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安防影音监控产品的ESD浪涌问题 Speaker :林明芳/Issac Amazing Microelectronic Corporation Website : http://www.amazingic.com 晶焱科技股份有限公司 2014

Amazing presentation 簡 issac-20141 - cntronics.com +5V IN HDMI Connector HOTPLUG_DET Via hole to GND Via hole to VCC C=100nF (optional)

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  • ESD S

    Speaker:/Issac

    Amazing Microelectronic CorporationWebsite : http://www.amazingic.com

    p g

    2014

  • Outline

    CLASSAESDSurge

    TVSRS485

  • CompanyProfile for

    Established January26,2006

    Employee 88 lEmployee 88employees

    EndMarket

  • AmazingOffices

    Seoul

    Shanghai

    Osaka

    TaipeiShenzhen

    Sales

    Headquarter

    Hong KongHsinchuHsinchu

    LabPenang

    4Confidential

  • ESD Is So Serious !ESD Is So Serious !ESD Is So Serious !ESD Is So Serious !

    Electrostatic VoltageMeans of Static Generation

    g

    10% R.H. 40% R.H. 55% R.H.

    Person walking across Carpet 35,000 V 15,000 V 7,500 VPerson walking across Carpet

    Person walking across Vinyl Floor

    Worker at a Bench

    35,000 V 15,000 V 7,500 V

    12,000 V 5,000 V 3,000 V

    6,000 V 500 V 400 V

    Ceramic DIP in Plastic Tube

    Ceramic DIP in Vinyl Set-up Trays

    ,

    2,000 V 700 V 400 V

    11,500 V 4,000 V 2,000 V

    IC Packs as Bubble Plastic Coveris removed

    IC P k P k d i F Li d

    , , ,

    26,000 V 20,000 V 7,000 V

    IC Packs as Packed in Foam LinedShipping Box 21,000 V 11,000 V 5,500 V

    N d ESD C t l i th F t E i t!!!N d ESD C t l i th F t E i t!!!Need ESD Control in the Factory Environment!!!Need ESD Control in the Factory Environment!!!

  • CoreCompetitionESDCircuitandWaferProcessIntegrationf g

    InterfaceIC

    AmazingsPatents

    IntegrateESDProtector

    InterfaceIC +ESDProtectorESDCircuitwithinaSingleDie

    AMCOnlyWaferProcess

  • AmazingESDSolutionWin!

    Traditional Amazing

    Win!

    TraditionalESDDesignSolution

    DieNo. Many OnlyOne

    Design Complicate SimpleV i Di d Cost High Low

    PCBSpace More Less

    ESD P i W k G d!!

    VaristororDiode

    ESDProtection Weak Good!!AmazingSolutionChangetouseAmazingsTVSArrays we can help you to

    TVSArray

    Arrays,wecanhelpyouto Save50%PCBSpace!! Save 30~50% System Cost!!y Save30 50%SystemCost!!

  • AmazingInterfaceICsolutionWin!

    TraditionalDesignSolution Traditional Amazing

    Die No Many Only One

    Win!

    + DieNo. Many OnlyOneDesign Complicate SimpleCost High Low

    InterfaceIC ESDProtectorCost High Low

    PCBSpace More Less

    ESDProtection Weak Good!!

    ChangetoUseAmazings AMC EMI Filt EMI ESD

    AmazingSolution

    AMCEMIFilter=EMI+ESD AMCTransceiver=Transceiver+ESD Save 100% TVS Cost!!

    InterfaceIC+ESDI Si l Di Save100%TVSCost!!InaSingleDie

  • Outline

    CLASSAESDSurge

    (TVSRS485)

  • HBM v.s. IEC61000HBM v.s. IEC61000--44--2 System ESD Gun Comparison2 System ESD Gun Comparison

    HBMHBM Current WaveformCurrent Waveform

    DEVICE

    1.5kBAR

    +

    HBMHBMHBM Ip2kV 1.3A8kV 5 3A

    Current WaveformCurrent Waveform

    DEVICEUNDERTEST100pF

    V_

    8kV 5.3A12kV 8A

    CHBM= 100pF; RHBM= 1.5k

    IEC61000IEC61000--44--2 ESD Gun2 ESD Gun ~5X

    IEC IpIEC Ip2kV 7.5A6kV 22.5A8kV 30A8kV 30A

  • CLASSA?

    ESDSurge

    Class Criterion Result

    Class A No abnormal phenomenon d i th t t t PassHigh Quality High Quality C ass occursduring the stress test ass

    Class BAbnormal phenomenon

    occursduring the stress test, but Pass

    Products!Products!

    will recover automatically

    Class CAbnormal phenomenon

    occursafter the stress test, Pass/Fail,manual restart is needed

    Class D Hardware damage Fail

    :IEC

  • CLASSA

    TVSTVS

    VCC

    Gigabit Ethernet LAN ConnectorLED-G

    0.1uF Amazing's2-pin TVS 12

    Puls

    ing

    Puls

    ing

    0.1uF

    0.1uF

    Tx1+Tx1-

    Rx1+Rx1-

    Tx1+

    Tx1-

    Rx1+

    Rx1-

    Amazing's2-pin TVS 12

    GN

    D

    1 2 3 4 5678910

    AZ3033-04F

    mis

    sion

    Lin

    e P

    mis

    sion

    Lin

    e P

    75

    0.1uF

    0.1uF

    Tx2+

    Tx2-

    Rx2+

    Rx2-

    Tx2+

    Tx2-

    Rx2+

    Rx2-

    GN

    D

    1 2 3 4 5678910

    AZ3033-04F

    Stress condition:Stress condition:

    TLP:

    Tra

    nsTL

    P: T

    rans

    GND

    1

    2

    3

    4

    5 67

    8

    9

    10

    GND

    1

    2

    3

    4

    5 67

    8

    9

    10 0.1uF/2KV

    LED-G

    LED-G

    AZ3033-04FAZ3033-04F

    LAN ESD

    I/O vs. GNDI/O vs. GND

    TVSLANESD TVS

  • ClassARealcaseAmazingESDSolutionandTVSESDProtectionIC@

    USB P

    ContactDischarge@USBPortsofPCBContactDischarge@USBPortsofPCB

    USBPort

    (Class(Class--A)A)SelfRecoverErrorsSelfRecoverErrors

    (X:errorhappened,V:pass)(X:errorhappened,V:pass)

    (( ))

    PartsParts 600V600V(contact)(contact)

    1kV1kV(contact)(contact)

    2kV2kV(contact)(contact)

    4kV4kV(contact)(contact)

    AxxxxAxxxx XX

    BxxxxxxBxxxxxx XX

    CxCx VV VV XX

    AZ1015AZ101504S (04S (TVS)TVS) VV VV VV VVAZ1015AZ1015 04S(04S(TVS)TVS) VV VV VV VV

  • Surge Test Way (Line to Ground & Line to Line)Surge Test Way (Line to Ground & Line to Line)

    Effective Output Impedance:Effective Output Impedance:1.2/50us2/12/42ohm

    10/700us40ohm

    Common modeCommon modeSurge transientSurge transient

    Lightning StrikeLightning StrikeConfidential

  • Outline

    CLASSAESDSurge

    (TVSRS485)

  • Amazing TVS Array Product Families

    Family Family NameName FunctionsFunctions

    TVS TVS

    AZ1AZ1 High Performance, High Speed, High Performance, High Speed, ESD/EFT/Lightning ProtectorESD/EFT/Lightning Protector

    AZ2AZ2 High Performance, Low Speed, ESD/EFT/Lightning High Performance, Low Speed, ESD/EFT/Lightning

    USB,HDMI,LVDS

    ArrayArrayProduct Product FamiliesFamilies

    AZ2AZ2 g , p , g gg , p , g gProtectorProtector

    AZCAZC High Speed, ESD ProtectorHigh Speed, ESD Protector

    Power,Controlline

    USB,HDMI,LVDS

    AZ3AZ3 Lightning ProtectorLightning Protector

    AZ4AZ4 High Voltage, ESD/EFT/Lightning ProtectorHigh Voltage, ESD/EFT/Lightning Protector

    Lan,Turner

    Highpower,Car

    AZ5AZ5 Tiny Package, ESD ProtectorTiny Package, ESD Protector

    TVSCLASS AESD

    Mobile,taplet

    TVS CLASSAESD

  • Amazing Provide Total Solution Service

    TVSTVS

    4.PCBLayout

    1.2.TVS

    3 3V plate3 3V plate

    TMDS_D2+

    TMDS_D2-

    TMDS_D1-

    1

    2

    3

    4

    5

    10

    9

    8

    7

    6

    TMDS_D2+

    TMDS_GND

    TMDS_D2-

    TMDS_D1+

    TMDS_GND

    GND +5V

    TMDS_D1+

    C=100nF (optional)

    3.TVS

    3.3V plate3.3V plate5V plate5V plateTMDS_D0+TMDS_D0-

    TMDS_CK-

    TMDS_CK+

    C=100nF (optional)

    TMDS_D1-

    TMDS_D0+

    TMDS_GND

    TMDS_D0-

    TMDS_CK+

    TMDS_GND

    1

    2

    3

    4

    5

    10

    9

    8

    7

    6

    GND +5V

    5.3.TVS

    GND

    DDC_DAT

    CE_REMOTE

    N/C

    DDC_CLK

    TMDS_CK-

    DDC_DAT

    CE_REMOTE

    DDC_CLK

    AZC099-04S

    3 2

    4 5 6

    1

    Via hole to GND

    GND

    VCCVia hole to VCC

    HOTPLUG_DET

    +5V IN

    HDMIConnector

    HOTPLUG_DETVia hole to GND

    Via hole to VCC

    C=100nF(optional)

  • (TVSRS485)

    TVS USB3 0 USB3.0 LANPort HDMI

    RS485

  • USB3.0 USB3.0 -- AZ1065AZ1065--06F06F0.27pF typical0.27pF typical0.27pF typical0.27pF typical

  • First ESD Solution for USB3.0 ApplicationsFirst ESD Solution for USB3.0 Applications

    Lowest Clamping Voltage!!!Lowest Clamping Voltage!!!

    First USB3.0 ESD Protection First USB3.0 ESD Protection Design In Product.Design In Product.

  • LANPort(ESD&LANPort(ESD&))

    TransformerTransformer

    Chip Side LED protection TVSChip Side LED protection TVSLAN ConnectorLAN Connector

    TransformerTransformer

    Low Clamping L/L SurgeLow Clamping L/L SurgeChip Side TVSChip Side TVS

    p g gp g gProtection TVSProtection TVS

  • LAN Surge SolutionLAN Surge SolutionAZ3028AZ3028 04P + AZ313304P + AZ3133 04F04FAZ3028AZ3028--04P + AZ313304P + AZ3133--04F04F

    AZ3133-04F AZ3133-04FAZ3133 04F AZ3133 04F

    Confidential

  • AZ3133AZ3133--04F with High Surge Level 25A04F with High Surge Level 25A& High ESD Protection& High ESD Protectiongg

    1

    2

    3 8

    9

    10CH1

    CH2CH3

    NC

    NC

    NC

    GND34

    5 67

    8CH3

    CH4VDD

    NC

    NC

    NC

    AZ3133-04F AZ3133-04F

    Confidential

  • TV Tuner Surge Solution :TV Tuner Surge Solution :AZ3028AZ3028--01S01S

    >24A(1kV)

    Line to GND Surge ProtectionLine to GND Surge Protection

    Confidential

  • HDMI ESD ProtectionHDMI ESD Protection

  • Compensation Way for Differential ImpedanceCompensation Way for Differential Impedance

    (1) Choke & R

    (2) Do trace compensation to add inductance(2) Do trace compensation to add inductance.

    The trace width may become The trace width may become very small if Cvery small if C(TVS)(TVS) is larger is larger thanthan1pF1pF..

    (3) Make the (3) Make the C_loadC_load of TVS toof TVS to approach 0.5pFapproach 0.5pF, or below. Such , or below. Such C_loadC_load will havewill have small influencesmall influence on impedance match.on impedance match. No No trace compensation is neededtrace compensation is needed..

  • Amazing AZ1045Amazing AZ1045--04QU 04QU for HDMI Applicationfor HDMI Application

    PowerPower--RailRailFlow through layout style.Flow through layout style.g y yg y y

    AZ1045-04QU I/OI/O--toto--GNDGND

    Clamping Voltage is the lowest Best ESDClamping Voltage is the lowest Best ESD performance.

  • TVS Arrays on HDMI port (2)TVS Arrays on HDMI port (2)

    TMDS_D2+

    TMDS_D2-1

    2

    3

    4

    10

    9

    8

    7

    TMDS_D2+

    TMDS_GND

    TMDS_D2- GND +5VC=100nF (optional)

    NC

    NC

    10

    9

    Line-1

    Line-2

    1

    2

    TMDS_D0+

    TMDS_D0-C=100nF (optional)

    TMDS_D1-

    4

    5

    7

    6TMDS_D1+

    TMDS_GND

    TMDS_D1-

    TMDS_D0+

    TMDS_GND

    TMDS_D0-

    1

    2

    3

    10

    9

    8

    TMDS_D1+

    GND +5V

    GND

    NC

    NC

    8

    7

    6

    VDD

    Line-3

    Line-4

    3

    4

    5

    TMDS_CK-

    TMDS_CK+

    CE_REMOTE

    N/C

    DDC_CLK

    TMDS_CK+

    TMDS_GND

    TMDS_CK-

    4

    5

    7

    6

    CE_REMOTE

    DDC_CLK3 2 1

    Via hole to GND

    GND

    HOTPLUG_DET

    +5V IN

    GND

    DDC_DAT

    HDMIConnector

    HOTPLUG_DET

    DDC_DAT

    AZC099-04S

    4 5 6

    Via hole to GND

    VCCVia hole to VCC

    C=100nF(optional)

    AZ1045AZ1045--04QU04QU(MSOP(MSOP--10L)10L)

    Flow through layout style.Flow through layout style.

  • Considerations of HDMI Differential ImpedanceConsiderations of HDMI Differential Impedance

    (4)

    (2) (3)

    (1)Put AZ1045-04QU as close

    (2) (3)

    (1)( )

    connector as possible(2)Layuniform 110ohm for TMDS

    differential pair(3)Put resistor close scaler to(3)Put resistor close scaler to

    compensate scaler parasiticcapacitance

    (4)Avoid test pad in TMDS trace.

  • (TVSRS485)

    TVS USB3 0 USB3.0 Lan Port HDMI

    RS485

  • Amazing RS485 SolutionPart Name Functions Application

    AZRS3080 15kV ESD Protected RS485 for Industry485

    Low Speed 30A Surge RS485 AZRS3082 Low Speed, 30A Surge RS485 485

    AZRS3088 High Speed, 30ASurge RS485 4853 3V Hi h S d ESD RS485 AZRS3078 3.3V, High Speed, ESD RS485 485

    AZRS3182 Low Speed,isolated RS485 485

    AZRS3188 High Speed,isolated RS485 485

    AZRS48515kV ESD Protected RS485for E-meter

    AZRS5485 Polarity Free, 15kV ESD Protected RS485

    AZRS6487 Polarity Free, 60uA Low power, 15kV ESD Protected RS485

    15kV ESD Protected RS485

  • ESDRS485

    AZRS3080 Features : System Level ESD Specifications (TVS)

    Application Circuitfor ESDRS485 Transceiver IC

    15kV IEC 61000-4-2 Contact Discharge

    18kV IEC 61000-4-2 Air Discharge

    Meet EIA/TIA-485 standards for5.0V supply

    Allow up to256 transceivers on the Bus.

    C

    VCC1 VCC

    VCCVCC1

    AZRS485

    2

    1

    VCC

    7

    8

    RO ESDTVSTX

    AZRS3080

    Allow up to256 transceivers on the Bus.

    TrueFail-Safereceiver

    Glitch-Free Power-Up Protection

    Thermal Shutdown Protection

    MCU

    VCCVCC1

    Photocoupler

    3

    4

    B

    A

    GND

    6

    5

    DI

    DE

    REB

    ESDTVS

    RX

    Surge Protector

    twisted-paircable

    Connector

    Surge Protector

    VCC

    Baud Rate up to10Mbps

    DetailDetailESD Spec.ESD Spec.

    System Level ESDSystem Level ESD Component Level ESDComponent Level ESD

    IECIEC--6100061000--44--22 IECIEC--6100061000--44--55 IECIEC--6100061000--44--22 HBMHBM MMMM CDMCDM LatchupLatchup

    Photocoupler

    IECIEC--6100061000--44--22ContactContact

    IECIEC--6100061000--44--55SurgeSurge

    IECIEC--6100061000--44--22AirAir

    HBMHBM MMMM CDMCDM LatchupLatchup

    Pins A,B A,B A,B All pins All pins All pins All pins

    Level 15 kV 9A 18 kV 8 kV 800 V 1 kV > 400mALevel 15 kV 9A 18 kV 8 kV 800 V 1 kV 400mA

  • SurgeRS485

    AZRS3088 Features : System Level ESD Specifications (TVS)

    30kV IEC 61000 4 2 C t t Di h

    Application Circuitfor SurgeRS485 Transceiver IC

    30kV IEC 61000-4-2 Contact Discharge30kV IEC 61000-4-2 Air Discharge4.4kV IEC 61000-4-4 EFT30A IEC 61000-4-5 Surge

    Meet EIA/TIA-485 standards for5 0V supply

    VCC1 VCC

    VCCVCC11

    VCC

    8

    ROTX Surge

    TVS

    AZRS3088

    Meet EIA/TIA-485 standards for5.0V supply Extra lowshutdowncurrent (1nA) Allow up to256 transceivers on the Bus. TrueFail-Safereceiver

    MCU

    VCCVCC1

    twisted-paircable

    Connector

    VCC

    2

    3

    4

    VCC

    B

    A

    GND

    7

    6

    5

    DI

    DE

    REB

    RO

    SurgeTVSRX

    TVS

    Glitch-Free Power-Up Protection Baud Rate up to10Mbps

    Photocoupler

    DetailDetailESD SpecESD Spec

    System Level ESDSystem Level ESD Component Level ESDComponent Level ESDESD Spec.ESD Spec. IECIEC--6100061000--44--22

    ContactContactIECIEC--6100061000--44--55

    SurgeSurgeIECIEC--6100061000--44--22

    AirAirIECIEC--61000 461000 4--44

    EFTEFTHBMHBM MMMM CDMCDM LatchupLatchup

    Pins A,B A,B A,B A,B All pins All pins All pins All pins

    Level 30 kV 30A 30 kV 4.4 kV 15 kV 800 V 2 kV > 400mA

  • ESDRS485?Example1:CustomerProduct:IPCforIndustrycontrol(inworstenvironment)AmazingRS485Part:AZRS3088Monitored Period 12 monthMonitoredPeriod:12monthCustomerAction:StrongDemandforAmazingRS485in2013

    0.7

    85 (%

    )

    0 4

    0.5

    0.6UseAmazingRS485

    0.5%

    ImproveRMAissuefor40% !!!

    RM

    A fo

    r RS4

    0.2

    0.3

    0.4

    0.3%

    CustomerS D d f 2013

    2008 2009 2010 2011 2012 2013 20140.0

    0.1StrongDemandafter2013

    Confidential 34

  • ESDRS485?Example2:Customer:XXXXXXXAmazing Part : AZRS3080AmazingPart:AZRS3080CustomerProduct:NetworkEquipmentResult:ReduceFailRate tozeroinproduction.CustomerAction:StrongDemandforAmazingRS485in2013/Q3g f g /Q

    CostomerwouldliketopromoteourRS485.

    AllofthecustomersavetheTVSspaceandcostforRS485whenAmazingRS485designsontheproduct!g g p

    Confidential 35

  • ----

    RS485RS4858KV8KV8KV8KV

    VDD

    PTC

    VCC

    DC-DC

    AC 220V

    A

    PTC

    P6KERS485MCU

    C CConverter

    ISO

    LA

    TO

    R

    ISO

    LA

    TO

    R

    A

    B

    DC-DCConverter...

    ...

    N L

    Converter

    CRS485

    ISO

    LA

    TO

    R

    ISO

    LA

    TO

    R

    CMCU

    CAC

    RS485RS485MCUMCU

    RS485RS485MCUMCU

    RS485RS485MCUMCU

    RS485RS485MCUMCU

    RS485RS485MCUMCU

  • ----ESD

    !!VDD VCC

    AC 220V

    PTC

    P6KERS485MCU

    DC-DCConverter

    TO

    R

    TO

    R

    A

    B

    ...

    PTC

    ISO

    LA

    T

    ISO

    LA

    T

    DC-DCConverter...

    N L

  • ----ESD(CLASS A)( )

    IOIOESDESD power domainpower domainESDESDTVS solutionTVS solution

    VDD VCCAC 220V

    VCC

    VDD

    TVS

    power domainpower domainESDESDTVS solutionTVS solution

    PTC

    P6KERS485MCU

    DC-DCConverter

    RR

    A...TVS

    VCC

    VDD

    TVSVDD

    PTC

    ISO

    LA

    TO

    ISO

    LA

    TO

    R

    B

    DC-DCC t...

    TVS

    VCC

    VDD

    TVS

    N L

    Converter...TVS

    N L

  • ESDSurge

    ,.

    ESD,

    TVSRS485