40. Pres_Laurens Stigter

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    4th Optimising Ship Maintenance25th, 26th & 27th January 2011

    Hotel Rotterdam Blijdorp, Rotterdam, The Netherlands

    IHC Merwede is more than a shipyard, building complex custom build Dredging, Mining andOffshore ships and equipment. Life cycle engineering and accompanying life cycle supporting

    programs are integrated in products of IHC Merwede to ensure that the total costs ofownership of our products are minimized and optimal performance can be realized. As suchIHC Merwede considers condition monitoring surveys as a key instrument in line with the

    corporate IHC Life Cycle Support strategy. On many ships IHC Merwede provides off line andonline condition monitoring programs. Depending on the customer requirements IHCMerwede can be involved complete until a small part of the program and analyzing theresults. Customers can use this tool to optimize their maintenance and make the operation

    more predictable. IHC Merwede integrates the worldwide feedback into its continuousimprovement of the design of ships and systems.

    The main techniques used for monitoring by IHC Merwede are: vibration measurements,

    thermography, oil analysis and electrical measurements. In order to submit a completeprogram for the entire vessel, IHC Merwede realized partnerships with worldwide expert

    partners as Pruftechnic for vibration measurements and Bakker Sliedrecht for electricalmeasurements. The expert knowledge of these partners, in combination with the design

    knowlegde, building knowhow, worldwide operational feedback and global presence of IHCMerwede, yields to an unique combination which can assist customers in identifying problems

    on board and take care of repairs and possible modifications on board. In this way it isensured that a customer can be assisted from begin till end in continuous improvement of his

    equipment.

    Since many suppliers are nowadays offering products with integrated condition measurementsystems, there is a need that these systems will be integrated in the right way in the final

    design of ships. IHC Merwede as a shipbuilder can play an important role in helping in themaritime industry to optimise the integration of Condition Monitoring systems and discuss

    this kind of topics with its suppliers. By taking much imitative regarding the use of conditionmonitoring systems, IHC Merwede can actively help that certain sensors will be installed inthe earliest stage of the ship building, which will remarkably safe costs compared toinstallation of these systems in a later stage.

    By analyzing condition measurement data for a long time now, IHC Merwede is building on asignificant experience. There are many situations where good analyzing is found to be

    difficult. One of the bottle necks can be the organization around condition monitoringprograms. Examples will be given about problems which can occur. Also analyzing is notalways the same as the theories prescribe. In practice there can be a lot of factors which caninfluence the behavior in an unexpected way, and sometimes the reason of a different

    behavior can be hardly be found or not found at all, for which some examples will be shown.

    Cases from practice learns that for the complex equipment on board, it is much morevaluable to use only the best quality of monitoring systems, it is easy in almost all cases toearn the (mostly accompanying) higher costs of this equipment back.

    In the future IHC Merwede is continuously looking for optimizing integration of all shipssystems where integration of the relative new condition monitoring systems plays an

    important role. For IHC Merwede condition monitoring is a major instrument to assist itscustomers to reduce the Total Costs of Ownership and optimize the performance of thevessel.