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Background of Component Based Finite Element Method Lukáš Gödrich, František Wald, Marta Kurejková, Martin Kočka Czech Technical University in Prague

Background of Component Based Finite Element …aceweb.cat/web2015/wp-content/uploads/2016/06/presentac...Background of Component Based Finite Element Method LukášGödrich, FrantišekWald,

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Background

of

Component Based Finite Element Method

Lukáš Gödrich, František Wald, Marta Kurejková, Martin Kočka

Czech Technical University in Prague

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

List of contents

• Connection design

– Models

– FE analyse

• Validation & Verification

• Components modelling

– Bolts

– Slender plates

• Connection behaviour

• Summary

2

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Description of behaviour for design

by moment-rotation characteristic

Connection exposed to bending

• Rotational stiffness

• Moment resistance

• Rotation capacity

3

Design curve

Joint resistance

M j, Rd

Deformation capacity

j,Cd

Initial stiffness Sj, ini

Elastic

2/3 M j, Rd

limit

Experimental curve

Rotation, , mrad

M, moment, kNm

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Joint design

European standards

• EN1993-1-8, Eurocode 3, Design of steel structures, Part

1-8, Design of joints, CEN, Brussels, 2006.

• EN1994-1-1, Eurocode 4, Design of composite steel and

concrete structures, Part 1-1, General rules and rules for

buildings, CEN, 2010.

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Design approaches

for structural joints

Models

• Experimental

• Curve fitting

• Analytical

– Component Method CM

• Finite element analysis

– Research

– Design finite element analysis

• Component based finite element method

CBFEM

5

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Curve fitting model

• Based on

– Physical experiments

– In EN1993-1-8 Ch.7 - Hollow section joints

6

M

Experiment

Function h

t

lb

a

t M 5

53

31

1 )kM(C)kM(C)kM(C

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Component model

Procedure

Web panel in shear

Connection

Components in tension

Column web in tension

Column web in compression

Components in compression

Joint

Decomposition of joint

Component description

Joint assembly

Classification

Representation

Modelling in analyses

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Component Model

Application

Design tables

Green book

Blue book

Computer programs

Simplified hand calculation

8

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Component Model

Design tools

• Inputs

• Outputs

• Reports

• For limited

cases

9

www.fine.cz

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Finite Element models of joint

• Research oriented

• Design oriented

10Research model Design model

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Research oriented FEA

Current models of bolts

• Solid elements

• Complex models including

– Tread

– Tightening

• Material

– damage model

11Wu, Z., Zhang, S. and Jiang, S.: Simulation of tensile bolts in finite element modeling of semi-rigid beam-

to-column connections, International Journal of Steel Structures, 2012,12/3, 339-350.

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Bearing

FEM modelling

• von-Mises yield criterion

• Demage models

12

Može P., Beg D., A complete study of bearing stress in single bolt

connections, Journal of Constructional Steel Research, 95, 2014, 126–140.

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Connections

FE research models

13

• Bursi and Jaspart (1998)

– T-stub and Extended end-plate moment

– LAGAMINE, a finite element research software– Bursi O. S., Jaspart J. P., Benchmarks for Finite Element Modelling of Bolted Steel

Connections, Journal of Constructional Steel Research, 43 (1-3), 1997, 17-42.

– Used for further validation in COST C1 action• Virdi K. S. et al, Numerical Simulation of Semi Rigid Connections by the Finite

Element Method, Report of Working Group 6 Numerical, Simulation COST C1,

Brussels Luxembourg, 1999.

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Validation and verification

procedures

• Well developed in FEM theory

• To check the physical accuracy

• To check the proper use

• To check the asked design level

14

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Definitions

of Verification & Validation

15

Validationcompares the numerical solution with the experimental data.

Validation can be practically split into three tasks:

• to detect and separate the model’s significant discrepancies,

• to remove and reduce removable and unavoidable errors,

• to evaluate uncertainties in the results.

Verificationuses comparison of computational solutions with highly accurate (analytical

or numerical)

Verification is supposed to deliver evidence that mathematical models are

properly implemented and that the numerical solution is correct with respect

to the mathematical model.

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Definitions

of Verification & Validation

16

ISO/FDIS 16730

Fire safety engineering - Assessment, verification and validation of

calculation methods, Geneva, 2008.

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Evaluation

of Mechanical Structural Response

• Local quantities

– Stresses

– Internal forces

– Larger uncertainties especially

• Global quantities

– Deflection

– Whole (or a large part) of structure

– Boundary condition

17

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Component based FEMSystem response quantity

• Joint analyses by FEM

– Design material model

• Component behaviour

– Connectors

• Bolts

– In tension

– In shear

• Welds

• Anchor bolts

– Slender plates

– Concrete block18

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Material for FE design model

• Bilinear ideal elastic-plastic model

19Može P., Beg D., A complete study of bearing stress in single bolt connections, JCSR, 95 (2014) 126–140

True stress-strain

Experimental

Design

5%

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

20

3D – bricks 2D elements - shells

Plate modelling

o Shells for design

o 8 degree of freedom elements

o 4 notes (degrades to 3)

o Allowing plastification, membrane effects, bifurcation

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Design model of bolt

o Bars and springs

o In tension – stiffness, resistence, deformation capacity

o In shear – stiffness, resistence, deformation capacity

21

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

22

Bolted connection

Deformation stiffness of bolt in tension

o References from literature

o Experimental research

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

23

No. Diameter Material

Bolt

length

ls

Grip

length

lt

Nut

height

ln

Washer

height

lw

Head

height

Lh

[mm] [mm] [mm] [mm] [mm]

1 M20 8.8 81.5 42.2 15 0 12.6

2 M16 10.9 109 35.4 17 2 x4 10.1

3 M16 10.9 108.2 4 17 2x4.1 10.2

4 M16 10.9 108.2 10.5 12.7 2x4.1 10.2

5 M20 8.8 57.7 32.9 15.1 0 12.6

6 M20 8.8 0 99.3 15.6 3.1+3.2 12.6

7 M20 8.8 57.3 34.4 15.5 0 12.5

8 M20 8.8 57.7 32.1 15.2 2x3 12.5

9 M20 8.8 57.7 31.7 15.3 0 12.5

10 M20 8.8 83.4 19.4 30.4 2x2.9 12.7

11 M20 8.8 0 83.5 31 0 12.5

12 M16 10.9 107.7 18.6 17.1 0 10.2

13 M16 10.9 108.1 25.4 12.7 2x4.1 10

List of own experiments

o Two failure modes

o Rupture of thread

o Tearing down of nut

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Behaviour based on bolt failure

24

24

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Validation for rupture of thread

25

Deformation, mm

Fo

rce,

kN

Experiment

Research FEM

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Validation for tearing down of nut

26

Deformation, mm

Forc

e,

kN

Experiment

Research FEM

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Design model of bolt in tension

o Force-displacement diagram

27

Force in anchor bolt, kN

Deformation, mm

uel ut,Rd

Ft,Rd

Ft,el

Fc,Ed

k

kt

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Modelling of

T stub behaviour

• Research model

– Validation

• Design model

– Verification

28

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

T stub behaviour

Research FE model

29

• MIDAS FEM

• Mesh sensitivity

study

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Experiment with T stub

30

HEB300 HEB400

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Validation – global deformation

31

0

50

100

150

200

250

300

350

400

0.0 2.0 4.0 6.0 8.0 10.0

Forc

e [

kN

]

Deformation [mm]

Experiment

Solid elements bolts

HEB300

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

32

0

50

100

150

200

250

300

350

0 1000 2000 3000 4000 5000 6000 7000 8000

Forc

e[k

N]

Deformation [mm/m]

Experiment-tenzometr11

Numerický model

Plate deformation in yield line

Validation – local deformation

Experiment, strain gauge 11

Research FEM

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

T stub design model

Verification

33

)(

)(,1,

nmemn

Men

w

Rdpl,1,w

2

28

RdtFnm

2,2,

Rdt,Rdpl,2,2 nFF Rdt

MRdt,FF Rdt 2,3,

CBFEM:

Yielding of flange Bolt resistance

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

34

T stub design model

Verification

0

50

100

150

200

250

300

350

400

450

tf10 tf12 tf15 tf20 tf25 tf30 tf35 tf40 tf45 tf50

Re

sis

tan

ce

[kN

]

Flange thickness [mm]

Metoda komponent

CBFEM

Validovaný vědecký 3D-FEM

Component method

CBFEM

Research FEM

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

35

T stub design model

Verification

0

50

100

150

200

250

300

350

400

450

500

0 50 100 150 200 250 300 350 400 450 500

Resis

tan

ce

CB

FE

M [

kN

]

Resistance - Component method [kN]

Parametr-tloušťka pásnice

Parametr-velikost šroubu

Parametr-materiál šroubu

Parametr-vzdálenost šroubů

Parametr-šířka T-průřezu

Variation of

Plate thickness

Bolt size

Bolt materiál

Bolt distance

T stub thickness

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Design model

Slender plate in compression

36

• Column web

• Stiffeners

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Research FEM

• Shell elements, true-stress true strain

material model, mesh sensitivity

• Geometrical and material nonlinear model

with imperfections (GMNIA)

• Imperfections based on 1st buckling mode

• Experiments – literature, own

• Code RFEM

37

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Experimental research

• Material tests

• Flanges – 3x free edge, 3x partial stiffener, 3x fully stiffening

• Variation of – Stiffener thickness t

– Haunch geometry h and w

– Flange thickness tf and width bf

38

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Stiffener with free edge

h = w = 400 mm, t = 4 mm and t = 6 mm

39

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Stiffener with partial stiffened edge

h = w = 400 mm, t = 6 mm, tf = 6 mm, bf = 60 mm

40

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Stiffener with partial stiffened edge

h = w = 400 mm, t = 4 mm, tf = 12 mm, bf = 120 mm

41

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Validation of research model

Free edge

42

Deformation

σ von Mises

Horizontal deformation

Vertical deformation

Horizontal deformation

Vertical deformation

Deformation

Fo

rce

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Design model

Slender plate in compression

43

• Buckling analysis

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Connection behaviour

bolted connections of open section

• Generally

– Shear

– Tension

– Compression

• Research model

– Validation

• Design model

– Verification44

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Generaly loaded connections

Experiments – beam splices

45

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Generaly loaded connections

verification and validation

46

0

10

20

30

40

50

60

70

0 10 20 30 40 50 60 70 80 90 100

Ben

din

gm

om

en

t M

z[k

Nm

]

Bending moment My [kNm]

Experimenty Metoda komponent - lineární interakce

Metoda komponent - kvadratická interakce CBFEM

Experiments

Component method – quadratic interaction

Component method – linear interaction

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Global behavior- sample 0°

47

0

10

20

30

40

50

60

70

80

90

100

0 20 40 60 80 100 120 140

Mo

men

t [k

Nm

]

Rotation [mrad]

CBFEM - 0°

Metoda komponent - 0°

Experiment - natočení 0°

Component method – 0°

Experiment – sample 0°

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Prediction of

Deformation capacity

48

0

20

40

60

80

100

120

140

160

180

200

-50 50 150 250 350

Mo

me

nt [k

Nm

]

Rotation [mrad]

CM, Beg at al [20], strain 10%

CBFEM, lim. strain 3%

CBFEM, lim. strain 5%

CBFEM, lim. strain 10%

CBFEM, lim. strain 15%

CBFEM, lim. strain 20%

• Question of limiting straino Accuracy in case small deformations

o Moderated influence to resistance

o For resistance εCd = 5 %

o For deformation capacity εCd = 15 %

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Prediction of

Deformation capacity

49

Question of not guaranteed values of yield strength of the structural steel

o Actual yield strength - EN 1998-1-8 cl. 6.2

Overstrenght factor gov = 1,25

fy,max ≤ 1,1 gov fy

0

20

40

60

80

100

120

140

160

180

200

0 50 100 150 200 250 300 350

Mo

me

nt

[kN

m]

Rotation [mrad]

CBFEM; fy = 235 MPa

CBFEM; fy = 1,1 x 235 MPa

CBFEM; fy = 1,25 x 235 MPa

CBFEM; fy = 1,35 x 235 MPa

CBFEM, fy = 1,5 x 235 MPa

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Prediction

of global and local behaviour

Beam to column connection

• Full depth end plate 25 mm

• Rafter IPE 400

• Column HEA 320

• 12 bolts M24 8.8

• Haunch 700x300 mm

• Flange 15x150 mm

• Stiffeners P20

• Steel S355

50

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

IDEA StatiCa Connection

51

M = 180 kNm

Fi = 5,7 mrad

Si = 31,5

MNm/rad

Column web plastification

Moment, kNm

Natočení. mrad

Global and local behaviour

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

IDEA StatiCa Connection

52

M = 250 kNm

Fi = 10,7 mrad

Si = 23,4 MNm/rad

Column web full plastification

Moment, kNm

Natočení. mrad

Global and local behaviour

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

IDEA StatiCa Connection

53

M = 280 kNm

Fi = 43,6 mrad

Si = 6,4 MNm/rad

Further plastification

Moment, kNm

Natočení. mrad

Global and local behaviour

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

IDEA StatiCa Connection

54

Resistance reached - 5 % strain

Global and local behaviour

M = 290 kNm

Fi = 78,6 mrad

Si = 3,7 MNm/rad

Moment, kNm

Rotation, mrad

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

IDEA StatiCa Connection

55

Resistance

Initial stiffness

Deformation

capacity

Rotation, mrad

Moment, kNm

Global and local behaviour

To deformation capacity εCd = 15 %

For increase strength γov = 1,25

1,25 fy

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Summary

• Results shows the good accuracy

of CBFEM verified to CM

• For higher

stiffness / resistance / deformation capacity

CBFEM compare to CM

verification by research FEM

validated to experiments

• Benchmark cases

and correct use of V&V

limits the improper use of model

• The high-quality education

the background

of design of pretty structural connections56

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Hierarchy of benchmark studies

for structural steel joints

• Welded joints – In shear

– In bending

– Long joint

– Flexible plate

• Bolted connections– T-stub in tension

– Splices in shear

– Generally loaded end plate

• Slender plate in compression – Triangular haunch

– Stiffener of column web

– Plate in compression between bolts

• Hollow section joints– CHS, RHS members

– Hollow and open sections

• Column bases– T stub in compression and in tension

– Generally loaded base plate 57

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

What are the predictive

capabilities of our computer simulations?

„Essentially,

all models

are wrong,

but

some

are useful’’

Box G.E.P., Draper N.R. (1987)

Empirical model-building and response surfaces, John Wiley & Sons., pp. 669.

58

Introduction

Connection design

Models

Component

method

FE analyse

Validation

and verification

Component based

FEM

Bolted joints

Slender plates

Connection

behaviour

Summary

Background references

Component based FEM

• Wald, F., Gödrich, L., Šabatka L., Kabeláč, J., Navrátil, J.,

Component Based Finite Element Model of Structural

Connections. In Steel, Space and Composite Structures.

Singapore, 2014, 337-344, ISBN 978-981-09-0077-9.

• Gödrich L., Wald F., Sokol Z., Advanced Modelling of End

Plate. In Eurosteel 2014. Brussels, ECCS, 2014, 287-288,

ISBN 978-92-9147-121-8.

• Gödrich L., Kurejková M., Wald F., Sokol, Z., The Bolts and

Compressed Plates Modelling. In Steel, Space and

Composite Structures, Singapore, 2014, 215-224, ISBN 978-

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Thank you for your attention

Lukáš Gödrich

Czech Technical University in Prague

URL: www.ocel-drevo.fsv.cvut.cz