Affan Presentation

Embed Size (px)

Citation preview

  • 7/25/2019 Affan Presentation

    1/74

  • 7/25/2019 Affan Presentation

    2/74

  • 7/25/2019 Affan Presentation

    3/74

    1. COMPANY BACKGROUND

    2. PORTFOLIO

    3. RETHINKING CONSTRUCTION WITH STRUCTURAL COMPOSITES

    4. NEW PROJECTS

    5. AOB

    AGENDA

  • 7/25/2019 Affan Presentation

    4/74

    COMPANY BACKGROUND

    AFFAN INNOVATIVE STRUCTURES

    FORMED IN 2004 IN DUBAI BYDR AMER AFFAN

    PROVIDES COMPLETE TURN KEY

    SOLUTIONS TO THECONSTRUCTION INDUSTRY

    CONCEPT DEISGN TOINSTALLATION ON SITE OFCOMPLEX STEEL AND GLASSASSEMBLIES AND STRUCTURALCOMPOSITE PRODUCTS

    WITH ADDITIONAL EXPERTISE INFULL RANGE OF BUILDINGMAINTENANCE SYSTEMS

  • 7/25/2019 Affan Presentation

    5/74

    A HISTORY OF SOLUTIONS IN ;

    GLASS FACADES

    TENSION ASSEMBLIES

    POINT FIXED SYSTEMS

    GLAZED ROOFLIGHTS

    CANOPIES

    3D STRUCTURES

    CABLE GLASS SYSTEMS

    GLASS BRIDGES

    ADVANCED SHADING SYSTEMS

    COMPANY BACKGROUND

  • 7/25/2019 Affan Presentation

    6/74

    NOW A MARKET LEADER INSOLUTIONS WITH ADVANCED

    STRUCTURAL COMPOSITES

    COMPANY BACKGROUND

  • 7/25/2019 Affan Presentation

    7/74

    Design

    AN INHOUSE DESIGN TEAM

    28 ENGINEERS AND DESIGNERS

    WORKING IN 3D CATIA, TEKLA

    RHINO AND AUTOCAD

    CONCEPT DESIGNS, 3D MODELLING

    STRUCTURAL ANALYSIS IN STAD ANDABACUS

  • 7/25/2019 Affan Presentation

    8/74

    Fabrication

    4m x 2m Laser Machine

    4m- CNC Sheet Bending Machine

    5-Axis Steel

  • 7/25/2019 Affan Presentation

    9/74

    And other Fabrication Machinery.

    Essentially AFFAN fabricatesall the components of high spec steel structures

    Fabrication

  • 7/25/2019 Affan Presentation

    10/74

    10,000 m2 For Composite Fabrication

    16 Composite Infusion MachinStateof-the-Art Infusion Tables

    33mx13mx3m 5axis Mould Mak

    Composite Fabrication

  • 7/25/2019 Affan Presentation

    11/74

    Fabrication

    33m x 6m 5 AxisComposite Milling

    Machine

  • 7/25/2019 Affan Presentation

    12/74

    Structural Composites: AFFAN Factory in DIP, Dubai

  • 7/25/2019 Affan Presentation

    13/74

    Installation

    OUR INSTALLATION TEAMS ARE LEDBY AN INSTALLATION DIRECTORWITH EACH PROJECT HAVING ADEDICATED TEAM FROM PROJECT

    MANAGER DOWN TO SITE FIXERS .ALL USUALLY AFFAN DIRECTEMPLOYEES DEPENDING ONLOCATION

    CURRENT AFR = ZERO

    NO REPORTABLE ACCIDENTS IN

    LAST 3 YEARS

  • 7/25/2019 Affan Presentation

    14/74

    Installation

    INSTALLATION OF THESTRUCTURALCOMPOSITE CANOPYAT KING ABDULLAH

    SPORTS CITY

    INDIVIDUAL PANELSARE 11M X 1.8M WIDEBUT WITH A WEIGHTLESS THAN 300KG TOMAKE INSTALLATIONEASIER AND QUICKER

  • 7/25/2019 Affan Presentation

    15/74

    PROJECTS PORTFOLIO

  • 7/25/2019 Affan Presentation

    16/74

    References: King Abdullah Sport City, Jeddah, KSA

  • 7/25/2019 Affan Presentation

    17/74

    References: King Abdullah Sport City, Jeddah, KSA

  • 7/25/2019 Affan Presentation

    18/74

    References: King Abdullah Sport City, Jeddah, KSA

  • 7/25/2019 Affan Presentation

    19/74

    References: King Abdullah Sport City, Jeddah, KSA

  • 7/25/2019 Affan Presentation

    20/74

    References: King Abdullah Sport City, Jeddah, KSA

  • 7/25/2019 Affan Presentation

    21/74

    Site Prothe E

    Anodwit

    compto do

    requ

    References: King Abdullah Sport City, Jeddah, KSA

  • 7/25/2019 Affan Presentation

    22/74

    Site Prothe M

    11m xcurvpane

    powa

    References: King Abdullah Sport City, Jeddah, KSA

  • 7/25/2019 Affan Presentation

    23/74

    AFFAN

    awarded for all th

    References: YAS MALL Abu Dhabi

  • 7/25/2019 Affan Presentation

    24/74

    References: YAS MALL Abu Dhabi

  • 7/25/2019 Affan Presentation

    25/74

    References: YAS MALL Abu Dhabi

  • 7/25/2019 Affan Presentation

    26/74

    Canopy offers shade between two Office Buildings

    75m x 30m freespan barrel vault

    References: Dubai Free Zone

  • 7/25/2019 Affan Presentation

    27/74

    Light Compact Construction witacting as Structural Stiffeners

    Aerial photo of one Canopy

    References: General Organization of Social Insurance, KSA

  • 7/25/2019 Affan Presentation

    28/74

    References: Traders Hotel, Abu Dhabi

  • 7/25/2019 Affan Presentation

    29/74

    References: Jumeirah Creek Hotel Dubai, UAE

  • 7/25/2019 Affan Presentation

    30/74

    135m x 14m Spider Glazed Facade

    References: Dusit Hotel Abu Dhabi , UAE

  • 7/25/2019 Affan Presentation

    31/74

    The roof isconstructed fromshells and the glass

    panels are cold bentto achieve thedouble curvature ofthe roof

    References: Dusit Hotel Abu Dhabi , UAE

    65m x 35m twisted barrel vault

  • 7/25/2019 Affan Presentation

    32/74

    References: Dusit Hotel Abu Dhabi , UAE

  • 7/25/2019 Affan Presentation

    33/74

    References: City Hospital Dubai, UAE

  • 7/25/2019 Affan Presentation

    34/74

    References: City Hospital Dubai, UAE

  • 7/25/2019 Affan Presentation

    35/74

    Faade Cleaning System by AFFAN / MANNTECH

    Track and Installation byAFFAN: Tolerances are

    Within +/- 2mm.

    Cleaning Ma

    References: Central Market Abu Dhabi, UAE

  • 7/25/2019 Affan Presentation

    36/74

    Aluminium Cleaning Gantry by AFFAN

    Internal Cleaning Gantry byAFFAN External Cle

    References: Jumeirah Creek Hotel Dubai, UAE

  • 7/25/2019 Affan Presentation

    37/74

    We also supplied and installed the fountain including the LED lightin

    References: Kia/ Hyundai Car Showroom in Doha, Qatar

  • 7/25/2019 Affan Presentation

    38/74

    References: Imperial College London, Diabetic Center, Abu Dhabi

    External Shading Screens.

  • 7/25/2019 Affan Presentation

    39/74

    References: Jumeirah Creek Hotel, Dubai, UAE

    Suspended Swimming Pool. Transparent Swimming Pool abovhotel reception.

  • 7/25/2019 Affan Presentation

    40/74

    ADVANCED STRUCTURAL COMPOSITES

  • 7/25/2019 Affan Presentation

    41/74

    Structural Composites: Sidra Hospital Doha

    Architect: Cezar Luxury and Educational Hospitalin Doha, Qatar

  • 7/25/2019 Affan Presentation

    42/74

    Structural Composites: Sidra Hospital Doha

    Structural Analysis reveals heavy steelconstruction with high deflections(Total steel weight for both canopieswas approximately 680 tons)

    Desired Architectural Slendernot be maintained

  • 7/25/2019 Affan Presentation

    43/74

    Structural Composites: Sidra Hospital Doha

    AFFAN modified the desigcarbon Fibers but keepingarchitectural dimensions.

  • 7/25/2019 Affan Presentation

    44/74

    Composite Fabrication

    Fabrication of Composite panels by AFFANin Dubai

  • 7/25/2019 Affan Presentation

    45/74

    Composite Fabrication

    Testing of 25m Composite Beam by AFFANin Dubai

  • 7/25/2019 Affan Presentation

    46/74

    Composite Fabrication

    Airbus checked the design independently (third party)

  • 7/25/2019 Affan Presentation

    47/74

    Composite FabricationAFFANcarried out the structural calculations

  • 7/25/2019 Affan Presentation

    48/74

    Structural Composites: Sidra Hospital Qatar

  • 7/25/2019 Affan Presentation

    49/74

    Structural Composites: Sidra Hospital Qatar

  • 7/25/2019 Affan Presentation

    50/74

    Structural Composites: ITCC Riyadh. Saudi Arabia

    AFFAN has been contracted to develop and supply the supportingsystem for the external faade (Shading panels)

  • 7/25/2019 Affan Presentation

    51/74

    Structural Composites: ITCC Riyadh. Saudi Arabia

    The connecting plates of the faade panels are to support the faapanels as well as the external lights features

  • 7/25/2019 Affan Presentation

    52/74

    Structural Composites: ITCC Riyadh. Saudi Arabia

    Structural composite were used because of stiffness and light weightAll lighting connection were integrated into the connecting plates.

  • 7/25/2019 Affan Presentation

    53/74

    Structural Composites: ITCC Riyadh. Saudi Arabia

    Aluminum panels were later infused onto the plates to match theAppearance Of the outer (aluminum) faade panels.

  • 7/25/2019 Affan Presentation

    54/74

    Structural Composites: ITCC Riyadh. Saudi Arabia

  • 7/25/2019 Affan Presentation

    55/74

    Structural Composites: ITCC Riyadh. Saudi Arabia

  • 7/25/2019 Affan Presentation

    56/74

    Structural Composites: YAS MALL, Abu Dhabi

    Entrance canopy measures 240m in lengthand 12m in width. Structural CompositePanels are to be used

    Re-designed steel frame. The new rea20% of those of the original design wisupports.

  • 7/25/2019 Affan Presentation

    57/74

    Structural Composites: Fabrication of Panels for Yas Mall

  • 7/25/2019 Affan Presentation

    58/74

    Structural Composites: YAS MALL, Abu Dhabi

    The Canopy Installation in Progress - January 2014

  • 7/25/2019 Affan Presentation

    59/74

    Structural Composites: YAS MALL, Abu Dhabi

  • 7/25/2019 Affan Presentation

    60/74

    Structural Composites: YAS MALL, Abu Dhabi

  • 7/25/2019 Affan Presentation

    61/74

    Structural Composites: AFFAN Factory in DIP, Dubai

    Cladding was designed so that the building looked morelike an office building than a factory

  • 7/25/2019 Affan Presentation

    62/74

    Structural Composites: AFFAN Factory in DIP, Dubai

  • 7/25/2019 Affan Presentation

    63/74

    Structural Composites: AFFAN Factory in DIP, Dubai

    14m faade panels made of structural composites

  • 7/25/2019 Affan Presentation

    64/74

    Al Jalila HospitalMedia Centre - Dubai

    The Ladybug has a structural composite shell approx.450 m2 with completely seamless joints and glazedvision panels. Installation commences in May 2014

    The ICCrequires 8

    composite

  • 7/25/2019 Affan Presentation

    65/74

    International Convention CentreMedinah KSA

    compositein Italian

    and fedynam

    include

    deco

    The dosupportedsteel desigand insta

    Largest do

    Design toAp

  • 7/25/2019 Affan Presentation

    66/74

    Structural Composites: Etihad Towers, Abu Dhabi

    5-high-rise building in Abu Dhabi with BMU problems

  • 7/25/2019 Affan Presentation

    67/74

    Structural Composites: Etihad Towers, Abu Dhabi

    The finished buildings still look as if they are still under construction.

  • 7/25/2019 Affan Presentation

    68/74

    Structural Composites: Etihad Towers, Abu Dhabi

    AFFANwas asked to developed a simple system for cleaning the buildingsDavits made of carbon fibers will be used. Total weight is less than 50kg.

  • 7/25/2019 Affan Presentation

    69/74

    Structural Composites; New Davit System

    Mobile davit being tested inour factory

    And a turn table

  • 7/25/2019 Affan Presentation

    70/74

    Structural Composites: Etihad Towers, Abu Dhabi

    The new davit system is now under patesting - initial response from Clients a

    owners very positive

    ADVANTAGES OF STRUCTURAL COMPOSITES

  • 7/25/2019 Affan Presentation

    71/74

    Structural Composites: Etihad Towers, Abu Dhabi

    EXTREMELY LIGHT

    STRONGER THAN STEEL

    ABILITY TO INCLUDE LED LIGHTING AS PART OF THE STRUCTURE

    FREE FORM DESIGNS AND 3D STRUCTURES ARE ACHIEVABLE

    SEAMLESS JOINTED STRUCTURES CAN BE DESIGNED AND FABRICATED

    UNDERPINNED BY CFK VALLEY AND TECHNOLOGY DERIVED FROM AIRBUS

    Affan is part of the CFK

    Valley Group

  • 7/25/2019 Affan Presentation

    72/74

    Composite Fabrication

    Industry leaders who

    have joined together

    under the umbrella of

    Airbus, to develop and

    use structural composites

    across a diverse range ofindustries from aviation to

    automotive and now ,

    with Affan, construction

  • 7/25/2019 Affan Presentation

    73/74

    PLAN DESIGN FABRICATE INSTALL MAINTAI

    Summary

  • 7/25/2019 Affan Presentation

    74/74

    THANK YOU

    SOLUTIONS