Dansk standard

DS/EN 62381

2. udgave 2012-05-25

Automationssystemer i proces-

industrien – Fabriksleveringsprøvning (FAT), leveringsprøvning på montage-stedet (SAT) og integrationsprøvning på montagestedet (SIT)

Automation systems in the process industry – Factory acceptance test (FAT), site acceptance test (SAT) and site integration test (SIT)

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DS-publikationstyper Dansk Standard udgiver forskellige publikationstyper. Typen på denne publikation fremgår af forsiden. Der kan være tale om: Dansk standard

• standard, der er udarbejdet på nationalt niveau, eller som er baseret på et andet lands nationale standard, eller • standard, der er udarbejdet på internationalt og/eller europæisk niveau, og som har fået status som dansk standard

DS-information • publikation, der er udarbejdet på nationalt niveau, og som ikke har opnået status som standard, eller • publikation, der er udarbejdet på internationalt og/eller europæisk niveau, og som ikke har fået status som standard, fx en

teknisk rapport, eller • europæisk præstandard DS-håndbog • samling af standarder, eventuelt suppleret med informativt materiale

DS-hæfte • publikation med informativt materiale

Til disse publikationstyper kan endvidere udgives

• tillæg og rettelsesblade DS-publikationsform Publikationstyperne udgives i forskellig form som henholdsvis

• fuldtekstpublikation (publikationen er trykt i sin helhed) • godkendelsesblad (publikationen leveres i kopi med et trykt DS-omslag) • elektronisk (publikationen leveres på et elektronisk medie)

DS-betegnelse Alle DS-publikationers betegnelse begynder med DS efterfulgt af et eller flere præfikser og et nr., fx DS 383, DS/EN 5414 osv. Hvis der efter nr. er angivet et A eller Cor, betyder det, enten at det er et tillæg eller et rettelsesblad til hovedstandarden, eller at det er indført i hovedstandarden. DS-betegnelse angives på forsiden. Overensstemmelse med anden publikation: Overensstemmelse kan enten være IDT, EQV, NEQ eller MOD

• IDT: Når publikationen er identisk med en given publikation. • EQV: Når publikationen teknisk er i overensstemmelse med en given publikation, men

præsentationen er ændret. • NEQ: Når publikationen teknisk eller præsentationsmæssigt ikke er i overensstemmelse med en

given standard, men udarbejdet på baggrund af denne. • MOD: Når publikationen er modificeret i forhold til en given publikation.

DS/EN 62381 København DS projekt: M250140 ICS: 25.040.40 Første del af denne publikations betegnelse er: DS/EN, hvilket betyder, at det er en europæisk standard, der har status som dansk standard. Denne publikations overensstemmelse er: IDT med: IEC 62381 ED 2.0:2012. IDT med: EN 62381:2012. DS-publikationen er på engelsk. Denne publikation erstatter: DS/EN 62381:2007.

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EUROPEAN STANDARD EN 62381 NORME EUROPÉENNE

EUROPÄISCHE NORM April 2012

CENELEC European Committee for Electrotechnical Standardization

Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2012 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.

Ref. No. EN 62381:2012 E

ICS 25.040 Supersedes EN 62381:2007

English version

Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT) and site

integration test (SIT) (IEC 62381:2012)

Systèmes d'automatisation pour les procédés industriels - Essais d’acceptation en usine (FAT), essais d’acceptation sur site (SAT) et essais d’intégration sur site (SIT) (CEI 62381:2012)

Automatisierungssysteme in der vefahrenstechnischen Industrie - Werksabnahme (FAT), Abnahme der installierten Anlage (SAT) und Integrationstest (SIT) (IEC 62381:2012)

This European Standard was approved by CENELEC on 2012-03-28. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

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EN 62381:2012 - 2 -

Foreword

The text of document 65E/222/FDIS, future edition 2 of IEC 62381, prepared by SC 65E, "Devices and integration in enterprise systems", of IEC TC 65, "Industrial-process measurement, control and automation" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 62381:2012.

The following dates are fixed:

• latest date by which the document has to be implemented at national level by publication of an identical national standard or by endorsement

(dop) 2012-12-28

• latest date by which the national standards conflicting with the document have to be withdrawn

(dow) 2015-03-28

This document supersedes EN 62381:2007.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such patent rights.

Endorsement notice

The text of the International Standard IEC 62381:2012 was approved by CENELEC as a European Standard without any modification.

In the official version, for Bibliography, the following notes have to be added for the standards indicated:

IEC 61331 series NOTE Harmonized in EN 61331 series.

IEC 62337

NOTE Harmonized as EN 62337.

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IEC 62381 Edition 2.0 2012-02

INTERNATIONAL STANDARD NORME INTERNATIONALE

Automation systems in the process industry – Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT) Systè mes d' automatisation pour les procé dé s industriels – Essais d' acceptation en usine (FAT), essais d' acceptation sur site (SAT) et essais d' inté gration sur site (SIT)

IEC

623

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– 2 – 62381 © IEC:2012

CONTENTS

FOREWORD ........................................................................................................................... 3 INTRODUCTION ..................................................................................................................... 5 1 Scope ............................................................................................................................... 6 2 Normative references ....................................................................................................... 9 3 Terms, definitions and abbreviated terms ......................................................................... 9

3.1 Terms and definitions .............................................................................................. 9 3.2 Abbreviated terms ................................................................................................. 11

4 General preparation before conducting the FAT ............................................................. 11 4.1 Overview ............................................................................................................... 11 4.2 Documents typically prepared by owner/contractor ................................................ 12 4.3 Documents typically prepared by vendor ............................................................... 12

5 Factory acceptance test ................................................................................................. 12 5.1 General ................................................................................................................. 12 5.2 FAT test plan ......................................................................................................... 13 5.3 Test procedure ...................................................................................................... 13

5.3.1 Test set-up ................................................................................................ 13 5.3.2 Conducting of test ..................................................................................... 14 5.3.3 Application check procedures .................................................................... 15

5.4 FAT rework ........................................................................................................... 16 5.5 Documentation of FAT in accordance with Annex A ............................................... 16

6 Site acceptance test ....................................................................................................... 17 6.1 General ................................................................................................................. 17 6.2 SAT test plan ........................................................................................................ 17

7 Site integration test ........................................................................................................ 17 7.1 General ................................................................................................................. 17 7.2 SIT test plan .......................................................................................................... 18

Annex A (informative) FAT test report .................................................................................. 19 Annex B (informative) SAT check list ................................................................................... 31 Annex C (informative) SIT check list .................................................................................... 32 Annex D (informative) FAT certificate .................................................................................. 33 Annex E (informative) SAT certificate .................................................................................. 34 Annex F (informative) SIT certificate .................................................................................... 35 Annex G (informative) Automation system acceptance certificate ......................................... 36 Annex H (informative) FAT punch list .................................................................................... 37 Annex I (informative) SAT punch list .................................................................................... 38 Annex J (informative) SIT punch list ..................................................................................... 39 Bibliography .......................................................................................................................... 40 Figure 1 – Diagram depicting typical sequence of events for FAT, SAT and SIT with respect to the project milestones ............................................................................................ 7 Figure 2 – Diagram depicting the relationship for the SAT and SIT between the DCS and subsystems ...................................................................................................................... 8 Figure 3 – Diagram depicting the relationship between the FAT, SAT and SIT with the relevant plant levels ................................................................................................................ 8

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62381 © IEC:2012 – 3 –

INTERNATIONAL ELECTROTECHNICAL COMMISSION

____________

AUTOMATION SYSTEMS IN THE PROCESS INDUSTRY – FACTORY ACCEPTANCE TEST (FAT), SITE ACCEPTANCE TEST (SAT),

AND SITE INTEGRATION TEST (SIT)

FOREWORD

1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.

2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC National Committees.

3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any misinterpretation by any end user.

4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any divergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.

5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any services carried out by independent certification bodies.

6) All users should ensure that they have the latest edition of this publication.

7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications.

8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication.

9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights.

International Standard IEC 62381 has been prepared by subcommittee 65E: Devices and integration in enterprise systems, of IEC technical committee 65: Industrial-process measurement, control and automation.

This second edition cancels and replaces the first edition published in 2006. This edition constitutes a technical revision.

The main changes with respect to the previous edition are listed below:

– The definition of the documents mentioned in this standard is in accordance with future IEC 627081.

___________ 1 To be published.

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– 4 – 62381 © IEC:2012

The text of this standard is based on the following documents:

FDIS Report on voting

65E/222/FDIS 65E/227/RVD

Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table.

This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

The committee has decided that the contents of this publication will remain unchanged until the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data related to the specific publication. At this date, the publication will be

• reconfirmed, • withdrawn, • replaced by a revised edition, or • amended.

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62381 © IEC:2012 – 5 –

INTRODUCTION

There is an increasing trend in the process industry to shorten the time period for project execution. At the same time, the complexity of automation systems is being increased due to the number of connected systems and the use of new technologies, for example, fieldbus systems.

Experience has shown that the owner, the contractor and the vendor have long and extensive discussions to unambiguously lay down the scope of activities and responsibilities in order to achieve a timely delivery and acceptance of automation systems.

This standard is intended to lead to an improvement and acceleration of the negotiation phase and to a mutual understanding about the scope of activities of each party

The annexes of this standard contain forms which may be used in the test procedures. Buyers of this standard may copy these forms for their own purposes only in the required amount.

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– 6 – 62381 © IEC:2012

AUTOMATION SYSTEMS IN THE PROCESS INDUSTRY – FACTORY ACCEPTANCE TEST (FAT), SITE ACCEPTANCE TEST (SAT),

AND SITE INTEGRATION TEST (SIT)

1 Scope

This International Standard defines procedures and specifications for the Factory Acceptance Test (FAT), the Site Acceptance Test (SAT), and the Site Integration Test (SIT). These tests are carried out to prove that the automation system is in accordance with the specification.

Engineering and manufacturing activities prior to these tests are not covered by this standard.

For application in the pharmaceutical or other highly specialized industries, additional guidelines (for example, Good Automated Manufacturing Practice (GAMP)), definitions and stipulations should apply in accordance with existing standards, for example, for GMP Compliance 21 CFR (FDA) and the Standard Operating Procedure of the European Medicines Agency (SOP/INSP/2003).

The description of activities given in this standard can be taken as a guideline and adapted to the specific requirements of the process, plant or equipment. A typical sequence of activities and events is shown in Figure 1, and their relationship are shown in Figures 2 and Figure 3.

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62381 © IEC:2012 – 7 –

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– 8 – 62381 © IEC:2012

DCS Subsystem 1

Subsystem n

System SAT Communication SIT

IEC 137/12

Figure 2 – Diagram depicting the relationship for the SAT and SIT between the DCS and subsystems

Typical DCS

Operator level

Process level

Rack I/O

Field device Hart, etc

Process

Loop check Loop check Loop check

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Remote I/O Fieldbus

Fieldbus device

FAT SAT

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Figure 3 – Diagram depicting the relationship between the FAT, SAT and SIT with the relevant plant levels

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62381 © IEC:2012 – 9 –

2 Normative references

The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

None

3 Terms, definitions and abbreviated terms

3.1 Terms and definitions

For the purposes of this document, the following terms and definitions apply.

3.1.1 automation system DCS- or PLC-based system for the monitoring and controlling of production facilities in the process industry, including control systems based on fieldbus technologies

3.1.2 tag unambiguous alphanumerical descriptor which identifies a sensor or actuator

3.1.3 factory acceptance test activity to demonstrate that the vendor system and additionally supplied systems are in accordance with the specification

3.1.4 site acceptance test activity to demonstrate that the installation of the various vendor systems are in accordance with the applicable specifications and installation instructions

3.1.5 site integration test activity to demonstrate that the merging of the various systems to one overall system is completed and that all components work together as specified

3.1.6 buyer company which is functionally responsible for the automation system purchased from vendor, i.e. either the owner or the contractor

3.1.7 owner company that hired a contractor to build a chemical plant, petrochemical plant, etc.

3.1.8 contractor company which is hired by the owner to design and build a chemical plant, petrochemical plant, etc.

NOTE The function of contractor can be fulfilled by the owner.

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