Bmaxx 4400 Jindal

7/25/2019 Bmaxx 4400 Jindal

1/76

www.baumuller.com 1

K. Wirsching


2/76

www.baumuller.com 2

K. Wirsching

Training Agenda :

Day 1

Introduction to Baumuller Servo Motors.Use of Baumuller Servo Motors in Different Applications.

Introduction to Bmaxx xx Series.

Bmaxx !o"er Units.

Bmaxx #ontroller Arc$itecture.

Difference in %unction Module & 'ption Module.

Introduction to 'ption Modules.

Bmaxx Drive Trou(le s$ooting.Introduction to !ro)Drive Soft"are

*+A Session.

Day ,

Introduction to Drive-s Different Modes of 'peration.

Use of #ontrol)"ord & Status ord in Drive.

Drive 'peration via #ontrol)ord & Status)ord.'scilloscope function in t$e Drive.

/ands on Bmaxx Servo Drive & Motor.

*+A Session.
http://motors_ppt_amey.ppt/


3/76

www.baumuller.com 3

K. Wirsching

( ma00

Basics& Troubleshooting( ma00 xx

motion control

automation

00

(e ma00

( li2e


4/76

www.baumuller.com 4

K. Wirsching

!o"er units!o"er units )) SizesSizes)) Technical speciicationTechnical speciication)) !onnection "etails!onnection "etails)) #onitoring#onitoring)) !ooling $ariants!ooling $ariants

#ontroller#ontroller )) Technical speciicationTechnical speciication)) !onnection "etails!onnection "etails)) %unction mo"ules%unction mo"ules)) ption mo"ulesption mo"ules

Trou(les$ootingTrou(les$ooting

!roDrive!roDrive )) 'rogram (ploa" an" )ownloa"'rogram (ploa" an" )ownloa"

( ma00 3*gen"a


5/76

www.baumuller.com +

K. Wirsching

Unit

cover

#ontroller

cartridge!o"er

section

Structure of ( ma00


6/76

www.baumuller.com ,

K. Wirsching

( ma00

bMaXX 44xxbMaXX 44xxPower UnitPower Unit


7/76www.baumuller.com -

K. Wirsching

(4 Type 2ey 5 !osition and Description(4 Type 2ey 5 !osition and Description

( ma00 5 Basic unit


8/76www.baumuller.com

K. Wirsching

( ma00 3Technical speciications

%re6uency: 7+89 / connection

;ominal connection voltage: =? #e.g. sie 9: >=? # Inside temperature:Inside temperature:

arning t$res$old:arning t$res$old: parameteria(leparameteria(le

Crror t$res$old:Crror t$res$old: depending on siedepending on sie

e.g. Sie 1: 7?#e.g. Sie 1: 7?#

Motor temperature:Motor temperature:

arning t$res$old:arning t$res$old: parameteria(leparameteria(le

Crror t$res$old:Crror t$res$old: parameteria(leparameteria(le

arning t$res$oldarning t$res$old

exceededexceeded

arningarning

to controllerto controllerBBBBFTFTena(leena(le

Crror t$res$oldCrror t$res$old

exceededexceeded

CrrorCrrorto controllerto controller

BBBBFTFTdisa(ledisa(le

!o"er section!o"er section

s"itc$ offs"itc$ off


23/76www.baumuller.com 23

K. Wirsching

( ma00 36ea"7oruse

eady)for)use @BB4eady)for)use @BB4

BBFT

BB#ontroller

#alculation

'utput BB


24/76www.baumuller.com 24

K. Wirsching

( ma00 3!ooling $ariants

S"itc$ing#a(inet

external

internal

#old !late

#

Air internal

S

ater internal

J

Air external

A

ater external

%

BM000) 000) 0000 ) 00


25/76www.baumuller.com 2+

K. Wirsching

Bmaxx xx #ontroller

bmaXX 44xxbmaXX 44xxControlleRControlleR


26/76

www.baumuller.com 2,

K. Wirsching

( ma00 3!ontroller cassette

, variants, variants

,)ro": Sie 1

9)ro": sie 1)7


27/76

www.baumuller.com 2-

K. Wirsching

( ma00 3#o"ule slot

Designation:

Interface designation

Module slot

Interface num(er

!in designation

0 9 )


28/76

www.baumuller.com 2

K. Wirsching

( ma00 38lectronic suppl7

01)1:01)1: E,


29/76

www.baumuller.com 2/

K. Wirsching

( ma00 3!ontroller '!B

01:01:

0,:0,:

/1:/1: green:green: tor6ue direction 1tor6ue direction 1

yello": tor6ue direction ,yello": tor6ue direction ,

S,9,S,9,

Memory moduleMemory module

/,:/,: green:green: eleaseelease

yello": !o"er onyello": !o"er on

/9:/9: red:red: #urrent limit#urrent limit

/:/: red:red: Crror+arningCrror+arning

0:0:7 segment display7 segment display


30/76

www.baumuller.com 3

K. Wirsching


09:09:09)1:09)1: BB);'BB);'

09)8:09)8: BB);#BB);#

09)=:09)=: Impulse releaseImpulse release9see :uic; stop924=0 >8>?8>?@2m*@2m*

A C +=D E 12 C 3=


31/76

www.baumuller.com 31

K. Wirsching


#ontrolling variants:#ontrolling variants:Speed control @cycle time 1,= Ls4

#urrent control @cycle time 1,= Ls4

!osition control @cycle time 1,= Ls4

'pen Foop control @cycle time 1,= Ls4

'peration:'peration:

!roDrive


32/76


K. Wirsching

( ma00 3#o"ules

DifferenceDifference

%unction module%unction module 'ption module'ption module

no Busno Bus BA#IBA#I

slotsslotsA ) CA ) C K ) MK ) M


33/76


K. Wirsching

FunctionFunctionModulesModules


34/76


K. Wirsching

( ma00 38nco"ermo"ule

Cncoder moduleCncoder module

Types:Types: S>?!S enco"erS>?!S enco"erSinus >ncremental enco"erSinus >ncremental enco"erS:uare wa$e >nc. enco"erS:uare wa$e >nc. enco"er6esol$er6esol$er

Slots:Slots: * B* B'reerre" slot or motor control *'reerre" slot or motor control *


35/76

www.baumuller.com 3+

K. Wirsching

( ma00 3>ncrementalenco"eremulation

ICC)1ICC)1

'nly:'nly: A! C 1F2F3A! C 1F2F3 A! C 2F3A! C 2F3Signals:Signals: 6S4226S422 SS>SS>

Signal sources :Signal sources :

enco"er 1enco"er 1 enco"er 1enco"er 1enco"er 2enco"er 2position set $alueposition set $alue position set $alueposition set $alue

'utput:'utput: incrementsincrements codecode

1 C 2,21431 C 2,2143 binar7 or Gra7binar7 or Gra7*0 B0 Hero trac;*0 B0 Hero trac;

an" in$ersionan" in$ersion

calculation time approx.:calculation time approx.:12+Is12+Is 12+Is12+Is

SlotSlot onl7onl7!! SlotSlot onl7onl7BB


36/76

www.baumuller.com 3,

K. Wirsching

( ma00 3)igital >F

Digital I+'Digital I+'

C 1 & %> C 1? F 4 (T 9)> C 1 & %> C 1? 1>? 1>? 2>? 2>? 3>? 3>? 4>? 4(T 1(T 1

(T 2(T 2(T 3(T 3(T 4(T 424 =24 =#24 =#24 =

'utputs:'utputs:

* 8* 8'reerre" slot )'reerre" slot )

24=0 A to +=0 E 12 to 3=24=0 A to +=0 E 12 to 3=DI' 5 1+ %I' 5 1DI' 5 1+ %I' 5 1

>>outout@0+*0 reresh rate 1ms@0+*0 reresh rate 1ms

Inputs:Inputs:

24=0 A to +=0 E 12 to 3=24=0 A to +=0 E 12 to 3=

DI')1:DI')1:>>>?>?@2m*0 sample rate 1ms@2m*0 sample rate 1ms%I')1 :%I')1 :>>>?>?@+m*0 sample rate 1ms@+m*0 sample rate 1ms


37/76

www.baumuller.com 3-

K. Wirsching

( ma00 3*nalog >F

Analog I+'Analog I+'

?@+;@+;,, >>>?>?@02m*@02m*Sample rate 12+IsSample rate 12+Isresolution 12F1,F12 Bitresolution 12F1,F12 Bit

slots:slots:

1=0 short curcuit proo1=0 short curcuit proo6eresh rate 12+Is6eresh rate 12+Isresolution 11F1,F12 Bitresolution 11F1,F12 Bit

>? 1 >? 1 >? 1 >? 1

>? 2 >? 2 >? 2 >? 2

(T 1 (T 1

(T 2 (T 2

BS*BS*

'utputs:'utputs:Inputs:Inputs:

2 >? F 2 (T2 >? F 2 (T preerre" slot 8preerre" slot 8


38/76

www.baumuller.com 3

K. Wirsching

OPTIONOPTIONModulesModules


39/76

www.baumuller.com 3/

K. Wirsching

( ma00 3'A!

!F#:!F#:

>8! ,1131>8! ,1131

programmable b7 controller interace

32 Bit 6>S! !'(

2 options with remanent mar;erwithout remanent mar;er

slot momentaril7 G0 E

9in uture G to #8! ,14/1

process data communication:telegram 3 9spee" control


43/76


K. Wirsching

( ma00 3%iel"bus

'ption module'ption module@slave4:@slave4:

%astest %ield(us amoung all

Data Transfer ate : 1 M(ps

#onnected Max upto ,== Slaves

Standard I! setting for communication

Ct$er#AT master as "ell as

Slave availa(le in Bmaxx &

in #ontroller !F#


44/76


K. Wirsching

'ption module'ption module@slave4:@slave4:

( ma00 3%iel"bus

connected to controller connected to !F#

protocol:

process data communication: setpoint an" actual $alues e 244 B7te Soll un" >stwerte

9opt. status u. controlwor"B(S )'=

4 A8)Js

2 rotar7 switches 9hea"ecimalnhibit Start >nitialization complete" 8rror%ree

2 6ea"7 to Start 'ulse >nhibite"

3 Switche" n ?o Tor:ue generation 7et

4 peration 8nable" 'ulse 8nable"0 #otor n

% 8rror )ispla7 will show errormessage

K Wirsching


52/76

www.baumuller.com +2

K. Wirsching

Crror #ode Meaning emedy

,4 #ains %ailure !hec; incoming mains suppl7

,+ 'hase %ailure !hec; all the 'hases

,, #ains (n"er$oltage !hec; incoming mains suppl7

,- #ains $er$oltage !hec; incoming mains suppl7

1 Eeat sin; $erTemperature

Aet "e$ice to cool "own

2 )! Ain; $er $oltage 6e"uce )! lin; "ispla7

3 $er !urrent 6e"uce the loa"D call toBaumuller

4 Groun" !urrent !hec; 8arthing & 24#connections

/ 'ower (nit not 6ea"7or peration

!omplete the rea"iness to startthe "ri$e

Error Power

Supply :

K Wirsching


53/76


K. Wirsching


/, Short !ircuit

Temperature Sensor

!hec; the !onnection at L11

connector./- Temperature Sensor

not connecte"#a;e connection rom L11 to

#otor K & K

/ #otor $erTemperature

*llow the #otor to cool "own

// >N2t Aimit 8cee"e" Keep "ri$e i"eal or 1+ min.2 )ri$e Bloc;ing !hec; the ( = W output

se:uence to the #otor.

Error Motor:

K. Wirsching


54/76


K. Wirsching


112 8nco"er !ommunication

8rror

!ontact Baumuller

11+ !able Brea; 8nco"er 1 6emo$e the brea;age o the!able

11, $er spee" o 8nco"er 1 !hec; the allowable rotationalspee" or 8nco"er.

11 8nco"er t7pe (n;nown !hec; whether car" is correct.14, 8nco"er #o"ule #issing 6emo$e 6einsert 8?! C 2

!ar".

ErrorEncoder:

K. Wirsching

C M


55/76

www.baumuller.com ++

g

Crror Messages

K. Wirsching

S i & S t i f


56/76

www.baumuller.com +,

g

. Service & Support in case of an error

Support ) #ategories

F1 G Fevel 1onsite irst le$el support0 own acti$it7 an" ;nowle"ge to recti7

upcoming issues "irectl7 through personal o the machine user

F, G Fevel ,!ase o unresol$e" issues0 machine user contacts machine buil"er

compan7 E86K(A8S

F9 G Fevel 9user an"For machine buil"er contacts compan7 B*(#OAA86 local

subsi"iar7 or hea":uarter in ?uremberg or urther support

K. Wirsching


57/76

www.baumuller.com +-

g

!rogram Upload and

Do"nload using !ro)Drive Soft"are

K. Wirsching

#ommunication of Unit "it$ !#


58/76

www.baumuller.com +

#ommunication of Unit "it$ !#

@14 #ommunication is possi(le eit$er on S ,9, @ Serial 4 or Ct$ernet Interface.

@,4 %or S ,9, communication purpose you "ill need Straig$t #a(le @ pin 1)4

"it$ )pin Male connector on Drive side & )pin %emale connector on !# side.

@94 %or Ct$ernet communication also it is necessary to $ave straig$t ca(le "it$

)= connector.

@4 ;o" connect ca(le @ Cit$er Ct$ernet 'r S ,9, serial4 to 01 connector on

drive side & ot$er end to your !#.

K. Wirsching

Set communication parameters


59/76

www.baumuller.com +/

Set communication parameters

@=4 'pen t$e !roDrivePverP1.19 soft"are t$en you "ill see t$e ne" "indo" on

screen as s$o"n (elo".

K. Wirsching

#$ec2 communication


60/76

www.baumuller.com ,

#$ec2 communication

@84 'nce you clic2 on QStart !rodrive "ait for some time & you "ill see t$e

(elo" "indo".

K. Wirsching

Start !roDrive


61/76

www.baumuller.com ,1

Start !roDrive

@74 %urt$er clic2 on Q#onnect t$en ne" "indo" "ill open as s$o"n (elo" &

select Q'nly esta(lis$ online connection & clic2 on 'V.

@>4 T$en at t$e (ottom side you can see t$e online status "it$ Kreen #olour.

K. Wirsching

!rogram Upload


62/76


@4 !rogram Uploading :

!rogram Upload

K. Wirsching

!rogram Do"nload


63/76


!rogram Do"nload

@14 !rogram Do"nload :

K. Wirsching

!rogram Saving


64/76


!rogram Saving

K. Wirsching

!rogram Do"nload


65/76

www.baumuller.com ,+

!rogram Do"nload

K. Wirsching


66/76

www.baumuller.com ,,

Servo Modes of'peration

K. Wirsching

Servo Modes of 'peration :


67/76

www.baumuller.com ,-


Auto-Tuning ModeSynchronous Operation ModeSpeed Control ModePosition Control Mode

PositioningJog Operation ModeHoming ModeVelocity Mode

Find Notch Position

K. Wirsching



68/76

www.baumuller.com ,


Auto-Tuning Mode

K. Wirsching



69/76

www.baumuller.com ,/


Synchronous Operation Mode

K. Wirsching



70/76

www.baumuller.com -


Speed Control Mode

K. Wirsching



71/76

www.baumuller.com -1


Positioning Mode

K. Wirsching



72/76



Jog Operation Mode

K. Wirsching



73/76



Homing Mode

K. Wirsching



74/76



Find Notch Position Mode

K. Wirsching


75/76

www.baumuller.com -+

#ontrol)ord&

Status)ord

K. Wirsching


76/76

Documents

Bmaxx 4400 Jindal