9513 Ins Rupmf Xld

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    BA/RuPM-

    Building Automation Products, Inc., 750 North Royal Avenue, Gays Mills, WI 54631 USA

    Tel:+1-608-735-4800 Fax+1-608-735-4804 E-mail:[email protected] Web:www.bapihvac.com

    Specications subject to change without notice.

    Installation and Operation Instructions

    9513_ins_rupmf_xld_

    1 of 4

    rev.12/17/10

    JUNCTION BOX

    1. Pull the wire through the wall and out of the junction box, leaving about sixinches free.

    2. Pull the wire through the hole in the base plate.

    3. Secure the plate to the box using the #6-32 x 1/2 inch mounting screws

    provided.4. Terminate the unit according to the guidelines in the Termination section.

    5. Attach Cover by latching it to the top of the base, rotating the cover downand snapping it into place.

    6. Secure the cover by backing out the lock-down screws using a 1/16 Allenwrench until they are ush with the bottom of the cover.

    DRYWALL MOUNTING

    1. Place the base plate against the wall where you want to mount the sensor.

    2. Using a pencil mark out the two mounting holes and the area where thewires will come through the wall.

    3. Drill two 3/16 holes in the center of each marked mounting hole. Insert adrywall anchor into each hole.

    4. Drill one 1/2 hole in the middle of the marked wiring area.

    5. Pull the wire through the wall and out of the 1/2 hole, leaving about six inches free.

    6. Pull the wire through the hole in the base plate.

    7. Secure the base to the drywall anchors using the #6 x 1 inch mounting screws provided.

    8. Terminate the unit according to the guidelines in the Termination Section.

    9. Attach cover by latching it to the top of the base, rotating the cover down and snapping it into place.

    10. Secure the cover by backing out the lock-down screws using a 1/16 Allen wrench until they are ush with the bottom of the cover.

    NOTE: In a wall-mount application, the wall temperature and the temperature of the air within the wall cavity can cause erroneousreadings. The mixing of room air and air from within the wall cavity can lead to condensation, erroneous readings and prematurefailure of the sensor. To prevent these conditions, seal the conduit leading to the junction box and use BAPIs adhesive backed, foaminsulating pad centered over the hole (order part numberBA/FOAMBACK).

    Designed for use in applications with Fan Coils, Heat Pumps, Unit Ventilators and other Terminal Units, the RuPM provides localindication of Temperature and Setpoint with Setpoint Adjust, Override and Fanspeed options. An optional 3.5mm (1/8) or RJ11 Com-munication Jack can be mounted in the base to provide direct access to the network. The Setpoint is displayed for a short time afteran adjustment. The Setpoint can be programmed to display as an offset (i.e. -2, -1, 0, 1, 2) or as a value within a specied temperaturerange (i.e. 65 to 80 F). The Override is a momentary signal that can be congured in parallel with the Sensor or Setpoint (Specied at

    time of order). Fanspeed is provided as a single analog output (resistive) and includes appropriate LED indicators on the face of theunit (Specied at time of order).

    Product Overview

    Product Identication

    Fig. 1: 6-Button RuPM

    Mounting

    Mounting hardware is provided for both junction box and drywall installation (junctionbox installation shown).

    (Set Pt./OVD)Fig. 3: 5-Button(Fan/Set Pt./Deg )

    Fig. 2: 3-Button Fig. 4: 6-Button(Fan/Set Pt./OVD/Deg )

    Fig. 5: 4-Button(Mode/Fan/Set Pt.)

    Fig. 6: 5-Button(Mode/Fan/Set Pt./OVD

    Fig. 7: Mounting to a Junction Box

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    BA/RuPM-

    Building Automation Products, Inc., 750 North Royal Avenue, Gays Mills, WI 54631 USA

    Tel:+1-608-735-4800 Fax+1-608-735-4804 E-mail:[email protected] Web:www.bapihvac.com

    Specications subject to change without notice.

    Installation and Operation Instructions

    9513_ins_rupmf_xld_

    2 of 4

    rev.12/17/10

    Termination

    BAPI recommends using twisted pair of at least 22AWG and sealant lled connectors for all wire connections. Larger gauge wire maybe required for long runs. All wiring must comply with the National Electric Code (NEC) and local codes.

    Do NOT run this devices wiring in the same conduit as AC power wiring of NEC class 1, NEC class 2, NEC class 3 or with wiring usedto supply highly inductive loads such as motors, contactors and relays. BAPIs tests show that uctuating and inaccurate signal levels

    are possible when AC power wiring is present in the same conduit as the signal lines. If you are experiencing any of these difculties,please contact your BAPI representative.

    Notes:*The Ground (Common or GND) terminal [2] is the common for the power, temperature

    sensor, fan speed and setpoint.

    **Power requirements are shown in the Specifcations Section.

    The Override can be factory set to be in parallel with the temperature sensor Terminal [1]-[2] or setpoint Terminal [3]-[2]. Override conguration is NOT eld selectable.

    Fig. 8: RuPM Board

    J4 SET AT FACTORY

    J4 J4

    FOperation

    COperation

    J4 controls whether the unit

    displays F or C at powerup.

    Fig. 9: J4 Settings

    Terminal 4, 5 or 6 Button Unit 3 Button Unit

    1 ..............Temperature Sensor ...................Temperature Sensor

    2 ..............*Ground ......................................*Ground

    3 ..............Setpoint ......................................Setpoint

    4 ..............Fan Speed ..................................Not Connected

    5 ..............Optional Direct Sensor ...............Optional Direct Sensor

    6 ..............Optional Direct Sensor ...............Optional Direct Sensor

    7 ..............For EXTSEN Models Only ..........For EXTSEN Models Only

    8 ..............**Power ......................................**PowerTable: 1

    Optional Test & Balance Switch and Display Setup

    Table: 2

    Low: Will set the sensor value to Low temp

    Norm: Temperature sensor will operate Normally

    High: Will set the sensor value to High temp

    Sensor Type Low HighResistance(Temp) Resistance(Temp)

    1000 RTD 1.02K (41.2F) 1.15K (101.5F)

    3000 Thermistor 7.87K (39.5F) 1.5K (106.8F)

    10K-2 Thermistor 30.1K (34.9F) 4.75K (109.2F)

    10K-3 Thermistor 26.7K (35.9F) 5.11K (108.4F)

    10K-3(11K) Thermistor 7.32K (43.7F) 3.65K (105.2F)

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    BA/RuPM-

    Building Automation Products, Inc., 750 North Royal Avenue, Gays Mills, WI 54631 USA

    Tel:+1-608-735-4800 Fax+1-608-735-4804 E-mail:[email protected] Web:www.bapihvac.com

    Specications subject to change without notice.

    Installation and Operation Instructions

    9513_ins_rupmf_xld_

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    rev.12/17/10

    Optional Communication Jack in Base

    Fig. 10C35 Comm Jack

    (Male Jack shown for clarity)

    Fig. 14 C11/Base (Front) Fig. 15 C11/Base (Back)

    Fig. 11 3.5mm/Base (Front) Fig. 12 3.5mm/Base (Back)

    X Fan Speed Keypad Function

    Sensor Display Offset

    Table: 3

    Fig. 16 XLD Full Button Graphic

    Fig. 17 XCF Full Button Graphic

    Table: 4 Fig. 13 C11 Comm Jack

    The sensor display offset is enabled by holding down the setpoint UP and setpoint DOWN buttons simultaneously for 3 seconds. Thedisplay will then show the last offset value. Then adjust the offset up or down 3 in 0.5 steps using the setpoint buttons UP or DOWN.The offset affects both the display and temperature sensor output. After 10 seconds without any button depression the display will go tonormal and the new offset is retained.

    C/F Toggles LCD between temperature & setpoint display in C/F units.

    TEMP Raises or lowers the desired set-point temperature. Set-point temperaturewill be displayed on the LCD as the keys are used. LCD will revert to normaltemperature display after a few seconds of no key presses.

    FAN Adjusts the fan speed mode as indicated by the red LEDs in the fan speeddisplay area.

    OVERRIDE Sets the appropriate output [Sensor or Setpoint] to its lowest resistance value.Outputs maintains as long as the key is pressed plus 2 seconds once released.

    MODE Sets unit MODE (Heat, Off, Cool) as indicated by the red LEDs in the Mode area.

    TEMPERATURE Raises or lowers the desired set-point temperature. Set-point temperature will beSETPOINT displayed on the LCD as the keys are pressed. LCD will revert to normal tempera-

    ture display after a few seconds of no key presses.

    FAN Adjusts the fan operation as indicated by the red LEDs in the fan display area.

    OVERRIDE Sets the appropriate output [Sensor or Setpoint] to its lowest resistance value.Output maintains as long as the key is pressed plus a few seconds once released(Only 5-button units)

    H Fan & Mode Keypad Function

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    BA/RuPM-

    Building Automation Products, Inc., 750 North Royal Avenue, Gays Mills, WI 54631 USA

    Tel:+1-608-735-4800 Fax+1-608-735-4804 E-mail:[email protected] Web:www.bapihvac.com

    Specications subject to change without notice.

    Installation and Operation Instructions

    9513_ins_rupmf_xld_

    4 of 4

    rev.12/17/10

    Diagnostics

    Power:5 VDC (only if 5 VDC option is selected when ordered)11 to 35 VDC (15 to 24 VDC recommended) for 0-5V Setpoint15 to 35 VDC (15 to 24 VDC recommended) 0-10V Setpoint15 to 28 VAC (Requires a separate pair of shielded wires)

    Power Consumption: 10 mA max. DC, .2 VA maximum AC

    Wiring: 2 to 4 pair of 16 to 22AWG

    Sensing Element: Thermistor or RTD

    Specications

    POSSIBLE PROBLEMS:

    Temperature reading isincorrect

    Setpoint reading is incor-rect

    POSSIBLE SOLUTIONS:

    - Determine that the temperature sensors wires are connected to the correct controller input terminalsand are not loose.

    - Check the wires at the sensor and controller for proper connections.- Measure the physical temperature at the temperature sensors location using an accurate temperature

    standard. Disconnect the temperature sensor wire (Terminal 1) and measure the temperature sensorsresistance across the sensor output pins with an ohmmeter (Make sure the RuPM is powered for thismeasurement). If the measured resistance is different from the temperature table by more than 5% callBAPI technical support.

    - Make sure that the test and balance switch is in the correct position.

    - Make sure that the temperature sensor element leads are not touching one another.

    - Make sure that the setpoint output wiring is correct. Remove the setpoint output wire (Terminal 3) andcheck the output for the correct resistance or voltage output (Make sure the RuPM is powered for thismeasurement). See the product label for your specic range. Dont forget to reconnect the wire.

    - Check that the resistance across the override output is less than 5 ohms when the OVERRIDE buttonis pushed (Make sure the RuPM is powered for this measurement). Disconnect the temperature sensorwire (Terminal 1) for override in parallel with sensor OR disconnect the setpoint output wire (Terminal 3)for override in parallel with setpoint.

    - Check the wires at the sensor and controller for proper connections.- Make sure that the FAN SPEED output is correct (Make sure the RuPM is powered for this measure-

    ment). Remove the fan output wire (Terminal 4) and check the output for the correct resistance output.Push the FANSPEED button and check the resistances when each LED is lit. See the Fan Speed sec-

    tion (Page3) for your specic output resistances. Dont forget to reconnect the wire.

    Override is not workingcorrectly

    Fanspeed is incorrect

    Output Resistances (Ranges are specied at time of order)

    OPTION HEAT/AUTO OFF/AUTO COOL/AUTO HEAT/ON OFF/ON COOL/ON

    HCF` 5KW 10KW 15KW 20KW 25KW 30KW

    H01 0W 2KW 4K 6K 8KW 10KW

    Comm. Jack: Optional 3.5mm (1/8) Phono Jackor RJ11 Phone Jack

    Mounting: Standard 2 by 4 J-box or drywall mount(mounting screws provided)

    Environmental Operation Range:Temperature: 32 to 122 oF (0 to 50 oC)Humidity: 0 to 95%, non-condensing

    External Sensor (-ES):Thermistor 10K-2, 18 AWG TSPSensor wire must be