Amylase Anti Staling

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    Microbial a-amylases: a biotechnological perspective

    Rani Gupta *,1, Paresh Gigras, Harapriya Mohapatra, Vineet Kumar Goswami,Bhavna Chauhan

    Department of Microbiology, University of Delhi South Campus, Benito Juarez Marg, New Delhi 110 021, India

    Received 3 July 2002; accepted 30 January 2003

    Abstract

    Amylases are one of the most important and oldest industrial enzymes. These comprise hydrolases, which hydrolyse starch

    molecules to fine diverse products as dextrins, and progressively smaller polymers composed of glucose units. Large arrays of

    amylases are involved in the complete breakdown of starch. However, a-amylases which are the most in demand hydrolyse a-1,4

    glycosidic bond in the interior of the molecule. a-Amylase holds the maximum market share of enzyme sales with its major

    application in the starch industry as well as its well-known usage in bakery. With the advent of new frontiers in biotechnology, the

    spectrum ofa-amylase application has also expanded to medicinal and analytical chemistry as well as in automatic dishwashing

    detergents, textile desizing and the pulp and paper industry. Amylases are of ubiquitous occurrence, produced by plants, animals

    and microorganisms. However, microbial sources are the most preferred one for large scale production. Today a large number of

    microbiala-amylases are marketed with applications in different industrial sectors. This review focuses on the microbial amylases

    and their application with a biotechnological perspective.

    # 2003 Elsevier Science Ltd. All rights reserved.

    Keywords: a-Amylase; Baking; Antistaling; Dextrinising activity; Starch liquefaction

    1. Introduction

    Amylases are enzymes which hydrolyse starch mole-

    cules to give diverse products including dextrins and

    progressively smaller polymers composed of glucose

    units [1]. These enzymes are of great significance in

    present day biotechnology with applications ranging

    from food, fermentation, textile to paper industries [2].

    Although amylases can be derived from several sources,

    including plants, animals and microorganisms, micro-

    bial enzymes generally meet industrial demands. Todaya large number of microbial amylases are available

    commercially and they have almost completely replaced

    chemical hydrolysis of starch in starch processing

    industry[2].

    The history of amylases began in 1811 when the first

    starch degrading enzyme was discovered by Kirchhoff.

    This was followed by several reports of digestive

    amylases and malt amylases. It was much later in

    1930, that Ohlsson suggested the classification of starch

    digestive enzymes in malt as a- and b-amylases accord-

    ing to the anomeric type of sugars produced by the

    enzyme reaction. a-Amylase (1,4-a-D-glucan-glucanhy-

    drolase, EC. 3.2.1.1) is a widely distributed secretary

    enzyme. a-Amylases of different origin have been

    extensively studied.

    Amylases can be divided into two categories, endoa-

    mylases and exoamylases. Endoamylases catalyse hy-

    drolysis in a random manner in the interior of the starch

    molecule. This action causes the formation of linear and

    branched oligosaccharides of various chain lengths.

    Exoamylases hydrolyse from the non-reducing end,

    successively resulting in short end products. Today a

    large number of enzymes are known which hydrolyse

    starch molecule into different products and a combined

    action of various enzymes is required to hydrolyse

    starch completely.

    A number of reviews exist on amylases and their

    applications, however, none specifically covers a-amy-

    * Corresponding author. Tel.: /91-11-2611-1933; fax: /91-11-

    2688-5270.

    E-mail address: [email protected] (R. Gupta).1 E-mail: [email protected].

    Process Biochemistry 00 (2003) 1/18

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    0032-9592/03/$ - see front matter# 2003 Elsevier Science Ltd. All rights reserved.

    doi:10.1016/S0032-9592(03)00053-0

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    lases at length.a-Amylases are one of the most popular

    and important form of industrial amylases and the

    present review highlights the various aspects of micro-

    bial a-amylases.

    2. Distribution of a-amylase among microorganisms

    a-Amylases are universally distributed throughout the

    animal, plant and microbial kingdoms. Over the past

    few decades, considerable research has been undertaken

    with the extracellular a-amylase being produced by a

    wide variety of microorganisms [1/5]. The major

    advantage of using microorganisms for the production

    of amylases is the economical bulk production capacity

    and microbes are easy to manipulate to obtain enzymes

    of desired characteristics [5]. a-Amylase has been

    derived from several fungi, yeasts, bacteria and actino-

    mycetes, however, enzymes from fungal and bacterialsources have dominated applications in industrial sec-

    tors[2].

    3. Determination of a-amylase activity

    a-Amylases are generally assayed using soluble starch

    or modified starch as the substrate. a-Amylase catalyses

    the hydrolysis of a-1,4 glycosidic linkages in starch to

    produce glucose, dextrins and limit dextrins. The reac-

    tion is monitored by an increase in the reducing sugar

    levels or decrease in the iodine colour of the treated

    substrate. Various methods are available for the deter-mination ofa-amylase activity [6]. These are based on

    decrease in starch/iodine colour intensity, increase in

    reducing sugars, degradation of colour-complexed sub-

    strate and decrease in viscosity of the starch suspension.

    3.1. Decrease in starch/iodine colour intensity

    Starch forms a deep blue complex with iodine [7]and

    with progressive hydrolysis of the starch, it changes to

    red brown. Several procedures have been described for

    the quantitative determination of amylase based on this

    property. This method determines the dextrinisingactivity ofa-amylase in terms of decrease in the iodine

    colour reaction.

    3.1.1. Determination of dextrinising activity

    The dextrinising activity of a-amylases employs

    soluble starch as substrate and after terminating the

    reaction with dilute HCl, iodine solution is added. The

    decrease in absorbance at 620 nm is then measured

    against a substrate control. One percent decline in

    absorbance is considered as one unit of enzyme [8].

    The major limitation of this assay is interference of

    media components including Luria broth, tryptone,

    peptone, corn steep liquor (CSL), etc. and thiol com-

    pounds with starch iodine complex. Copper sulphate

    and hydrogen peroxide protect the starch/iodine colour

    in the case of interference by these media components

    [9]. Further, zinc sulphate was found to be best for

    counteracting the interference of various metal ions.

    Various workers [10,11] have successfully used theoriginal assay procedure in combination with flow

    injection analysis (FIA). The flow system comprised of

    an injection valve, a peristaltic pump, a photometer with

    a flow cell and 570 nm filter and a pen recorder. Samples

    are allowed to react with starch in a coil before iodine

    was added. Absorbance is then read at 570 nm. This

    method has many advantages including high sampling

    rates, fast response, flexibility and simple apparatus.

    3.1.2. Sandstedt Kneen and Blish (SKB) method

    The SKB method [12], is one of the most widely

    adopted methods for determination of amylases used in

    the baking industry. The potency of most commercial

    amylases is described in terms of SKB [12] units. This

    method is used generally to express the diastatic strength

    of the malt and not for expressing a-amylase activity

    alone[13].

    3.1.3. Indian pharmacopoeia method

    As described in the Indian pharmacopoeia, this

    method is used to calculate a-amylase activity in terms

    of grams of starch digested by a given volume of enzyme

    [14]. This procedure inv

    olv

    es incubation of the enzymepreparation in a range of dilutions in buffered starch

    substrate at 40 8C for 1 h. The solutions are then treated

    with iodine solution. The tube, which does not show any

    blue colour, is then used to calculate activity in terms of

    grams of starch digested. This method is usually

    employed for estimating a-amylase activity in cereals.

    3.2. Increase in reducing sugars or dinitrosalicyclic acid

    (DNSA) method

    This method determines the increase in reducing

    sugars as a result of amylase action on starch [15]. Themajor defect in this assay is a slow loss in colour

    produced and destruction of glucose by constituents of

    the DNSA reagent.

    To overcome these limitations, a modified method for

    the estimation of reducing sugars was developed [16].

    Rochelle salts were excluded and 0.05% sodium sulphate

    was added to prevent the oxidation of the reagent. Since

    then the modified method has been used extensively to

    measure reducing sugars without any further modifica-

    tions in the procedure.

    Alternate methods, which also rely on the estimation

    of the reducing sugars are also, employed [17].

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    3.3. Degradation of colour-complexed substrate

    For some years, groups have been working on the

    development of a specific a-amylase determination

    method based on the use of new types of substrates.

    These methods employ starch covalently complexed

    with blue dye such as Remazol brilliant Blue R[18] orCibacron Blue F3 G-A [19] as an alternative substrate.

    The synthesis of these substrates involves two major

    steps. Soluble starch is coloured under alkaline condi-

    tions using the dye. This is the result of formation of

    covalent bonds between starch and dye molecules. The

    coloured starch is subsequently cross-linked by the

    addition of 1,4-butanediol diglycide ether. This gives

    an insoluble network, which swells in water. The

    enzymic hydrolysis of such insoluble starch derivatives

    yields soluble starch hydrolysates carrying the coloured

    marker. This method is simple and sensitive for a-

    amylase determination, but even minute quantities ofglucose might lead to erroneous results due to starch

    contamination by dextrin substrate [19]. Recently, a

    rapid and sensitive microassay based on dye cross linked

    starch fora-amylase detection has been reported. It can

    successfully detect as low as 0/50 ng of enzyme[20].

    Other novel substrates such as nitrophenyl derivatives

    of maltosaccharides have also been employed. The assay

    measures the release of free p-nitrophenyl groups. The

    use of nitrophenyl-maltosaccharides in conjunction with

    a specific yeast a-glucosidase can be used but these

    substrates are rapidly cleaved by glucoamylases com-

    monly present in the culture broths. The use of non-

    reducing end blocked p-nitrophenyl maltoheptoside(BPNPG7) has also been described [21]. The blocking

    group (4,6-O -benzylidene) prevents the hydrolysis of the

    substrate by the exo-acting enzymes and is thus specific

    fora-amylase. The assay is simple, reliable and accurate

    but is expensive as it involves the use of a synthetic

    substrate and specific enzymes. Thus the use of this

    method is restricted only to very specific tests and not

    for routine analysis. A comparison was made for the use

    of end blockedp -nitrophenyl maltoheptoside (BPNPG7)

    with a number of accepted procedures that employ

    starch as the substrate. The reaction was monitored

    using the starch/iodine colour [21]. There was anexcellent correlation between each of the assay proce-

    dures employed. This indicates that all the methods give

    an accurate and reliable measure ofa-amylase activity

    and can be used as per the requirement. Both these

    methods are commercially available as commercial kits,

    however, it is found that a-amylases exhibit lower

    affinity for low molecular weight substrates [18].

    3.4. Decrease in viscosity of the starch suspension

    These methods are generally used in the bakery

    industry to assess the quality of the flour and not for

    estimating a-amylase activity which are based on the

    determination of the rheological properties of the

    dough. Methods, which fall into this category, are the

    falling number test and the Amylograph or Farinograph

    test.

    3.4.1. Falling number (FN) method

    The falling number (FN) method, internationally

    standardised [22/24] is accepted for assessing cereal a-

    amylase activity in flour/enzyme preparations at

    100 8C. Both cereal and fungal a-amylases are used to

    improve the fermentation of flour deficient in amylase

    activities. Because fungal a-amylases have low thermo-

    stability, they cannot be detected by the standard FN

    method at 100 8C[25]. This method has been modified

    and standardised [25] for measuring both cereal and

    fungal a-amylase activity at 300 8C, by replacing a part

    of the flour with pre-gelatinised starch. A falling number

    of about 400 indicates a normally malted flour.

    3.4.2. Amylograph/Farinograph test

    The milling and baking industries generally assess the

    diastatic activity of flours by means of an amylograph.

    This method is also based on the relationship of peak

    viscosity of starch slurry and the enzyme activity level

    [23]. The higher the enzyme activity, the thinner is the

    hot paste viscosity. When the amylograph is used, values

    of 400/600 Brabender units of the Farinograph are

    considered optimal for bread baking flours (higher

    values indicate a lack and lower values indicate an

    excess of activity).

    4. Physiology of a-amylase production

    The production ofa-amylase by submerged fermenta-

    tion (SmF) and solid state fermentation (SSF) has been

    thoroughly investigated and is affected by a variety of

    physicochemical factors. Most notable among these are

    the composition of the growth medium, pH of the

    medium, phosphate concentration, inoculum age, tem-

    perature, aeration, carbon source and nitrogen source

    [5,26]. Most reports among fungi have been limited to a

    few species of mesophilic fungi where attempts have

    been made to specify the cultural conditions and to

    select superior strains of the fungus to produce on a

    commercial scale[2/4].

    4.1. Physiochemical parameters

    The role of various physico-chemical parameters,

    including carbon and nitrogen source, surface acting

    agents, phosphate, metal ions, temperature, pH and

    agitation have been studied.

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    4.1.1. Substrate source: induction of a-amylase

    a-Amylase is an inducible enzyme and is generally

    induced in the presence of starch or its hydrolytic

    product, maltose [27/30]. Most reports available on

    the induction of a-amylase in different strains of

    Aspergillus oryzae suggest that the general inducer

    molecule is maltose. There is a report of a 20-foldincrease in enzyme activity when maltose and starch

    were used as inducers in A. oryzae (NRC 401013)[31].

    Similarly strong a-amylase induction by starch and

    maltose in the case ofA. oryzae DSM 63303 has been

    reported[29]. Apart from maltose, in some strains, other

    carbon sources as lactose, trehalose, a-methyl-D-glyco-

    side also served as inducers ofa-amylase[28]. Not only

    the carbon source, but also the mycelial condition/age

    affect the synthesis ofa-amylase byA. oryzae M-13[28].

    There are reports that 5 days starved non-growing

    mycelia were the most appropriate for optimal induction

    by maltose. a-Amylase production is also subjected tocatabolite repression by glucose and other sugars, like

    most other inducible enzymes[30,32]. However, the role

    of glucose in the production of a-amylase in certain

    cases is controversial. a-Amylase production by A.

    oryzae DSM 63303 was not repressed by glucose rather;

    a minimal level of the enzyme was induced in its

    presence [29]. However, xylose or fructose have been

    classified as strongly repressive although they supported

    good growth in Aspergillus nidulans [33].

    The carbon sources as glucose and maltose have been

    utilised for the production ofa-amylase. However, the

    use of starch remains promising and ubiquitous. A

    number of other non-conventional substrates as lactose[34], casitone[35,36],fructose[37], oilseed cakes[38]and

    starch processing waste water [39] have also been used

    for the production ofa-amylase while the agro-proces-

    sing byproduct, wheat bran has been used for the

    economic production ofa-amylase by SSF[5]. The use

    of wheat bran in liquid surface fermentation (LSF) for

    the production ofa-amylase from Aspergillus fumigatus

    and from Clavatia gigantea , respectively, has also been

    reported [40,41]. High a-amylase activities from A.

    fumigatus have also been reported using a-methyl-D-

    glycoside (a synthetic analogue of maltose) as substrate

    [42].Use of low molecular weight dextran in combination

    with either Tween 80 or Triton X-100 for a-amylase

    production in the thermophilic fungus Thermomyces

    lanuginosus (ATCC 200065) has been reported [43].

    Triton X-100 had no effect, whereas Tween 80 increases

    the a-amylase activity 27-fold.

    4.1.2. Nitrogen sources

    Organic nitrogen sources have been preferred for the

    production ofa-amylase. Yeast extract has been used in

    the production ofa-amylase fromStreptomyces sp.[44],

    Bacillus sp. IMD 435 [45] and Halomonas meridiana

    [46]. Yeast extract has also been used in conjunction

    with other nitrogen sources such as bactopeptone in the

    case ofBacillus sp. IMD 434 [47], ammonium sulphate

    in the case ofBacillus subtilis [48], ammonium sulphate

    and casein for C. gigantea [40] and soybean flour and

    meat extract for A. oryzae [49]. Yeast extract increased

    the productivity ofa-amylase by 110/156% inA. oryzaewhen used as an additional nitrogen source than when

    ammonia was used as a sole source [50]. Various other

    organic nitrogen sources have also been reported to

    support maximum a-amylase production by various

    bacteria and fungi. However, organic nitrogen sources

    viz. beef extract, peptone and com steep liquor sup-

    ported maximum a-amylase production by bacterial

    strains [35,38,51/54]soybean meal and casamino acids

    by A. oryzae [55]. CSL has also been used for the

    economical and efficient production ofa-amylase from

    a mutant of B. subtilis [56]. Apart from this, various

    inorganic salts such as ammonium sulphate for A.oryzae [30] and A. nidulans [29], ammonium nitrate

    for A. oryzae [57]and Vogel salts for A. fumigatus [42]

    have been reported to support better a-amylase produc-

    tion in fungi.

    Amino acids in conjunction with vitamins have also

    been reported to affecta-amylase production. However,

    no conclusion can be drawn about the role of amino

    acids and vitamins in enhancing the a-amylase produc-

    tion in different microorganisms as the reports are

    highly variable. a-Amylase production by Bacillus

    amyloliquefaciens ATCC 23350 increased by a factor

    of 300 in the presence of glycine [58]. The effect of

    glycine was not only as a nitrogen source rather itaffected a-amylase production by controlling pH and

    subsequently amylase production increased. b-Alanine,

    DL-nor valine and D-methionine were effective for the

    production of alkaline amylase by Bacillus sp. A-40-2.

    However, the role of amino compounds was considered

    to be neither as nitrogen nor as a carbon source, but as

    stimulators of amylase synthesis and excretion [59]. It

    has been reported that only asparagine gave good

    enzyme yields [57]while the importance of arginine for

    a-amylase production fromB. subtilis has also been well

    documented[60].

    4.1.3. Role of phosphate

    Phosphate plays an important regulatory role in the

    synthesis of primary and secondary metabolites in

    microorganisms[61,62]and likewise it affects the growth

    of the organism and production of a-amylase. A

    significant increase in enzyme production and conidia-

    tion inA. oryzae above 0.2 M phosphate levels has been

    reported [55]. Similar findings were corroborated in B.

    amyloliquefacienswhere low levels of phosphate resulted

    in severely low cell density and noa-amylase production

    [63]. In contrast, high phosphate concentrations were

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    inhibitory to enzyme production byB. amyloliquefaciens

    [58].

    4.1.4. Role of other ions

    K, Na, Fe2, Mn2, Mo2, Cl, SO42 had no

    effect while Ca2 was inhibitory to amylase production

    by A. oryzae EI 212 [57]. Mg2 played an importantrole and production was reduced to 50% when Mg2

    was omitted from the medium. Na and Mg2 show

    coordinated stimulation of enzyme production by Ba-

    cillussp. CRP strain[64]. Addition of zeolites to control

    ammonium ions in B. amyloliquefaciens resulted in

    increased yield of a-amylase [65]. An inverse relation-

    ship betweena-amylase production and growth rate was

    observed for Streptomyces sp. in the presence and

    absence of Co2 [66], the presence of Co2 enhancing

    the final biomass levels by 13-fold, albeit with a

    reduction in enzyme yield.

    4.1.5. pH

    Among the physical parameters, the pH of the growth

    medium plays an important role by inducing morpho-

    logical change in the organism and in enzyme secretion.

    The pH change observed during the growth of the

    organism also affects product stability in the medium.

    Most of the Bacillus strains used commercially for the

    production of bacterial a-amylases by SmF have an

    optimum pH between 6.0 and 7.0 for growth and

    enzyme production. This is also true of strains used in

    the production of the enzyme by SSF. In most cases the

    pH used is not specified excepting pH 3.2/4.2 in the case

    ofA. oryzae DAE 1679[39], 7.0/8.0 inA. oryzae EI 212[57] and 6.8 for B. amyloliquefaciens MIR-41 [67]. In

    fungal processes, the buffering capacity of some media

    constituents sometimes eliminates the need for pH

    control [68]. The pH values also serves as a valuable

    indicator of the initiation and end of enzyme synthesis

    [69]. It is reported that A. oryzae 557 accumulated a-

    amylase in the mycelia when grown in phosphate or

    sulphate deficient medium and was released when the

    mycelia were replaced in a medium with alkaline pH

    (above 7.2)[28].

    4.1.6. TemperatureThe influence of temperature on amylase production

    is related to the growth of the organism. Among the

    fungi, most amylase production studies have been done

    with mesophilic fungi within the temperature range of

    25/37 8C. Optimum yields ofa-amylase were achieved

    at 30/37 8C for A. oryzae [55,57]. a-Amylase produc-

    tion has also been reported at 55 8C by the thermophilic

    fungus Thermomonospora fusca [70]and at 50 8C by T.

    lanuginosus [17].

    a-Amylase has been produced at a much wider range

    of temperature among the bacteria. Continuous produc-

    tion of amylase from B. amyloliquefaciens at 36 8C has

    been reported [67]. However, temperatures as high as

    80 8C have been used for amylase production from the

    hyperthermophile Thermococcus profundus [71].

    4.1.7. Agitation

    Agitation intensity influences the mixing and oxygen

    transfer rates in many fungal fermentations and thusinfluences mycelial morphology and product formation

    [69,72/76].It has been reported that a higher agitation

    speed is sometimes detrimental to mycelial growth and

    thus may decrease enzyme production. However, it is

    reported that the variations in mycelial morphology as a

    consequence of changes in agitation rate do not affect

    enzyme production at a constant specific growth rate

    [76].

    Agitation intensities of up to 300 rpm have normally

    been employed for the production of amylase from

    various microorganisms as reported in the literature.

    5. Fermentation studies on a-amylase production

    The effect of environmental conditions on the regula-

    tion of extracellular enzymes in batch cultures is well

    documented[77]. A lot of work on the morphology and

    physiology ofa-amylase production byA. oryzae during

    batch cultivation has been done. Accordingly, morphol-

    ogy of A. oryzae was critically affected by the growth

    pH [78]. In a series of batch experiments, authors

    observed that at pH 3.0/3.5, freely dispersed hyphal

    elements were formed. In the pH range 4/5, both pellets

    and freely dispersed hyphal fragments were observedwhereas at pH higher than 6 pellets were the only

    growth forms recorded. Other groups [39,79] have

    recorded similar observations for other strains of

    A. oryzae . The optimum growth temperature was found

    to be 35 8C. It is demonstrated that when glucose was

    exhausted the biomass production stopped whereas the

    secretion ofa-amylase increased rapidly[79]. One report

    states that inoculum quantity did not affect morpholo-

    gical changes inA. oryzae in air-lift bioreactors and that

    pellet size decreased considerably as the air velocity

    increased [39]. In the case ofa-amylase production by

    Bacillus flavothermus in batch cultivation in a 20 lfermentor, a-amylase production and biomass peaked

    twice and highest activity was obtained after 24 h[34]. It

    was observed that the kinetics of enzyme synthesis was

    more of the growth associated than non-growth asso-

    ciated type [35]. Similar findings were cited in another

    report with B. amyloliquefaciens [63].

    Continuous and fed-batch cultures have been recog-

    nised as most effective for the production of the enzyme

    [60]and several groups have studied the effectiveness of

    these cultures. The production of a-amylase from

    B. subtilis TN106 (pAT5) was enhanced substantially

    by extending batch cultivation with fed-batch operation

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    [60]. The bulk enzyme activity was nearly 54% greater in

    a two-stage fed-batch operation at a feed rate of 31.65

    ml h1 of medium, than that attained in the single stage

    batch culture. The effects of controlled feeding of

    maltose at a feed rate of 1/4 g h1 for a-amylase and

    glucoamylase production fromA. oryzae RIB 642 in a

    rotary draft tube fermentor (RTF) have been studied[49]. At a feed rate of 1 g h1 the yields ofa-amylase

    were twice than those obtained in batch cultures. When

    fed-batch cultivations were performed on a pilot scale

    RTF at a feed rate of 24 g h1, the biomass and a-

    amylase yields was higher than those obtained in a

    laboratory scale jar fermentor.

    A model to simulate the steady-state values for

    biomass yield, residual sugar concentration and specific

    rate ofa-amylase production has been proposed which

    simulated experimental data very well [80]. Further-

    more, it was found in chemostat experiments that the

    specific rate ofa-amylase production decreased by up to70% with increasing biomass concentration at a given

    dilution rate. Shifts in the dilution rate in continuous

    culture could be used to obtain different proportions of

    the enzymes, by the same strain [66]. It was further

    demonstrated that maximum production of a-amylase

    occurred in continuous culture at a dilution rate of 0.15

    h1 and amylase activity in the culture was low at

    dilution rates above 1.2 h1. In contrast, in Bacillus sp.

    the switching of growth from batch to continuous

    cultivation resulted in the selection of a non a-amylase

    producing variant[63].A decline in enzyme production

    was also accompanied by morphological and metabolic

    variations during continuous cultivation[81,82].The industrial exploitation of SSF for enzyme pro-

    duction has been confined to processes involving fungi

    and it is generally believed that these techniques are not

    suitable for bacterial cultivation [5]. The use of SSF

    technique in a-amylase production and its specific

    advantages over other methods has been discussed

    extensively[5].

    6. Purification of microbial a-amylases

    Industrial enzymes produced in bulk generally requirelittle downstream processing and hence are relatively

    crude preparations. The commercial use of a-amylase

    generally does not require purification of the enzyme,

    but enzyme applications in pharmaceutical and clinical

    sectors require high purity amylases. The enzyme in

    purified form is also a prerequisite in studies of

    structure/function relationships and biochemical prop-

    erties.

    The purification ofa-amylases from microbial sources

    in most cases has involved classical purification meth-

    ods. These methods involve separation of the culture

    from the fermentation broth, selective concentration by

    precipitation using ammonium sulphate or organic

    solvents such as chilled acetone. The crude enzyme is

    then subjected to chromatography, usually affinity, ion

    exchange and/or gel filtration. A number of reviews are

    available on purification and characterisation of a-

    amylases from a range of microorganisms[1,2,4,26,83].

    Table 1 summarises various purification strategiesadopted for microbial a-amylases.

    7. Biochemical properties of a-amylases

    The enzymic and physicochemical properties of a-

    amylases from several microorganisms have been ex-

    tensively studied and described [2/4,83]. A summary is

    presented inTable 2.

    7.1. Substrate specificity

    As holds true for the other enzymes, the substrate

    specificity of a-amylase varies from microorganism to

    microorganism. In general, a-amylases display highest

    specificity towards starch followed by amylose, amylo-

    pectin, cyclodextrin, glycogen and maltotriose.

    7.2. pH optima and stability

    The pH optima ofa-amylases vary from 2 to 12[4].a-

    Amylases from most bacteria and fungi have pH optima

    in the acidic to neutral range [2]. a-Amylase from

    Alicyclobacillus acidocaldarius showed an acidic pH

    optima of 3 [84], in contrast to the alkaline amylasewith optima of pH 9/10.5 reported from an alkalophilic

    Bacillus sp. [85/88]. Extremely alkalophilic a-amylase

    with pH optima of 11/12 has been reported from

    Bacillus sp. GM8901 [89]. In some cases, the pH

    optimum was observed to be dependent upon tempera-

    ture as in the case ofBacillus stearothermophilus DONK

    BS-1 [90] and on calcium as in the case of B.

    stearothermophilus [91].

    a-Amylases are generally stable over a wide range of

    pH from 4 to 11 [3,4,45,47,85,92], however, a-amylases

    with stability in a narrow range have also been reported

    [46,86,93].

    7.3. Temperature optima and stability

    The temperature optimum for the activity of a-

    amylase is related to the growth of the microorganism

    [4]. The lowest temperature optimum is reported to be

    25/30 8C forF. oxysporum amylase[94]and the highest

    of 100 and 130 8C from archaebacteria, Pyrococcus

    furiosus and Pyrococcus woesei, respectively [95/97].

    Temperature optima of enzymes from Micrococcus

    varians are calcium dependent [98] and that from H.

    meridiana is sodium chloride dependent[46].

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    Thermostabilities have not been estimated defactor in

    many studies. Thermostabilities as high as 4 h at 100 8C

    have been reported for Bacillus licheniformis CUMC

    305 [86]. Many factors affect thermostability. These

    include the presence of calcium, substrate and other

    stabilisers [4]. The stabilising effect of starch was

    observed in a-amylases from B. licheniformis CUMC

    305 [85], Lipomyces kononenkoae [98] and Bacillus sp.

    WN 11[100]. Thermal stabilisation of the enzyme in the

    presence of calcium has also been reported from time to

    time[100/102].

    7.4. Molecular weight

    Molecular weights ofa-amylases vary from about 10

    to 210 kDa. The lowest value, 10 kDa for Bacillus

    caldolyticus [103] and the highest of 210 kDa for

    Chloroflexus aurantiacus has been reported [104]. Mo-

    lecular weights of microbial a-amylases are usually 50/

    60 kDa as shown directly by analysis of cloned a-

    amylase genes and deduced amino acid sequences [4].

    Carbohydrate moieties raise the molecular weight of

    some a-amylases. Glycoproteins have been detected in

    A. oryzae [105,106], L . kononenkoae [98], B. stearother-

    mophilus [107] and B. subtilis strains [108,109]. Glyco-

    sylation of bacterial proteins is rare. A carbohydrate

    content as high as 56% has been reported in S. castelii

    [110]whereas this is about 10% for other a-amylases[4].

    7.5. Inhibitors

    Many metal cations, especially heavy metal ions,

    sulphydryl group reagents, N-bromosuccinimide, p-

    hydroxyl mercuribenzoic acid, iodoacetate, BSA,

    EDTA and EGTA inhibit a-amylases.

    7.6. Calcium and stability of a-amylase

    a-Amylase is a metalloenzyme, which contains at least

    one Ca2 ion[111].The affinity of Ca2 toa-amylase is

    much stronger than that of other ions. The amount of

    bound calcium varies from one to ten. Crystalline Taka-

    Table 1

    Purification strategies employed fora-amylase

    Microorganism Purification strategy Fold purification/

    yield (%)

    Reference

    Fungi and yeast

    A. oryzae NRC 401013 DE52-Cellulose (pH 7.0), 70% (NH4)2SO4, Sephacryl S300, 70% (NH4)2SO4,DE52-Cellulose (pH 7.0)

    [31]

    A. flavus LINK 50/90% (NH4)2SO4, DEAE-Sephadex A50 (pH 6.5) 13.8/70 [92]

    Cryptococcus sp. S-2 Ultrafiltration, a-Cyclodextrin coupled with Sepharose 6B (pH 7.0) 140/78 [152]

    L. kononenkoae CBS5608 60% (NH4)2SO4, crosslinked starch (pH 8.5), DEAE Bio-Gel A (pH 5.5) 6000/52 [99]

    Saccharomyces cerevisiae

    YPB-G

    Ultrafiltration, b-Cyclodextrin linked Sepharose 6B (Epoxy activated, pH 4.5),

    Sephadex G-100 (pH 4.5)

    5/2 [153]

    Schwanniomyces alluvius

    UCD-54-83

    Ultrafiltration, DEAE-sephacel (pH 5.6), Sephadex G-150 (pH 5.6) 10.8/17.1 [154]

    Thermomonospora curvata Ultrafiltration, 75% ethanol precipitation, Sephadex G-150 (pH 8.0), DEAE

    Cellulose, ultrafiltration

    66/9 [155]

    T. lanuginosus Ultrafiltration, DEAE-Trisacryl (pH 7.0), Phenyl-Sepharose (pH 7.0) [156]

    T. lanuginosus IISc91 Ultrafiltration, DEAE-Sephadex A50 (pH 5.0), ultrogel AcA54, DEAE-Sephadex

    A50 (pH 8.0), Bio-Gel P-30

    112/41 [17]

    Bacteria

    Bacillus sp. IMD435 a-Cyclodextrin coupled Sepharose 6B (pH 6.0) 744/65 [45]Bacillus sp. IMD 434 Acetone precipitation, Resource Q (pH 7.0), Phenyl Sepharose CL-4B (pH 7.8) 266// [47]

    Bacillus sp. WN 11 60% (NH4)2SO4, DEAE Sepharose (pH 5.3), Sephadex G-75 Amy I 65/13, Amy II

    40.7/9.5

    [100]

    B. licheniformis CUMC 305 65% (NH4)2S04, CM-Cellulose (pH 6.4) 212/42 [86]

    B. licheniformis NCIB 6346 DEAE-Cellulose DE52 (pH 5.3) 33/66 [157]

    B. stearothermophilus ATCC

    12980

    Adsorption on soluble starch (1%) in 10% (NH4)2SO4, washing with Aces (pH

    7.5) and 10% (NH4)2SO4, DEAE chromatography (Zetaprep disk), ultrafiltration

    / [158]

    B. subtilis 60% (NH4)2SO4, Sephacryl-S200 HR (pH 8.0), 60% (NH4)2SO4, S-Sepharose 9/17 [159]

    B. subtilis Ultrafiltration 2.5// [83]

    B. subtilis 65 Sephacryl S-300, CM Sephadex C-50 30.85/24.8 [51]

    Lactobacillus plantarum A6 Ultrafiltration, 50/80% (NH4)2SO4, ultrafiltration, DEAE-Cellulose 20/35 [160]

    Pseudomonas stutzeri Concentrated by drum humidifier, 25% (NH4)2SO4, 70% acetone 1.036// [93]

    Streptococcus bovis JB1 70% (NH4)2SO4, Sephadex G-25 (pH 7.5), Mono Q 6.9/50 [161]

    Thermomonospora curvata

    NCIMB 10081

    85% (NH4)2S04, ultrafiltration, gel filtration (pH 6.0), DEAE-Sephacel (pH 8.O) 300// [162]

    T. profundus DT5432 80% (NH4)2SO4, DEAE-Toyopearl 650 M (pH 7.5), Superdex 200 HR (pH 7.5) 816/26 [71]

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    Table 2

    Properties of some microbial amylases

    Source pI Molecular

    weight

    (kDa)

    pH optima/stabi-

    lity

    Temperature op-

    tima/stability

    Inhibitors Stabilisers

    Fungi and yeast

    A. oryzae / / 65.4/5.0/9.0 50 8C/50 8C (30

    min)

    / /

    A. flavus LINK 3.5 52.5 6.0/6.0/10.0 55 8C/50 8C (1 h) Ag2

    , Hg2

    Ca2

    A. foetidus ATCC

    10254

    / 41.5 5.0// 45 8C/35 8C (60

    min)

    / /

    A. awamori / / 5.0/6.0/7.0 40 8C/55 8C (10

    min)

    Ag, Cu2, Fe3, Hg2, halides Substrate

    A. awamori ATCC

    22342

    4.2 54.0 4.8/5.0/3.5/6.5

    (24 h)

    50 8C/40 8C (60

    min)

    Hg2, Pb2, maltose

    A. chevalieri NSPRI

    105

    / 68.0 5.5// 40 8C/60 8C (15

    min)

    EDTA, DNP Ca2, Mg2

    A. flavus / / 5.25/5.0/8.0 50 8C/55 8C (10

    min)

    Ag, Cu2, Hg2, halides Substrate

    A. fumigatus / / 6.0// 50 8C/60 8C (40

    min)

    / /

    A. hennebergi Bloch-weitz

    / 50.0 5.5// 50 8C/40 8C (15min)

    / /

    A. niger 3.44 58.0 4.0/5.0/2.2/7.0 //60 8C (15 min) / Ca2

    3.75 61.0 5.0/6.0/5.0/8.5 //40 8C (15 min) / Ca2

    A. niger ATCC 13469 / / 5.0/4.0/6.0 50 8C/B/60 8C / /

    A. niger van Tieghem

    CFTRI 1105

    / 56.23 5.0; 6.0/5.2/6.0

    (/Ca); 5.8/7.0

    (/Ca)

    60 8C/65 8C (10

    min)

    Ag, Al3, Cu2, Hg2, Pb2,

    Zn2, EDTA

    Ca2

    A. oryzae / / 5.0/6.0/8.0 40 8C/55 8C (10

    min)

    Ag, Cu2, Fe3, Hg2, halides Substrate

    A. oryzae / / 4.8/6.6// 35/37 8C// / /

    A. oryzae / 53.0 5.0/5.9/5.8/7.2

    (over a year,

    10 8C); 5.0/8.2

    (37 8C, 30 min)

    //60 8C (90 min,

    /Ca) 50 8C (30

    min, /Ca)

    PCMB Ca2

    A. oryzae 245 (ATCC

    9376)

    / / 5.0/6.0// 30/40 8C// / /

    A. usamii / 54.0 3.0/5.5// 60/70 8C// / /

    A. oryzae M13 4.0 52.0 5.4/5.0/9.0 50 8C/5/50 8C

    (min)

    / /

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    Table 2 (Continued)

    Source pI Molecular

    weight

    (kDa)

    pH optima/stabi-

    lity

    Temperature op-

    tima/stability

    Inhibitors Stabilisers

    Cryptococcus S-2 4.2 66.0 6.0// 50/60 8C/90 8C

    (CaCl2)

    Hg2, Ag2, Cu2, Zn2 /

    Fusarium vasinfectum

    Atk

    / / 4.4/5.0:5.8:7.8/

    8.0/3.8

    /10.0

    45/50 8C/50 8C

    (30 min)

    Cu2, Mn2, Zn2 /

    L. kononenkoae CBS

    5608

    3.5 76.0 4.5/5.0/5.0/7.0

    (1 h)

    70 8C// DTT, Cu2, Ag2 Starch

    Paecilomyces sp.

    ATCC 46889

    / 69.0 4.0/4.0/9.0 45 8C/45 8C (10

    min, /Ca)

    / Ca2

    Saccharomyces cer-

    evisiae

    / 54.1 5.0// 50 8C// / /

    Schwanniomyces al-

    luvius UCD 5483

    / 61.9 6.3/4.5/7.5 40 8C/5/40 8C / /

    T. lanuginosus IISc 91 / 42.0 5.6// 65 8C/50 8C (/7

    h)

    / Ca2

    Trichoderma viride / / 5.0/5.5/4.0/7.0 //60 8C (10 min) / /

    Bacteria

    B. brevis HPD 31 / / 6.0/4.5/9.0 45/55 8C// / /

    B. licheniformis / 22.5 9.0/6.0/11.0 76 8C/B/60 8C / /

    B. licheniformis

    CUMC 305 lichenifor-

    mis CUMC 305

    / 28.0 9.0/7.0/9.0 90 8C/60 8C (3 h),

    100 8C (4 h) in

    presence of solu-

    ble starch

    Hg2, Cu2, Ni2, Zn2, Ag2,

    Fe2, Co2, Cd2, Al3, Mn2,

    p- chloromercuribenzoic acid, so-

    dium iodoacetate, EDTA

    Na2, Ca2 Mg2, azide, F

    SO32, SO4

    2, S2O32, MoO4

    2

    WO42, cysteine, glutathione,

    thiourea, b-mercaptoethanol,

    sod. glycerophosphate

    B. licheniformis NCIB

    6346

    / 62/65 7.0/7.0/10.0 70/90 8C/85 8C

    (1 h)

    / /

    B. stearothermophilus 4.82 / 4.6/5.1// 55/70 8C// EDTA Ca2

    B. stearothermophilus

    ATCC 12980

    8.8 59.0 5.0/6.0/6.0/7.5

    (1 h, 80 8C)

    70/80 8C/(5 days)

    70 8C or (45 min)

    90 8C

    Cd2, Cu2, Hg2, Pb2, Zn2,

    denaturation by 6 M urea

    Ca2, Na2, B.S.A.

    B. stearothermophilus

    MFF4

    / / 5.5/6.0// 70/75 8C/half life

    5.1 h at 80 8C

    / /

    B. subtilis / 48.0 6.5/5/7.0 50 8C/5/50 8C Hg2, Fe3, Al3 Mn2, Co2

    B. subtilis 65 / 68.0 6.0/6.0/9.0 60 8C/60 8C (5

    min)

    Cu2, Fe3, Mn2, Hg2, Zn2,

    Pb2, Al3, Cd2, Ag2, EDTA

    Ca2

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    Table 2 (Continued)

    Source pI Molecular

    weight

    (kDa)

    pH optima/stabi-

    lity

    Temperature op-

    tima/stability

    Inhibitors Stabilisers

    B. licheniformis M27 / 56.0 6.5/7.0 and 8.5/

    9.0/5/7.0 and ]/

    7.5

    85/90 8C//

    90 8C

    / Ca2

    Bacillus sp. IMD 435 5.6 63.0 6.0 and 6.5 / / /

    Bacillus sp. IMD 434 5.9 69.2 6.0/4.0/9.0 65 8C/40 8C (1 h) N-Bromosuccinimide, p -hydroxy-

    mercuribenzoic acid

    Cysteine, DTT

    Bacillus sp. US 100 / / 5.6/4.5/8.0 82 8C/90/95 8C / Starch, Ca2

    Bacillus sp. WN 11 / / 5.0/8.0// 75/80 8C// / /

    Bacillus sp. WN 11 / Amy 1-

    76.0, Amy

    2-53.0

    5.5/5.5/9.0 (1 h) 75/80 8C/80 8C

    (4 h)

    Fe3, Hg2, Cu2 /

    Bacillus sp. XAL 601 / / 9.0// 70 8C// / /

    Escherichia coli 48.0 6.5/5/7.0 50 8C/B/70 8C Hg2, Fe3, Al3 Mn2, Co2

    H. meridiana DSM

    5425

    / / 7.0/5.0/7.0 37 8C// / Ca2

    L. plantarum A6 / 50.0 5.5//3.0/B/8.0 65 8C// N-bromosuccinimide, iodine,

    acetic acid, Hg2, dimethyl amino-

    benzaldehyde

    /

    Micromonospora mel-

    anosporea

    7.6 45.0 7.0// 55 8C/40 8C (pH

    11/12, 40 min)

    / /

    M. melanosporea 7.6 45.0 7.0/6.0/12.0 55 8C// / /

    Pseudomonas stutzeri / 12.5 8.0/7.0/9.5 47 8C/40 8C (1 h) / Ca2

    Streptococcus bovis

    JB1

    4.5 77.0 5.0/6.0/5.5/8.5 //50 8C (1 h) Hg2, p -chloromercuribenzoic

    acid (both reversible by DTT)

    /

    Streptomyces sp. IMD

    2679

    8.9(1),

    8.7(2),

    7.2(3)

    47.8 5.5// 60 8C//, 60/

    65 8C//, 65 8C//

    / /

    T. profundus DT5432 / 42.0 5.5/6.0/5.9/9.8 80 8C/80 8C (3 h),

    90 8C (15 min)

    Iodoacetic acid,N-bromosuccinic

    acid, SDS, guanidine hydrochlor-

    ide

    Ca2

    Thermomonospora

    curvata

    6.2 60.9 6.0// 65 8C// / /

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    amylase A (TAA) contains ten Ca2 ions but only one

    is tightly bound [112]. In other systems usually one

    Ca2 ion is sufficient to stabilise the enzyme. Ca2 can

    be removed from amylases by dialysis against EDTA or

    by electrodialysis. Calcium free enzymes can be reacti-

    vated by adding Ca2 ions. Some studies have been

    carried out on the ability of other ions to replace Ca2

    as Sr2 in B. caldolyticus amylase[113]. Ca2 in TAA

    has been substituted by Sr2 and Mg2 in successive

    crystallisation in the absence of Ca2 and in excess of

    Sr2 and Mg2 [114]. EDTA inactivated TAA can be

    reactivated by Sr2, Mg2 and Ba2 [114]. In the

    presence of Ca2, a-amylases are much more thermo-

    stable than without it[4,115].a-Amylase fromA. oryzae

    EI 212 is inactivated in the presence of Ca2, but retains

    activity after EDTA treatment [116]. There are also

    reports where Ca2 did not have any effect on the

    enzyme[117].

    8. Industrial applications of a-amylase

    Amylases are among the most important hydrolytic

    enzymes for all starch based industries, and the com-

    mercialisation of amylases is oldest with first use in

    1984, as a pharmaceutical aid for the treatment of

    digestive disorders. In the present day scenario, amy-

    lases find application in all the industrial processes such

    as in food, detergents, textiles and in paper industry, for

    the hydrolysis of starch. In this light, microbial amylases

    have completely replaced chemical hydrolysis in the

    starch processing industry. They can also be of potentialuse in the pharmaceutical and fine chemical industries.

    Today, amylases have the major world market share of

    enzymes [118]. Several different amylase preparations

    are available with various enzyme manufacturers for

    specific use in varied industries. A comprehensive

    account on commercial applications of a-amylases is

    quoted by Godfrey and West[119]. Various applications

    ofa-amylase are dealt here in brief.

    8.1. Bread and baking industry and as an antistaling

    agent

    The baking industry has made use of these enzymes

    for hundreds of years to manufacture a wide variety of

    high quality products. For decades, enzymes such as

    malt and microbial a-amylases have been widely used in

    the baking industry[120,121]. These enzymes were used

    in bread and rolls to give these products a higher

    volume, better colour and a softer crumb. It is the

    malt preparation that has led the way and opened the

    opportunities for many enzymes to be used commer-

    cially in baking. Today, many enzyme preparations such

    as proteases, lipases, xylanases, pullulanases, pentosa-

    nases, cellullases, glucose oxidases, lipoxygenases etc.Table2(Continued)

    Source

    pI

    Molecular

    weight

    (kDa)

    pHoptima/stabi-

    lity

    Temperatureop-

    tima/stability

    I

    nhibitors

    Stabilisers

    Additionalproperties

    Reference

    T.curvata

    /

    62.0

    5.5/6.0/activated

    atpH7.0/8.0

    658C//

    B

    .S.A.

    /

    Endproducts,G4,G5;Km

    (0.3mgml1)

    [155]

    T.

    fuscaYX

    /

    /

    6.0//

    608C/B/658C

    /

    Starch,

    Ca2

    Endproducts,G3,G4,G6;

    Km

    (3.3mgml1

    );E.A.(59

    kJmol1)

    [70]

    G1,glucose;G2,maltose;G3,maltotriose;G4,maltotetraose;G5,maltopentaose;E.A.,enzymeactivationenergy;kcal,kilocalories;kJ,kilojoules.

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    are being used in the bread industry for varied purposes

    [13,99,121/123], but none had been able to replace a-

    amylases.

    Till date, the a-amylases used in baking have been

    cereal enzymes from barley malt and microbial enzymes

    from fungi and bacteria [124,125]. Fungal a-amylases

    have been permitted as bread additives since 1955 in the

    US and in 1963 in UK after confirmation of their GRAS

    status[126].Presently they are used all over the world to

    different extents. Supplementation of flour with exo-

    genous fungal a-amylase having higher activities is

    common in the present day modern and continuous

    baking process [126]. a-Amylase supplementation in

    flour not only enhances the rate of fermentation and

    reduces the viscosity of dough (resulting in improve-

    ments in the volume and texture of the product, but also

    generates additional sugar in the dough, which improves

    the taste, crust colour and toasting qualities of the bread

    [127]. One of the new applications ofa-amylase in the

    industry has been in retarding the staling of baked

    products, which reduces the shelf life of these products.

    Upon storage the crumb becomes dry and firm, the

    crust loses its crispness and the flavour of the bread

    deteriorates. All these undesirable changes in the bread

    are together known as staling. The importance of

    retrogradation of starch fraction in bread staling has

    been emphasised [128]. A loss of more than US $1

    billion is incurred in USA alone every year due to the

    staling of bread.

    Conventionally various additives are used to prevent

    staling and improve the texture and flavour of baked

    products. Additives include chemicals, small sugars,

    enzymes/their combinations, milk powder; emulsifiers,

    monoglycerides/diglycerides, sugar esters, lecithin, etc;

    granulated fat, anti-oxidant (ascorbic acid or potassium

    borate), sugars/salts [129]. Recently emphasis has

    been given to the use of enzymes in dough improve-

    ment/as anti-staling agents, e.g. a-amylase [130,131],

    branching enzymes [132] and debranching enzymes

    [133], maltogenic amylases [134], b-amylases [135]

    amyloglucosidases [136]. Pullulanases and a-amylase

    combination are used for efficient antistaling property

    [133]. However, a slight excess of a-amylases was also

    used which is undesirable as it causes stickiness in bread

    [134]. Therefore, a recent trend is to use intermediate

    temperature stable (ITS) a-amylases [13,124,125,137].

    They are active after starch gelatinisation and become

    inactive much before the completion of the baking

    process. Further, the dextrin with 4/9 degree of poly-

    merisation produced by these shows the anti-staling

    properties. Although a wide variety of microbial a-

    amylases is known, a-amylase with ITS property has

    been reported from only a few microorganisms

    [99,123,138,139].

    8.2. Starch liquefaction and saccharification

    The major market for a-amylases lies in the produc-

    tion of starch hydrolysates such as glucose and fructose.

    Starch is converted into high fructose corn syrups

    (HFCS). Because of their high sweetening property,

    these are used in huge quantities in the beverageindustry as sweeteners for soft drinks. The process

    requires the use of a highly thermostable a-amylase for

    starch liquefaction. The use of enzyme in starch

    liquefaction is well established and has been extensively

    reviewed[2,140].

    8.3. Textile desizing

    Modern production processes for textiles introduce a

    considerable strain on the warp during weaving. The

    yarn must, therefore, be prevented from breaking. For

    this purpose a removable protective layer is applied tothe threads. The materials that are used for this size

    layer are quite different. Starch is a very attractive size,

    because it is cheap, easily available in most regions of

    the world, and it can be removed quite easily. Good

    desizing of starch sized textiles is achieved by the

    application ofa-amylases, which selectively remove the

    size and do not attack the fibres. It also randomly

    cleaves the starch into dextrins that are water soluble

    and can be removed by washing. The use ofa-amylases

    in warp sizing of textile fibres for manufacturing fibres

    with great strength has been reported[141].

    8.4. Paper industry

    The use of a-amylase for the production of low

    viscosity, high molecular weight starch for coating of

    paper is reported[142]. The use of amylases in the pulp

    and paper industry is in the modification of starches for

    coated paper. As for textiles, sizing of paper is

    performed to protect the paper against mechanical

    damage during processing. It also improves the quality

    of the finished paper. The size enhances the stiffness and

    strength in paper. It also improves the erasibilty and is a

    good coating for the paper. Starch is also a good sizing

    agent for the finishing of paper. Starch is added to thepaper in the size press and paper picks up the starch by

    passing through two rollers that transfer the starch

    slurry. The temperature of this process lies in the range

    of 45/60 8C. A constant viscosity of the starch is

    required for reproducible results at this stage. The mill

    also has the flexibility of varying the starch viscosity for

    different paper grades. The viscosity of the natural

    starch is too high for paper sizing and is adjusted by

    partially degrading the polymer with a-amylases in a

    batch or continuous processes. The conditions depend

    upon the source of starch and the a-amylase used[143].

    A number of amylases exist for use in the paper

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    industry, which include Amizyme (PMP Fermentation

    Products, Peoria, USA), Termamyl, Fungamyl,

    BAN (Novozymes, Denmark) and a-amylase

    G9995 (Enzyme Biosystems, USA).

    8.5. Detergent applications

    Enzymes now comprise as one of the ingredients of

    modern compact detergents. The main advantage of

    enzyme application in detergents is due to much milder

    conditions than with enzyme free detergents. The early

    automatic dishwashing detergents were very harsh,

    caused injury when ingested and were not compatible

    with delicate china and wooden dishware. This forced

    the detergent industries to search for milder and more

    efficient solutions[144]. Enzymes also allow lowering of

    washing temperatures. a-Amylases have been used in

    powder laundry detergents since 1975. Nowadays, 90%

    of all liquid detergents contain a-amylase[145]and thedemand for a-amylases for automatic dishwashing

    detergents is growing. One of the limitations of a-

    amylases in detergents is that the enzyme shows

    sensitivity to calcium and stability is severely compro-

    mised in a low calcium environment. In addition, most

    wild-type a-amylases are sensitive to oxidants which are

    generally a component of detergent formulations. Sta-

    bility against oxidants in household detergents was

    achieved by utilising successful strategies followed with

    other enzymes such as protease. Recently scientists from

    the two major detergent enzyme suppliers Novozymes

    and Genencore International have used protein engi-

    neering to improve the bleach stability of the amylases[146/148]. They independently replaced oxidation sen-

    sitive amino acids with other amino acids. The replace-

    ment of met at position 197 by leu in B. licheniformis

    amylase resulted in an amylase with improved resistance

    against oxidative compounds. This improved oxidation

    stability resulted in better storage stability and perfor-

    mance of the mutant enzyme in the bleach containing

    detergent formulations. Genencore International and

    Novozyme have introduced these new products in the

    market under the trade names Purafect OxAm and

    Duramyl, respectively.

    8.6. Analysis in medicinal and clinical chemistry

    With the advent of new frontiers in biotechnology, the

    spectrum of amylase applications has expanded into

    many other fields, such as clinical, medicinal and

    analytical chemistry. There are several processes in the

    medicinal and clinical areas that involve the application

    of amylases. The application of a liquid stable reagent,

    based on a-amylase for the Ciba Corning Express

    clinical chemistry system has been described [149]. A

    process for the detection of higher oligosaccharides,

    which involved the application of amylase was also

    developed [96]. This method was claimed to be more

    efficient than the silver nitrate test. Biosensors with an

    electrolyte isolator semiconductor capacitor (EIS-CAP)

    transducer for process monitoring were also developed

    [150].

    9. Conclusions

    As evident from the foregoing review, amylases are

    among the most important enzymes used in industrial

    processes. Although, the use of amylases, a-amylases in

    particular, in starch liquefaction and other starch based

    industries has been prevalent for many decades and a

    number of microbial sources exist for the efficient

    production of this enzyme, the commercial production

    of this enzyme has been limited to only a few selected

    strains of fungi and bacteria. Moreov

    er, the demand forthese enzymes is further limited with specific applica-

    tions as in the food industry, wherein fungal a-amylases

    are preferred over other microbial sources due to their

    more accepted GRAS status. Structural conformation

    plays an important role on amylase activity [151].

    Further there arises a need for more efficienta-amylases

    in various sectors, which can be achieved either by

    chemical modification of the existing enzymes or

    through protein engineering. In the light of modern

    biotechnology, a-amylases are now gaining importance

    in biopharmaceutical applications. Still, their applica-

    tion in food and starch based industries is the major

    market and thus the demand of a-amylases wouldalways be high in these sectors.

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