1
1131 1132 Cooling Components Joints Hoses Cooling Inside of Mold 0 200 400 600 800 1000 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Inlet pressure MPa air consumption L/min(ANR) AJCMH600 AJCMH150 AJCMV150 AIR JET COOLERS FOR MOLD COMPACT TYPEPart Number AJCMV150 AJCMV AJCMH R Aluminum alloy, etc. R Aluminum alloy, etc. Characteristics The cooler produces cool air such that the maximum temperature difference is 55compared to the entered temperature by providing compressed air. The cooler efficiently cools narrow holes that cannot be cooled by cool water and leaky parts and improves cycle time. Effective at locally cooling molded parts. Usage Use the cooler with 0.30.7MPa of pressure. Use an air dryer to provide dehumidified air and set an air filter (filtration 40µm and lower) and an oil mist separator to prevent foreign objects from getting in. Be careful not to burn yourself with hot air from the heat release outlet. Release air that cooled a mold from the cool air jet outlet into the air. If you do not release it, cool air will stop. If the air is noisy, apply any silencer. Breakdowns and repairs If cooling gets less effective, follow the procedure below for check. Readjust the temperature adjusting screw. Check if a clogged filter or mist separator causes reduction of pressure. Check if enough air consumption on the right page is provided. We assume no responsibility for dismantled products. Cool air temperature adjusting method Use the temperature adjusting screw on the body tip to adjust cool air temperature. If you loose the temperature adjusting screw, cool air temperature drops and the amount of cool air decreases. Conversely, if you tighten the temperature adjusting screw, cool air temperature rises and the amount of cool air increases. Loose Tighten Temperature adjustment screw Air supply Air Air filter Oil mist separator Pressure reducing valve Switching valve Cool air jet outlet Hot air jet outlet Temperature adjustment screw TemperatureHeat amount characteristic The air descent temperature is the descent temperature against the air temperature at the entrance. When the adjusting screw is completely tightened, the value for the number of adjusting screw rotations is 0. The following graph shows a characteristic of the air jet cooler only. Amount of heat (W) is power that cool air from the cool air jet orifice can draw from cooling objects. 1W0.86kcal/h Example of how to mount Screw a cooler on the side of a mold for direct flow of cool air. (Photo1) With AJCMV mounted Set a cooler near the side of a mold and use pipes and the like for flow of cool air. (Photo2) With AJCMH mounted Air jet cooler peripheral parts Explanation Principle of cool air separation As the following diagram shows, compressed air sent to this device is forcibly rotated at high speed in the device to separate cool air from hot air , which applies the principle of vortex theory. For this phenomenon, only cool air can be taken out. Rc(PT)1/8 Rc(PT)1/8 4-φd2 2-φd1 Compressed air inlet Cooled air jet outlet Heated air outlet Temperature adjusting screw A S P C E F H L1 G A1 B1 B φD1 L φD Rc(PT)1/8 4-φd2 2-φd1 Compressed air inlet Cooled air jet outlet Heated air outlet Temperature adjustment screw A P F H L1 G A1 B1 B φ D2 L φ D O-ring ORP16 C Finished products Base plate Finished products Finished products Base plate Base plate Base plate Mounting plate Base plate Base plate Cavity insert Cavity insert Cool air Cool air Cooling pipe Cooling pipe Cooling pipe Heat exchange pipe Compressed air Heat exchange with a cooling pipe Cooling heated parts Cooling sprue Sprue type : SBCK, etc. Joints for low temperature Straight (P1092) MNSC MNKC L-shaped (P1092) MNSL MNKL R Fluorine resin Possible temperature of use 65180MSFT (P1107) Tubes for low temperature (Photo1) (Photo2) Cool air Hot air Quotation Quotation Quotation Quotation Common Rc(PT) AJCMV AJCMH Part Number U/Price L1 F H G P C d1 d2 D A A1 B B1 D2 L E D1 S L Type No. 14 50 34 15 12 14 24 4.5 4.5 20 28 20 32 20 1/8 14.4 84 AJCMV 150 8 20 17 92 AJCMH 150 106 52 23 18 24 36 6.6 5.5 32 40 30 46 30 3/8 12 30 26 170 600 To prevent condensation, wrap the piping sections etc. in a commercially available insulating tube. Screw adapter joints (P1097) JEMM JEMMR L-shaped joints (P1099) JEFL JEFLR air consumption 1times 0.75times Inlet pressure 0.3 0.4 0.5 0.6 0.7MPa 0 50 100 150 Cold air flow L/min ANR10 20 30 40 50 60 70 Air descent temperature °C 1.5times 0.5times 0.25times Number of adjusting screw rotations 0.3MPa 0.4MPa 0.5MPa 0.6MPa 0.7MPa 0 0.5 1 1.5 2 2.5 Number of adjusting screw rotations (times) 0 10 20 30 40 50 60 70 80 Amount of heatW0.3MPa 0.4MPa 0.5MPa 0.6MPa 0.7MPa 0 0.5 1 1.5 2 2.5 0 50 100 150 200 250 300 350 400 Number of adjusting screw rotations (times) Amount of heatW2times 1times 0.3 0.4 0.5 0.6 0.7MPa 1.5times 0.5times 0 200 400 600 10 20 30 40 50 60 70 0.75times 0.25times Inlet pressure Cold air flow L/min ANRAir descent temperature °C Number of adjusting screw rotations Quotation Quotation

AIR JET COOLERS FOR MOLD · 2019. 2. 26. · ③Check if enough air consumption on the right page is provided. ・We assume no responsibility for dismantled products. Cool air temperature

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

  • 1131 1132

    Cooling Components②

    Joints・Hoses

    Cooling Inside of Mold

    0

    200

    400

    600

    800

    1000

    0.2 0.3 0.4 0.5 0.6 0.7 0.8

    入口圧力 MPa

    空気

    消費

    量 L/min(ANR)

    AJCMH600

    AJCMH150AJCMV150

    0

    200

    400

    600

    800

    1000

    0.2 0.3 0.4 0.5 0.6 0.7 0.8

    Inlet pressure MPa

    air c

    onsu

    mpt

    ion

     L/

    min

    (ANR

    )

    AJCMH600

    AJCMH150AJCMV150

    AIR JET COOLERS FOR MOLD-COMPACT TYPE-

    Part Number

    AJCMV150

    AJCMV

    AJCMH

    R Aluminum alloy, etc.

    R Aluminum alloy, etc.

    ■Characteristics・ The cooler produces cool air such that the maximum temperature difference

    is -55℃ compared to the entered temperature by providing compressed air.

    ・ The cooler efficiently cools narrow holes that cannot be cooled by cool water and leaky parts and improves cycle time.

    ・Effective at locally cooling molded parts.

    ■Usage・Use the cooler with 0.3~0.7MPa of pressure.

    ・ Use an air dryer to provide dehumidified air and set an air filter (filtration 40µm and lower) and an oil mist separator to prevent foreign objects from getting in.

    ・Be careful not to burn yourself with hot air from the heat release outlet.

    ・ Release air that cooled a mold from the cool air jet outlet into the air.If you do not release it, cool air will stop.

    ・If the air is noisy, apply any silencer.

    ■Breakdowns and repairs・If cooling gets less effective, follow the procedure below for check.

    ①Readjust the temperature adjusting screw.

    ②Check if a clogged filter or mist separator causes reduction of pressure.

    ③Check if enough air consumption on the right page is provided.

    ・We assume no responsibility for dismantled products.

    ■Cool air temperature adjusting methodUse the temperature adjusting screw on the body tip to adjust cool air temperature. If you loose the temperature adjusting screw, cool air temperature drops and the amount of cool air decreases. Conversely, if you tighten the temperature adjusting screw, cool air temperature rises and the amount of cool air increases.

    Loose

    Tighten

    Temperatureadjustment screw

    Air supply

    Air

    Air �lter

    Oil mistseparator

    Pressure reducing valve

    Switching valve

    Cool air jet outlet

    Hot air jet outlet

    Temperature adjustment screw

    ■Temperature・Heat amount characteristic・�The air descent temperature is the descent temperature against the air temperature at the entrance.

    ・�When the adjusting screw is completely tightened, the value for the number of adjusting screw rotations is 0.

    ・The following graph shows a characteristic of the air jet cooler only.

    ・ Amount of heat (W) is power that cool air from the cool air jet orifice can draw from cooling objects. 1W=0.86kcal/h

    ■Example of how to mount・Screw a cooler on the side of a mold for direct flow of cool air. (Photo1)

    ※With AJCMV mounted

    ・Set a cooler near the side of a mold and use pipes and the like for flow of cool air. (Photo2)

    ※With AJCMH mounted

    ■Air jet cooler peripheral parts

    ■ExplanationPrinciple of cool air separationAs the following diagram shows, compressed air sent to this device is forcibly rotated at high speed in the device to separate cool air from hot air , which applies the principle of vortex theory. For this phenomenon, only cool air can be taken out.

    Rc(PT)1/8

    Rc(PT)1/8

    4-φd2

    2-φd1

    Compressed air inlet

    Cooled air jet outletHeated air outlet

    Temperature adjusting screw

    A

    S P

    C

    E FH

    L1

    G

    A1B1 B φ

    D1

    L

    φD

    Rc(PT)1/8

    4-φd22-φd1

    Compressed air inlet

    Cooled air jet outlet Heated air outletTemperature adjustment screw

    A

    P

    FH

    L1

    G

    A1

    B1 B φD2

    L

    φD

    O-ringORP16

    C

    Finished products Base plate Finished products

    Finished products

    Base plateBase plate

    Base plate

    Mounting plate

    Base plate

    Base plate

    Cavity insert Cavity insert

    Cool air Cool airCooling pipe

    Cooling pipe

    Cooling pipe

    Heat exchange pipe

    Compressed air

    Heat exchange with a cooling pipe Cooling heated parts Cooling sprueSprue type : SBCK, etc.

    ■Joints for low temperatureStraight (P1092)M-NSCM-NKC

    L-shaped (P1092)M-NSLM-NKL

    R Fluorine resinPossible temperature of use -65~180℃

    M-SFT (P1107)■Tubes for low temperature

    (Photo1) (Photo2) Cool air

    Hot air

    QuotationQuotation

    QuotationQuotation

    CommonRc(PT)

    AJCMV AJCMH Part Number U/Price

    L1 F H G P C d1 d2 D A A1 B B1 D2 L E D1 S L Type No. 1~4

    50 34 15 12 14 24 4.5 4.5 20 28 20 32 20 1/814.4 84 - - - - AJCMV 150

    - - 8 20 17 92AJCMH

    150

    106 52 23 18 24 36 6.6 5.5 32 40 30 46 30 3/8 - - 12 30 26 170 600

    To prevent condensation, wrap the piping sections etc. in a commercially available insulating tube.

    Screw adapter joints (P1097)JEMMJEMMR

    L-shaped joints (P1099)JEFLJEFLR

    ■air consumption

    1times

    0.75times

    Inlet pressure

    0.3 0.4 0.5 0.6 0.7MPa

    0 50 100 150Cold air flow L/min(ANR)

    10

    20

    30

    40

    50

    60

    70

    Air d

    esce

    nt te

    mpe

    ratu

    re °

    C

    1.5times

    0.5times

    0.25times

    Number of adjusting screw rotations

    0.3MPa

    0.4MPa0.5MPa

    0.6MPa0.7MPa

    0 0.5 1 1.5 2 2.5Number of adjusting screw rotations (times)

    0

    10

    20

    30

    40

    50

    60

    70

    80

    Amou

    nt o

    f hea

    t(W)

    0.3MPa0.4MPa0.5MPa0.6MPa0.7MPa

    0 0.5 1 1.5 2 2.50

    50

    100

    150

    200

    250

    300

    350

    400

    Number of adjusting screw rotations (times)

    Amou

    nt o

    f hea

    t(W)2times

    1times

    0.3 0.4 0.5 0.6 0.7MPa

    1.5times

    0.5times

    0 200 400 600

    10

    20

    30

    40

    50

    60

    70

    0.75times

    0.25times

    Inlet pressure

    Cold air flow L/min(ANR)

    Air d

    esce

    nt te

    mpe

    ratu

    re °

    C

    Number of adjusting screw rotations

    QuotationQuotation