ABC OQ Protocol

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    DJPL/7.5.2/F-5/R3

    OPERATIONAL QUALIFICATION PROTOCOL OF

    B.O.D. Incubator, Model no.: .Page of

    TABLE OF CONTENT

    1. Objective

    2. Scope3. Responsibility

    4. Procedure5. List of measuring devices in the instrument requiring calibration

    6. List of standard apparatus and instruments required for performing calibration7. Calibration Record

    8. List of attachments9. List of documents (SOPs/manual)

    10. List of operators trained11. Acceptance Criteria For Operational Test

    a. Test in normal conditionb. Test of worst case situation

    12. Deviation Report13. Operational Qualification Report

    Appendices

    Performed by__________________________________________________ Date ____________________

    Verified by ____________________________________________________ Date ____________________

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    OPERATIONAL QUALIFICATION PROTOCOL OF

    B.O.D. Incubator, Model no.: .Page of

    Name of equipment: B.O.D. Incubator Serial no.:

    Equipment Identification no.: - Model No.:Manufacturer (Name & address)

    Manufactured by ..

    Purchase order No.:____________________________________________

    Validation protocol no: _________________________________________

    Location: Quality Control Department, Microbiology Testing Room

    _____________________________________________________________________________________________

    Protocol written by: .. Date _______________

    Approval: ) Date _______________

    .) Date _______________

    ..) Date _______________

    .) Date _______________

    . ) Date _______________

    .) Date _______________

    1. Objective: To determine that B.O. D. low temperature incubator, model no..) operatesaccording to its requirement, and to record all relevant information and data to demonstrate it functions as

    expected_____________________________________________________________________________________________

    2. Scope: To be performed at time of operation, modification or relocation as per SOP.

    _____________________________________________________________________________________________

    3. Responsibility:

    1. Approving body as listed above will be responsible for approving the protocol prior to the beginning of the

    qualification work.2. Qualification performers: Officers from the Engineering Department, Production Department where the

    instrument is installed and QA Department. QA Assistant Officers can also be involved during machine

    qualification.3. Qualification performers will observe the operation of instrument and collect and verify the test results.4. One of the qualification performers will initial in performed by and HOD QA shall initial in verified by.

    5. Validation Manager will approve the OQ report.

    Performed by__________________________________________________ Date ____________________

    Verified by ____________________________________________________ Date ____________________

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    4. Procedure:

    1. Prepare a checklist for instrument functional test, its functional specification and critical operating

    parameters.

    2. Prepare and approve SOPs for operation and cleaning of the instrument.

    3. Provide training to the operators for the systems ofinstrument and record it.

    4. Have OQ protocol approved by the approving body.

    5. Test and Record the calibration data for calibrating apparatus and instruments.

    6. Measure and record the results of specific challenge to the instruments in worst condition where

    appropriate.

    7. Record any deviations to the instrument, its operation.

    8. Prepare a Deviation Report including the justification of acceptance and impact on the function.

    9. Prepare an OQ Report: This should include date of study initiated; completed; observations made;

    problems encountered; completeness of information collected; summary of deviation report; results of

    tests, location of original data other relevant information; and conclusions on the validity of the

    installation.

    10. Submit the report for review and approval.

    Performed by__________________________________________________ Date ____________________

    Verified by ____________________________________________________ Date ____________________

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    5. List of measuring devices in the instrument requiring calibration.

    Name of the monitoring devices

    1. Programmable Digital Temperature Controller

    2.

    3.

    4.

    5.

    6. List of standard apparatus and instruments required for performing calibration:

    Name of the Apparatus/instruments Code no: Calibration validity

    1. Digital Multi meter -

    2. Ammeter -

    3. Calibrated Thermometers -

    4. Spirit Level -

    5. -

    7. Calibration Record

    Name of the measuring devices Calibrated date Calibration methodAcceptable

    Value/RangeObservation

    (A/N)

    Digital Multi meter NA Acceptable

    Calibrated Thermometer(-0 to 360)oC Acceptable

    Calibrated Thermometer(0 to 300)oC Acceptable

    Note: A- Acceptable and N- Not acceptable

    Deviations if any:_______________________________________________________________________________

    _____________________________________________________________________________________________

    Performed by__________________________________________________ Date ____________________

    Verified by ____________________________________________________ Date ____________________

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    8. List of attachments

    Operating Instruction & Warrantee Card

    _____________________________________________________

    _____________________________________________________

    9. List of documents (SOPs and/ or manual required for operation)

    QC Sop no of B.O.D Incubator

    10. List of operators trained

    S. No. Name Sign Date

    Deviations if any:_______________________________________________________________________________

    _____________________________________________________________________________________________

    Performed by__________________________________________________ Date ____________________

    Verified by ____________________________________________________ Date ____________________

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    11. Acceptance Criteria For Operational Test

    a. Test in normal condition (if applicable):

    S.NO. Operating CriteriaAcceptance

    CriteriaPass/Fail Sign Date

    1. Electrical Connection

    2.

    Switch on the main toggle at Switch ON position.

    Rotate main heat switch knob.

    3. Switch OFF the main toggle at off position

    4. Press push button of PLC controller.

    5.

    Switch ON the mains and load the tray with materials at a

    gap of 3 to 4 cm between two articles and the incubatorwall.

    Set the temperature (SV) and record the temperature shownin (PV) display.

    6. Fluorescence lamp

    Deviations if any:______________________________________________________________________________

    _____________________________________________________________________________________________

    Performed by__________________________________________________ Date ____________________

    Verified by ___________________________________________________ Date ____________________

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    b. Test of worst case situation (if applicable):

    Tests ResultsStatus

    Pass/FailSign Date

    _________________________________________________________________________________________________

    Deviations:____________________________________________________________________________________

    _____________________________________________________________________________________________

    _____________________________________________________________________________________________

    Performed by: ______________________________________________________ Date :____________________

    Verified by:________________________________________________________ Date: ____________________

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    12. Deviation Report

    Report written by: _____________________________________________________ Date ___________________

    Verified by: __________________________________________________________ Date ___________________

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    13. Operation Qualification Report

    Report Written by: __________________ QA, Asst. Officer Date:_____________________

    Report Reviewed by: ___________________ HOD QA Date:_____________________

    ___________________ HOD Engineering Date:_____________________

    ___________________ HOD QC Date:_____________________

    ___________________ PMD Manager Date:_____________________

    ___________________ QMD Manager Date:_____________________

    Report Approved by: __________________ VP-Technical Affairs Date:_____________________

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    APPENDICES