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7/27/2019 Ahorro Energ Variadores Bombas
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The intelligent pump control choice from
Yaskawa Electric America
The intelligent pump control choice fromThe intelligent pump control choice from
Yaskawa Electric AmericaYaskawa Electric America
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Pump FlexibilityMaintain Constant Pressure
Maintain Constant Flow
Match Variable System Process
Demands
All these Control BenefitsAll these Control BenefitsPlus Energy Savings!Plus Energy Savings!
Adjusting the pump speed is the most efficient means of
controlling pump flow and reducing the energy that isimparted to the fluid
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Improves Pump Efficiency Pump efficiency provides
an essential cost
advantage, keeping the
operating efficiency ashigh as possible across
variations in flow demand
Majority of energy savings
derived from the reduction
in frictional or bypass flow
losses
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump can be used to replace existing mechanical pumpsystems using Throttling Valves, Bypass Valves, PRV Valves,or other means of control to improve regulation
Can be configured for up to 8 pumps on the network
Lead/Lag Control with Alternation & Run Priority Sequencing
Multiplex System Overview
System can be configured for single or multiple
feedback transducers for redundant backup
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Overview with Contactors iQpump can be used as a master controller allowing for lagpumps to be started with the use of mechanical contactors or
reduced voltage soft starters
Configured for either Simplex, Duplex or Triplex
Lag control using discrete digital outputs within iQpump for
remote start/stop. Maximum of two lag pumps can be
controlled
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Environmental Packages NEMA 1 (UL Type 1)
NEMA 12 (FVFF)
Bypass Packages
NEMA 3R (UL Type 3R)
UL508A Construction
Option for UL ServiceRated Entrance
NEMA 12Package
NEMA 3R
Package
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Helps Reduces Cost! iQpump lowers the maintenance requirements for the pump,
system piping, and components, thus reducing cost due to
less load and lower static and dynamic fluid forces
Reduce Size of Large
Pressure Tanks
Jockey Pumps
Bypass Valves
Mechanical Control Panels
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Pump Specific Operator KeypadOnboard LCD English read out reduces field start up andtroubleshooting time with intuitive pump related terminology
iQpump provides real time alarms, status and operating conditions
in an easy-to-read format
Typical Operator Keypad Messages
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Pressing the Auto Key will put iQpump
in Auto mode and direct the iQpump
to only accept Speed Commands andRun Commands from the source
dictated by parameters b1-01 and
b1-02, respectively
iQpump is factory set to run from the
Auto key
Pressing the Hand Key will put iQpump in the Hand mode
The Hand key also serves as the Run command for the Hand mode so iQpump
will run immediately once it is pressed
Pressing the Off Key will stop iQpump no
matter what mode the iQpump is in
The Off key must be pushed before changing
between the Auto and Hand modes
iQpump Standard H-O-A Keypad
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
No Costly External HMI to
convert VFD parameters to
pump terminology
Standard Display Mode
Transducer Feedback
Main Monitor Screen
Level Sensor
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
H-O-A Keypad Features Independent Hand Reference with
the ability to disable the Hand Key
Monitor key allows user to quicklygo back to main screen to viewpump & iQpump operating status
Menu Key allows access to:
Full Parameter Programming Levels Fault History
iQpump Status Monitor(Amps, Voltage, Speed)
Quick Start Up Pump Menu
On the fly Bumpless Transfer fromHand to Auto & Auto to Hand
Keypad lockout Protection
Copy Keypad Function
Transducer Feedback
Motor Frequency
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features Standard Features Include:
4 Programmable internal automatic
set points in Engineering Units PSI, GPM, Feet, etc.
Allows for different setpoints that can bechanged when booster system is used forboth building water and irrigation
Pump Start Levels (PSI, GPM, etc.) andStart Time to ensure smooth transitions
Flexibility to start the pump at differentfeedback levels with an integrated timer to
eliminate cycling Drawdown level will be maintained if setpoint
changes
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features Standard Features Include:
Sleep / No Flow Protection
Also Referred to as Dead Head Protects and shuts down the pump at low
speeds or in a no flow condition Output Frequency (Hz) (default)
Additional Sleep Options:
Output Current (A), Motor RPM
Flow
Digital Input
Sleep Boost Intended for use with a pressure tank,
iQpump will boost the set pressure xx PSIover the Auto Setpoint prior to going to sleep,therefore, extending the pump's sleep time,
reduce cycling, and saving energy
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features Standard Features Include:
Power Loss - Automatic System Restart
Programmable timer allows iQpump toautomatically restart the system in Auto Mode forfaults relating to brown outs, loss of AC power,and power spikes
Requirement for unmanned locations when only
keypad control is used
No Flow / Dead Head Detection
Separate from Sleep Mode, this detects changesin motor RPM relative to sudden changes in
pressure or flow; protecting against broken pipe,excessive well drawdown or run-dry conditions
Software can be configured for either Hz or RPMsettings for function
Works independently of the Sleep Function
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features
Standard Features Include: Transducer Feedback Loss Protection
iQpump monitors the feedback device current
levels to determine if the transducer has failed
Low and High Level Transducer Feedback
setpoints with time delay settings
iQpump continuously monitors the system
feedback device (PSI, GPM, Feet, etc.) to
provide a warning, alarm or fault based on
programmed level
Faults can be independently configured to
provide for an auto restart
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features
Standard Features Include:
Loss of Prime / Dry Well iQpump monitors motor current and speed
based on programmable loss of prime setting.System will automatically restart allowing for
well recovery time. Thrust Bearing Control (Submersibles)
Achieve Minimum Pump Speed (Hz) in presettime to protect motor thrust bearing lubrication.
Industry Standard 30Hz , 1 second (Default)
Pipe Pre-Charging (Line Fill)
Slow Pipe Filling to eliminate Water Hammer
Two pre-charge settings allow for impellerwear and second setpoint.
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features
Standard Features Include: Flow Meter Data Logging: Via secondary analog input, a flow meter
feedback signal can be connected to read andaccumulate total flow for system reporting to
authorities. System can be configured to detectNo Flow and Sleep on low demand.
Maximum Accumulation = 4 Billion Gallons
Accumulation is password protected
Reinitializing iQpump to factory defaults does noterase total accumulation
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.iQpump Programming Features
Standard Features Include: Keypad Run/Stop Control
Pump will run for a time specified and
shut off Cycle counter can beprogrammed
Benefit is to clear sediment out of newlydrilled wells, without having to be presentto turn iQpump off or run cycles allowing
for sediment to settle and then restart forwell testing
Timed Run External Start Allows for tank filling using an external
low level contact to start and run at apreset speed (Hz) to produce a constantflow (GPM) and shut off
System will restart when the low levelsensor is activated again
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features Standard Features Include:
Impeller Anti-Jam Automatic Control:
Provides a method for the user to selectiQpump to detect high current and attempt toexpel corrosion or solids which is keeping thepump impeller from operating efficiently
iQpump will perform a quick reversal to try and
dislodge jam over a programmable cycle count If unable to clear jam, iQpump will fault and
display Anti-Jam Fault on keypad
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features Standard Features Include:
Impeller De-Scale Automatic Control: iQpump will monitor pump run time hours and
perform a rapid bi-directional acceleration todislodge scale
Low Pressure Input: Municipal feed booster systems require an
external pressure switch to monitor a minimuminlet city pressure for the pump system to run
Keypad will display Low City Pressure ifactivated
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming FeaturesStandard Features Include:
Lube Pump Control:
Designed for pumps that requireprelubrication before each start
Digital output can energize a solenoidvalve or a programmable time before
starting, allowing for lubrication
Time Delayed External Fault Inputs: Programmable digital inputs that will delay
pump faults to allow for transition of inputpower from utility to generator and viceversa
Examples are moisture relays, seal failurerelays, external phase monitors, etc.
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features Constant Pressure With
Well Draw Down Control:
Function allows iQpump tocontrol constant pressurewhen there is adequate waterin the well, while monitoring asecond down hole transducerfor water level
If the water level drops belowuser settings then iQpump willreduce pump speed to
maximize well output. Systemwill return automatically tonormal operation when wellwater is recharged to an
adequate level
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Programming Features
Single iQpump Two Pump Alternation.
iQpump will alternate pumps on run time hours Allows for single pump forced run mode if a
motor/pump fails
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Basic Simplex Pump ApplicationOn Board Quick Pump Setup
Menu is configured for a Simplex
System Allowing for easy setup
Hand Key Enable / DisableP5-04
Operator Run Power Down StorageP4-10
Minimum Pump Frequency (Sleep)P1-06
System Pressure Set point
P1-04
Motor Poles (2,4,6,8)E2-04
Motor Rated FLAE2-01
NameParameter
D1-01
P1-03 Transducer Scaling
Start Level (Drawdown)
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Multiplex Networking System Overview:
All iQpumps will continually
monitor each other in a queue
format for a healthy run status,
and when either pressure or
flow is too low from setpoint,
and one pump cannot meet the
system demand, the lead
iQpump will pass control to the
next available iQpump
All iQpump and pump protectionfeatures are continually
monitored allowing for system
backup if a pump or iQpump
fault occurs
RS-485 Network Connection
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Automatic NetworkError Checking User Monitor U1-67
Determine if communicationis established betweenmultiple iQpumps
Alone Activity:Network notcommunicating. CheckRS485 wiring, serial busaddress
Master; Displays which
iQpump is the mastercontroller. Values abovezero meanscommunication
Node communication
exists between nodeiQpumps and mastercontroller
M
aster
M
aster
Node
Node
Alon
e
Alon
e
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Multiplex Pump Operation Staging & De-Staging Control Selectable criteria
Output Frequency only
Feedback (PSI, GPM) Level only
Feedback Level and Output Frequency
Independent levels for adding and removing auxiliarypumps to system
System stabilization Adjustable stabilization period after pumps are added or
removed from system
Multiple transducers
shown for redundant
backup
One transducer is
required for system to
operate
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Ne
tw
ork
ing
Pu
mp
Ope
ration Selectable Alternation criteria
Programmable Pump Run Time Hours Next available
Alternation Mode First In First Out (FIFO)
Selectable Run Priority Sequence Example:
Jockey Pump is always lead
High Flow Pump is last to run
Independent Feedback Transducers per iQpump orSingle for the entire system Virtual transducer feedback mode will allow for a failure of
a transducer and automatically switch to using feedbacklevel from network.
Lower cost Redundant Backup.
iQpump with a failed transducer will show Alarm for troubleshooting, but is not faulted out and is still active in the queue
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Multiplex Keypad Status Display U1-01 text is changed based on network run status
iQpump is not in Auto modeiQpump is not in Auto mode iQpump in Auto, waiting for aiQpump in Auto, waiting for a
network run commandnetwork run commandLead iQpumpLead iQpump
Lag iQpump in Fixed SpeedLag iQpump in Fixed Speed
modemode
When the system demand is called to stage on another
pump the current lead iQpump will switch to Lag fixed speed
(No PI Control) and the new staged iQpump will becomeLead with PI control
Option to configure lag pumps to run in PI control
On de-staging, the lead iQpump will shut down and the Lag
iQpump will be become Lead. iQpumps swap order afteralternation time expires
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Irrigation Pivot and Turf Watering Maintain Constant Pressure at
all Heads
Enable or Disable WateringZone Sections without Pressure
Surges
Broken Pipe/Head Protection No Over Watering
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Main Water
Supply
Residential Booster Pump System Provide Constant Pressure
at the End of the Line
Automatic Supply Increasewhen Demand is High
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Water Display Shows and Park Fountains
MaintainConstantPressure atEach Nozzle
Regulate Pressure forDifferent Aerial Patterns
Provide Wind GaugeFeedback to RegulateWater Height. ReduceWindblown Water Loss
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Need PC Tools for SupportingNeed PC Tools for SupportingCustomers, StartCustomers, Start--Up,Up,
and Troubleshooting?and Troubleshooting?
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
iQpump Software SuitePC software tools come included
with each iQpump
PC SCADA Troubleshooting, Monitoring,
Startup Wizard, Programming, Trending
Energy Savings PredictorAnalysis of energy savings with carbon
footprint calculation
Utility Harmonics Estimator Estimate harmonics contribution back to
main power supply.
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
PCSCA
DASof
tware
SCADA software is used to program, startup anddiagnose the iQpump Controller
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
En
ergy
Sav
ingsP
redicto
r
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PO BOX860
GUAYNABO PR 00970
Tel. (787) 731-2362
Fax (787) 272-4907
GC Company Corp.
Util
ity
Harm
on
ics
Est
ima
tor
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One SourceOne Source
One SolutionOne Solution
The Best Choice to Maintain Constant Pressure and FlowThe Best Choice to Maintain Constant Pressure and Flow