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    The intelligent pump control choice from

    Yaskawa Electric America

    The intelligent pump control choice fromThe intelligent pump control choice from

    Yaskawa Electric AmericaYaskawa Electric America

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Pump FlexibilityMaintain Constant Pressure

    Maintain Constant Flow

    Match Variable System Process

    Demands

    All these Control BenefitsAll these Control BenefitsPlus Energy Savings!Plus Energy Savings!

    Adjusting the pump speed is the most efficient means of

    controlling pump flow and reducing the energy that isimparted to the fluid

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Improves Pump Efficiency Pump efficiency provides

    an essential cost

    advantage, keeping the

    operating efficiency ashigh as possible across

    variations in flow demand

    Majority of energy savings

    derived from the reduction

    in frictional or bypass flow

    losses

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump can be used to replace existing mechanical pumpsystems using Throttling Valves, Bypass Valves, PRV Valves,or other means of control to improve regulation

    Can be configured for up to 8 pumps on the network

    Lead/Lag Control with Alternation & Run Priority Sequencing

    Multiplex System Overview

    System can be configured for single or multiple

    feedback transducers for redundant backup

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Overview with Contactors iQpump can be used as a master controller allowing for lagpumps to be started with the use of mechanical contactors or

    reduced voltage soft starters

    Configured for either Simplex, Duplex or Triplex

    Lag control using discrete digital outputs within iQpump for

    remote start/stop. Maximum of two lag pumps can be

    controlled

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Environmental Packages NEMA 1 (UL Type 1)

    NEMA 12 (FVFF)

    Bypass Packages

    NEMA 3R (UL Type 3R)

    UL508A Construction

    Option for UL ServiceRated Entrance

    NEMA 12Package

    NEMA 3R

    Package

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Helps Reduces Cost! iQpump lowers the maintenance requirements for the pump,

    system piping, and components, thus reducing cost due to

    less load and lower static and dynamic fluid forces

    Reduce Size of Large

    Pressure Tanks

    Jockey Pumps

    Bypass Valves

    Mechanical Control Panels

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Pump Specific Operator KeypadOnboard LCD English read out reduces field start up andtroubleshooting time with intuitive pump related terminology

    iQpump provides real time alarms, status and operating conditions

    in an easy-to-read format

    Typical Operator Keypad Messages

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Pressing the Auto Key will put iQpump

    in Auto mode and direct the iQpump

    to only accept Speed Commands andRun Commands from the source

    dictated by parameters b1-01 and

    b1-02, respectively

    iQpump is factory set to run from the

    Auto key

    Pressing the Hand Key will put iQpump in the Hand mode

    The Hand key also serves as the Run command for the Hand mode so iQpump

    will run immediately once it is pressed

    Pressing the Off Key will stop iQpump no

    matter what mode the iQpump is in

    The Off key must be pushed before changing

    between the Auto and Hand modes

    iQpump Standard H-O-A Keypad

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    No Costly External HMI to

    convert VFD parameters to

    pump terminology

    Standard Display Mode

    Transducer Feedback

    Main Monitor Screen

    Level Sensor

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    H-O-A Keypad Features Independent Hand Reference with

    the ability to disable the Hand Key

    Monitor key allows user to quicklygo back to main screen to viewpump & iQpump operating status

    Menu Key allows access to:

    Full Parameter Programming Levels Fault History

    iQpump Status Monitor(Amps, Voltage, Speed)

    Quick Start Up Pump Menu

    On the fly Bumpless Transfer fromHand to Auto & Auto to Hand

    Keypad lockout Protection

    Copy Keypad Function

    Transducer Feedback

    Motor Frequency

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features Standard Features Include:

    4 Programmable internal automatic

    set points in Engineering Units PSI, GPM, Feet, etc.

    Allows for different setpoints that can bechanged when booster system is used forboth building water and irrigation

    Pump Start Levels (PSI, GPM, etc.) andStart Time to ensure smooth transitions

    Flexibility to start the pump at differentfeedback levels with an integrated timer to

    eliminate cycling Drawdown level will be maintained if setpoint

    changes

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features Standard Features Include:

    Sleep / No Flow Protection

    Also Referred to as Dead Head Protects and shuts down the pump at low

    speeds or in a no flow condition Output Frequency (Hz) (default)

    Additional Sleep Options:

    Output Current (A), Motor RPM

    Flow

    Digital Input

    Sleep Boost Intended for use with a pressure tank,

    iQpump will boost the set pressure xx PSIover the Auto Setpoint prior to going to sleep,therefore, extending the pump's sleep time,

    reduce cycling, and saving energy

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features Standard Features Include:

    Power Loss - Automatic System Restart

    Programmable timer allows iQpump toautomatically restart the system in Auto Mode forfaults relating to brown outs, loss of AC power,and power spikes

    Requirement for unmanned locations when only

    keypad control is used

    No Flow / Dead Head Detection

    Separate from Sleep Mode, this detects changesin motor RPM relative to sudden changes in

    pressure or flow; protecting against broken pipe,excessive well drawdown or run-dry conditions

    Software can be configured for either Hz or RPMsettings for function

    Works independently of the Sleep Function

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features

    Standard Features Include: Transducer Feedback Loss Protection

    iQpump monitors the feedback device current

    levels to determine if the transducer has failed

    Low and High Level Transducer Feedback

    setpoints with time delay settings

    iQpump continuously monitors the system

    feedback device (PSI, GPM, Feet, etc.) to

    provide a warning, alarm or fault based on

    programmed level

    Faults can be independently configured to

    provide for an auto restart

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features

    Standard Features Include:

    Loss of Prime / Dry Well iQpump monitors motor current and speed

    based on programmable loss of prime setting.System will automatically restart allowing for

    well recovery time. Thrust Bearing Control (Submersibles)

    Achieve Minimum Pump Speed (Hz) in presettime to protect motor thrust bearing lubrication.

    Industry Standard 30Hz , 1 second (Default)

    Pipe Pre-Charging (Line Fill)

    Slow Pipe Filling to eliminate Water Hammer

    Two pre-charge settings allow for impellerwear and second setpoint.

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features

    Standard Features Include: Flow Meter Data Logging: Via secondary analog input, a flow meter

    feedback signal can be connected to read andaccumulate total flow for system reporting to

    authorities. System can be configured to detectNo Flow and Sleep on low demand.

    Maximum Accumulation = 4 Billion Gallons

    Accumulation is password protected

    Reinitializing iQpump to factory defaults does noterase total accumulation

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.iQpump Programming Features

    Standard Features Include: Keypad Run/Stop Control

    Pump will run for a time specified and

    shut off Cycle counter can beprogrammed

    Benefit is to clear sediment out of newlydrilled wells, without having to be presentto turn iQpump off or run cycles allowing

    for sediment to settle and then restart forwell testing

    Timed Run External Start Allows for tank filling using an external

    low level contact to start and run at apreset speed (Hz) to produce a constantflow (GPM) and shut off

    System will restart when the low levelsensor is activated again

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features Standard Features Include:

    Impeller Anti-Jam Automatic Control:

    Provides a method for the user to selectiQpump to detect high current and attempt toexpel corrosion or solids which is keeping thepump impeller from operating efficiently

    iQpump will perform a quick reversal to try and

    dislodge jam over a programmable cycle count If unable to clear jam, iQpump will fault and

    display Anti-Jam Fault on keypad

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features Standard Features Include:

    Impeller De-Scale Automatic Control: iQpump will monitor pump run time hours and

    perform a rapid bi-directional acceleration todislodge scale

    Low Pressure Input: Municipal feed booster systems require an

    external pressure switch to monitor a minimuminlet city pressure for the pump system to run

    Keypad will display Low City Pressure ifactivated

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming FeaturesStandard Features Include:

    Lube Pump Control:

    Designed for pumps that requireprelubrication before each start

    Digital output can energize a solenoidvalve or a programmable time before

    starting, allowing for lubrication

    Time Delayed External Fault Inputs: Programmable digital inputs that will delay

    pump faults to allow for transition of inputpower from utility to generator and viceversa

    Examples are moisture relays, seal failurerelays, external phase monitors, etc.

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features Constant Pressure With

    Well Draw Down Control:

    Function allows iQpump tocontrol constant pressurewhen there is adequate waterin the well, while monitoring asecond down hole transducerfor water level

    If the water level drops belowuser settings then iQpump willreduce pump speed to

    maximize well output. Systemwill return automatically tonormal operation when wellwater is recharged to an

    adequate level

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Programming Features

    Single iQpump Two Pump Alternation.

    iQpump will alternate pumps on run time hours Allows for single pump forced run mode if a

    motor/pump fails

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Basic Simplex Pump ApplicationOn Board Quick Pump Setup

    Menu is configured for a Simplex

    System Allowing for easy setup

    Hand Key Enable / DisableP5-04

    Operator Run Power Down StorageP4-10

    Minimum Pump Frequency (Sleep)P1-06

    System Pressure Set point

    P1-04

    Motor Poles (2,4,6,8)E2-04

    Motor Rated FLAE2-01

    NameParameter

    D1-01

    P1-03 Transducer Scaling

    Start Level (Drawdown)

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Multiplex Networking System Overview:

    All iQpumps will continually

    monitor each other in a queue

    format for a healthy run status,

    and when either pressure or

    flow is too low from setpoint,

    and one pump cannot meet the

    system demand, the lead

    iQpump will pass control to the

    next available iQpump

    All iQpump and pump protectionfeatures are continually

    monitored allowing for system

    backup if a pump or iQpump

    fault occurs

    RS-485 Network Connection

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Automatic NetworkError Checking User Monitor U1-67

    Determine if communicationis established betweenmultiple iQpumps

    Alone Activity:Network notcommunicating. CheckRS485 wiring, serial busaddress

    Master; Displays which

    iQpump is the mastercontroller. Values abovezero meanscommunication

    Node communication

    exists between nodeiQpumps and mastercontroller

    M

    aster

    M

    aster

    Node

    Node

    Alon

    e

    Alon

    e

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Multiplex Pump Operation Staging & De-Staging Control Selectable criteria

    Output Frequency only

    Feedback (PSI, GPM) Level only

    Feedback Level and Output Frequency

    Independent levels for adding and removing auxiliarypumps to system

    System stabilization Adjustable stabilization period after pumps are added or

    removed from system

    Multiple transducers

    shown for redundant

    backup

    One transducer is

    required for system to

    operate

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Ne

    tw

    ork

    ing

    Pu

    mp

    Ope

    ration Selectable Alternation criteria

    Programmable Pump Run Time Hours Next available

    Alternation Mode First In First Out (FIFO)

    Selectable Run Priority Sequence Example:

    Jockey Pump is always lead

    High Flow Pump is last to run

    Independent Feedback Transducers per iQpump orSingle for the entire system Virtual transducer feedback mode will allow for a failure of

    a transducer and automatically switch to using feedbacklevel from network.

    Lower cost Redundant Backup.

    iQpump with a failed transducer will show Alarm for troubleshooting, but is not faulted out and is still active in the queue

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Multiplex Keypad Status Display U1-01 text is changed based on network run status

    iQpump is not in Auto modeiQpump is not in Auto mode iQpump in Auto, waiting for aiQpump in Auto, waiting for a

    network run commandnetwork run commandLead iQpumpLead iQpump

    Lag iQpump in Fixed SpeedLag iQpump in Fixed Speed

    modemode

    When the system demand is called to stage on another

    pump the current lead iQpump will switch to Lag fixed speed

    (No PI Control) and the new staged iQpump will becomeLead with PI control

    Option to configure lag pumps to run in PI control

    On de-staging, the lead iQpump will shut down and the Lag

    iQpump will be become Lead. iQpumps swap order afteralternation time expires

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Irrigation Pivot and Turf Watering Maintain Constant Pressure at

    all Heads

    Enable or Disable WateringZone Sections without Pressure

    Surges

    Broken Pipe/Head Protection No Over Watering

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Main Water

    Supply

    Residential Booster Pump System Provide Constant Pressure

    at the End of the Line

    Automatic Supply Increasewhen Demand is High

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Water Display Shows and Park Fountains

    MaintainConstantPressure atEach Nozzle

    Regulate Pressure forDifferent Aerial Patterns

    Provide Wind GaugeFeedback to RegulateWater Height. ReduceWindblown Water Loss

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    Need PC Tools for SupportingNeed PC Tools for SupportingCustomers, StartCustomers, Start--Up,Up,

    and Troubleshooting?and Troubleshooting?

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    iQpump Software SuitePC software tools come included

    with each iQpump

    PC SCADA Troubleshooting, Monitoring,

    Startup Wizard, Programming, Trending

    Energy Savings PredictorAnalysis of energy savings with carbon

    footprint calculation

    Utility Harmonics Estimator Estimate harmonics contribution back to

    main power supply.

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    PCSCA

    DASof

    tware

    SCADA software is used to program, startup anddiagnose the iQpump Controller

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    En

    ergy

    Sav

    ingsP

    redicto

    r

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    PO BOX860

    GUAYNABO PR 00970

    Tel. (787) 731-2362

    Fax (787) 272-4907

    GC Company Corp.

    Util

    ity

    Harm

    on

    ics

    Est

    ima

    tor

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    One SourceOne Source

    One SolutionOne Solution

    The Best Choice to Maintain Constant Pressure and FlowThe Best Choice to Maintain Constant Pressure and Flow