A6 Welding heads - ESAB Welding & Cutting€¦ · A6 Welding heads A6 SF / A6 SF (Twin) 101103105102021104022100020040060 Bruksanvisning Brugsanvisning Bruksanvisning ... 1 1 0145063907

Valid for serial no. 232--xxx--xxxx0449 275 060 2003--10--09

A6 Welding headsA6 SF / A6 SF (Twin)

101103105102021104022100020040060

BruksanvisningBrugsanvisningBruksanvisning

KäyttöohjeetInstruction manualBetriebsanweisung

-- 2 --

Rätt till ändring av specifikationer utan avisering förbehålles.Ret til ændring af specifikationer uden varsel forbeholdes.Rett til å endre spesifikasjoner uten varsel forbeholdes.Oikeudet muutoksiin pidätetään.Rights reserved to alter specifications without notice.Änderungen vorbehalten.

SVENSKA 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DANSK 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NORSK 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SUOMI 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGLISH 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DEUTSCH 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

FÖRSÄKRAN OM ÖVERENSSTÄMMELSEEsab Welding Equipment AB, 695 81 Laxå, Sweden, försäkrar under eget ansvar attsvetsautomat A6 SF från serienummer 740 är i överensstämmelse med standard EN60292 enligt villkoren i direktiv (89/392/EEG) med tillägg.--------------------------------------------------------------------------------------------------------------------------------------

OVERENSSTEMMELSEERKLÆRINGEsab Welding Equipment AB, 695 81 Laxå, Sweden garanterer under eget ansvar,at svejseautomat A6 SF fra serienummer 740 er i overensstemmelse med standardEN 60292 ifølge betingelserne i direktiv (89/392/EEC) med tillægg.--------------------------------------------------------------------------------------------------------------------------------------

FORSIKRING OM OVERENSSTEMMELSEEsab Welding Equipment AB, 695 81 Laxå, Sweden, forsikrer på eget ansvar atsveiseautomat A6 SF med serienummer 740 er i samsvar med standard EN 60292 ioverensstemmelse med bestemmelsene i direktiv (89/392/EØF) med tillegg.--------------------------------------------------------------------------------------------------------------------------------------

VAATIMUSTENMUKAISUUSVAKUUTUSEsab Welding Equipment AB, 695 81 Laxå, Sweden, vakuuttaa omalla vastuullaan,että hitsausautomaatti A6 SF sarjanumerosta 740 täyttää standardin EN 60292 vaa-timukset direktiivin (89/392/EEC) ja sen lisäyksen mukaisesti.--------------------------------------------------------------------------------------------------------------------------------------

DECLARATION OF CONFORMITYEsab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guaranteethat automatic welding machine A6 SF from serial number 740 complies with stan-dard EN 60292, in accordance with the requirements of directive (89/392/EEA) andaddendum.--------------------------------------------------------------------------------------------------------------------------------------

KONFORMITÄTSERKLÄRUNGEsab Welding Equipment AB, 695 81 Laxå Sweden, versichert hiermit auf eigeneVerantwortung, daß der Schweißautomat A6 SF ab Serien--Nr 740 mit der norm EN60292 gemäß den Bedingungen der Richtlinien (89/392/EWG) mit der Ergänzung inÜbereinstimmung steht.--------------------------------------------------------------------------------------------------------------------------------------

Paul KarlssonManaging DirectorEsab Welding Equipment AB695 81 LAXÅSWEDEN Tel: + 46 584 81000 Fax: + 46 584 12336

Laxå 97--11--19

Måttskiss Målskitse Målskisse Mittapiirustus Dimension drawing Mass-bild

-- 112 --dimdoc

A6 SF with motorised slides

-- 113 --dimdoc

A6 SF with manual slides

-- 114 --sida

Reservdelsförteckning Reservedelsfortegnelse ReservedelslisteVaraosaluettelo Spare parts list Ersatzteilliste

-- 115 --spareparts

A6 SF / A6 SF (Twin)

Edition 2003--10--09

Ordering no. Denomination Notes

0449 270 880 Welding head A6 SF SAW (156:1), manual slide, PEH

0449 270 881 Welding head A6 SF SAW (156:1), motorised slide, PEH and A6 PAK

0449 270 882 Welding head A6 SF SAW (156:1), motorised slide, PEH and A6 GMD

0449 270 890 Welding head A6 SF SAW (74:1), manual slide, PEH

0449 270 891 Welding head A6 SF SAW (74:1), motorised slide, PEH and A6 PAK

0449 270 892 Welding head A6 SF SAW (74:1), motorised slide, PEH and A6 GMD

0449 271 880 Welding head A6 SF SAW, Twin (156:1), manual slide, PEH

0449 271 881 Welding head A6 SF SAW, Twin (156:1), motorised slide, PEH and A6 PAK

0449 271 882 Welding head A6 SF SAW, Twin (156:1), motorised slide, PEH and A6 GMD

0449 271 890 Welding head A6 SF SAW, Twin (74:1), manual slide, PEH

0449 271 891 Welding head A6 SF SAW, Twin (74:1), motorised slide, PEH and A6 PAK

0449 271 892 Welding head A6 SF SAW, Twin (74:1), motorised slide, PEH and A6 GMD

-- 116 --f449270s

Itemno. Qty Ordering no. Denomination Notes

0449270880 Welding head A6 SF, SAW (156:1)

1 1 0449250880 Feeder unit right 156:1

2 1 0449252881 Slide travel kit, manual 210mm

3 1 0449255881 Bobbin holder complete

3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m

6:3 1 0456504884 Arc welding cable 5 m

20 1 0443741880 Control box PEH, See separate manual

-- 117 --f449270s


0449270881 Welding head with PAK A6 SF, SAW (156:1)

1 1 0449250880 Feeder unit, right 156:1

2 1 0449251884 Slide travel kit, motorized 300mm


3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m



25 1 0417587882 Joint tracking unit A6 PAK, See separate manual

26 1 0449153882 Cable set

26:5 2 0417310888 Motor cable 5 m

-- 118 --f449270s


0449270882 WELDING HEAD SAW(156:1)F A6 SF, SAW (156:1)



3 1 0449255880 Bobbin holder complete a6s modul

3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m



25 1 0417142880 Gmd joint tracking system A6 GMD, See separate manual

26 1 0449153882 Cable set

26:5 2 0417310888 Motor cable 5 m

-- 119 --f449270s


0449270890 Welding head A6 SF, SAW (74:1)

1 1 0449250890 Feeder unit , right 74:1



3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m



-- 120 --f449270s


0449270891 Welding head with A6 PAK A6 SF, SAW (74:1)




3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m




26 1 0449153882 Cable set

26:5 2 0417310888 Motor cable 5 m

-- 121 --f449270s


0449270892 Welding head with A6 GMD A6 SF, SAW (74:1)




3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5 m

6:2 1 0456490883 Motor cable 5 m



25 1 0417142880 Joint tracking system A6 GMD, See separate manual

26 1 0449153882 Cable set

26:5 2 0417310888 Motor cable 5 m

-- 122 --f449271s


0449271880 Welding head A6SF, SAW TWIN (156:1)

1 1 0449250881 Feeder unit, twin 156:1



3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m



-- 123 --f449271s


0449271881 Welding head with A6 PAK A6SF, SAW TWIN (156:1)

1 1 0449250881 Feeder unit, twin 156:1



3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m




26 1 0449153882 Cable set

26:5 2 0417310888 Motor cable 5 m

-- 124 --f449271s


0449271882 Welding head with A6 GMD A6SF, SAW TWIN (156:1)

1 1 0449250881 Feeder unit, twin 156:1



3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m




26 1 0449153882 Cable set

26:5 2 0417310888 Motor cable 5 m

-- 125 --f449271s


0449271890 Welding head A6SF, SAW TWIN (74:1)

1 1 0449250891 Feeder unit, twin 74:1



3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m



-- 126 --f449271s


0449271891 Welding head with A6 PAK A6SF, SAW TWIN (74:1)

1 1 0449250891 Feeder unit, twin 74:1



3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m




26 1 0449153882 Cable set

26:5 2 0417310888 Motor cable 5 m

-- 127 --f449271s


0449271892 Welding head with A6 GMD A6SF, SAW TWIN (74:1)

1 1 0449250891 Feeder unit, twin 74:1



3:2 1 0146967880 Brake hub

6 1 0449253882 Cable set l=5m

6:2 1 0456490883 Motor cable 5 m




26 1 0449153882 Cable set

26:5 2 0417310888 Motor cable 5 m

-- 128 --f449250s


0449250880 Wire feed unit complete (Right) SAW

1 1 0145063906 Motor with gear A6 VEC 156:1

2 1 0147639880 Wire straightener, right mounted D35

3 1 0218810183 Insulated hand wheel

4 1 0334290882 Contact equipment D35/l275

6 1 0148487881 Bracket for fluxhopper

7 1 0147649881 Flux hopper 10 l

10 1 0457713001 Bar

20 1 0148493001 Cable clamp

-- 129 --f449250s


0449250881 Wire feed unit complete (Right) SAW, Twin


2 1 0147639887 Wire straightener ,right mounted D35, Twin


4 1 0334290882 Contact equipment d35/l275


7 1 0147649881 Flux hopper 10 l

10 1 0457713001 Bar

20 1 0148493001 Cable clamp

30 1 0155300001 Plate

32 2 0156800002 Wire liner d 8/4

35 1 0146967880 Brake hub

36 2 0154734001 Clamp halve

-- 130 --f449250s


0449250890 Wire feed unit complete (Right) SAW


2 1 0147639880 Wire straightener D35

3 1 0218810183 Insulated hand wheel(a2/a6)



7 1 0147649881 Flux hopper 10 l

10 1 0457713001 Bar

20 1 0148493001 Cable clamp

-- 131 --f449250s


0449250891 Wire feed unit complete (Right) SAW, Twin


2 1 0147639887 Wire straightener ,right mounted, twin D35




7 1 0147649881 Flux hopper 10 l

10 1 0457713001 Bar

20 1 0148493001 Cable clamp

30 1 0155300001 Plate

32 2 0156800002 Wire liner D8/4

35 1 0146967880 Brake hub

36 2 0154734001 Clamp halve

-- 132 --f147639s


0147 639 880 Straightener (right mounted)

1 1 0156 449 001 Clamp

4 1 0215 503 601 Insulating sleeve

5 1 0156 530 001 Clamp half

6 2 0212 900 001 Spacer screw

7 4 0215 201 209 O--ring D11.3x2.4

8 2 0218 400 801 Pressure roller arm

9 1 0218 810 181 Handwheel

10 1 0218 810 182 Handwheel

11 3 0332 408 001 Stub shaft

13 3 0153 148 880 Roller

14 1 0415 498 001 Thrust roller carrier

15 2 0212 902 601 Spacer screw

16 1 0415 499 001 Thrust roller carrier

19 2 0219 501 013 Spring washer D18.1/10.2

28 1 0156 531 001 Clamp half

30 1 0212 601 110 Nut M10

-- 133 --f147639s


0147639887 Straightener (right mounted) A6 D35 TWIN

1 1 0156449001 Clamp

4 1 0215503601 Insulating sleeve

5 1 0156530001 Clamp half

6 2 0212900001 Spacer screw

7 4 0215201209 O--ring 11,3x2,4

8 2 0218400801 Pressure roller arm

9 1 0218810181 Handwheel

10 1 0218810182 Handwheel

11 2 0332408001 Stub shaft

12 1 0218524580 Pressure roller twin

13 2 0153148880 Roller

14 1 0415498001 Thrust roller carrier

15 2 0212902601 Spacer screw a6

16 1 0415499001 Thrust roller carrier

19 2 0219501013 Spring washer d18,1/10,2

28 1 0156531001 Clamp half

30 1 0212 601 110 Nut M10

-- 134 --f334290s

Item Qty Orderingno. Denomination Remarks

334 290--882 Contact equipment single wire D35

2 1 417 959--881 Contact equipment L=275

11 1 153 299--880 Flux nozzle

-- 135 --f153299s


153 299--880 Flux nozzle

1 1 153 290--002 Pipe holder

2 1 153 296--001 Pipe bend

3 1 153 425--001 Wheel

-- 136 --f147649s


147 649--881 Flux hopper compl

1 1 154 007--001 Hopper for flux

2 1 146 837--001 Window

6 1 153 347--880 Flux valve

13 1 0203 017--80 Flux strainer

14 1 443 383--002 Flux hose L=500

-- 137 --f449252s


0449252881 Slide travel kit, manual 210 mm

1 2 0154465881 Slide manual L=210

2 1 0334171001 Plate

4 1 0334170001 Clamping ring

5 1 0334172001 Gear bracket

10 4 0278300180 Insulator 2000v.

-- 138 --f154465s


154 465--881 Slide, manually operated

2 1 154 464--002 Slide frame

6 1 154 463--880 Carrlage with slide rails

7 6 190 509--485 Stop screw M10x10

8 1 154 458--001 End piece

10 2 2111 029--57 Roll pin D5x20

12 1 154 461--002 Lead screw

16 1 190 531--201 Ball bearing SKF 3201

17 1 154 456--001 Locknut

18 1 154 457--001 Ball bearing cap

22 1 334 537--001 Crank

23 1 2111 029--38 Roll pin D3x20

-- 139 --f449255s


0449255880 Bobbin holder complete

1 1 0334318880 Bobbin holder straight

2 1 0146967880 Brake hub


0449255881 Bobbin holder complete

1 1 0443510880 Bobbin holder bent

2 1 0146967880 Brake hub

-- 140 --f449251s


0449251884 Slide travel kit motorized 300 mm

1 2 0334333884 Motorised slide li = 300

2 1 0334171001 Plate

4 1 0334170001 Clamping ring

5 1 0334172001 Gear bracket

10 4 0278300180 Insulator 2000 V

-- 141 --f334333s

Item Qty Orderingno. Denomination Notes

0334333884 Slide Inställningslängd = 300

1 8 0190509321 Stop screw M5x6

4 1 0334341001 End washer L = 60--540

10 2 0334323005 Steel shaft L = 300

20 1 0334335005 Slide frame L = 300

30 1 0334326005 Shaft carrier L = 300

39 1 0417699001 Clamp

41 1 0334322001 Geared motor (W) 24V, 110 rpm

42 1 0334321001 Cover plate

48 1 0193104002 Rivet washer D16/5x1

50 1 0334328002 Toothed pulley (Z=19)

51 1 0334342001 Toothed belt (W)

54 1 0334320001 Belt guard

55 1 0334327001 Friction ring (W)

56 1 0334328001 Toothed pulley

57 2 0219504411 Belleville washer D31.5/16x1.25

60 1 0334329001 Friction pin (W)

62 1 0334319001 Motor mount

65 1 0190531201 Ball bearing SKF3201

66 1 0154457002 Ball bearing cap

69 1 0334324001 Bellows guide, outer L = 60--240, 420--540 + 300

74 1 0334332005 Ball ocrew L = 300

89 2 0156726003 Telescopic bellows L = 300--1030

95 4 0334337001 Ball bushing (W)

96 1 0334331880 Runner

117 1 0334326105 Shaft carrier L = 300

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Documents

A6 Welding heads - ESAB Welding & Cutting€¦ · A6 Welding heads A6 SF / A6 SF (Twin) 101103105102021104022100020040060 Bruksanvisning Brugsanvisning Bruksanvisning ... 1 1 0145063907