xibility for the production of varying sack sizes and designs.

Note: AD*STAR® is a registered trademark. AD*STAR® sacks are produ-

ced exclusively on Starlinger machines.

Starlinger at Chinaplas: Austrian Pavilion, W1B41

Starlinger & Co. Gesellschaft m.b.H. Sonnenuhrgasse 4, 1060 Vienna, Austriawww.starlinger.com

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Chinaplas, hall 5.1, booth J41

10:22

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在2017年中国国际橡塑展期间,贝克姆(BEKUM)公司将专注于挤出中空成型包装领域最新的动态和生产工艺。展出的重点是具有当代水平的设备和系统解决方案,能够用经济的并且是生态的方式生产用塑料制成的瓶子、容器、罐子和鼓形容器以及IBC(集装桶,复合型散装容器)。在原料方面,我们关注三个层面:最新开发的EPET IV原料、碳酸钙(白粉)的加工工艺以及节约资源的回收再生物料的加工工艺。我们在展会期间还将推出另一项精彩内容,即螺旋分配器中空吹塑模头技术在提升产品性能方面的重要性。

BEKUM will be focusing on the latest trends and production processes for extrusion-blown pa ckaging at the Chinaplas 2017.Of crucial importance are the current machine and system solutions for the economic andecological production of bottles,containers, cans, drums and IBCs made of plastic.On the material side, we focus on three aspects:the newly deve loped EPET IV materials, the process ing of calcium carbonate (chalk) and the

用于挤出中空成型的经济型替代材料Economical Alternatives in the Materialsused for Extrusion Blow Moulding

HYBLOW 407 D, 配备了贝克姆拥有专利C型框架夹持单元,能够可靠地生产EPET瓶子,设备带去除飞边装置及瓶子输送机构

The HYBLOW 407 D, with the C-frame clamping unit patented by BEKUM, enables the reliable production of EPET bottles with flash removal

and directed bottle transfer integrated in the machine(Images: BEKUM)

作为行业的先锋,多年来贝克姆公司在挤出中空成型的原料方面进行了集中的投入。这样做是为了满足目标群体的需求。原料价格的波动对产品的单位成本有着很大的影响,所以包装行业一直在设法将原料成本保持在控制之中。同样,开发出那些资源节约型并且功能能够满足要求的包装产品,提供了可持续发展的余地,提升了附加值,通过产品差异化摆脱了竞争。贝克姆公司的CEO Michael Mehnert 指出:“作为中空成型界的先锋和技术领袖,包装工业的需求和愿望对于我们是极为重要的。众所周知,原料的成本对于生产商的核算有着决定性的影响。我们节能的、灵活的、高性能的设备及最新一代挤出生产线,为制造商提供了机会,通过智能化的资源节约方式使用原料,提升增加值,提升产品的质量,同时实现可持续发展的目标。”

As a pioneer in the industry, BEKUM has intensively devoteditself for years to the material aspects of extrusion blow

moulding. This has been in order to meet the requirements ofthe target group. The packaging industry contin uously tries tokeep the costs on the material side under control, as fluctua -tions in the prices of materials can greatly affect unit costing. Likewise, functionally convincing packaging, which has beendeve loped in a resource-saving manner, pro vides scope for sus -tainability, added value and setting itself apart from the compe-tition through product differentiation. Michael Mehnert, CEOof BEKUM Maschinenfabriken Traismauer Ges. mbH (A): “As apioneer and technology leader in blow moulding, the require-ments and desires of the packaging industry are of crucial im-portance to us. It is well known that the cost of materials has a

28 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

resource-saving recycling of materials. A furtherhighlight of our exhibition at the trade fair will beon the importance of spiral distributor blow headtechnology to increase performance.

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具备携带功能的全透明EPET包装:这种包装的关键理念是产品的差异化。相应地,供应商

不断地寻找创新的或可回收的原料作为其新产品的创意。新推出的EPET IV等级的全透明原料,可以用于挤出中空成型,是令人关注的备选原料。这种原料用于挤出中空成型有着足够的稳定性。改良过的 IV级原料参数高于市场上已推出的1.0 PET回收流。 PET中空成型面对的特有挑战被高质量IV等级原料EPET精准地掌控。EPET IV 具有相当高的耐磨性。原料可以完全地在挤出单元融化而不产生过度磨损。对于机器有着特殊的要求,必须 满足这些要求,才能采用3层方式稳固而可靠地实现全自动生产。贝克姆公司所生产的中空成型机,例如HYBLOW 407 D,已经进行了特别设计,具备高性能,足以满足EPET加工的要求。HYBLOW 407 D 能够可靠地生产EPET瓶子,并且设备具备飞边清除及直接输送瓶子的功能。最新的07系列机器配备了贝克姆拥有专利的C型框架合模单元,由于其每一模腔都具有高合模力,均匀的合模力分配以及非常快速地产生合模力,完美地适合于EPET加工工艺。Michael Mehnert指出:“贝克姆在最苛刻的PET和共聚聚酯原料的挤出中空成型方面有着为数众多的成功范例。客户由此进入了范围广泛的PET中空成型原料知识库。尤其是由透明EPET IV制成的有吸引力的带手柄容器,为我们的全球客户提供了新颖的产品创意。”

降低原料成本的两种选择:对于包装材料生产商而言,为了降低原料成本,可以采

用两种方式。使用碳酸钙(CaCO3)和在中间层使用回收再生物料作为替代品。贝克姆成熟的多层共挤技术可以提供所需要的灵活性,并具备能够加工这两种物料的优点。即使联合采用碳酸钙和消费后回收利用(PCR)原料生产制品的多层系统也已经由贝克姆成功实施。

出色而高雅: 玻璃般高透明度是EPET IV 容器令人信服的卖点

Brilliant and elegant: The high transparency of glass-clearEPET IV container convinc ing at the point of sale

decisive influence on the calculations of manufactu-rers. Our energy-efficient, flexible, high-performancemachine and extrusion solutions of the latest genera-tion grant manufacturers the opportunity of improv -ing their added value through the intelligent and re-source-saving use of materials, increasing the qualityof their articles and, at the same time, achieving theambitious sustainability targets.”

Fully transparent EPET packaging with handlefunctionA key concept in the packaging industry is productdifferentiation. Accordingly, suppliers are constantlylooking for innovative or recyclable materials for newproduct ideas. The fully transparent, newly introducedEPET class IV material, capable of being extrusionblow moulded, is an interesting candidate. This mate-rial has sufficient stability for extrusion blow mould -ing. The parameters of the improved class IV are

higher than the 1.0 PET recycling stream launched on the mar-ket. The typical challenges of PET blow moulding are exceptio-nally well mastered by the high-quality EPET class IV materials.EPET IV has a comparatively high resistance to wear. The mate-rial can be completely melted in the extrusion unit without caus ing excessive wear. In respect of the machine, special re-quirements must be met to provide a robust, reliable, fully au-tomatic production in a 3-layer operation. Blow-moulding ma-chines from BEKUM, such as the HYBLOW 407 D, have beenspecially designed for high performance in these demandingEPET applications. The HYBLOW 407 D allows the reliable pro-duction of EPET bottles with flash removal and directed bottletransfer integrated into the machine. The current 07 series ofmachines with the C-frame clamping unit, patented by BEKUM, is perfect for EPET processing due to the high closingforce per cavity, uniform force distribution and extremely quickforce generation. Michael Mehnert: “BEKUM has numerous re-ferences in extrusion blow moulding of the most demandingPET and co-polyester materials. Customers accordingly have ac-cess to a comprehensive knowledge base on blow mouldingPET materials. This is particularly true in respect of attractivehandle containers made of transparent EPET IV for innovativenew product ideas for our global customers.”

29Extrusion Asia Edition 1/2017

Michael Mehnert, 贝克姆机械有限公司CEO:“作为中空成型行业的先锋和技术领袖,包装行业的需求和愿望对于我们来说至关重要。”

Michael Mehnert, CEOof BEKUM Maschinen-fabriken Traismauer Ges. mbH (A): “As a pioneer and technologyleader in blow mould -ing, the requirementsand desires of the packaging industry areof crucial importance to us.”

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采用碳酸钙有效地压缩成本: 碳酸钙的使用表现出了出色的阻隔特性。对于包装材料

的生产商来说,得到提升的抗紫外线特性功能同样具有吸引力。无论如何,使用碳酸钙对于成本效益有着决定性的意义。Michael Mehnert说道:“用于包装食用油的20升容器,按照总重量900 克计算的24%HDPE,可以由成本远远低得多的碳酸钙替代。在这种情况下 ,HDPE和碳酸钙的价格差别大约在每吨1,000美元。以每小时210件,每年生产6,000小时的机器为例,这将带来可节省的成本超过27万美元。对于包装材料的生产商而言,这是非常令人兴奋的前景。”

使用回收再生原料:回收再生原料在中间层作为替代物是另一种理想的路线

(PCR=消费后回收利用)。贝克姆的三层共挤技术是采用多层系统实现平稳和高效地生产的正确的解决方案,这种技术

Two options for reducing the cost of materialsIn order to reduce the cost of materials, two methods are avail -able to the packaging manufacturer. The use of calcium carbo-nate (CaCO3 = chalk) and recycled material as a substitute inthe middle layer. The proven multilayer co-extrusion technologyfrom BEKUM provides the flexibility required and also offers ad-vantages in the processing of both material strategies. Even thecombined introduction of chalk and PCR material as a multilay-er system is possible and has already been successfully imple-mented by BEKUM.

Calcium carbonate for effectively cutting costsThe use of calcium carbonate (chalk) displays excellent barrierproperties. The improved UV protection function is also attrac-tive for packaging manufacturers. However, it is in respect of itsextremely high cost effectiveness that the use of calcium carbo-nate (chalk) is decisive. Michael Mehnert: “With a 20 l canisterfor the packaging of cooking oil, 24% of the HDPE, based on atotal weight of only 900 g, could be replaced by chalk at a farlower price. The cost difference between HDPE and chalk in thisspecific case was about USD 1,000 per tonne. At a machineoutput of 210 items per hour and 6,000 production hours peryear, this results in possible savings of more than USD 270,000per year. These are very exciting prospects for a packaging ma-nufacturer.”

Substitution by recycled materialThe use of recycled materials (PCR = post consumer recycled) asa substitute in the middle layer is the other ideal route. The tri-extrusion technology from BEKUM is the right solution for thesmooth and efficient production of multilayer systems. It pro -vides the opportunity of including inexpensive, but varied, recy-cled polymers (old plastics) and their different rheology in theprocessing between the material layers of the new material.This option was presented to professionals in the industry aspart of the launch of the new electric blow-moulding machine

用于中空成型生产线的贝克姆高技术螺旋分配器吹塑模头,性能显著地得到提升

Significantly more performance in extrusion blow mouldingdue to high-tech spiral distributor blow heads from BEKUM

30 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

在20升容器的例子中,HDPE中添加24%的碳酸钙可每年节省原料费用27万美元

In the example of a 20 l canister, a 24% proportion of chalkin the HDPE addition results in a saving of USD 270,000 inthe cost of the materials

使用碳酸钙明智地节省原料,而无须在外观上作出让步,采用24%碳酸钙含量的20升HDPE容器

Using chalk to make smart savings in the materials, withoutcompromising the visual appearance:

20 l HDPE canister with 24% chalk content

高密度聚乙烯HDPE

24%

替代原料SubstitutionMaterial

组合原料

MaterialCombination %

每年费用(美元)Expenses USD/a

节省费用Saving Expenses

碳酸钙粉Chalk

10027万美元270.000USD

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EBLOW 37 at the K 2016. A three-layer20 l canister with a combined materiallayer distribution made of chalk and PCRwas shown. The production parameters infigures: an output of 240 20 l canisters/h(918 g net weight, 1,188 g gross weight)has a flash waste of 23%. The potentialsavings for packaging manufacturers areenormous. The flash waste generated dur ing the production process is 100%reused in the production and processing.In addition, 20% of the HDPE new mate-rial can be replaced by the less expensive

combination with chalk. There are also advantages when ad-ding colour. The 2% proportion of colourpigments in a single-layer design can bereduced to 0.5%. The more expensive co-lour pigments (master batches) only needto be applied to the outer layers. The hid-den core no longer needs to be coloured.

High extrusion quality with high-tech spiral distributorblow headsAt the Chinaplas 2017, the focus of BEKUMs exhibition will once again be on the spiral distributor blow head technology.The unique spiral distributor blow heads are characterised byan excellent, uniform wall thickness distribution in the parisonand in the end product. This results in a significant potential forpackaging manufacturers to optimise the single-layer parisonquality. However, the spiral distributor blow heads from BEKUMare even more impressive in respect of items with a multilayerstructure. In this regard, manufacturers of packaging productsdo not need to dispense with user friendliness. The heads canbe easily adjusted by the operator from the front of the ma -chine. In addition, the head design enables faster colourchanging times than conventional designs. The consequent significant increase in machine productivity is of enormous in -terest to packaging manufacturers in regard to flexibility andprofitability. The consumption of change material for cleaningcan also be reduced to a minimum by means of spiral distribu-tor blow head technology. The compact design of the spiral dis-tribution blow heads is a further advantage. Their smaller sur -faces mean considerably less energy is required to heat them.All in all, the high-tech spiral distributor blow heads from BEKUM provide packaging manufacturers with interesting op -tions to increase the quality of the items, save time and costsduring production and a general improvement in adding value.

BEKUM Maschinenfabrik GmbH Kitzingstr. 15 / 19, 12277 Berlin, Germanywww.bekum.de

Booth 5.1 M21

内层13.0 %: 高密度聚乙烯98.5 % / 98.5 % HDPE13.0 % Inner layer: 蓝色料1.5 % / 1.5 % Colour Blue

外层21.5 % : 高密度聚乙烯98.5 % / 98.5 % HDPE21,5 % Outer layer: 蓝色料1.5 % / 1.5 % Colour Blue

中间层65.5 % :65.5 % Middle layer:

碳酸钙30.0 % (比例 81 % 碳酸钙和 19 % HDPE)

30.0 % Chalk (relation 81 % chalk and 19 % HDPE)

飞边废料34.7 % / 34.7 % Flash Waste

回收再生料35.3 % / 35.3 % Recycling Material

31Extrusion Asia Edition 1/2017

提供了机会,在加工新材料时在两层材料层中间包含廉价的且可变化的有着不同流变性的回收再生聚合物(旧塑料)。新一代电动中空成型机EBLOW 37在K 2016展会推出,作为一部分,该选项被提供给业界专业人士。展会上展示了采用碳酸钙和消费后回收利用原料(PCR)组合分配的三层20升容器。生产参数指标是:产量240件/小时,20升容器(净重918克,毛重1188克)有着23%的飞边。包装物料生产中节约的潜力是巨大的。生产和加工过程中产生的飞边在生产过程中可100%被重复使用。此外,20%的HDPE新原料可由比较便宜的添加了碳酸钙的物料所替代。当添加色母料时三层共挤也体现出了优点。单层产品计划添加 2%比例的色母料,三层产品色母料可降低到0.5% 只需要将较贵的色母料添加到外表层即可。中间的隐蔽层不再需要着色。

高挤出质量及高技术螺旋分配器吹塑模头:在2017中国国际橡塑展期间,贝克姆再次重点展出螺旋

分配器吹塑模头技术。独特的螺旋分配器中空成型模头具有极为出色的特性,型坯和最终产品的壁厚均匀分布。这样,包装材料制造商优化单层型坯质量显然有了可能性。然而,当涉及到多层结构的项目时时,贝克姆螺旋分配器中空成型模头甚至会给你留下更为深刻的印象, 就这一点而言,包装材料制造商的用户便利性不会受到影响。模头可以方便地由操作人员从机器的前方进行调节。此外,模头设计与传统设计相比所需要的色彩转换时间更短。这样就显著地提高了设备的生产效率、灵活性和盈利能力。对于包装材料的生产商来说对此必将有巨大的兴趣。采用螺旋分配器中空成型模头技术,变换原料时进行清洁的消耗可以减少到最低程度。螺旋分配器中空成型模头的另一个优点是设计紧凑。较小的表面积意味着显著地降低了加热模头所需要的能源消耗。总之,贝克姆高技术螺旋分配器中空成型模头为包装材料生产商提高产品质量、在生产中节省时间和降低费用以及从整体上提升附加价值提供了值得关注的选择。

中空成型三层系统的结构(三层共挤技术)

Structure of a three-layer system (tri-extrusion technology) for extrusion blowmoulding

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展会的亮点将会是新的ZHULI水下造粒系统的揭幕

New ZHULI Underwater Pelletizing Systemwill be highlighted

马格,一家都福集团旗下的公司,是全球领先的齿轮泵、造粒和过滤系统以及用于塑料、化工、制药和食品行业的粉碎机的制造商。在此,马格很高兴地宣布,它将参加2017年5月16日至19日在中国广州进出商品交易会展馆举办的2017年橡塑展,展位号为5.1号展厅的S61号。

Maag, a Dover company andworldwide leading manufacturerof gear pumps, pelletizing and filtration systems, and pulverizersfor demanding applications in theplastics, chemical, pharmaceuticaland food industries, announcedthat it will be displaying a numberof its technologies in Booth S61 inHall 5.1 at Chinaplas 2017 (May16-19, Guangzhou, China).

马格推出的新的ZHULI水下造粒系统将会是展会的亮点。ZHULI系统结合了马格现有的最好的造粒机、水箱旁路、工艺水循环和干燥机。

其他将在2017年的中国橡塑展展出的马格产品有:

• PEARLO®水下造粒机:该产品设计用于处理原料、混炼、色母粒、工程塑料、木材和天然填料填充聚合物复合材料、热塑性弹性体、热熔胶和胶基,其产量可达每小时36,000公斤(79,200磅)

• CSC系列换网器:具有双柱塞设计,可根据用户的特定工艺要求定制调整过滤单元,同时允许在同一换网器内使用五种不同的过滤腔形状:圆形、椭圆形、拱形、叶盘形和烛芯式

• x6系列外啮合齿轮泵:改进的容积效率和压力能力,使其在泵转速、剪切速率和温度降低的情况下也能操作,可减少物料的停留时间和节能,同时提高生产速率、聚合物质量和泵的寿命周期

32 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

The highlight of the show for Maag will come when thecompany unveils its new ZHULI Underwater Pelletizing

System. The ZHULI system combines Maag’s best existing pelle-tizer, waterbox bypass, process water and dryer technologies.Other Maag products that will be on display at Chinaplas 2017include:• PEARLO® Underwater Pelletizer: Designed to processspherical pellets for raw materials, compounds, masterbatches,engineering plastics, wood and nature filler-filled polymer com-posites, thermoplastics elastomers, hot-melt adhesives andgum bases at capacities that can reach 36,000 kg (79,200 lbs.)an hour• CSC Series Screen Changers: Features a double-piston de-sign that allows tailor-made adjustment of the filtration unit perthe user’s specific process requirements while allowing the useof five different filter-cavity shapes within the same screen-changer housing: circular, oval, arched, leaf-disc and candle• x6 class Gear Pump: Offers improved volumetric efficiencyand pressure capabilities that allow it to be operated at reduced

Maag Automated Underwater Pelletizer(Photo: Maag)

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33Extrusion Asia Edition 1/2017

• 宝粒 S 系列拉条造粒机:宝粒S系列建立在标准设置的宝粒造粒机模型上,其创新的自动切割室锁紧系统能够在关键的造粒应用中提供更高的性能,更高的生产率和可靠性,改进操作性,提供更大的灵活性和优化的成本/效益比

Paul Merich,马格大中华区副总裁/总经理说:“我们很荣幸能有机会在2017年的中国橡塑展上展示马格的产品。我们认为,我们的产品,尤其是今年展会上展出的独特的马格产品系列,有助于满足展会的目标,即为中国塑料和橡胶工业展示最新的高科技材料,智能的制造系统和绿色的解决方案。”

rpms, shear rates and temperatures, resulting in reduced resi-dence time and energy consumption with improved productionrates, polymer quality and pump life cycle• BAOLI S Strand Pelletizer: The BAOLI S builds on the stan-dard-setting BAOLI pelletizer model with its innovative automa-ted cutting chamber interlock system able to deliver increasedperformance, higher productivity and reliability, improvedhandling, greater flexibility and an optimized cost/benefit ratioin critical strand-pelletizing applications

“We are honored to have the opportunity to display Maag pro-ducts at Chinaplas 2017. We feel that our products help tomeet the show’s goal of featuring the latest high-tech materi-als, smart-manufacturing systems and green solutions for China’s plastics and rubber industries, especially with the unique line up of Maag products on display at this year’sshow,” said Paul Merich, VP/GM of Maag Greater China.

Maag Pump Systems AG Aspstr. 12, 8154 Oberglatt, Switzerlandwww.maag.com

阿穆特集团将在CHINAPLAS 上首次展出其最新款ACF系列多工位热成型机

Debuts of the ACF Series driven by EASY at CHINAPLAS

(Images: AMUT)

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ACF 系列是AMUT 集团旗下的AMUT COMI

公司所研发的热成型机,最早在去年德国K 展

上亮相展示。

The ACF is the latest series of thermoforming

machines developed by AMUT COMI with premiere

demonstration during the K Show in Germany.

34 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

在展览会后所收到的极其正面的反馈使得AMUT COMI公 司 决 定 也 将 此 系 列 推 广 到 东 南 亚 市 场 , 将 在 今 年 的Chinaplas展览会上展出ACF820机型。此型号为三工位制式(成型-切断-堆码),成型面积820X650mm,合模力240KN.冲切工位面积为800X630mm,合模力600KN.加热区采用新设计的5步距长度,3250mm长。可加工厚PP片材而无需增加预热器。

观 众 将 看 到 此 生 产 设 备 生 产 PET盒 ( 厚 度 从 350微起),采用15穴模具,生产速度高达60次/分钟。ACF 系列适合于生产不同材料,宽广范围的产品,比如PET, APET,RPET, CPET, OPS, HIPS, PS, EPS, PP, PLA, PVC,模块化设计,可以提供各种制式,也包括连线生产机型。特别优异的生产重复性,和高速表现使得此机器极其吸睛并有着很高的竞争力。 成型和冲切工位特别配置有反向平衡板。

所有AMUT COMI 热成型机均为采用高智能、易操作的HDMI(高清数字多媒体接口)方式,可以快速方便的理解操作者所设定的数据并将此处理成最优化的结果。AMUT COMI一直保持技术领先优势,并在智能制造和工业4.0 的发展趋势中领先一步。

EASY 系统的主要表现• 基于所设定的生产速度自动调节生产周期参数。• 最优化的信息智能诊断系统和完全独立的问题解决能

力。• 卡的监控显示• 自动设定参数检查,并拒绝不能和所预设循环的数据吻

合的数据。• 详细的自动闭环的所有功能的PIE 曲线• 优化的加热烘炉节能系统可以根据模具尺寸来定加热。

4号展厅,C45号展位-中国,广州

The extremely positive feedback received after the show hasdetermined AMUT COMI to embrace also the South East

Asian market, presenting the ACF 820 model in operation dur -ing Chinaplas exhibition. This model is configured in three sta -tions (forming - cutting - stacking), with formig mould size of820 x 650 mm and clamping force of 240 kN. The cutting sta-tion has area of 800 x 630 mm and clamping force of 600 kN.The heating oven is a new development with 5-step length or3.250 mm, and permits to process thick PP sheets without anyneed of pre-heater.The visitors will see the machine deliver PET punnets startingfrom 350-µ foil and reach a production speed up to 60 wet cycles per min in the configuration with 15-cavity mould. TheACF series assures a flexible production for a wide range of ar-ticles, handling different materials, such as PET, APET, RPET,CPET, OPS, HIPS, PS, EPS, PP, PLA, PVC, has a modular conceptand can be supplied in different configurations. Inline solutionsare also available.An exceptional repeatability and high-speed performances ma-ke these machines absolutely unique and competitive. The form ing and cutting presses are purposely equipped with coun-terbalanced platens.All AMUT COMI thermoforming machines are driven by EASY,the smart HDMI that understands the data set by the operatorand processes them proposing optimized solutions. AMUT COMI is keeping up with advances in technology, complyingwith the smart manufacturing and Industry 4.0 trends.

Main performances of EASY:• Automatic adjustment of the parameters of the cycle based on the set speed.

• Optimized diagnostic with information for research and fullyindependent solution of the problems.

• Monitor displaying of I/O PLC cards.• Automatic check of the set parameters refusing data that arenot compatible with the predefined cycle.

• Detailed pie chart of all functions of the automatic loop.• Energy saving system with optimization of oven heating in relation to mould size.

Chinaplas 2017: Hall 4, Booth C45

AMUT GROUP Via Cameri, 16 - 28100 Novara - Italywww.amutgroup.com

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35Extrusion Asia Edition 1/2017

着眼于创新型测量、控制、识别、分析与剔除系统

Focus on Innovative Measuring, Control, Inspection, Analysis and Sorting Devices

此次Chinaplas 2017 广州展,SIKORA 将着重展出适用于管材、板材与塑料工业领域的创新型测量、控制、识别、分析与剔除系统。特别为您介绍两款新仪器:CENTERWAVE 6000 - 用于测量大规格管道的测控系统,和PLANOWAVE 6000 - 用于测量塑料板材厚度的测控系统。这两款仪器都在德国杜塞尔多夫举办的2016 K 展上首次亮相。此次展会,SIKORA 的亮点是PURITY SCANNER 与 PURITY CONCEPT 系统。PURITY SCANNER可对原材料颗粒进行完全的在线杂质检测和自动剔除,而 PURITY CONCEPT 系统则适用 于 颗 粒 、 薄 片 以 及 薄 膜 /胶 带 的 离 线 检 测 与 分析。SIKORA “技术臻于完美”的宗旨,在其仪器中得以充分体现。

CENTERWAVE 6000: Measurement of large tubes withmillimeter wave technology With the CENTERWAVE 6000 SIKORA presents a key player forthe measurement of diameter, ovality, wall thickness and sagg -ing of large plastic tubes during extrusion. The system is basedon millimeter wave technology and measures tubes from 110to 3,200 mm. The CENTERWAVE 6000 is available in a rotatingversion and provides thus a wall thickness measurement at 360measuring points of the circumference. Alternatively, a multi-axis system with static sensors is available. Both systems mea -sure on an absolutely non-contact basis, do not require coupl -ing media, no calibration and are independent from materialand temperature of the tube. “The CENTERWAVE 6000 is pio-neering for the continuous, online measurement of large tubesand sets new standards for a line control and quality control ofthe extra-class. It will completely replace the ultrasonic techno-logy previously used“, explains Wanbin Chen, president of SIKORA CHINA.

PLANOWAVE 6000: Second member of the millimeter wave familyThe PLANOWAVE 6000 is like the CENTERWAVE 6000 basedon millimeter wave technology with all the resulting technolo-gical advantages. The PLANOWAVE 6000 precisely measuresthe thickness of plastic sheets while continuously scanningacross the entire width during extrusion. “With the PLANO - WAVE 6000 SIKORA offers a strong system for quality

CENTERWAVE 6000 适用于测量大规格管道外径(110 – 3200 mm)

The CENTERWAVE 6000 measures plastic tubes with a diameter from 110 to 3,200 mm

SIKORA‘s show presence at the Chinaplas 2017 inGuangzhou is focused on innovative measuring,control, inspection, analysis and sorting devices forthe hose, tube, sheet and plastics industries. Intro-duced will be the CENTERWAVE 6000, an innova -tive measuring system for the measurement of large plastic tubes and the PLANOWAVE 6000 formeasuring plastic sheets. Both devices celebratedtheir premiere at the K 2016 in Düsseldorf/Germany. A highlight is the PURITY SCANNER,which has been established on the market in themeantime, for online inspection and sorting of plastic material and the PURITY CONCEPT Systems,for offline inspection and analysis of pellets, flakesand films. With this extended portfolio SIKORAcontinues its claim for “Technology To Perfection“.

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CENTERWAVE 6000: 应用毫米波技术来测量大规格管道随着CENTERWAVE 6000的推出, SIKO-RA 在测量大规格管道上占有重要一席。该系统主要是应用创新的毫米波技术来测量大 规 格 管 ( 可 检 测 外 径 范 围 为 110 - 3200 mm)的直径、椭圆度、壁厚以及料的下垂度。旋转测量头的采用使其能够在管道圆周进行完整的壁厚测量。此外,该设备还可选择多轴静态传感器系统进行管道壁厚的测量。这两种系统都属于非接触式测量方式,无需任何介质、不需要校准并且不受管道的材料与温度影响。“CENTERWAVE 6000是大规格管道持续在线测量的先锋,它为管线控制和质量控制设 立 了 新 标 准 , 将 完 全 取 代 过 去 所 使 用 的 超 声 波 技术。”SIKORA中国总经理陈万彬说道。

PLANOWAVE 6000: 第二位毫米波技术的家庭成员相同于 CENTERWAVE 6000, PLANOWAVE 的检测手段也是基于先进的毫米波技术。PLANOWAVE 能够在挤出过程中对塑料板材进行持续扫描其宽度的同时精确测量它的厚度。“SIKORA 的PANOWAVE为板材生产的质量保证、工艺优化以及提高生产效率提供了一个强大的系统。”陈万彬总经理如是说道。

PURITY SCANNER: 塑料颗粒在线杂质检测和自动剔除系统SIKORA于橡塑展的另一亮点则是PURITY SCANNER - 用于塑料颗粒杂质的在线检测和自动筛除系统。该系统独创的 X射线与光学检测相结合的技术,能够可靠地检测塑料颗粒表面及内部杂质并自动剔除。而最新的 PURITY SCANNERADVANCED 系统是 SIKORA 研发的另一个用于在线检测与

PLANOWAVE 6000 适用于测量挤出生产过程中的板材厚度

The PLANOWAVE 6000 measures the sheet thickness during extrusion

PURITY SCANNER 适用于检测并自动剔除塑料颗粒杂质(在线)

The PURITY SCANNER for online inspection and sorting of plastic pellets

assur ance, process optimiza tion and effi-ciency increase at thesheet production“, saysWanbin Chen.

PURITY SCANNER: Online inspection and sorting of plastic pelletsAn additional highlight at the Chinaplas is the PURITY SCAN-NER for online inspection and sorting of plastic material. Theunique combination of an X-ray camera with an optical camerasystem is currently the only technology, which reliably detectscontamination on the surface as well as inside plastic pellets.Contaminated pellets are automatically sorted out. With thenew PURITY SCANNER ADVANCED, SIKORA offers a furtheronline system for inspection and sorting of plastic pellets. Theflexible camera system is tailored to special application areas.Depending on requirements the ADVANCED model is equippedwith optical high-speed cameras as well as X-ray, color and in-frared cameras. Depending on the type of contamination andapplication the system can be equipped with up to 5 differentcameras. With the PURITY SCANNER and the PURITY SCANNERADVANCED only pure material gets into the next productionprocess.

Offline inspection and analysis of pellets, flakes andfilms/tapes with the PURITY CONCEPT SystemsFor small material throughputs and applications where sampleanalysis or an incoming goods inspection is sufficient, the SIKORA engineers have developed the PURITY CONCEPT Sys tems. These analysis devices can alternatively be equipped

陈万彬总经理,SIKORA中国

Wanbin Chen, President SIKORA

China

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筛除塑料颗粒杂质的设备。该设备拥有灵活的成像系统专门针对于特殊应用领域的检测。根据要求, ADVANCED 型号设备配备光学高速成像系统以及 X 射线、彩色成像系统和红外成像系统。根据杂质的类型与应用领域的不同,系统最多可配备 5 个不同的成像系统进行检测。PURITY SCANNER与 PURITY SCANNER ADVANCED 的应用确保了生产过程中生产材料的洁净度。

PURITY CONCEPT 系统:适用于颗粒、薄片以及薄膜/胶带的检测与分析系统(离线)针对材料数量较少和样品分析或材料进货检测的需求,SIKORA工程师们研发了 PURITY CONCEPT 系统。根据不同的需求,该系统可以配备 X 射线、光学成像或红外线技术对 颗 粒 、 薄 片 以 及 薄 膜 /胶 带 进 行 检 测 。 例 如 , PURITY_CONCEPT 系统可用于分析由 PURITY SCANNER 检测与筛除的杂质颗粒。“在线检测分析与离线检测分析的相互配_合,为材料的绝对洁净提供了保证,制造商还可通过筛除杂质达到提升生产工艺的目的”,陈万彬总经理解释道。

管材挤出线上的多元化测控技术在管材挤出生产领域,SIKORA 不仅拥有创新的外径测量设备 LASER 2000/6000 系列,还拥有 X 射线测量系统 X-RAY6000 系列。通过精确测量产品的内/外径、多达三层的壁厚、偏心以及椭圆度,SIKORA 设备在为制造商提供最佳品质保证的同时,也为制造商节省了材料消耗,提高了生产效率。

2017中国国际橡塑展:展台号5.1 C39

with X-ray technology, optical cameras or infrared technologyand detect contamination in pellets, flakes and films/tapes. The PURITY CONCEPT Systems are for example used for analyzingcontaminated pellets that had been detected and sorted out bythe PURITY SCANNER. “The interplay of on- and offline inspec-tion and analysis allows for an absolute control of the materialpurity and provides knowledge for improving processes by pre-venting contamination”, explains Wanbin Chen.

Comprehensive measuring device portfolio for hose andtube extrusionFor hose and tube extrusion lines SIKORA’s product range co-vers devices for innovative diameter measurement with the LASER Series 2000 and 6000 up to X-ray measuring systems ofthe X-RAY 6000 series. By precisely measuring the inner andouter diameter, the wall thickness of up to 3 layers, the eccen-tricity as well as the ovality of products, the systems ensure ma-nufacturers the highest quality as well as cost savings and pro-fitability during extrusion.

Sikora at Chinaplas: Booth 5.1 C39

PURITY CONCEPT 系统适用于颗粒、薄片以及薄膜/胶带的检测与分析(离线)

The PURITY CONCEPT Systems are used for offline inspectionand analysis of pellets, flakes and films

X-RAY 6000 适用于管材的内/外径、椭圆度、壁厚及偏心的测量与控制

The X-RAY 6000 measures the inner and outer diameter, the ovality, wall thicknesses and eccentricity of hoses and

tubes

SIKORA AG Bruchweide 2, 28307 Bremen, Germanywww.sikora.net

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防漏打包盒的推广

Automatic Pressure Forming Machine for Production of Liquid-Tight Containers with Lid

在今年广州举办的 Chinaplas 国际橡塑展

2017,05月16日至 19日, ILLIG 将第一次展出生

产防漏打包盒的热成型机生产线 (展位 Hall 5.1,

K21)。生产线的主机是自动进料成型/冲裁一体

式成型机IC-RDK80 (RDK80k),使用12 - 模穴的

模具和透明PP片材进行生产示范。ILLIG成功研

发了“take away container 防漏打包盒”,打包盒

的盖子能紧密地封闭,非常适合亚洲市场终端客

户的需求。

在亚洲,打包盒都需要承载热的,冷的,液态多的食物,没有好防漏设计的一次性打包盒给终端客户带来许多的不便,如果要做好防漏,相对的成本也提高,因此,意识到生产成本低的防漏一次性打包盒巨大市场潜力,ILLIG 包装专家设计和实现了包装开发的所有阶段:从开始的产品构思和材料选择到模具生产,这也包括关于紧密度和可堆叠性(顶部负载)的应用测试。

ILLIG热成型技术IC-RDK系列是ILLIG一种适合实现高质量产品和优良再

现性的成型和冲压技术,IC-RDK80机器具有高可用性和易于操作,加热材料通过预拉伸器和压缩气而成型,成型品也可在同一模次中进行模内切,因此,成型品边缘区不易出造冲孔不匹配的产品,并且改进自动包装处理。

38 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

In Asia hot soups and meals are filled in containers to go by restaurants and mobile snack booths. So far such a cost-effec-tive and safe transport solution does not exist. ILLIG packagingspecialists designed and realized all stages of the pack develop-ment: From the first idea and material selection through tomold production. This also included own application tests withrespect to tightness and stackability (top load).

ILLIG thermoforming technologyWith IC-RDK series ILLIG developed a forming and punchingtechnology suitable to achieve excellent part quality and repro-ducibility of packs. The machines feature high availability andeasy operation. Heated materials are formed by means of pre-stretcher and compressed air; the part is punched out of the

IC-RDM70K(RDM70Kc) 生产线是当今高智能的全自动饮料杯生产线,全套生产线设备/组件都是由ILLIG制造,生产线将示范生产APET饮料杯,使用18个模穴

Thermoforming system with IC-RDM 70K automatic roll-fedmachine, combined with a servo-driven SZA 73c stackingmachine. At Chinaplas drinkingcups are manufactured on thismachine with 18-up mold out ofAPET(Pictures: ILLIG)

At Chinaplas, Guangzhou, May 16 to 19, ILLIGwill present for the first time the production of thermo formed liquid-tight containers with lid,Hall 5.1, Stand K21. The containers are manufac-tured on an automatic pressure forming machine, type IC-RDK 80, with a 12-up containermold out of transparent PP. The Heilbronn company developed the „take away container“which can be tightly closed by a lid based on requirements by customers from the Asian market.

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39Extrusion Asia Edition 1/2017

在今年广州举办的 Chinaplas 国际橡塑展2017, ILLIG 将第一次展出生产防漏打包盒的热成型机生产线

At Chinaplas ILLIG will present the first thermoformed, liquid-tight container with lid

饮料杯生产线 IC-RDM70KIC-RDM70K(RDM70Kc) 生产线是当今高智能的全自动

饮料杯生产线,全套生产线设备/组件都是由ILLIG制造,生产线将示范生产APET饮料杯,使用18个模穴,成型面积680 mm x 300 mm的热成型模具。ILLIG的RDM-K 系列的热成型机器是专为高质量塑胶饮料杯大量生产而设计,能以热成型技术制造不同形状,不同尺寸的杯子,RDM-K 热成型机能配合塑料挤出机联线生产,更有效地以高产量制造优良品质的饮料杯。IC-RDM70K 在展会上会配合SZS73c,新的堆叠系统,该系统一大特点是能配有不同的卸件装备,以模块式的设计,堆叠机分为堆叠模块与卸件模块,客户可简易地更换卸件装备,如使用一般的卸件槽,或卸件台,或更有效率的横向输送带系统等。

IC-RDM K系列的机器也经常用于与挤出机联机生产的在线系统,如,大批量生产数百万的饮用杯。 ILLIG IC(ILLIG智能控制概念)的优化过程,高生产率和可用性,以及最小化运行成本,更有效地支持大批量生产。

Leading IML-T technology 领先的热成型模内贴IML-T技术

此外,ILLIG将在Chinaplas2017展示热成型模内贴IML-T的装饰和经济潜力,IML-T技术配合RDM-K系列热成型机是ILLIG当前崭新的生产线,相同的装饰技术也使用在成型,灌装,封切生产线(FSL型)中。 IML装置从料箱中取出预印刷的标签,并将它们放置在热成型机成型站中的模具腔中,每个腔单独放入一个标签,因此产品规格更换可以快速和容易地执行。 在随后的成型过程中,标签贴合成型品轮廓并与永久地结合。 目前,ILLIG是全球热成型(机器和模具技术)IML系统的唯一供应商,同时,几台生产线在市场上已投入运行。

Cleantivity® 高洁度生产 – 机器运作时既清洁,又高效率

源于自家的成型,灌装,封切设备生产线(FFS lines)高生产卫生水平的经验,ILLIG将经验与技术实现在其它的热成型设备上,一个新的设计概念从而诞生了: 高洁度生产Cleantivity® – 结合“Cleanliness 高清洁度” 和 “Productivity 高效率生产”于一体的设计理念。

material in the same cycle. Thanks to this method, parts can bemanufactured without punching mismatch in the rim area andthus automatic pack processing is improved.Complete production line for drinking cups on trade fair standA fully automated production line for drinking cups – every-thing from one source – will also be showcased at the tradefair. The forming machine is a state-of-the-art IC-RDM 70K au-tomatic roll-fed machine. Drinking cups are manufactured onthis line with an 18-up cup mold out of APET, forming area 680x 300 mm. The trade fair machine is combined with an in-lineSZA 73c stacking machine of modular design. The stacking ma-chine can be variably equipped with different discharge op -tions. Whenever the application changes the SZA 73c can beeasily adapted thanks to the modular system.Machines of the IC-RDM K series are also frequently used as in-line systems with pre-linked extruders, e.g. for large-volumeproduction of drinking cups in quantities of millions. The ILLIGIC (ILLIG Intelligent Control Concept) supports the aspects rele-vant for large-volume production. It includes modules for gene-ral process optimization, high productivity and availability aswell as minimization of operation costs.

Leading IML-T technologyMoreover, ILLIG will present the decorative and economic po-tentials of in-mold labeling in thermoforming (IML-T) at China-plas. IML-T lines are realized with so-called cup machines of theRDM-K series. This decoration technology is also integrated inform, fill and seal lines (FSL lines). An IML unit removes the prin-ted blanks (labels) from a magazine and places them in themold cavities in the forming station of the thermoformer. Everycavity can be equipped individually with a label, thus productchanges can be performed fast and easily. The label bonds trueto contour and permanently with the part wall during the sub-sequent forming process. Currently, ILLIG is the only supplier ofan IML system in thermoforming (machine and mold technolo-gy) worldwide. Meanwhile, several machines have been put in-to operation on the market.

Cleantivity® – Cleanliness in machine manufacturing andavailabilityDerived from the comprehensive expertise in the field of hy -giene in form, fill and seal lines (FFS lines), ILLIG transferred thetechnology of cleanliness in the production process to its ther-moformers – this is accompanied by higher machine availability.ILLIG calls this concept Cleantivity® – derived from the terms„cleanliness“ and „productivity“.

ILLIG Maschinenbau GmbH Co. KG Robert-Bosch-Str. 10, 74081 Heilbronn Germanywww.illig.de

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节能又省料的管材和热成型片材挤出新技术

State-of-the-Art Extrusion Equipment for Pipeand Thermoforming Sheet saves Energy andMaterial

巴顿菲尔辛辛那提公司去年提出“创新先行”新口号,彰显公司一直把创新作为其现代高品质挤出设备和服务的推动力的经营理念。CHINAPLAS 2017上 (展台号:1.1,J41)展出在管材和热成型片材挤出生产中有助于节能和节省材料的新设备。另外,面向工业4.0的新型控制系统BCtouch UX也将首次在中国展出。

battenfeld-cincinnati’s new motto “driven by innovation” introduced last year shows that innovation has always been the driving force behind the company’s modern and high-quality extrusion equipment and services. At Chinaplas, onbooth J41 in hall 1.1, battenfeld-cincinnati Chinawill present extrusion equipment that helps saveenergy and material in pipe and thermoformingsheet production. In addition, the new control system BCtouch UX for industry 4.0 applicationswill be shown in China for the first time.

“去年巴顿菲尔辛辛那提中国公司举行了成立20周年庆典,我们已从一家仅仅服务于中国本土市场的设备供应商,发展成为年出口占比约30%。2016年我们的订单同比增长了35%。2017年,我们尚有很多未交货订单,又增加了几个新的大订单,PO管材设备市场尤为突出。”巴顿菲尔辛辛那提(中国)CEO 白东尼先生说。

solEX: 用于大口径PO管材挤出的强大单螺杆挤出机 : 在CHINAPLAS 将展出一台solEX 60-40-C挤出机,用于高性能PO管材挤出生产。与传统挤出机相比,solEX可节能15-25%。solEX挤出机还特别适用于大口径管材的挤出,因为该系列机型具有优异的熔体均匀度和较低的熔体温度。这些特性有助于减小制品下垂,从而节省材料,而材料是管材生产中占比很大的成本因素。巴顿菲尔辛辛那提公司最近向韩国出售了一条直径达2.6m的管材生产线,,去年向印度客户出售了另一条2.5m的生产线。

LeanEX: 标 准 PO管 材 交 钥 匙 挤 出 生 产 线 : 在 CHI-NAPLAS现场将展出一台LeanEX C1-60-30挤出机。自8年前首次推出市场,迄今已销售了约110台LeanEX挤出机和140条LeanEX交钥匙管材挤出生产线。该系列共有4种挤出机规格,产量最大为540 kg/h (PP-R)和720 kg/h (HDPE),管材直径为63到630 mm。

BCtouch UX 控制系统:在2016年德国K展上,巴顿菲尔辛辛那提公司推出新型BCtouch UX控制系统。在CHI-NAPLAS 2017,这一全新的控制系统将装配在solEX 60-40-

40 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

“Last year battenfeld-cincinnati China celebrated its 20th anni-versary. We have grown from a supplier for the local Chinesemarket to a company with export rates of around 30% per year. In 2016, our order intake increased by 35% compared to2015. For 2017, we have a good order backlog and the newyear has also brought in several large new orders, particularlyfor PO pipe equipment”, says Toni Bernards, CEO of battenfeld-cincinnati China.At the Chinaplas booth, a solEX 60-40-C extruder for high-performance PO pipe production will be exhibited. solEX ex-truders offer 15-25% energy savings compared to conventionalextruders. solEX extruders are also ideal for large diameter pipeextrusion thanks to their excellent melt homogeneity and lowmelt temperature. These help to reduce sagging, thus savingmaterial, which is a large cost factor in pipe production. battenfeld-cincinnati has recently sold a pipe line for diametersup to 2.6 m to Korea and, last year, another 2.5 m line was soldto an Indian customer.At the Chinaplas booth, a LeanEX C1-60-30 extruder will beshown. Since their introduction eight years ago, around 110LeanEX extruders and 140 LeanEX turnkey pipe extrusion lineshave been sold. There are four extruder sizes for outputs up to540 kg/h (PP-R) and up to 720 kg/h (HDPE) and pipe diameterranges from 63 to 630 mm.

配备全新BCtouch UX control控制系统的solEX 60-40-C挤出机

solEX 60-40-C extruder with the new BCtouch UX control

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At the K show 2016 in Germany, battenfeld-cincinnati intro -duced the new BCtouch UX control. Now it can be seen atChinaplas for the first time on the solEX 60-40-C extruder andalso as a mobile operator terminal. The new BCtouch UX has alarge multi-touch display with a new visualization concept. Themodern user interface offers simple and familiar operating con-cepts known from tablets or smart phones (i.e. multi-touchzoom as well as move and slide functions).The advanced functions of the BCtouch UX control support ef-ficient production planning and preventive maintenance inter-vals. In addition, the BCtouch UX fulfills the requirements forconnectivity with servers and mobile appliances. Therefore, it isalso perfectly suited for Industry 4.0 applications.Thermoforming sheet extrusion for the booming foodpackaging market: High-quality food packaging offers pro-tection, long shelf life and easier transportation for packagedgoods. battenfeld-cincinnati also offers equipment for this de-manding market. The combination of high-speed extruders andthe innovative Multi-Touch roll stack is ideal for excellent pro-duct quality despite high line speeds. Due to their high outputs,one of these lines can replace several conventional lines, savingspace, operating and maintenance costs.High-speed extruders offer 15-25% energy savings comparedto conventional systems as well as lower material consumptionand increased production times. Multi-Touch roll stacks ensureperfectly flat, stress-free sheet and a high transparency, parti -cularly for PP products.For PVC sheet applications such as blister packaging, decora-tive sheet, bank/credit/customer cards, and protective covers,battenfeld-cincinnati’s planetary roller extruders are a perfectchoice. They offer excellent controllability of melt temperature

in a self-cleaning system, as well as a nar-row, controlled range of residence time. Theextruders have a flexible design and can beadjusted to different formulas. Outputs ofup to 4,000 kg/h are possible for PVC.

41Extrusion Asia Edition 1/2017

LeanEX extruder from the successful LeanEX series. A LeanEX C1-60-30 extruder will be showcased at the booth

来自成功机型系列的LeanEX挤出机,届时展台将展出一台LeanEX C1-60-30挤出机

全新可作移动操作终端BCtouch UX控制系统将于展台展出

Mobile operating terminalwith the new BCtouch UXcontrol, which will beshown at the booth

配备高速挤出机和Multi-Touch辊组的高性能共挤挤出生产线

Co-extrusion line with high-speed extruders and the Multi-Touch roll stack for high-performance extrusion

C挤出机上首次于中国展出。该控制器并可作为移动操作终端。新型BCtouch UX配备一个大尺寸多点触控显示屏,并采用全新的可视化概念。现代感的用户界面可提供与平板电脑和智能手机类似的简单、熟悉的操作概念(如多点触屏缩放,以及移动和滑动功能)。

BCtouch UX控制系统的高级功能可支持高效生产规划和预防性维护管理。另外,BCtouch UX可满足与服务器和移动设备连接的要求。因此,其也特别适合工业4.0应用。

面向蓬勃发展的食品包装市场的热成型片材挤出设备 :高质量食品包装可以保护食品,延长保质期,所包装产品也更易于运输。巴顿菲尔辛辛那提公司也为这一高要求行业提供制造设备。高速挤出机与创新Multi-Touch辊组相结合可以在高生产线速度下,实现高质量生产。由于产量很高,一条生产线可以替代几条传统生产线,从而节省空间,降低运行和维护成本。

与传统系统相比,高速挤出机可节能15-25%,而且材料消耗量少,并可延长生产时间。Multi-Touch辊组可保证片材具有极高平整度,无应力,以及高透明,这对于PP产品尤其突出。

用于高技术应用的PVC片材 : 对于PVC片材应用,如泡罩包装、装饰片材、银行卡/信用卡/会员卡,以及保护罩等,巴顿菲尔辛辛那提公司的行星螺杆挤出机是最佳选择。该设备具有优异的熔体温度控制,配置自洁系统,驻留时间分布

范围较窄并可控。挤出机设计灵活,可以按照不同的配方调整。加工PVC的产量可达到4000 kg/h。

battenfeld-cincinnati www.battenfeld-cincinnati.com/china

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格诺斯加工单元(GPU)技术结合新式增粘器将工业废丝和消费后废料回收加工

格诺斯加工单元(GPU)已上市好几年并且已被证明具备再加工PET废料和消费后瓶片以及工业废丝和废膜片的能力。这种加工装置包含有格诺斯具有无可匹敌脱挥能力和除污能力的MRS挤出机以及高效的格诺斯旋转过滤系统和可提供实时粘度数据控制,监控并调节的在线粘度测试仪。

自从上次K展后,格诺斯继续大力加强产品开发所以MRS挤出机重新展示了其可靠的性能特点特别是在针对回收料方面加工的应用。其中一个改进就是挤出的排气系统在料筒上有好几个出口。根据应用的不同,这些开口可被设计在料筒的排气段或者塑化段。

格诺斯加工装置(GPU)给片材生产线带来了更多的灵活性和食品级论证

在全球日益增长的PET包装片材生产领域,格诺斯在过去几年已经安装了超过20台以上定制的片材生产线,格诺斯的客户发现格诺斯加工装置(GPU)在加工PET过程中具有极高的灵活性,包括有MRS挤出机,旋转过滤器,在线 粘度测试仪和全套控制系统,应用效果具有足够的说服力,无论使用的是原料还是回收料,无论是否需要食品级要求。

在包装工业领域,PET片材的使用同时对回收料的使用都在增长。无论PET片材是用于透明食品包装用途(比如水果,蔬菜,肉类,饼干等等的托盘或杯子) 还是非食品级的包装用途(比如泡罩包装),都必须考虑到PET材料的这种特殊性能是非常重要的,而这正是格诺斯公司最擅长的和正在用心去做的。

伴随MRS 多螺杆挤出机的问世,格诺斯已经研发出了专业设计的用于加工PET材料的挤出机,同时也可用于PET物料的再加工。

MRS多螺杆挤出机可提供一种无需预干燥和预结晶就可以将PET有效挤出加工的装置。可应用于原料以及含水量在1%左右甚至更多的回收料中。挤出机很容易处理PET/PE废料(复合片材)以及PET和PETG的混合物料。由于在真空状态下极高的聚合物表面交换面积,只需要25bar的真空度就可

42 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

Industrial waste and post-consumer recycling with Gneuss Processing Unit (GPU) and polyreactor JUMPThe Gneuss Processing Unit (GPU) has been available for severalyears now and has proven itself on the reprocessing of bulkyPET waste such as post-consumer bottle flake and industrialwaste from fibre and film manufacture. This Gneuss ProcessingUnit consists of the Gneuss MRS extruder with its unmatcheddevolatilisation and decontamination performance togetherwith the highly-efficient Gneuss Rotary Disc melt filtration sy-stems and the Gneuss Online Viscometer for intelligent dyna-mic viscosity control, monitoring and logging.Additionally to MRS design optimization since the last year,Gneuss has developed the new JUMP system. This is installeddirectly downstream of the Gneuss Processing Unit and thanksto its ingenious process ensures an accurate and controllable IVboost of the PET in the melt phase. The Jump system is a com-pact, quick and efficient alternative to conventional SSP (solidstate) systems and enables direct reintroduction of the polymerinto the production process without the need to remelt the PET.With the Gneuss industrial waste concept, industrial waste isfirst fed through a shredder or a knife mill until the size is redu-ced so that it can be fed into the extruder. This can mean eithercompaction of the size reduced waste or a crammer feeder fit-ted directly to the extruder.

Gneuss Processing Unit (GPU) gives Sheet PET Lines increased Flexibility and Food Contact CertificationIn the worldwide growth industry of PET packaging sheet,Gneuss has installed over 20 tailor-made sheet lines over thelast few years. Gneuss´ customers find the extreme flexibility ofthe Gneuss Processing Unit (GPU), consisting of MRS extruder,Rotary Filtration System, Online Viscometer and Control Systemcompletely convincing when processing PET, whether virgin orrecycled material and with or without food contact require-ments.

Within the packaging industry, the use of PETsheet is on the increase and the use of recycledmaterial is likewise on the increase. Whether thePET sheet is used for transparent packaging forfood or for non-food it is always important totake account of the particular properties of PETand it is exactly this which Gneuss has done.

格诺斯加工单元GPU带有增粘器系统

JUMP Polyreactor with Gneuss Processing Unit GPU

格诺斯展示创新产品和更多的产品改进

Innovative Technologies for Polymer Processing and recycling

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43Extrusion Asia Edition 1/2017

格诺斯热塑性片材生产线

Gneuss Thermoforming Sheet Line

以达到100%的水份抽取效果。另外一个重要的影响就是最佳挥发物污染的抽取效果。该系统可以同时达到FDA和EFSA的要求,而对PET加入片材料则没有严格要求,所以最终制品可以满足食品级的应用要求,而不需要对加入料进行任何预处理。

格诺斯加工装置包括独一无二的格诺斯旋转过滤系统可以通过精细的过滤元件有效的去除硬质污染物即使过滤的物料是消费后瓶片。格诺斯在线粘度测试仪通过内部的智能控制系统可以确保检测到稳定的准确IV粘度数值,这对质量的监控和管理中是非常有用的。

格诺斯提供全套的生产线包括上游和下游的辅助设备例如原料加料系统到口模,滚压辊筒和卷绕机等,都可以根据客户的不同要求定制

格诺斯加工单元GPU可以用来生产PS 和PET片材可以减少30%的重量损失甚至会更多。该全套片材挤出生产线具有非常高的灵活性,从透明片材到发泡板材的生产的转换非常灵活。 同时100%PET瓶片的加工是完全可行的。

在广泛不同领域应用的带有在线反冲功能的全自动化旋转过滤系统

所有RSFgenius和 SFXmagnus过滤系统在2016年都得到了优化。过滤器腔体的改进可使过滤系统在增加有效过滤面积的同时能承受更大的压力。 两者的零备件和模块也已得到最大程度的统一化,可为客户提供最大的性价比和最短的配件发运时间。

专利的RSFgenius 过滤系统全自动化操作,加工和压力始终恒定,通过反冲自清洗功能实现无以伦比的高效。针对高质量的过滤应用来说是最佳的选择。

专利的SFXmagnus 过滤系统的特点是过滤面积特别大。可以客户的实际加工需求决定是否需要配置反冲自清洗系统。

新型的针对PVC应用的SFpvc R,是3年前K展展出产品的改进版。都是针对PVC的回收应用开发的,但最新版本的SFpvc R第一次提供了自清洗功能(在线反冲),该系统可保持绝对稳定的加工过程。

3.2号展厅,M45号展位-中国,广州

Chinaplas 2017: Hall 3.2 Stand M45

With the Multi Rotation System (MRS) Extruder,Gneuss has developed the only extruder specificallydesigned not only with the material PET in mind,but with the reprocessing of PET. With the MRS ex-truder Gneuss offers a processing unit which enab-les PET to be extruded cost effectively, without anypre-drying or crystallisation. This applies both to theprocessing of both virgin and post-consumer bottleflake with a residual moisture level of 1 % and in some cases more. The extruder will also easily han -dle PET / PE scrap (laminated sheet) and mixtures ofPET and PETG. Thanks to the very high polymer sur-face exchange rate under vacuum in the MRS sec -

tion, a vacuum level of only 25 bar is required in order to achie-ve 100 % moisture extraction. Another effect of the extremelyhigh polymer sur face area exchange rate under vacuum is theexcellent extrac tion of volatile contaminants. The system achieves the requirements of the FDA, EFSA and Invima withoutrestrictions. PET sheet made on the MRS extruder is thereforesuitable for food contact applications whatever input material isused and with out any pre-treatment of the input material. The Gneuss Processing Unit includes also the unique GneussRotary Melt Filtration System for the efficient removal of solidcontaminants with fine filter elements even on post-consumerbottle flake. The Gneuss Online Viscometer ensures a consis -tent, defined IV value of the polymer thanks to the intelligentcontrol system and is an extremely useful tool for quality moni-toring and control. Gneuss offers complete lines including theup- and downstream components from the material dosing sys -tem to the die, roller stack and to the winder, which are all tai-lored to the exact requirements of the individual customer.

Revision of process and pressure constant Rotary Filtration SystemsBoth the RSFgenius as well as the SFXmagnus ranges havebeen completely revised during 2016. Modifications to thescreen changer housings permit operation on a wider range ofapplications at higher pressures, whilst offering enlarged activefiltration areas. Components and modules have been commo-nised between the two ranges in order to offer even more at-tractive value for money and shorter delivery lead times.The SFXmagnus range of automatic screen changers is charac-terised by an extremely large active area in a compact unit. Thisrange of screen changers is available with or without an inte-grated back-flushing piston depending on the exact require-ments of the process.New for PVC processing is the SFpvc R, a further developmentof the SFpvc. Both models are designed specifically for challen-ging PVC recycling applications but the new SFpvc R offers forthe first time an integrated self-cleaning (back flushing) systemwhilst maintaining absolute process-constant operation.

Gneuss Kunststofftechnik GmbH Moenichhusen 42, 32549 Bad Oeynhausen, Germanywww.gneuss.com

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在今年的中国国际橡塑展期间,温德默乐与霍尔舍公司(Windmöller & Hölscher)将展示薄膜生产领域的创新以及新颖的概念袋,例如AD proFilm MP薄膜阀口袋,这种袋具有特别优良的防潮性能。OPTIMEX吹膜挤出生产线将同样成为关注的焦点,这种生产线所生产的薄膜可用于在最新开发的设备AD PLASTIC 2上作进一步加工,制作上面提到的ADProFilm MP 阀口袋。子公司W&H 机械公司将示范W&H在制造和加工塑料编织物方面的能力。W&H 向潜在的用户提供选择,到位于广州的Weiyi公司参观, 这家公司有着好几台ADCONVERTEX 设备正在运转。

W&H 亚太地区首席执行官Michael Fischer 说道:“针对特殊应用领域的新型创新品质形式的需求正在增长,随着需求的发展,温德默乐与霍尔舍公司对此已有所考虑。”

举例来说,需要生产透气尿布膜。W&H 提供的设备配置是:采用VAREX II三层系统以及在线式MDO拉伸单元,用于生产特别薄的透气尿布背片薄膜,定量克重仅为12 g/m2,这种产品现在主要采用挤出流延方式生产,并且定量克重较高。

挤出系统客户服务顾问Andreas Hoppe相信:“发展趋势是明显的:倾向于采用吹膜方式 。对于这种用途,吹塑薄膜将取代流延薄膜。”

在亚洲,关于装载物固定这一议题的重要性同样在增加。采用 FILMEX II 流延薄膜挤出生产线,W&H 可提供创新的设备方案,用于制造要求高的拉伸薄膜。

Michael Fischer 解释道:“我们的客户正等待着来自W&H的创新,即成本效益良好的产品装袋包装解决方案。对于AD proFilm薄膜阀口袋,我们提供有保证的高性能解决方案,包括提供薄膜的配方。我们的新产品以及不断发展的本地化服务和本地化销售,带来了业绩的增长和客户的满意。”

44 2017中国国际橡塑展 – Chinaplas 2017 Extrusion Asia Edition 1/2017

At this years CHINAPLAS, the German machine manufactu-rer Windmöller & Hölscher will be presenting innovations

in the field of film production as well as innovative sack con-cepts such as e.g. the film sack AD proFilm MP, that is characte-rized by a particularly high moisture protection. The blown filmextrusion line OPTIMEX for the production of film for furtherprocessing on the AD PLASTIC 2 for the newly developed ADproFilm MP-Sack mentioned above is also in the focus. The sub-sidiary W&HMachinery will be demonstrating the W&H competence in thefield of manufacturing and processing plastic fabric. W&H of-fers potential purchasers the option to pay a visit to the compa-ny Weiyi that has its location in Guangzhou and has several ADCONVERTEX plants in operation."The need for new innovative quality forms for special fields ofapplication is increasing and with their developments, Wind-möller & Hölscher takes these into account", said Michael Fischer, CEO W&H Asia Pacific. This applies for, e.g., the pro-duction of breathable diaper film. With the 3-layer system VAREX II with Inline-MDO stretching unit, W&H offers a ma -chine configuration for the production of a particularly thin breathable diaper back sheet film of only 12 g/m² – a productthat is predominantly produced in cast film extrusion and witha higher basis weight. Andreas Hoppe, customer service con-sultant for extrusion systems is convinced that "There is a cleartrend toward blown film. Blown films will replace cast films forthis application."The topic load securing is also increasing in significance in Asia.With the FILMEX II cast film extrusion line, W&H offers an inno-vative machine solution for the manufacturing of demandingstretch films. "Our customers are waiting for innovative packa-ging solutions from W&H, with regard to cost-effective bagg -ing of products", explained Michael Fischer. "With the AD pro-Film Sack, we offer a solution that ensures for high perfor-mances, up to the film recipe. New products and the contin - uous development of local service and sales personnel contri-bute to growth and customer satisfaction."

Windmöller & Hölscher at the CHINAPLAS: Hall 5.1, Booth C61

中国国际橡塑展:温德默乐与霍尔舍公司位于展馆5.1 展台号C61

OPTIMEX – 一流的薄膜产品,投资成本很有吸引力

OPTIMEX – Production of first-class films with attractive investment costs

Windmöller & Hölscher KG Münsterstr. 50, 49525 Lengerich, Germanywww.wuh-group.com

在2017年中国国际橡塑展期间展示创新成果

Innovations at CHINAPLAS 2017

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薄膜试验

3G30多年以来,KCS的离线薄膜测厚系统确保了

塑料薄膜的质量,在世界各地诸多实验室和生产设施提中都有应用。尽管客户广泛使用高质量在线测厚设备,但是KCS认为离线测厚仪仍然在质量控制方面具有重要作用。丰富的离线测量经验以最为清晰的方式为您呈现离线测量“节省了一天”的实例:

For more than 30 years KCS has offered offline filmthickness measurement systems for quality assur -ance of plastic films. During that time these systemshave been supplied to many laboratories and pro-duction facilities around the world. KCS maintainsthat the practice of doing offline film thicknessmeasurements still has a prominent place in qualityefforts even with the wide spread use of high qua-lity online thickness devices. With extensive experi-ence in offline gauging, this point could not beclearer as shown with these examples where theoffline gauge “saved the day”:

• 重力计量系统中仅设置一层密度值是错误的,且平均薄膜厚度不符合要求。• 离线测厚仪可以检测到在线测厚仪所漏掉薄膜的薄点。其原因在于,即使一个震荡吹塑薄膜测量系统发送360个平均厚度值,且每度一个,在线测量仍会错过薄膜的一些内部区域。• 横向方向(TD)的厚度分布永远无法优于纵向(MD)的变化。然而,在线测量仪的设计主要应用于横向膜厚的测量。只有少数在线测量仪能够完成MD的测量。因此,当出现质量问题时,只有一台在线测量仪是远远不够的。试想一下,使用一个手持机械的测厚仪来测量10米长(约33英尺)样品的薄厚分布并生成报告会需要花费多长时间。

K'2016将展出多种离线薄膜测厚系统。Filmtest 3G拥有以下重要优势 :• 可以测量每片薄膜带的总长度。多个薄膜可虚拟连接到一起,进而显示完整TD图形。• Filmtest 3G新的电子稳定程序(ESP)大大增强了样品的输送稳定性。新输送系统不需要操作员辅助即可确保大部分薄膜样品自动对齐并稳定输送。ESP由多个步进电机和边缘检测传感器智能组合,引导并控制薄膜样品通过测厚仪。• Film Test 3G 根据样品的长度、宽度和重量对厚度剖面进行自动校准,这种独一无二的方法可以比普通的机械测量系统得到更为精确的数据。• 通过形式和功能上最新的设计技术,Filmtest 3G 可以使操作员获得直观的产品数据。

45Extrusion Asia Edition 1/2017 测量

• A density value of just one layer had been set incorrectly inthe gravimetric dosing system and the average film thicknessdid not comply with the requirement.• Thin spots in the film were detected by the offline gaugewhich was missed by the online gauge. This was because eventhough an oscillating blown film gauging system sends 360averaged thickness values, one per degree, there are inherentlyareas of film that are missed by the online gauge.• A thickness profile in transverse direction (TD) can never bebetter than the variation in machine direction (MD). Yet onlinegauges are designed to operate predominately in the trans versedirection method of measurement. Only a few online gaugescan even do a MD measurement. Therefore there are quality issues where having only an online gauge is not enough. Justimagine how long it would take, using a hand micrometer, tomeasure and report an entire profile from a 10 meter (~33 foot)long sample and then generate the appropriate reports.At the K 2016 many offline film thickness gauging system havebeen on display. The Filmtest 3G from KCS has these importantadvantages:• Each film strip is measured over its total length. Multiple filmstrips can be virtually joined to show the full TD profile.• Sample feeding into the Filmtest 3G is greatly enhanced withthe new Electronic Stability Program (ESP). This new feeding sys tem ensures automatically aligned sample feeding withoutany operator assistance for a majority of film samples. The ESPuses an intelligent combination of multiple stepper motors andedge detection sensors to grip and guide the film samplethrough the measurement process.• The FilmTest 3G uniquely handles automatic calibration ofthe thickness profile by using sample length, width and weight.Calibration accuracy using this method is much more accuratethan just making one mechanical measurement as is commonon competing systems.• Operators of Filmtest 3G will find the product intuitive to ope-rate with latest design techniques in both form and func tion.

HCH. KÜNDIG & CIE. AG Joweid Zentrum 11, 8630 Rüti ZH, Switzerlandwww.gauge.ch

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为了便于制造商选择最佳性能价格比的测量和控制方案,必须挑选合适的技术。仲巴赫在测量装置方面有着多年的经验,针对不同材料和不同产品使用X射线和超声波进行偏心率测量,以及激光直径测量和感应式测量。现在,仲巴赫又专门针对管材和软管应用扩充了X射线系列产品。仲巴赫特别开发的静态X射线系统RAYEX® S可应用于任何发泡管及硫化产品、液压管等。

RAYEX® S应用于单层和最高达四层的多层产品,可测量和控制直径、椭圆度、壁厚和偏心度。这套系统提供高可靠的管材和软管精确的测量值,管材外径可达80mm。系统的突出特点是采用最新的X射线技术和软件方案。与数据采集和处理系统结合在一起,可以实现对生产线的自动控制。 通过控制生产线速度或挤出机速度,产品的参数可以控制到标称值。显示器采用数字和图形两种方式显示所有测量值以及动态数据和统计数据。生产线通过象形图展示相连装置,为操作者提供了清晰的概览。与此同时,系统将壁厚降低到最小值。

In order for a manufacturer to select themeasurement and control solution withthe best price-performance ratio, thesuitable technology must be chosen. After many years of experience in usingeccentricity gauges with X-rays and ul-trasonic, laser diameter and inductivemeasurement devices for different pro-ducts and material, ZUMBACH expandthe X-RAY family for dedicated tube andhose applications.ZUMBACH’s static X-ray system RAYEX®

S has especially been developed for anykind of foamed pipe, vulcanized pro-ducts, hydraulic hoses, etc. RAYEX® Smeasures and controls diameter, ovality,wall thickness and eccentricity of singleand multilayer products with up to fourlayers. It provides precise measuring va-lues and highest reliability for pipe andhoses with an outside diameter of up to80mm. The system features the latest X-ray technology and software solutions.In combination with the data aquisitionand processor system, an automatic con-trol of the line is possible. By controllingline speed or extruder speed the parame-ters are controlled to the nominal value.The display shows all measurement va -lues numerically and graphically as wellas trends and statistical data. A line pre-sentation with pictograms of the con-nected devices provides a clear overviewto the operator. At thhe same time, thesystem reduces the wall thickness to aminimum value. Quality assurance andthe reduction of material lead to a signi-ficant increase of productivity.

Key Features and Advantages• High stability and accuracy

- Repeatability typically with in ± 0.02 mm

46 测量 Extrusion Asia Edition 1/2017

适合于单层和多层产品的X射线测量技术RAYEX® SMeasurement Technology:RAYEX® S – X-Ray Measurement Technology forSingle and Multilayer Product

测量单元 RAYEX® SMeasuring unit RAYEX® S

质量保证和原料消耗的减少带来了生产效率显著的提高。

重要的特性和优势:• 高稳定性和高精密度

-典型的可重复精度± 0.02 mm • 测量频率可达到10 Hz (在标准模式

下) • 简单的概念,易于使用。

-4个壁厚测量点,2个直径和椭圆度测量点

- 2个呈90度角的X射线源,射线源不需要重复校准,但在需要时可以进行校准-带有排气装置,可保持测量窗总是在清洁状态

• 高度安全的X射线源-独特的屏蔽理念-最少的散射,设备内部无铅-外部辐射水平满足国家标准和国际标准• X射线源-非常牢固和稳定-易于更换,无需重新校正-不需要冷却水

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• Measuring frequency up to 10 Hz (in standard mode)

• Simple concept and easy to use - 4 wall thickness points, 2 diameters,ovality

- 2 X-ray sources positioned at a 90° angle

- No recalibration is necessary but canbe done if required

- Integrated exhaust device for keeping measuring windows alwaysclean

• High safety level of the X-ray sources - Unique screening concept - Minimal scatter, no lead inside the equipment

- Outside radiation level meets national and international standards

47Extrusion Asia Edition 1/2017

ZUMBACH Electronic AG Postfach, CH-2552 Orpund, Switzerlandwww.zumbach.com

Sesotec GmbHRegener Str. 130, 94513 Schönberg, DEwww.sesotec.com

• X-ray sources - Extremely robust and stable - Easy to exchange, no realignment - No water cooling required

served live. Sesotec CEO Xaver Auer issure that this digital proof of quality willfurther advance the increase of efficiencyand effectiveness in plastics productionand processing.Sesotec's expectations with regard tofrequency and internationality of visitorswere clearly exceeded at the K 2016 trade fair. From Sesotec's point of viewthe results were very good both with res -pect to relationships with existing custo-mers from the most important fields of

德国双仕Sesotec成功参加了在德国杜塞尔多夫举办的2016年K展。德国双仕在现场展示的异物检测分离系统以及材料分选的创新设备光彩夺目,吸引了众多塑料制造加工企业的目标群体以及回收行业的专业人士。

在此次K展的的德国双仕展台,参观者还能切身感受工业4.0的技术革新力量。参观者在展会现场可以看到异物检测过程的设备参数。德国双仕全球总裁Xaver Auer确信产品质量的数字化信息,将进一步提升塑料制造加工的效率和产能。

来自世界各地的人们踊跃参观此次德国K展,显然远超德国双仕Sesotec的预期。对于德国双仕来说,此次K展的效果无疑是非常令人满意的。因为德国双仕不仅依然和来自塑料及回收行业等重要领域的客户保持着良好的合作关系,而且成功开发了新客户。德国双仕回收分选事业部经理Michael Perl和全球大客户经理Gerhard Kerschhackl一致认为:“对于德国双仕Sesotec来说,此次德国K展是非常成功的!”

The K 2016 trade fair in Düsseldorf,Germany, was highly successful for

Sesotec. The target group of plastics ma-nufacturers and processors and visitorsfrom the recycling industry showed greatinterest in the presented machines andsystems for contaminant detection andmaterial sort ing.At Sesotec's K trade fair stand visitors al-so were informed about the benefits ofIndustry 4.0. Machine data from the con-taminant detection process could be ob-

回收 : 期望远超预期Recycling: Expectations clearly exceeded

plastics industry and recycling and withrespect to the development of new con-tacts. "For Sesotec this was a highly suc-cessful K trade fair", as Key Account Ma-nager Gerhard Kerschhackl and MichaelPerl, Head of the Sorting Recycling Busi-ness Unit comment unanimously.

德国双仕的展台迎来了众多慕名而来的参观者。(组图:德国双仕股份有限公司)

Sesotec's stand only was calm shortly before the start of the trade fair on 19 October 2016 (Photo: Sesotec GmbH)

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可呼吸表皮陈列室的建立源于有创意的灵感,那就是通过改变建筑物外立面的表层,来适应居住者所需要的室内气候。项目的重点围绕着使用Makrolon®聚碳酸酯透明固态片材制造的可呼吸表皮。

The idea behind the seminal Breathing Skins showroom is touse the outer envelope of build -ings to variably adapt the indoorclimate to the needs of the occu-pants. The project centersaround a breathing facade skinusing transparent solid sheets ofthe polycarbonate Makrolon®.This is modeled on a natural, organic skin.

可呼吸表皮陈列室

陈列室可以测试可呼吸表皮技术的

样品以及从情感的层面进行体验。外观

像有机物一样的皮肤表面和柔软曲折形

态的呼吸皮肤陈列互相完美地搭配。从

几何形态来看,表皮是由六条不同半径

的弧线形成的。固态片材的良好热成型

性能产生了极佳的效果。

这块表皮超过10米长,面积25平

方米,分割为若干个元件。为加深对连

续表皮的印象,三夹板表皮的承重部件

全部由固态的聚碳酸酯片材制造。内部

区域有8平方米的面积,净高为2.4米。

边长为4.5x4.5米的木结构封闭了内部区

聚碳酸酯片材的可呼吸表皮

Raw Materials:Breathing Facade Skin of PolycarbonateSheets

由 于 这 一 开 发 成 就 , 科 思 创

(Covestro )最近赢得了欧洲聚碳酸酯

片材挤出机组织(EPSE)的创新奖

励。这是该组织第八次举行最佳聚碳酸

酯项目竞赛,以遴选聚碳酸酯片材方面

的杰出应用

可控制的透气率

Tobias Becker的专利开发使得外

立面的透气率自由变化成为了可能,这

样就可以满足使用者对室内气候的特定

要 求 。 联 邦 德 国 环 境 部 长 Barbara

Hendricks 和 德 国 联 邦 环 境 局 主 席

Maria Krautzberger 现在已授予Tobias

Becker 青 年 人 才 领 域 联 邦 生 态 设 计

奖。

开发呼吸表皮的灵感来自于采用类

似于小孔的导气管进行室内通风,而无

需建立空气流的想法。这些导气管可以

通过气动方式进行选择使其成为气密状

态,也就是通过对表皮元件施加小的过

48 材料 Extrusion Asia Edition 1/2017

呼吸表皮陈列室展示如何控制表皮的透气性及因此能够适应使用者对室内气候的特定要求。项目中心周围环绕的呼吸表皮,使用的是科思创的透明固态聚碳酸酯片材

The Breathing Skins showroom shows how to control the permeability of facadesand thus to adapt the indoor climate to the user’s specific requirements. The

project centers around a breathing facade skin using transparent solid polycarbonate sheets from Covestro

(Pictures: Tobias Becker)

压使其成为气密。低能量压缩机控制大

约为每平方米140个的气动“肌肉”而没

有任何可以看见的技术。应用微小的负

压,就能使可逆的导气管扩大。这些导

气 管 安 装 在 两 个 穿 孔 的 科 思 创

Makrolon® GP clear 099聚碳酸酯透明

的固态片材之间。片材是夹芯板式的设

计,每平方米重量小于11kg。 气动肌

肉扩张得越多,片材表面外观的改变也

越多。光线和空气的渗透率以及可见透

明度可以局部地逐渐改变。这一灵感来

自于仿生学,仿生学的基本观念就是贴

近地观察自然,并将研究结果转化为技

术应用。

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49Extrusion Asia Edition 1/2017

Covestro Deutschland AG 51365 Leverkusen, Germanywww.covestro.comTobias Becker: www.breathingskins.com

域的上下两面。平顶天花板放置于四个

圆形落叶松支承结构上,支承结构为嵌

入式,安装在内部区域的外侧。模块化

部件如此小巧轻便,其中每一个模块都

可以由两个人来搬运。薄片状的桦木表

层使你想要触摸,与塑料表面形成对

比,创造了温暖的效果。

不仅仅是透明和光滑

陈列室展示的聚碳酸酯片材可以用

于建筑行业。不仅仅是透明和光滑,其

力学性能和可以在加工过程中压花等特

性,使其易于和可控元件例如气动肌肉

形成一体化。所有透明外墙类型的建筑

物现在都可以成为控制能源消耗和管理

内部气候的工具。

Covestro recently won the innovationaward of the European Polycarbo -

nate Sheet Extruders Organisation (EPSE)for this development. It was the eighthtime the organization had held the BestPolycarbonate Projects Competition torecognize outstanding applications withpolycarbonate sheets.

Controllable permeabilityTobias Becker’s proprietary developmentmakes it possible to infinitely vary thepermeability of facades and thus adaptthe indoor climate to the user’s specificrequirements. Germany’s Federal Minis -ter for the Environment Barbara Hendricks and Maria Krautzberger, presi-dent of the German Federal EnvironmentAgency, have now presented Tobias Becker with the Federal EcodesignAward in the Young Talent category. The inspiration for developing a breath -ing facade skin comes from the idea ofventilating an interior via pore-like airducts without creating a draft. Theseducts can be sealed pneumatically so asto be airtight by applying a small over-pressure to the facade element. A low-energy compressor controls around 140pneumatic “muscles” per square meterwithout any visible technology. Applyinga small underpressure widens the rever -sible air ducts fitted between two perfo-rated, transparent solid sheets of Makro-lon® GP clear 099 polycarbonate fromCovestro. The sandwich design weighsless than 11 kg per m2. The more the pneumatic muscles dilate,the more the facade’s appearance

Tobias Becker 的专利开发使其成为可能:外立面的透气率无限制地变化。这来自于通过类似于小孔的导气管进行内部通风,而不需要产生气流的想法。通过“气动肌肉”,其

透气率,以及可透视性以及透光率均可单独控制

Tobias Becker’s proprietary development makes it possible to infinitely vary thepermeability of facades. It comes from the idea of ventilating an interior via

pore-like air ducts without creating a draft. Their permeability for air, but also forsee-through visibility and for light can be controlled individually, by means of

pneumatic “muscles”

changes. Permeability for light and air aswell as see-through visibility can be mo-dified locally and gradually. The conceptis based on biomimetics, the basic ideaof which is to observe nature closely andturn the findings into technical applica - tions.

Breathing Skins showroomThe showroom is a prototype for testingbreathing skins facade technology andexperiencing it at an emotional level. Theorganic-like facade skin and the soft,meandering form of the Breathing Skinsshowroom complement each other per-fectly. Geometrically speaking, the fa -cade is made up of six arcs with differentradii. The solid sheets’ good thermo -form ing properties produced excellentresults.The facade is over 10 m long, has anarea of 25 m2 and is split into several ele-ments. To reinforce the image of a con -tinuous facade, the load-bearing parts ofthe sandwich facade elements are allmade of solid polycarbonate sheets. Theinterior has an area of 8 m2 and a clearheight of 2.4 m.A wooden structure with edges 4.5 by4.5 m long marks the vertical limit of the

interior. The ceiling panel rests on fourround, recessed larch supports mountedoutside the interior. The modular compo-nents are so small and light that each ofthem can be carried by two people. Thelaminated birch surfaces make you wantto touch them, and create a warm effectthat provides an excellent contrast to theplastic facade.

More than just transparent glazingThe showroom demonstrates that poly-carbonate sheets can be used for morethan just transparent glazing in architec-tural applications. Their mechanical pro-perties and the fact that they are milledduring the machining process enable easy integration of controllable elementssuch as the pneumatic muscles. Transpa-rent facades of all building typologiesthus become a tool for controlling ener-gy management and interior climate.

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AMUT . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

ARLANXEO . . . . . . . . . . . . . . . . . . . . . . . . 12

BASF . . . . . . . . . . . . . . . . . . . . . . . . . 11, 24

battenfeld-cincinnati. . . . . . . . . . . 06, 15, 40

Bekum . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Brückner Maschinenbau

. . . . . . . . . . . . . . . . . . 标题 / Front page, 16

Brückner Servtec. . . . . . . . . . . . . . . . . . . . 17

BUSS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Covestro . . . . . . . . . . . . . . . . . . . . . . . 07, 48

Entex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Erema . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Erge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Evosys Laser . . . . . . . . . . . . . . . . . . . . . . . 10

Getecha . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Gneuß . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Illig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

IPTF 2017 . . . . . . . . . . . . . . . . . . . . . . . . . U4

Jwell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04

Kautex . . . . . . . . . . . . . . . . . . . . . . . . 08, 19

Kraiburg TPE. . . . . . . . . . . . . . . . . . . . . . . 12

KraussMaffei Berstorff . . . . . . . . . . . . . . . 27

Kündig . . . . . . . . . . . . . . . . . . . . . . . . 23, 45

Maag . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Plas MEC . . . . . . . . . . . . . . . . . . . . . . . . . 09

ProTec. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Sesotec . . . . . . . . . . . . . . . . . . . . . . . . . 47

Sikora . . . . . . . . . . . . . . . . . . . . . . . . 13, 35

Starlinger . . . . . . . . . . . . . . . . . . . . . . . . 26

Technomatic. . . . . . . . . . . . . . . . . . . . . . 15

Teknor Apex . . . . . . . . . . . . . . . . . . . . . . 14

Weber . . . . . . . . . . . . . . . . . . . . . . . U2+03

Windmöller & Hölscher. . . . . . . . . . . . . . . 44

Zumbach . . . . . . . . . . . . . . . . . . . . . . 07, 46

50 本期杂志中的公司目录 – FIRMS IN THIS ISSUE Extrusion Asia Edition 1/2017

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