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Pr esentati on By :- Boon Managemen Consultants Pvt. Ltd. Page 1 Lean Manufacturing Competitiveness Scheme (LMCS ! " PP#. "o.$1$%1&

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Presentation By:- Boon ManagemenConsultants Pvt. Ltd.

Page1

Lean ManufacturingCompetitiveness Scheme

(LMCS

!"

PP#."o.$1$%1&

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ean Manufacturing Competitiveness Scheme

Launched

'y

Ministry of MSM) *ovt. !f +ndia

 #argetClients

Manufacturing units having registration ,ith MSM(+nvestment in plant and machinery less than 1$ Croresand having M- Certicate. MSM/s not having M-can apply online and o'tain M- ,ithin 0$ %$ days)easily.

!'2ective

 #o improve the competitiveness of Micro) Small andMedium nterprises (MSM Sector 'y increasing

productivity) upgrading technology and conservingenergy in manufacturing processes) enhancing domesticand glo'al mar4et share of +ndian MSM products andincrease e5ports from +ndia.

Scheme"ame 

Lean Manufacturing Competitiveness Scheme(LMCS)

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ro2ected 6dvantages through Lean +mplementation

7hat is LeanManufacturin

g

6 set of proven and time tested techni8ues that helps inreducing cost and hence increase productivity andcompetitiveness.Some of the advantages of implementing LMP are asunder:

Page 0

1

Better 9tiliation of Manpo,er

Better 9tiliation of Space

0 Less +nventory

; +mprovement in <uality

& Better 9tiliation of Machines

% Lesser Brea4do,n = >o,n #ime ofMachines

? @eduction in 7astages

A +mprovement in Productivity

Better 9tiliation of unds = @esources

1$ eed'ac4 from Clients = mployees Satisfaction

11 #ools for improvement in D@ 6ctivities

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o2ected 6dvantages through Lean +mplementation contd..

Page ;

1 #ools for improvement in Sales10 +mprovement in Prota'ility1; Monitoring of +mprovements done through

Lean at every stage (Stage 1 to Stage & 'y<C+ = MSM

6>>+#+!"6L 6C#+E+#+S = B"+#S (!E@ F 6B!E"!@M6L LMP 6C#+E+#+S = B"+#S

1 Soft,are to Manage processes = activities(optional at e5tra cost

M+S to provide all information easily (optionalat e5tra cost and save your time for furthergro,th = family life

0 7or4shop on capacity 'uilding on any selectedtopic

; Seminar on a,areness and implementation ofLMCS(+f minimum 1$ clients agree to place

order for LMCS

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hree tier arrangement done for LMCS +mplementation

 #he group of of % 1$ MSM Manufacturing9nits shall 'e called as Mini Cluster F ,ould,or4 ,ith assigned Lean ManufacturingConsultant to implement the specic LeanManufacturing techni8ues

@esponsi'le for facilitating) implementationand monitoring of the scheme. <ualityCouncil of +ndia (<C+ has 'een given theresponsi'ility of "M+9

Provide overall direction to the schemeand ,ill 'e headed 'y the DevelopmentCommissioner (MSME)

Page &

1. Screening &Steering

Committee2. ationalMonitoring &!mplementati

on "nit

#. Mini Cluster& consultant

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<C+=MSM *uidelines for fees

$ui%elines

• 6s per <C+=MSM guidelines the ma5imum fees of implementation at oneclient is @s. 0.& la4hs

• @s .A la4hs(A$G shall 'e paid 'y <C+=MSM su'2ect to @s. ?$)$$$=-

($G paid 'y client till completion of stage 1.

•  #he pro2ect shall 'e done in & stages. Before completion of stage +) $Gof pro2ect cost shall 'e paid 'y the client and after stage ) 0);)&) the*ovt. shall pay $G after each stage through SPE.

•  #he payment shall 'e su'2ect to successful completion of each stage andapproval of progress of ,or4 'y <C+.

•  #he LMP consultant ,ho shall do the consultancy and receive the fundsfrom government through SPE has to produce 'an4 statement and proofof receipt of stage 1 payment. 6lso the 'an4 account details ofcluster=SPE has to 'e sent to *ovt. after each stage.

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@<9"#LH 6SI> <9S#+!"S ( 6</s 1=0

Page ?

1 'oul% there e inconvenience to compan if MSME*C! e+perts visit our compan for inspection,-1 #he intention of MSM=<C+ e5perts is to verify the progressand suggest further improvements if any. #hey are very

professional in approach and do not 'ehave li4e fault ndinginspectors. 

2 'oul% LM/ ensure con0%entialit of m secret ramaterials*processes,

-2 HS. #he consultants are professional and maintaincondentiality. Do,ever if any ra, material=process is verycritical=condential then in such cases the company may not givethe e5act names=details and mar4 it as 6)B)C etc. urther) if thecompany is still not sure then the company should e5clude thatportion from disclosing it to LMP consultant and cover rest of theprocesses.

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# !s it man%ator for compan to mae changespropose% LM/ consultant if it re3uires ma4ore+penses,-# "!. #he LMP consultant shall give recommendations only. +fthe client nds them useful then the client can ta4e decisions,hich are suita'le to them.

5 'oul% LM/ get into 6inancial transactions of thecompan ,-5 "!. LMP consultant does not get into nancial costing)purchase=sale 'ills or prota'ility of any material or products

unless the client ,ishes to share the same.

7 'oul% LM/ e ene0cial for Micro an% SmallCompanies,-7  HS. +f the recommendations given 'y LMP consultant are

adopted 'y the company then the improvements shall certainlyhappen depending upon the level of implementation. urther)Page A

@<9"#LH 6SI> <9S#+!"S ( 6</s =0

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@<9"#LH 6SI> <9S#+!"S ( 6</s 0=0

8 'oul% an certi0cate e aar%e% after completion of LM/,-8  HS. BMCPL shall issue a certicate to each client ,ho shallcomplete LMP successfully. #he certicate shall carry a uni8ue certicatenum'er and hologram and these details shall 'e uploaded on BMCPL,e'site for verication=authenticity.

9 'oul% there e an a%%itional a%vantage implementingLM/,-9 Earious government departments are instructed to procure $-;$Gof goods from MSM/s. Many departments are considering givingadditional ,eightage to those companies ,ho have implemented LMP

and some departments are li4ely to ma4e it mandatory to meet eligi'ilityconditions.

: 'here can e see the pro4ect %etails as given MSME an%C!,-:  #he details of LMCS pro2ect can 'e seen on *ovt. !f +ndia MSM

,e'site ,,,.dcmsme.gov.in. urther details can 'e seen on <C+ ,e'site,,,.8cin.org . #he verication of BMCPL as authoried consultant can 'e

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∗ Boon management consultants private limited (BMCPL is aconsultancy organiation that specialies in providing services for

Lean Manufacturing #ools) improvement of systems includingcapacity 'uilding and +S! $$1:$$A 8uality managementsystems. BMCPL is providing consultancy and training services toits clients all over +ndia through its oJces located at Mum'ai)Chennai) >elhi and Iol4ata.

∗ Besides many private and service sector clients) ,e are providingservices to government = semi-government organiations.

∗ Some of our government clients are 00 K+LL6 P6@+SD6>S) @9@6L>EL!PM"# >P6@#M"#- *!E@"M"# ! M6D6@6SD#@6)M6D6@6SD#@6 S#6# !BC>C) >@>6) !+C ! *!E@"!@ !

M6D6@6SD#@6 #C.

Brief a'out Boon MangementConsultants Pvt Ltd (BMCPL

Page 1$

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∗ Boon Management Consultants Pvt. Ltd. has

over 1$$ 8ualied professionals having vaste5perience in implementation of a'ove saidservices in various sectors. 7hile providingservices for Lean Manufacturing Practices)

improvement of systems and capacity'uilding) ,e ensure that the systems meetthe re8uirements ,hich are 'est in theindustry.

Brief a'out Boon MangementConsultants Pvt Ltd (BMCPL

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Chief Minister Shri. Eilasrao >eshmu4h felicitatedBoonManagement for the ,or4 done at @ural

>evelopment >epartment) *ovt. of Maharashtra

Page 1

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@ural >evelopment >epartment) *ovt. ofMaharashtra ,as given national a,ard 'y 9nionMinister Shri. !scar ernandes

#D6"I Page 10