5 - WPS - GTAW + SMAW 5.pdf

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  • Supporting PQR Number / Type (s) (Automatic, Manuel, Machine or Semi Auto) / Welding ProcessDestekleyen PQR Numaras Tip (Elle, Otomatik, Yar Otomatik) Kaynak Yntemi

    JOINTS/BRLEM (QW-402)Joint Design/Birleim Tipi: Butt / AlnBacking : No/YokBacking Material Type : ---

    BASE METALS / ANA METAL (QW - 403) POSITION / POZSYON (QW - 405)

    :

    :

    Parent Material Designation / Ana Malzeme Tanm : P1;G1 - P1;G1

    : 1,5-14,2

    Fillet/Ke : N/A Position(s) of Fillet / Ke Kayna Pozisyonu : N/ADiameter Range / ap Aral Other / Dier:

    FILLER METALS / DOLGU METAL (QW - 404)

    :

    :

    :

    :

    :

    :

    Other / Dier:

    Other / Dier:

    POST WELD HEAT TREATMENT / : None GAS / GAZ (QW - 408)

    KAYNAK SONRASI ISIL LEM (QW - 407) : Uygulanmad

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ELECTRICAL CHARACTERISTICS /

    ELEKTRKSEL DEERLER (QW - 409)

    Signature / mza :

    :

    : Date / Tarih:

    Ad Soyad

    Name Surname /

    Tarih

    : 00

    : 1 / 1

    : 02.11.2012

    WPS No: DEMA-

    GTAW+SMAW-5

    Revizyon No

    Sayfa

    Weld Layer (s) / Filler Metal / Dolgu metali

    90-105

    CONTROLLED BY / KONTROL EDEN APPROVED BY / ONAYLAYAN

    WELDING PARAMETERS / KAYNAK PARAMETRELER

    N.A.

    Tungsten Elektrot ap:

    Tungsten Electrode Size /

    Kaynak Hz

    Travel Speed /

    Flow Rate / Debi

    Uygulanr deil

    YntemClass /

    Kaynak Paso Sras

    Volts / Volt :

    Cooling Rate /

    Istma Hz

    1

    E7018

    SFA Specification / SFA artnamesi

    GTAW 8-12

    10-12 lt/min

    : 20C

    :

    Percent Composition / Yzde Kompozisyon (%)

    2,4

    Max. 250C

    Argon 99,90%

    n Istma Yntemi

    Preheat Temperature (Rock Bottom) /

    PREHEAT / N ISITMA (QW - 406)

    Oksi propan Alevi

    100-120 8-12

    GTAW+SMAWElle

    :

    8-15

    Amper /

    14-18

    Dnceler

    85-95 20-25

    95-105 8-12

    lerleme Hz

    (cm/min)

    3,25

    E7018

    DC (+)

    Manuel

    2,4

    Travel Speed

    Range /

    ap (mm)

    Volt aral

    (V)

    Volt Range /

    Kutup Amper (A)

    Current / Akm

    Polarity /Diameter /

    Uygulanmad

    Company Name / irket Ad: DEMA MAKNA, NAAT ,TAAH. VE TC. LTD. T.

    Kaynak Sras / Welding Sequences

    : DEMA-PQR-12-01 :

    Kaynak Az Detay / Joint Design

    Snf

    Process / Remarks /

    10-12 lt/dk

    :

    Uygulanr deil

    None

    Uygulanr deil

    N.A.

    Filler Metal / Dolgu Metali (F. No.)

    Filler Metal / Dolgu Metali (A. No.)

    Bekletme Zaman

    5.18

    Dolgu Metali Boyut

    Weld metal thickness (max)/

    ER70S6

    2,4 mm

    20-25

    :

    n stma scakl (Asgari)

    Interpass Temperature (Maximal) /

    Material Specification Type and Grade /

    Malzeme Tip ve Derece Tanm

    Size of Filler Metals /

    GTAW

    AWS Classification / AWS Snf Numaras

    Amps / Amper :

    :

    Souma Hz

    Polarity / Kutup

    6

    Temperature Range /

    Uygulama Aral

    Heatin Rate /:

    Current / Akm

    Other / Dier:

    Kaynak Metali Kalnl (mak.)

    :

    :Holding Time /

    DC

    : 3 mm

    :

    GTAW

    :

    :

    Tek Elektrot

    Single Electrode

    Tek veya oklu Paso

    8-12 cm/min

    8-12 cm/dk

    WELDING TECHNIQUE / KAYNAK TEKN (QW - 410)

    Multi Pass

    14-20 cm/dk

    4

    14-20 cm/min

    :

    Preheat Maintenance /

    Koruma

    :

    Weld Progression (Up, Down) /

    oklu Paso

    Single Electrode

    Tek Elektrot

    String or Weave Bead /GTAW(-) ; SMAW(+)

    GTAW (90-120) ; SMAW (82-107)Salnm

    Dz

    Kaynak lerleme (Yukar / Aa)

    5.1

    E7018

    4.11 mm

    3,25 mm

    1 Pasolararas scaklk (Azami)

    168,3

    1

    SMAW

    :None

    Mixture / Karm

    Oxy propane gas flame

    6G

    :

    Welding Positions / Kaynak Pozisyonu

    Positions of Groove / Aln Pozisyonlar

    Gas (es) / Gaz

    Tek veya oklu Elektrot

    Single or Multiple Electrodes /

    Trailing / N.A.

    Shielding /:

    :Backing /

    Arka

    Kk koruma

    GTAW (2,4) EWT42 6mm

    GTAW (8-15) ; SMAW(20-25)

    Uygulanmad

    N.A.

    Uygulanr deil

    Dz veya Salnml Diki

    Oscillation /

    String

    Dz:

    Multi Pass

    Signature / mza

    NHAT FIRAT AKA

    : 02.11.2012

    :

    Ad Soyad

    Date / Tarih:

    Name Surname /: CEM KURT

    : 02.11.2012

    PREPARED BY / HAZIRLAYAN

    Signature / mza

    Name Surname /

    Ad Soyad

    Date / Tarih

    :

    SMAW

    :

    :oklu Paso

    N/A

    V Groove

    :

    :

    16-204-5

    GTAW

    SMAW3

    DC (-)2

    DC (+)

    Uygulanmad

    WELDING PROCEDURE SPECIFICATION (WPS)

    KAYNAK YNTEM TANIMIASME Section IX, ASME Boiler & Pressure Vessel Code, ASME B 31.3)

    DC (-)

    ER70S6

    ER70S6

    3,25

    String

    : A 106 GR B;

    SMAW

    Thickness Range (Groove) / Kalnlk Aral (Aln)

    Multipass or Single Pass (Per Side) /

    :

    :