Brosura ancore chimice

8/9/2019 Brosura ancore chimice

1/20

TRUSTED FIXINGSSINCE 1970.

S O R

MA T C H E M

I C A L

S O L U

T I O N S


2/20

SORMAT CHEMICAL SOLUTIONSSormat offers a wide range of chemical anchoring solutions for the building and construction industry.

These resin-based systems can be used to x a wide variety of components and xtures directly to

different base materials. Each system has been designed to meet the high performance standards

of the construction industry and is manufactured within the internationally recognized ISO 9001:2000

Quality System.

Sormat comprehensive chemical anchoring solutions consists of two different kind of anchoring

methods and a large variety of accessories. Sormat ITH resins are 2-componet, solid plastic cartridge

based, fast curing injection resins systems for chemical fastenings and Sormat KEM/KEMLA arefactory premeasured and sealed glass capsule anchors.

In general chemical anchoring solutions have additional benets in applications which require egg.

small edge distances and anchor spacing, dynamic loads, high loadsmall edge distances and anchor spacing, dynamic loads, high load values and exibilityexibility related to

different base material variations.


3/20

DETERMINING THE RIGHTANCHORING METHODThe functioning of all types of chemical anchors is based on the adhesion of the resin to the wall of

the bore hole and the threaded rod/rebar. It is of the utmost importance to comprehend the difference

between the various Sormat anchoring solutions (see next pages) available and other factors related

to the installation. When determining the right anchoring solution understanding of the application

requirements is necessary, for example:

LOAD REQUIREMENTS • dynamic • static

• design, etc.

BASE MATERIAL • hard concrete (C50/60) • soft concrete (C20/25)

• cracked concrete

• masonry

INSTALLATION DIMENSIONS • anchor spacing • edge distances

• embedment depth

APPLICATION- AND ENVIRONMENTAL CRITERIA • corrosion resistance • re resistance requirements

• earthquakes

• extreme weather conditions

• anchoring in wet or damp holes


4/20

ITH 150++

+++++

++++++

+++++

+++++

+++

ITH 300++++++ + + ++++++ -

ITH 380+++

++++ + +++

+++-

ITH 380 W++++++ + + ++++++ -

ITH 380 PE++

+++++

++++++

+++++

+++++

+++

KEM++++++ - - ++++++ -

KEM VE+++

+++- - +++

+++-

KEMLA++++++ - - ++++++ -

CONCRETE SOLID

BRICK

HOLLOW

BRICK

AERATED

CONCRETE

NATURAL

STONE

RECOMMENDED

TENSION LOAD

IN kg

CHEMICAL ANCHORSSELECTION CHART

Performance M16 stud

concrete C20/25

PRODUCT

1980

2780

2780

2070

1230

1500

2220

1190

+ mild suitability ++ average suitability +++ high suitability - not suitable


5/20

ITH 150

• • •18

ITH 300 • • • • • • 18

ITH 380 • • • • • • • 18

ITH 380 W • • • • • 18

ITH 380 PE • 18

KEM • • • 36

KEM VE • • • • 36

KEMLA • • • 12

BASE

MATERIAL

TEMPERATURE

+25°C -6°C silicone IPU 380 no rebar under heat ETA styrene shelfto -5°C to -18 °C dispencer dispencer dispencer water resistance approved free life

up to 120 °C (months)

DISPENCING

TOOL

POSSIBLE

APPLICATIONS

OTHER

FEATURES

PRODUCT

CHEMICAL ANCHORSSELECTION CHART

suitable for mentioned application or conditions


6/20

Sormat ITH 150 resin is a low odour resin with good performance. Applied in one single action using a high quality

silicone dispensersilicone dispenser this resin will produce a cost effective, strong, and chemical resistant xing. ITH 150 resin is suitable

for us in concrete, brickwork, stone, andhollow structures

hollow structures. Suitable for close edge applications, for xing wall ties,starter bars, studs, bolts,

ITH 150 Styrene free polyester resin, 150 ml cartridge

RANGE AND PACKAGES

CODE WEIGHTPRODUCT PACKAGESBOX/OUTER BOX KG/1000 PCS

72600 ITH 150 resin 12/- 340,0

72603 ISL mixer nozzle 10/- 8,6

72620 IPU 150/300 dispenser 1/- 933,0

72604 IOV M6-M8 (12x50) 50/- 0,972605 IOV M10-M12 (15x85) 20/- 2,3

72606 IOV M10-M12 (15x135) 20/- 3,2

72607 IOV M16 (20x85) 20/- 3,5

72615 ISH M6-M8 (11x1000) 1/50 47,0

72617 ISH M10-M12 (15x1000) 1/50 63,0

72618 ISH M16 (20x1000) 1/25 89,6

72622 IOV M6x48 metal sleeve 10/-




72621 IPUM blow-out pump 1/- 236,079180 Metal brush ø 13x300 1/-

79181 Metal brush ø 18x300 1/-


CHEMICAL ANCHORSINJECTION RESIN, ITH 150

IPU 150/300

IPUM METAL BRUSH

ISH

ISL MIXER

IOV

IOV METAL SLEEVE


7/20


tx

max. xture thickness

L anchor length

f thread length

hnom

min. embedment depth

hmin

min. concrete thickness

h1 min. depth of drill hole

d0 drill hole diameter

df hole diameter in xture

Tinst installation torque

Base material temperature

Curing time

30 min.

35 min.

50 min.

90 min.

Gel time

3 min.

6 min.

12 min.

50 min.

INSTALLATION PARAMETERS AND CAPACITIES

M8 10 9 80 11 5,8 5,8 1,5 0,8

M10 12 11 90 22 8,1 8,9 3,0 1,5

M12 14 13 110 38 11,6 13,2 4,2 2,4

M16 18 17 125 95 19,8 23,9 5,1 3,2

M20 24 22 170 170 29,1 38,2

M24 28 26 210 260 33,1 54,7

Brickwork Blockwork

d0

df

h1=h

nomT

instconcrete C20/25

20,5 N/mm2 7 N/mm2

mm mm mm Nm

RECOMMENDED LOAD IN kN

TENSION OR SHEAR

STUD THREAD SIZE


TENSION/SHEAR

Drill a hole according to the installation parameters. Diamond drilled holes must be coarsed. Clean the hole properly from drilling dust with a brush or airblow. It is not

recommended to clean the hole with water, because a damp hole will double the curing time. Open the plastic pack inside the cartridge by cutting the head off. Inject resininto the hole and ll the hole up to 2/3. Install the stud into the hole and turn it few times to spread the resin evenly around the stud. Observe the curing- and gel times before

putting load on the anchor. Mount the xture and tighten the nut to right torque shown in the installation parameters table.

INSTALLATION INSTRUCTIONS, SOLID STRUCTURE

Drill a hole(s) with a rotary hammer. If masonry is used switch the hammering action off. Insert the IOV sleeve or ISH steel wire net into the hole. Inject resin into the hole

and ll the hole completely. Install the stud into the hole and turn a few rounds to spread the resin evenly around the stud. Observe the curing- and gel times before putting

load on the anchor. Attach the xture to the cured anchoring.

INSTALLATION INSTRUCTIONS, HOLLOW STRUCTURE


8/20

Sormat ITH 300 resin is a low odour resin with high performancehigh performance. Applied in one single action using a high quality

silicone dispenser

silicone dispenser this hybrid resin will produce a cost effective, strong, and chemical resistant xing. ITH 300 resin is

ideally suitable for use inconcrete and stone

concrete and stone. Suitable for close edge applications, for xing wall ties, starter bars, studs,bolts, and large screws. Can be used with fastenings

underwater

underwater or in damp holes. Due to low shrinkage the resin can

also be used forrebar

rebar applications.Fire-resistant up to 120°C.

Fire-resistant up to 120°C.

ITH 300 Styrene free epoxy acrylate resin, 300 ml cartridge

RANGE AND PACKAGES



72612 ITH 300 resin 12/- 560,0


72620 IPU 150/300 dispenser 1/- 933,0

72621 IPUM blow-out pump 1/- 236,0




IPU 150/300

IPUM METAL BRUSH

ISL MIXER


9/20


tx


L anchor length

f thread length

hnom


hmin





Tinst

installation torque


Curing time

30 min.

35 min.

50 min.

90 min.

Gel time

3 min.

6 min.

12 min.

50 min.


M8 10 9 80 11 7,3 5,8

M10 12 11 90 22 13,0 8,9

M12 14 13 110 38 17,7 13,2

M16 18 17 125 95 27,8 23,9

M20 24 22 170 170 35,5 38,2

M24 28 26 210 260 46,0 54,7

M30 35 33 280 480 82,4 69,3

d0

df

h1=h

nomT

instconcrete C20/25 concrete C20/25

mm mm mm Nm

STUD THREAD SIZE

RECOMMENDED LOAD IN kNTENSION/SHEAR


recommended to clean the hole with water, because a damp hole will double the curing time. Open the plastic pack inside the cartridge by cutting the head off. Inject resin

into the hole and ll the hole up to 2/3. Install the stud into the hole and turn it few times to spread the resin evenly around the stud. Observe the curing- and gel times before

putting load on the anchor. Mount the xture and tighten the nut to right torque shown in the installation parameters table.

8 12 80 7,6

10 14 100 10,6

12 16 120 13,9

14 18 160 20,1

16 22 180 24,1

20 28 200 30,0

25 32 250 40,6

32 40 300 53,3

40 50 400 76,8

d0

hnom

mm mm

REBAR DIAMETER RECOMMENDED LOAD IN kN


10/20

Sormat ITH 380 resin is a low odour, rapid curing resin withextra high performance

extra high performance. ITH 380 resin is ideally suitable for

use inconcrete and stone

concrete and stone. Suitable for close edge applications, for xing wall ties, starter bars, studs, bolts, and large

screws. Can be used with fastenings underwaterunderwater or in damp holes. Due to low shrinkage the resin can also be used for

rebarrebar applications. Fire-resistant up to 120°C.Fire-resistant up to 120°C.

ITH 380 Styrene free Vinylester resin, 380 ml cartridge

RANGE AND PACKAGES



72601 ITH 380 resin 12/- 690,0


72602 IPU 380 dispenser 1/- 1205,0





IPU 380

IPUM METAL BRUSH

ISL MIXER


11/20

8 12 80 7,6

10 14 100 10,6

12 16 120 13,9

14 18 160 20,1

16 22 180 24,120 28 200 30,0

25 32 250 40,6

32 40 300 53,3

40 50 400 76,8



recommended to clean the hole with water, because a damp hole will double the curing time. Inject resin into the hole and ll the hole up to 2/3. Install the stud into the hole

and turn it few times to spread the resin evenly around the stud. Observe the curing- and gel times before putting load on the anchor. Mount the xture and tighten the nut

to right torque shown in the installation parameters table.

M8 10 9 80 11 7,3 5,8

M10 12 11 90 22 13,0 8,9

M12 14 13 110 38 17,7 13,2

M16 18 17 125 95 27,8 23,9

M20 24 22 170 170 35,5 38,2

M24 28 26 210 260 46,0 54,7

M30 35 33 280 480 82,4 69,3

d0

df

h1=h

nomT


mm mm mm Nm

STUD THREAD SIZE


TENSION/SHEAR

d0

hnom

mm mm


tx


L anchor length

f thread length

hnom


hmin min. concrete thicknessh

1 min. depth of drill hole



Tinst

installation torque


Curing time

30 min.

35 min.

50 min.

90 min.

Gel time

3 min.

6 min.

12 min.

50 min.



12/20

Sormat ITH 380 W is a rapid curing two part chemical anchoring cartridge system based on a unsaturated resin with

good performance

good performance. Specially developed using a high reactivity resin enabling it to be used in extreme conditions at

temperatures low as-18°C

-18°C. The resin has a lower viscosity than the standard xing resins to enable it to be extruded andmixed inlow temperature applications

low temperature applications. ITH 380 W resin is ideally suitable for use inconcrete

concrete. Suitable for close edge

applications, for xing wall ties, starter bars, studs, bolts, and large screws. Due to low shrinkage the resin can also be

used for rebarrebar applications.

ITH 380 W Styrene free winter resin, 380 ml cartridge

CHEMICAL ANCHORSINJECTION RESIN, ITH 380 W

RANGE AND PACKAGES


72611 ITH 380 W resin 12/- 690,0


72602 IPU 380 dispenser 1/- 1205,0





METAL BRUSH

IPU 380

IPUM

ISL MIXER


13/20

8 12 80 7,6

10 14 100 10,6

12 16 120 13,9

14 18 160 20,1

16 22 180 24,1

20 28 200 30,025 32 250 40,6

32 40 300 53,3

40 50 400 76,8

M8 10 9 80 11 5,8 5,8

M10 12 11 90 22 9,0 8,9

M12 14 13 110 38 14,1 13,2

M16 18 17 125 95 20,7 23,9

M20 24 22 170 170 29,4 38,2

M24 28 26 210 260 34,9 54,7

M30 35 33 280 480 57,6 69,3

CHEMICAL ANCHORSINJECTION RESIN, ITH 380 W

tx


L anchor length

f thread length

hnom


hmin



d0 drill hole diameter d

f hole diameter in xture

Tinst

installation torque


Min. loading time

1 hour

2 hours

5 hours

8 hours

20 hours

Gel time

6 min.

18 min.

60 min.

75 min.

100 min.


recommended to clean the hole with water, because a damp hole will double the curing time. Inject resin into the hole and ll the hole up to 2/3. Install the stud into the hole




d0

df

h1=h

nomT


mm mm mm Nm

STUD THREAD SIZE

RECOMMENDED LOAD IN kNTENSION/SHEAR

d0

hnom

mm mm



14/20

Sormat ITH 380 PE is a good performance, rapid curing, two part chemical anchoring cartridge system based on

unsaturated Polyester resin in StyrenePolyester resin in Styrene. Applied in one single action this general purposegeneral purpose resin will produce a costcost

effective

effective, chemical resistant xing. ITH 380 PE resin is suitable for use in concrete, brickwork, stone and hollow structures.Suitable for close edge applications, for xing wall ties, starter bars, studs, bolts, and large screws.

ITH 380 PE Polyester resin, 380 ml cartridge

RANGE AND PACKAGES


CHEMICAL ANCHORSINJECTION RESIN, ITH 380 PE

72608 ITH 380 PE resin 12/- 690,0


72602 IPU 380 dispenser 1/- 1205,0

72604 IOV M6-M8 (12x50) 50/- 0,9

72605 IOV M10-M12 (15x85) 20/- 2,3

72606 IOV M10-M12 (15x135) 20/- 3,2

72607 IOV M16 (20x85) 20/- 3,5

72615 ISH M6-M8 (11x1000) 1/50 47,0

72617 ISH M10-M12 (15x1000) 1/50 63,0

72618 ISH M16 (20x1000) 1/25 89,6









IPU 380

IPUM METAL BRUSH

ISH

ISL MIXER

IOV

IOV METAL SLEEVE


15/20

M8 10 9 80 6 3 4,9 5,8 1,7 0,8

M10 12 11 90 17 13 7,5 8,9 3,4 1,7

M12 14 13 110 33 24 10,6 13,2 4,8 2,7

M16 18 17 125 75 43 12,3 23,9 5,6 3,6

M20 24 22 145 120 - 19,9 38,2

M24 28 26 180 198 - 27,4 54,7

CHEMICAL ANCHORSINJECTION RESIN, ITH 380 PE

tx


L anchor length

f thread length

hnom


hmin





Tinst installation torque


Curing time

30 min.

35 min.

50 min.

90 min.

Gel time

3 min.

6 min.

12 min.

50 min.


In In Brickwork Blockwork

d0

df

h1=h

nomconcrete

brickwork concrete C20/25

20,5 N/mm2 7 N/mm2

mm mm mm Nm Nm


TENSION OR SHEAR

STUD THREAD SIZE


TENSION/SHEAR

Drill a hole according to the installation parameters. Diamond drilled holes must be coarsed. Clean the hole properly from drilling dust with a brush or airblow. It is notrecommended to clean the hole with water, because a damp hole will double the curing time. Inject resin into the hole and ll the hole up to 2/3. Install the stud into the hole



INSTALLATION INSTRUCTIONS, SOLID STRUCTURE

Drill a hole(s) with a rotary hammer. If masonry is used switch the hammering action off. Insert the IOV sleeve or ISH steel wire net into the hole. Inject resin into the hole

and ll the hole completely. Install the stud into the hole and turn a few rounds to spread the resin evenly around the stud. Observe the curing- and gel times before putting

load on the anchor. Attach the xture to the cured anchoring.

INSTALLATION INSTRUCTIONS, HOLLOW STRUCTURE

RECOMMENDED TORQUE

Tinst


16/20

CHEMICAL ANCHORSKEM

KEM, a chemical anchor for threaded studs and bars. As other chemical anchors, fastening

the KEM creates no strain in the embedment, so installations close to edge are allowed.

KEM has also the ability to bear dynamic loads and can be installedunderwater

underwater . With KEM

you have minimal risk of installation errors because there is a guaranteed 100 % llingguaranteed 100 % lling of

bore hole in each fastening. Can be installed at very low temperatureslow temperatures -40 °C.

RANGE AND PACKAGES

CODE WEIGHTSIZE PACKAGESBOX/OUTER BOX KG/1000 PCS

72308 KEM 8 10 / 500 11,8

72310 KEM 10 10 / 500 14,6

72312 KEM 12 10 / 200 25,0

72316 KEM 16 10 / 200 38,0

72320 KEM 20 6 / 60 121,7

72324 KEM 24 6 / 60 161,6

72330 KEM 30 6 / 60 400,0

72810 KEM-VE 10 10 / 500 14,6

72812 KEM-VE 12 10 / 200 25,0

72816 KEM-VE 16 10 / 200 38,0

72820 KEM-VE 20 6 / 60 121,7

72824 KEM-VE 24 6 / 60 161,6

tx

max. xture thickness hnom

min. embedment depth h1 min. depth of drill hole d

0 drill hole diameter T

instinstallation torque


Curing time

20 min.

30 min.

60 min.

5 hours

Attention! Installation in a wethole will double the curing time.

KEM Polyester glass capsule anchor

KEM-VE Vinylester glass capsule anchor (ETA approved)

KEM 8 M 8 10 80 20 6 4,0

KEM 10 M 10 12 90 30 12 7,0

KEM 12 M 12 14 110 38 20 10,0

KEM 16 M 16 18 125 50 45 15,0

KEM 20 M 20 25 170 70 100 27,0

KEM 24 M 24 28 210 68 150 37,0

KEM 30 M 30 35 280 55 300 60,0

KEM-VE 10 M 10 12 90 30 12 11,1 / 12,0

KEM-VE 12 M 12 14 110 38 20 13,8 / 16,8

KEM-VE 16 M 16 18 125 50 45 22,2 / 31,2

KEM-VE 20 M 20 25 170 70 100 33,3 / 48,8

KEM-VE 24 M 24 28 210 68 150 41,6 / 70,4

d0 h1 = hnom t x Tinst Steel 5.8 Steel 5.8


SIZE

mm mm mm Nm

STUD

PERMISSIBLE LOADS IN kN

CONCRETE ≥ C20/25

TENSION/SHEAR


CONCRETE ≤ C20/25


17/20

CHEMICAL ANCHORSSTUDS

RANGE AND PACKAGES

8 x 110 72627 - - 78679 KEM 8 - 10 / 100

10 x 130 72628 - 72660 72680 KEM 10 KEM-VE 10 10 / 100

12 x 160 72631 - 72661 72681 KEM 12 KEM-VE 12 10 / 50

16 x 190 72636 - 72663 72683 KEM 16 KEM-VE 16 10 / -

20 x 260 72654 - 72664 72684 KEM 20 KEM-VE 20 6 / -

24 x 300 72656 - 72666 72686 KEM 24 KEM-VE 24 6 / -

30 x 360 - 72658 72668 72688 KEM 30 - 6 / -

SIZE PACKAGES

KEVA VSS VKS VH5.8 5.8 5.8 AISI 316

FOR CAPSULES

BOX/OUTER BOX

CODES

KEMSIZE

KEM-VESIZEZINC PLATED ZINC PLATED

HOT DIPGALVANIZED

STAINLESSSTEEL

Drill a hole according to installation parameters. Diamond drilled holes must be coarsed. Clean the hole properly from drilling dust with a brush and airblow. Insert the capsule

in the hole. Ensure that the liquid inside the capsule is moving when the capsule is handwarm. Install the stud into the hole by using a drilling machine with impact. Use the

setting tool. Observe the curing- and gel time needed before putting load on the anchor. Mount the xture and tighten the nut to right torque shown in the table above.

KEVA steel 5.8, zinc plated, equipped with hexagonal grip, setting tool included in each box, 2 x 45° sharp point

VSS steel 5.8, zinc plated, at head, 2 x 45° sharp point

VKS steel 5.8, hot dip galvanized, at head, 2 x 45° sharp point

VH stainless steel AISI 316 (A4), at head, 1 x 45° sharp point

KEVA

VKS

VH


18/20

CHEMICAL ANCHORSKEMLA

KEMLA, the hammer capsule is a chemical anchor for threaded studs and rebarsrebars (reinforcement bars). KEMLA is easy

to install, no special toolsno special tools are needed, just drill a hole, insert the capsule and hammer the stud in. As other chemical

anchors, fastening with KEMLA no strain in the embedment is created, so installations close to edge are allowed. KEMLA

has also the ability to bear dynamic loads.

RANGE AND PACKAGES

CODE WEIGHTSIZE PACKAGESBOX/OUTER BOX KG/1000 PCS

72360 KEMLA 10 10 / 500 13,6

72361 KEMLA 12 10 / 200 25,0

72362 KEMLA 16 10 / 200 40,072363 KEMLA 20 6 / 60 100,0

KEMLA Polyester hammer glass capsule anchor

tx


hnom




Tinst

installation torque


Curing time

1 hour

2 hours5 hours

10 hours

Attention! Installation in a wet hole will double the curing time.

d0 d

0 h

1=h

nomt

xT

inst steel 5.8


SIZE

for studs for rebar standard stud stud rebar mm mm mm mm Nm kN kN


CONCRETE ≥ C20/25

STUD

KEMLA 10 M 10 12 13 100 20 12 5,6 8,0

KEMLA 12 M 12 14 15 120 28 20 7,0 10,0

KEMLA 16 M 16 16 20 160 15 45 11,9 17,0

KEMLA 20 M 20 25 25 200 42 100 18,9 27,0


19/20

KEVA

VKS

VH

CHEMICAL ANCHORSSTUDS

Drill a hole according to installation parameters. Diamond drilled holes must be coarsed. Clean the hole properly from drilling dust with a brush and airblow. Insert thecapsule in the hole arrow pointing to the bottom of the hole. Ensure that the liquid inside the capsule is moving when the capsule is handwarm. Hammer the stud or rebarinto the hole. Observe the curing- and gel time needed before putting load on the anchor. Mount the xture and tighten the nut if needed to the right torque.

KEVA Steel 5.8, zinc plated, equipped with hexagonal grip, setting tool included in each box, 2 x 45° sharp point

VKS Steel 5.8, hot dip galvanized, at head, 2 x 45° sharp point

VH Stainless steel AISI 316 (A4), at head, 1 x 45° sharp point

10 x 130 72628 72660 72680 KEMLA 10 10 / 100 76,0

12 x 160 72631 72661 72681 KEMLA 12 10 / 50 126,0

16 x 190 72636 72663 72683 KEMLA 16 10 / - 275,0

20 x 260 72654 72664 72684 KEMLA 20 6 / - 586,0

SIZE WEIGHTCODES STUD PACKAGESBOX/OUTER BOX KG/1000 PCS

KEVA VKS VH 5.8 5.8 AISI 316 FOR CAPSULES

RANGE AND PACKAGES

KEMLASIZEZINC PLATED

HOT DIPGALVANIZED

STAINLESSSTEEL


20/20

Sormat Oy, Harjutie 5

FIN-21290 RUSKO, FINLANDTel +358 201 76 3850

Fax +358 201 76 3888

www.sormat.com

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Brosura ancore chimice