© ABB Group May 27, 2014 | Slide 1 | 1MRS756763 E

Grid Automation Controller COM600 How it fits into the Smart Grid?

ABB Oy Distribution Automation

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Content COM600 Technical Presentation

Introduction

Application examples

Hardware and options

Functionality

Communication

Mechanical design

Tools

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Description Grid Automation Controller COM600

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

COM600, the grid automation controller of ABB, is an all-in-one communication gateway, automation platform and user interface solution for utility and industrial distribution substations.

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COM600 Grid Automation Controller

Provides connectivity between substation IEDs and network-level control and management systems

Supplied with a logic processor the grid automation controller COM600 is a flexible implementation platform for substation-level automation tasks

As a user interface solution COM600 accommodates web server functionality providing access to substation devices, processes and documentation via a web browser based human machine interface (Web HMI)

Handy and efficient engineering with ABB IEDs using ABB’s connectivity package concept

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Customer selectable functionality

High and low voltage power supply

Web human-machine interface (HMI)

Communication gateway functionality

Number of master protocols

Number of slave protocols

Data historian

Logging of measurement data

IEC 61131-3 based logic processor

IEC 61850 functionality

GOOSE Analyzer Tool (GAT)

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

SSA600 stands for Smart Station Analyzer

To execute station-wide or multi feeder supervision and ‘soft real time’/off-line functions

Functions included Fault location for isolated networks

using disturbance record data from feeder protection and control IEDs

Distribution transformer condition monitoring aspects like hot spot temperature, temperature monitoring etc.

Circuit breaker condition monitoring like operation counter, accumulated CB wear counter,

remaining life, spring charge indication, gas pressure supervision etc.

COM600 Centralized functions for Smart Distribution Substations

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COM600 Area of application

An ideal choice for substations requiring a simple HMI, gateway functionality or both

Local and remote access to substation IEDs via the COM600 gateway and Easy-to-use web HMI

Communication gateway between substation IEDs and the Network Control Center (SCADA, DMS, DCS)

COM600 conveniently integrates with systems using OPC interfaces

Suited for both industrial and utility power systems

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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Area of application Utility substation overview

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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Area of application Industrial system overview

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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Area of application Typical application in MV and LV switchgear

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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Application example Replacing of old substation automation systems

Application example:

ABB IEDs communicating via the SPA protocol with COM600

COM600 is primarily used as a communication gateway between the IEDs and the higher level control system

The optional web HMI of COM600 may be useful in this application

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

SPA

IEC 60870-5-104

NCC

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Application example Industrial system based on OPC

One (or several) COM600 units in each department

Easy upgrading of the IEDs in the departments without modifying SCADA

The control of the power distribution is separated from the Distributed Control System (for example 800xA)

The web HMI can be used by the power system staff

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

Ethernet switch

DISTRIBUTED CONTROL SYSTEM

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COM600 Hardware Ruggedized mechanics

COM600 is based on ruggedized mechanics without rotating parts

Well adapted for harsh environments

All connectors and ports are located on the front panel of the unit

COM600 fulfills the RoHS directive which restricts the use of certain hazardous substances in electrical and electronic equipment

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Hardware Interfaces and optional extension cards

Serial interfaces 3 x RS-232 1 x RS-232/485

Ethernet interfaces (RJ-45) 2 x 10 BASE-T/100 BASE-TX/

1000 BASE-T 4 x USB 2.0 Optional extension cards

Ethernet interfaces (RJ-45) 2 x 10 BASE-T/100 BASE-TX/

1000 BASE-T Serial interfaces

8 x RS-232/RS-485

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Software Optional protocols and software

Web-browser based HMI

Data historian

IEC61131-3 based logic processor

COM600 is delivered with one master protocol by default.

Option for two add-on master protocols

COM600 is delivered without slave protocols by default

Option for max. two add-on slaves

GOOSE Analyzer Tool (GAT)

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Licenses Easy activation of functions

The product license activates the software functionality of COM600

The license can be updated using the Substation Automation Builder SAB600 without sending the hardware to the factory

The licensing system offers a straightforward path for a subsequent functionality boost of the unit, if required

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Web HMI benefits

Pre-installed and maintenance-free HMI software

Simple and secure to distribute the HMI, encrypted communication is used for remote access

Multiple users can access the HMI using a standard internet browser (IE6 or later, Opera, Firefox or Google Chrome)

Easy data access for any power network management situations

HMI available in: English, Chinese, Russian, Spanish

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

Web HMI

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COM600 Web HMI functions

Single Line Diagram (SLD) with dynamic busbar coloring

Breaker control (opening and closing of circuit breakers)

Management of alarms and events

Visualization of measurements (current, voltage, power etc.)

Disturbance/oscillographic record upload from IEDs

Parameter setting for IEDs

System supervision, including IEDs and communication buses and links

Access and user management for secured authorized access to IEDs

Required for displaying the Data historian

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Web HMI - direct links to related documentation

Web pages

Manuals

Drawings

Other documents

Information available on substation, voltage, bay and conducting equipment levels

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Data Historian

A real-time database designed and optimized for extensive history recording and process information management

Based on ABB’s cpmPlus Knowledge Manager software

Can be used for accurate process performance monitoring by following process and equipment calculations with real-time and history values

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 GOOSE Analyzer Tool GAT

Professional system-level tool for analyzing GOOSE signals in an IEC 61850 station bus

Supports commissioning, operation maintenance and updating of an IEC 61850 based substation automation system

Graphical presentation of GOOSE signal transfer from publishers to subscribers

Enables real-time diagnosis of the GOOSE signal transfer presenting the status of communication between the network devices

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Communication Gateway

OPC/IEC 61850 based architecture

Cross referencing between protocols is based on IEC 61850 data models

Drag and drop signal mapping

Supports the OPC client/server principle (data access, alarms and events)

Parameter setting and disturbance record upload using transparent SPA over IEC 60870-5-101 or IEC 60870-5-104 to NCC

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

IEC 61850

IEC 60870-5-104

NCC

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COM600 Communication Gateway

Powerful gateway, as the protocol mapping is done at start-up, not during operation

All data in COM600 is modeled according to IEC 61850 regardless of protocol used

Value manipulation facilities, e.g:

Priorities of signals

Inverting of signals

Time tag handling

Update rates

Grouping of alarm signals

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Logic processor

Built in logic processor for substation-level automation tasks

Performing of operations based on received signals

Developing of plain or advanced automation logic e.g.:

Automated busbar transfer

Fault detection, isolation and restoration (one infeed)

Interlocking schemes inside the switchgear

Interlocking schemes between HV, MV or LV substations

Alarm annunciation

Visualization of sequence control

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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Incoming 2 BC Incoming 1

Outgoing Outgoing

Normal operation state Fault on upstream panel

U</U<< operated

Automatic busbar transfer function

1. Gas relay detects the transformer fault

2. CB trips (open) 3. Logic detects that the CB is

open and the busbar is unpowered

4. Bus coupler closes

1

2

3

4

COM600 Logic Processor usage example

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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Incoming 2 BC Incoming 1

Outgoing Outgoing

Normal operation state Fault on upstream panel

U</U<< operated

• After the automatic busbar transfer operation an automatic restoration sequence can be activated

• Visualization of sequence control enables monitoring and controlling of the automatic busbar transfer process via the HMI

• Centralized operation of the panels

Restoration command

Operation after ABT Normal operation

COM600 Logic Processor usage example

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Access control and substation security

Four user levels with different access rights: Viewer – viewing only Operator – operating only (Close/Open) Engineer – changing of IED settings,

no operating rights Administrator – full access

COM600 has been tested for security with excellent results Tested security settings are always included in

COM600 on delivery from the factory COM600 includes a pre-configured firewall The HMI uses secure encrypted communication (HTTPS) The HMI requires that the users perform a log in Complex password requirements

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Testing and commissioning

SAB600 for convenient commissioning and swift troubleshooting

Monitoring of communication channels providing in-depth signal transfer analysis without additional tools

IED communication status and diagnostic counters

Monitor and control data from IEDs to COM600 (Server) and COM600 to SCADA (Client)

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Testing and commissioning

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Supported communication protocols

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

Master protocol Slave protocol DNP3 LAN/WAN DNP3 LAN/WAN

DNP3 serial DNP3 serial

IEC 61850-8-1 IEC 61850-8-1

IEC 60870-5-101 IEC 60870-5-101

IEC 60870-5-103

IEC 60870-5-104 IEC 60870-5-104

External OPC External OPC

Modbus serial Modbus serial

Modbus TCP Modbus TCP

SPA SPA router

MNS iS Connectivity

SNMP

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COM600 For harsh environmental conditions

Operating temperature range:

-25…+70°C With optional Ethernet card:

0…+55°C

With optional Serial card:

0…+55°C

Relative humidity range:

non-condensing: 5…95% at +40°C

Storage temperature:

-40…+70°C

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Station Automation Builder SAB600

Based on the IEC 61850 standard and PCM600 (ABB’s common tool for upcoming and existing ABB protection IEDs)

IED specific connectivity packages provide smooth integration and use of COM600 for ABB protection and control IEDs

Connects to COM600 over LAN/WAN

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

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COM600 Remote engineering

The connection of the SAB600 substation automation builder to COM600 using a TCP/IP connection enables remote engineering

Requires a secure TCP/IP connection

All on-line diagnostic information and real-time process data can be remotely analyzed by using SAB600

Introduction Application examples Hardware and options Functionality Communication Mechanical design Tools Conclusions

TCP/IP

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Please visit our website for the latest product information www.abb.com/substationautomation

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