271
 Honeywell Process Solutions Series 8 C300 Controller User's Guide EXDOC-XX11-en-110A R110 Release 110  Honeywell February 2014

C300 Controller Users Guide

  • Upload
    -

  • View
    738

  • Download
    82

Embed Size (px)

DESCRIPTION

honeywell

Citation preview

  • Honeywell Process Solutions

    Series 8 C300 Controller

    User's Guide EXDOC-XX11-en-110A

    R110

    Release 110 Honeywell

    E517354Typewritten Text February 2014

    E517354Typewritten Text

  • ii Series 8 C300 Controller User's Guide R110 Honeywell )HEUXDr\ 2014

    Notices and Trademarks

    Copyright 2014 by Honeywell International Srl. Release 110 February 2014

    While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers.

    In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

    Honeywell, PlantScape, Experion LX, and TotalPlant are registered trademarks of Honeywell International Inc.

    Other brand or product names are trademarks of their respective owners.

    Honeywell Process Solutions

    1860 W. Rose Garden Lane

    Phoenix, AZ 85027 USA

    1-800 822-7673

  • R110 Series 8 C300 Controller User's Guide iii )HEUXDr\ 201 Honeywell

    About This Document This document provides information that assists you in planning and designing activities, as well as the installation, operation, and troubleshooting of C300 Process Controllers in the Experion LX system.

    Intended audience This document is intended for the following users:

    Persons responsible for system planning, initial hardware installation, and control strategy configuration.

    Operators who help to maintain control system operations on a day-by-day basis.

    Service personis responsible for routine maintenance of control hardware and who also diagnose and repair faults.

    Prerequisite skills It is assumed that you should have some knowledge of Experion LX control systems and experience of working in a Microsoft Windows environment.

    Release Information

    Document Name Document ID Release Number

    Publication Date

    C300 Controller User's Guide CVDOC-XX11-en-110A

    110 February 2014

  • References

    iv Series 8 C300 Controller User's Guide R110 Honeywell )HEUXDr\ 201

    References The following list identifies all documents that may be sources of reference for material discussed in this publication.

    Document Title Details

    Control Hardware Planning Guide Provides general information to assist you in planning and design of control hardware in the Experion LX system. Control hardware includes all I/O families, (except Series 8 I/O). It includes some supervisory network considerations for general reference.

    Series 8 I/O Module User's Guide The guide contains planning and implementation information for Series 8 I/O modules. Module types include: AI-HART, AI-HL, AI-LLMUX, AO, AO-HART, DI-24, DI-SOE, DO-24B.

    Fault Tolerant Ethernet Overview and Implementation Guide

    Provides basic installation instructions and configuration requirements for a Fault Tolerant Ethernet (FTE) network and its components.

  • Support and Other Contacts

    R110 Series 8 C300 Controller User's Guide v )HEUXDr\ 2014 Honeywell

    Support and Other Contacts

    Peoples Republic of China Contact:

    Phone: Mail: Email:

    Honeywell Global TAC China +86- 21-2219-6888 800-820-0237 400-820-0386 Honeywell (China) Co., Ltd 33/F, Tower A, City Center, 100 Zunyi Rd. Shanghai 200051, Peoples Republic of China [email protected]

  • Symbol Definitions

    vi Series 8 C300 Controller User's Guide 5110 Honeywell )ebruary 2014

    Symbol Definitions The following table lists those symbols used in this document to denote certain conditions.

    Symbol Definition

    ATTENTION: Identifies information that requires special consideration.

    TIP: Identifies advice or hints for the user, often in terms of performing a task.

    REFERENCE -EXTERNAL: Identifies an additional source of information outside of the bookset.

    REFERENCE - INTERNAL: Identifies an additional source of information within the bookset.

    CAUTION

    Indicates a situation which, if not avoided, may result in equipment or work (data) on the system being damaged or lost, or may result in the inability to properly operate the process.

    CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

    CAUTION symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual.

    WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or death.

    WARNING symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual.

  • Symbol Definitions

    R110 Series 8 C300 Controller User's Guide vii February 2014 Honeywell

    Symbol Definition

    WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.

    ESD HAZARD: Danger of an electro-static discharge to which equipment may be sensitive. Observe precautions for handling electrostatic sensitive devices.

    Protective Earth (PE) terminal: Provided for connection of the protective earth (green or green/yellow) supply system conductor.

    Functional earth terminal: Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements.

    Earth Ground: Functional earth connection. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.

    Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.

  • R110 Series 8 C300 Controller User's Guide ix February 2014 Honeywell

    Contents

    1. C300 CONTROLLER PURPOSE .................................................19 1.1 C300 Controller Features ........................................................................... 19 1.1 Getting started ........................................................................................... 20

    What task do you want to perform? .................................................................................. 20

    2. C300 CONTROLLER PLANNING AND DESIGN ........................23 2.1 Review Experion LX system capabilities.................................................. 23 2.2 Control Hardware Planning Guide ............................................................ 24 2.3 Series 8 control hardware ......................................................................... 24

    Series C form factor ........................................................................................................ 24 2.4 C300 Controller .......................................................................................... 26

    C300 Controller execution environments .......................................................................... 27 I/O modules supported by the C300 Controller ................................................................. 28

    2.5 Identify C300 Controller components ....................................................... 28 2.6 Control network considerations ................................................................ 29

    C300 Peer communication with Experion LX nodes.......................................................... 29

    3. C300 CONTROLLER INSTALLATION AND UPGRADES ..........31 3.1 Pre-installation considerations ................................................................. 31

    Installation declarations ................................................................................................... 31 Series 8 control hardware installation requirements .......................................................... 32

    3.2 C300 Controller installation ....................................................................... 32 C300 Controller assembly ............................................................................................... 32 C300 Secondary Controller Installation ............................................................................ 37

    3.4 Series 8 I/O modules installation .............................................................. 41 3.5 Upgrading C300 Controller Firmware ....................................................... 41

    C300 Controller behavior during firmware upgrade and timeout ........................................ 41

    4. C300 CONTROLLER CONFIGURATION ....................................43

  • Contents

    x Series 8 C300 Controller User's Guide R110 Honeywell February 201

    4.1 Configuration overview............................................................................. 44 Configuration Studio ....................................................................................................... 44 Define and add assets in your enterprise model ............................................................... 44 FTE system configuration ................................................................................................ 44 Specifying a Time Server ................................................................................................ 45 C300 Controller Device Index .......................................................................................... 45

    4.2 Create C300 Controller and CEE function blocks .................................... 46 4.3 Configure CEEC300 block ........................................................................ 53 4.4 Configure a Secondary C300 Controller block ........................................ 58 4.5 Convert a non-redundant C300 Controller to a redundant controller ..... 60 4.6 Convert a redundant C300 Controller to a non-redundant controller ..... 63 4.7 Configure IOLINK function blocks ........................................................... 64 4.8 Import/export C300 Controller configuration ........................................... 67 4.9 Reset Device Index and IP address of a controller .................................. 67 4.10 Create a Control Module ........................................................................ 69 4.11 Assign Control Modules and IOMs to a CEEC300 block ...................... 72 4.12 Copy Control Modules ........................................................................... 78 4.13 Assign I/O Modules to C300 IOLINK blocks ......................................... 80 4.14 Add an I/O Channel to a Control Module .............................................. 84

    5. C300 CONFIGURATION FORM REFERENCE ........................... 87 5.1 C300 Controller Block ............................................................................... 87

    Main tab ......................................................................................................................... 87 Redundancy tab.............................................................................................................. 91 System Time tab ............................................................................................................. 95 Statistics tab ................................................................................................................... 96 Peer Connections tab...................................................................................................... 98 Hardware Information tab ................................................................................................ 99 FTE tab ........................................................................................................................ 100 UTP/TCP tab ................................................................................................................ 104 IP/ICMP tab .................................................................................................................. 106 Soft Failures tab............................................................................................................ 110 Server History tab ......................................................................................................... 112 Server Displays tab ....................................................................................................... 114 Control Confirmation tab ............................................................................................... 116 Identification tab............................................................................................................ 116

    5.2 Secondary C300 Block .............................................................................118

  • Contents

    R110 Series 8 C300 Controller User's Guide xi February 2014 Honeywell

    Main Tab ...................................................................................................................... 118 Redundancy Tab........................................................................................................... 118

    5.3 CEEC300 Function Block ........................................................................ 119 Main Tab ...................................................................................................................... 119 Peer Configuration tab .................................................................................................. 122 Statistics tab ................................................................................................................. 123 CPU Loading Tab ......................................................................................................... 128 CPU Overruns tab ......................................................................................................... 129 Memory tab................................................................................................................... 130 Peer Communications tab ............................................................................................. 132 Exchange Communications tab ..................................................................................... 133 Display Communications tab ......................................................................................... 134 Block Types Info tab ...................................................................................................... 135 CAB Types Info tab ....................................................................................................... 136 Custom Types Info tab .................................................................................................. 137 Server History tab ......................................................................................................... 138 Server Displays tab ....................................................................................................... 138 Control Confirmation tab ................................................................................................ 138 Identification tab ............................................................................................................ 138

    5.4 IOLINK Block ............................................................................................ 139 Main Tab ...................................................................................................................... 139 Memory Stats tab .......................................................................................................... 141 Statistics tab ................................................................................................................. 143 I/O Link Status tab......................................................................................................... 150 I/O Status Summary tab ................................................................................................ 153 IOTA Summary tabs ...................................................................................................... 155 Server History tab ......................................................................................................... 156 Server Displays tab ....................................................................................................... 157 Control Confirmation tab ................................................................................................ 157 Identification tab ............................................................................................................ 157

    6. LOAD C300 CONTROLLER CONFIGURATION ....................... 159 6.1 About load operations ............................................................................. 159

    Loaded versus project database versions ...................................................................... 159 Load initiation and load dialog box ................................................................................. 160 Load action with compare parameters function ............................................................... 161 Load options for server history and server displays configuration .................................... 161

    6.2 Initial load order guidelines ..................................................................... 162 Component deletion considerations ............................................................................... 162

    6.3 Load components from Project............................................................... 163 Loading C300 Controller ................................................................................................ 163 Loading IOLINK ............................................................................................................ 165 Loading CEEC300 ........................................................................................................ 167 Loading IOMs and CMs ................................................................................................. 169

  • Contents

    xii Series 8 C300 Controller User's Guide R110 Honeywell )HEUXDr\ 201

    6.4 Load With Contents command ................................................................170 6.5 Reloading components from project.......................................................170 6.6 Upload to the Monitoring database .........................................................172

    7. C300 CONTROLLER OPERATION .......................................... 173 7.1 C300 Controller start up...........................................................................174

    C300 Controller states in boot mode .............................................................................. 176 C300 Controller states in application mode .................................................................... 177

    7.2 C300 faceplate indicators/displays .........................................................179 Power and Status LEDs ................................................................................................ 180 Faceplate display information ........................................................................................ 181 FTE activity LEDs ......................................................................................................... 183

    7.3 C300 faceplate display indications ..........................................................184 Controller display during normal operation ..................................................................... 184 Controller display in BOOT mode .................................................................................. 185

    7.4 Control Builder block icon descriptions .................................................186 7.5 Activate C300 Controller's CEE ...............................................................190

    Initial activation order guidelines .................................................................................... 190 Activating the CEE ........................................................................................................ 190 Setting the CEE inactive ................................................................................................ 191 CEE Icon states in the Monitoring tab ............................................................................ 192

    7.6 Initiating C300 Controller Shutdown .......................................................193 7.7 Initiating Synchronization command ......................................................194

    Prerequisites ................................................................................................................ 194 Commanding synchronization ....................................................................................... 194

    7.8 Disable Synchronization command ........................................................195 Prerequisites ................................................................................................................ 195

    7.9 Initiating Become Primary command ......................................................196 Prerequisites ................................................................................................................ 196 Commanding Become Primary ...................................................................................... 196

    7.10 Initiating Switchover command ...........................................................197 Prerequisites ................................................................................................................ 197 Commanding a switchover ............................................................................................ 197

    7.11 Using Station displays .........................................................................198 C300 Controller Point Detail displays ............................................................................. 198 System Status Display .................................................................................................. 198 Event and Alarm summary displays ............................................................................... 198 Controller Detail displays ............................................................................................... 198

  • Contents

    R110 Series 8 C300 Controller User's Guide xiii )HEUXDU\ 201+oneywell

    FTE Status display ........................................................................................................ 198 7.12 Viewing controller operation and status in Control Builder ............... 199 7.13 C300 operating behaviors .................................................................... 201

    Time management in the C300 Controller ...................................................................... 201 Hardware Watchdog Timer ............................................................................................ 202 Critical Task Monitor ..................................................................................................... 202

    7.14 C300 Controller processing overload behavior .................................. 203 Causes of controller overloading .................................................................................... 204 How to avoid controller overloading ............................................................................... 204 Recovery from an overload ............................................................................................ 205

    8. C300 REDUNDANCY OPERATION........................................... 207 8.1 Description ............................................................................................... 207 8.2 Redundancy configuration restrictions .................................................. 208

    C300 Controller Device Index ........................................................................................ 208 IOLINK interface considerations .................................................................................... 208

    8.3 Partner (controller) compatibility ............................................................ 208 Redundancy compatibility parameter - RDNCMPT ......................................................... 209

    8.4 Synchronization states ............................................................................ 210 Standby state ................................................................................................................ 211

    8.5 Redundancy parameters ......................................................................... 212 Enable Synchronization - ENBLSYNCCMD.................................................................... 213 Disable Synchronization - DSBLSYNCCMD ................................................................... 213 Enable Standby - ENBLSTBYCMD ................................................................................ 213 Auto-Synchronization State - RDNAUTOSYNC .............................................................. 213 Inhibit Sync Reason - RDNINHIBITSYNC ...................................................................... 214 Initial Sync Progress - RDNSYNCPROG........................................................................ 215 Maximum Initial Synchronization Time - RDNISTIMEMAX .............................................. 215 Last Synchronization Time - SYNCTIMEBEG................................................................. 216 Last Lost of Sync Time - SYNCTIMEEND ...................................................................... 216 Redundancy Traffic ....................................................................................................... 216 Redundancy Delay ........................................................................................................ 216 Conditions that result in loss of sync .............................................................................. 216 Conditions that do not result in loss of sync .................................................................... 217

    8.6 Switchover ............................................................................................... 217 Initiate Switchover - SWITCHCMD ................................................................................. 217 Max Switchover Time - RDNSOTIMEMAX ..................................................................... 217 Conditions that result in switchover ................................................................................ 218 Conditions that do not result in a switchover ................................................................... 218 Become Primary command - BECMPRICMD ................................................................. 219

  • Contents

    xiv Series 8 C300 Controller User's Guide R110 Honeywell )HEUXDU\ 201

    8.7 Redundancy history .................................................................................219 8.8 C300 Redundancy-related notifications ..................................................220

    Redundancy Link Status - RDNLINKFAILED ................................................................. 223 8.9 Controller redundancy specifications .....................................................223

    9. C300 CONTROLLER MAINTENANCE ..................................... 225 9.1 Periodic Checks .......................................................................................225 9.2 Recommended Spare Parts .....................................................................225 9.3 C300 Controller module and IOTA replacement .....................................226

    10. C300 CONTROLLER TROUBLESHOOTING ........................... 231 10.1 Overview ...............................................................................................231 10.2 What to do when faults occur ..............................................................232 10.3 Initial checks .........................................................................................232

    Checking Control Builder error code reference ............................................................... 232 Checking faceplate display and LEDs ............................................................................ 232 Using CTools to capture diagnostic data ........................................................................ 233 Viewing flash log ........................................................................................................... 234 Viewing release information log ..................................................................................... 234 Checking server point build log ...................................................................................... 234 Checking server point build error log .............................................................................. 234 Checking error log......................................................................................................... 234

    10.4 Fixing common problems ....................................................................235 Loss of power ............................................................................................................... 235 Power-On Self Test (POST) does not complete ............................................................. 235 Controller display shows -bp- or -ts-............................................................................... 236 Controller display shows -SF- alternating with OK/BKUP ................................................ 236 One or both FTE LEDs are RED .................................................................................... 237 FTE receive fault diagnostic .......................................................................................... 237 Controller does not synchronize with backup ................................................................. 238 Fatal ECC error............................................................................................................. 239 Display shows FAIL ...................................................................................................... 240 Isolated (lonely) Node ................................................................................................... 240 Duplicate Device Index setting....................................................................................... 241 Device Index value is zero upon power up ..................................................................... 242

    10.5 C300 Controller soft failures ................................................................243 10.6 IOLINK block soft failures ....................................................................248 10.7 Additional status and fault messages .................................................251

  • Contents

    R110 Series 8 C300 Controller User's Guide xv )HEUXDr\ 201 +oneywell

    Redundancy-related notifications ................................................................................... 251 10.8 Online diagnostics ............................................................................... 251 10.9 Fault classifications ............................................................................. 252

    Hard/Severe Failures .................................................................................................... 253 Soft Failures ................................................................................................................. 254 Installation-Startup Failures ........................................................................................... 255 Hardware Watchdog Timer Expired ............................................................................... 255 Communications Failure ................................................................................................ 256

    10.10 Communication and system time faults during startup ..................... 256 Non-redundant C300 Controller with no Memory Retention ............................................ 257 Non-redundant C300 Controller with Memory Retention ................................................. 258 Redundant Primary C300 Controller with no Memory Retention ...................................... 261 Redundant Primary C300 Controller with Memory Retention........................................... 262 Secondary C300 Controller with no Memory Retention ................................................... 264 Secondary C300 Controller with Memory Retention ........................................................ 265

    10.11 Gathering information for reporting problems to Honeywell ............. 268 10.12 Getting further assistance ................................................................... 270

    Other troubleshooting sources ....................................................................................... 270 Guidelines for requesting support .................................................................................. 270

  • Contents

    xvi Series 8 C300 Controller User's Guide 5110 Honeywell )HEUXDU\ 201

    Tables Table 1 Series 8 Hardware components ................................................................... 28 Table 2 C300 Controller IOTA Board Connector Summary ....................................... 33 Table 3 Initial Load Order Guidelines.......................................................................162 Table 4 C300 Controller Startup and Power On Self Test routine .............................174 Table 5 Controller in Boot mode ...............................................................................177 Table 6 C300 Controller in Application mode ...........................................................177 Table 7 C300 Controller LED indications .................................................................180 Table 8 C300 Controller faceplate display indications ..............................................181 Table 9 FTE Activity LED Indications .......................................................................183 Table 10 Display indications when controller is in application mode .........................184 Table 11 Display indications when controller is in boot mode ...................................185 Table 12 C300 Controller icon indications in Control Builder ....................................186 Table 13 Redundancy-Related Notifications ............................................................220 Table 14 C300 Controller Soft Failures ....................................................................245 Table 15 IOLINK Block Soft Failures .......................................................................248 Table 16 C300 Fault Classifications and Possible Causes .......................................252

  • Contents

    R110 Series 8 C300 Controller User's Guide xvii )HEUXDU\ 201 +oneywell

    Figures Figure 1 Series C form factor example ...................................................................... 25 Figure 2 Redundant C300 Controller block in the Project tree .................................... 27 Figure 3 C300 Controller IOTA Board Features ......................................................... 33 Figure 4 Sample Load Dialog .................................................................................. 161 Figure 5 C300 Controller Startup and Boot Mode indications .................................... 176 Figure 6 C300 Controller faceplate features ............................................................ 179 Figure 7 Control Builder Monitoring tab ................................................................... 199 Figure 8 C300 Controller configuration form ............................................................ 200 Figure 9 C300 Controller synchronization states...................................................... 211 Figure 10 C300 Controller Block Redundancy tab .................................................... 212 Figure 11 Soft Failures tab in Control Builder .......................................................... 244

  • R110 Series 8 C300 Controller User's Guide 19 )HEUXDU\ 201 +oneywell

    1. C300 Controller Purpose This chapter provides the tasks that are related to using the C300 Controller with the Experion LX system.

    The following table lists the sections covered in this chapter.

    Topic

    Getting started task list

    1.1 C300 Controller Features The following table provides the design features and operational improvements of C300 Controller.

    Controller Feature Description

    Form Factor A single control module that plugs into an Input Output Terminal Assembly (IOTA). Control module functions include a Control processor, two I/O Link interfaces, Redundancy functions, and FTE interfaces.

    Memory (RAM) 16MB User Memory.

    Redundancy Controller redundancy function is built in. A second C300 Controller and redundancy cable is all that is required for redundant controller operation.

    I/O Link Interface Two I/O Link interfaces are built in to the controller. Each I/O Link can connect with Series 8 I/O modules.

    Communications Interface to supervisory network

    Ethernet interface is built into the controller and supports both Ethernet and redundant FTE communications.

    Peer-to-Peer Connections

    Ethernet interface is built into the controller to support both Ethernet and redundant FTE communications.

    Function Blocks The standard Experion LX function block types for control strategy execution are used.

    For more information refer to Series 8 Control Hardware.

    Engineering Tools The same engineering tools utilities and applications for

  • 1. C300 Controller Purpose 1.1. Getting started

    20 Series 8 C300 Controller User's Guide 5110 Honeywell )HEUXDU\ 201

    Controller Feature Description maintenance tasks are used. The CTools engineering utility is used to upgrade C300 firmware and extract files containing diagnostic data when troubleshooting problems.

    1.1 Getting started The following table lists some of the tasks covered in this document that are related to implementing a C300 Controller in your Experion LX R110 system.

    What task do you want to perform?

    If You Want to . . . Then, see this Topic . . .

    Plan and design a C300 Controller installation C300 Controller Planning and Design

    Know more about C300 hardware Series 8 Control Hardware

    Identify C300 Controller components

    Install and wire C300 Controller hardware C300 Controller installation

    Upgrade Controller firmware Upgrading C300 Controller firmware

    Create C300 Controller and CEE function blocks

    C300 Controller Configuration

    Configure CEE function blocks Configure CEEC300 block

    Configure IOLINK function blocks Configure IOLINK function blocks

    Configure a Secondary C300 Controller Configure a Secondary C300 Controller block

    Convert a Non-redundant C300 Controller to a redundant controller

    Convert a non-redundant C300 Controller to a redundant controller

    Convert a redundant C300 Controller to a Non-redundant controller

    Convert a redundant C300 Controller to a Non-redundant controller

    Reset Controller Device Index Reset Device Index and IP address of a controller

    View configuration parameter descriptions C300 Configuration Form Reference

    Load function blocks to C300 components Load C300 Controller Configuration

    Reload components from Project Reloading components from Project

  • 1. C300 Controller Purpose 1.1. Getting started

    R110 Series 8 C300 Controller User's Guide 21 )HEUXDU\ 201 +oneywell

    If You Want to . . . Then, see this Topic . . .

    Review C300 Controller start up routines C300 Controller start up

    Review C300 Controller operating indications C300 Faceplate indicators/displays

    Shutdown a C300 Controller C300 Controller shutdown

    Activate the Controller's CEE Activate C300 Controller's CEE

    View Controller operations Viewing controller operation and status

    Interacting through Station displays

    Review C300 controller operating behaviors Time management, Watchdog Timer

    C300 operating behaviors

    Controller processing overload behavior and recovery

    C300 Controller processing overloads

    Review C300 Controller maintenance and replacement procedures

    C300 Controller Maintenance

    Investigate a cause of a problem C300 Controller Troubleshooting

    Install and wire C300 Controller hardware C300 Controller installation

    Review C300 Controller redundancy functionality

    C300 redundancy operation

  • 1. C300 Controller Purpose 1.1. Getting started

    22 Series 8 C300 Controller User's Guide R110 Honeywell )HEUXDU\ 201

  • R110 Series 8 C300 Controller User's Guide 23 )HErXDU\ 201+oneywell

    2. C300 Controller Planning and Design This chapter provides information about system planning and design of the C300 Controller. The following table provides the sections covered in this chapter. Click the topic to view it.

    Topic

    Review Experion LX system capabilities

    Control Hardware Planning Guide

    Series 8 control hardware

    C300 Controller

    Identifying C300 Controller components

    Control network considerations

    2.1 Review Experion LX system capabilities For information to the basic concepts and terminology, refer to the Experion LX Overview Guide.

    Refer to the Station Planning Guide to cover all aspects of Experion LX installation.

    REFERENCE - INTERNAL

    For planning and design topics for Experion LX servers and clients as well as information about adding third-party controllers, refer to the Station Planning Guide.

  • 2. C300 Controller Planning and Design 2.2. Control Hardware Planning Guide

    24 Series 8 C300 Controller User's Guide 5110 Honeywell February 2014

    2.2 Control Hardware Planning Guide Refer to the Control Hardware Planning Guide for a general discussion of planning activities for Experion LX Control hardware that covers:

    Initial planning and design

    Control network considerations

    Control hardware configuration

    Site selection and planning

    Control processing considerations

    Application licensing considerations

    2.3 Series 8 control hardware Series 8 control hardware consists of the following system components:

    C300 Controller is a distributed process controller and I/O gateway for the Experion XL system. The C300 Controller supports configuration, load and execution of the standard function blocks.

    Series 8 Input/Output Modules that feature AI-HL - High Level Input, AO - Analog Output, HART-capable AI and AO modules, and TC/RTD module. Digital input modules that support 24V DC inputs, a Digital Output module that provides 24 VDC, and DI-SOE that supports sequence of events.

    Series C form factor All Series 8 control hardware is constructed using the same form factor; that is, the C300 Controller modules, and Series 8 I/O modules, all mount on their associated Input Output Termination Assemblies (IOTAs), which are installed on channel hardware specifically designed to support Series 8 hardware installation. The module's circuit board assemblies are housed in a plastic case with a round faceplate that identifies the module type and model number along with status LEDs and a four-character alphanumeric display. The IOTA contains connectors that accept the associated control module and the various I/O connectors for cables that connect to other Series 8 control hardware. Figure 1 shows an example of the design.

  • 2. C300 Controller Planning and Design 2.4. C300 Controller

    R110 Series 8 C300 Controller User's Guide 25 February 2014 Honeywell

    Figure 1 Series C form factor example

  • 2. C300 Controller Planning and Design 2.4. C300 Controller

    26 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    REFERENCE - INTERNAL

    For more details about Series 8 I/O, refer to the Series 8 I/O Users Guide.

    2.4 C300 Controller The C300 Controller is constructed using the Series C form factor that employs an Input Output Termination Assembly (IOTA) and an electronics module which mounts and connects to the IOTA.

    The C300 Controller supports configuration, load and execution of the standard function blocks. Note that there are a few exceptions defined below.

    Exceptions The following function blocks are not supported by the C300 Controller:

    CAB related function blocks other than the Custom Data Block (CDB).

    C300 Controller redundancy The C300 Controller may operate in both non-redundant and redundant configurations. Redundant operation requires a second identical controller and connecting cables, which is the typical configuration. The switchover time from the active primary controller to the backup controller of a redundant pair is less than 500 milliseconds.

    C300 Controller block When a C300 Controller block is added to the Project tree in Control Builder, a graphic representation of a controller module and its resident function blocks appears as shown in Figure 2. The function blocks that are contained in the controller support multiple execution environments. A Control Execution Environment block (CEEC300) and two IOLINK blocks are contained in the controller and appear under the controller. When the controller block is configured as redundant, the secondary controller block is added in the Project tree.

  • 2. C300 Controller Planning and Design 2.4. C300 Controller

    R110 Series 8 C300 Controller User's Guide 27 February 2014 Honeywell

    Figure 2 Redundant C300 Controller block in the Project tree C300 Controller execution environments

    The C300 Controller supports three Execution Environment (EE) function blocks. One is the Control EE block, (CEEC300). The other two are I/O Link blocks, (IOLINK). The IOLINK blocks in the C300 support connection and communication with all Series 8 I/O modules.

    CEE function block The CEEC300 block provides an execution and scheduling environment in which Control Modules (CMs) and Sequential Control Modules (SCMs) execute user-configured control strategies. Existing control strategies can be ported to a C300 controller, although manual editing of these strategies is required to support the C300 controller configuration. The CEEC300 block contains a peer-to-peer communications layer which is used to communicate between other controllers.

  • 2. C300 Controller Planning and Design 2.5. Identify C300 Controller components

    28 Series 8 C300 Controller User's Guide 5110 Honeywell )HEUXDU\ 201

    IOLink function blocks Two IOLINK function blocks, which represent the 2 physical IO links on the C300 Controller IOTA, provide the user-configured I/O Link interface to support communications with Series 8 I/O modules. Each IOLINK is configured to support Series 8 I/O modules or 'No Link' if no I/O control is required. Each IOLINK supports redundant and non-redundant communications.

    I/O modules supported by the C300 Controller The C300 Controller supports Series 8 I/O modules. Series 8 I/O modules are connected to the C300 by a pair of I/O Link Interfaces. Two IO Link interfaces, which are redundant, provide connection between the C300 controller and associated I/O modules. Each IO links can be configured to support Series 8 I/O modules.

    Refer to the Series 8 I/O Users Guide for listings of the supported I/O modules.

    2.5 Identify C300 Controller components

    Table 1 identifies the C300 Controller components and its associated components. The C300 Controller supports non-redundant and fully redundant operation. Redundancy is built in to the controller, so that just adding another controller and a redundancy cable; a redundant controller pair is achieved. Note that the '8C' or CC designation on the model number indicates the printed wiring boards are conformally coated for additional protection from the environment, (8U or CU= uncoated).

    Table 1 Series 8 Hardware components

    Series 8 Component

    Description Model Number

    C300 Controller Module

    A distributed process controller and I/O gateway for the ([SHULRQ/; system. Module contains printed circuit assemblies, status indicators and a display, inside in a plastic housing. Module mounts to its Input Output Termination Assembly (IOTA).

    8C-PCNT02 8U-PCNT02

    C300 Controller Input Output Termination Assembly (IOTA)

    Provides the connection point for the C300 Controller module and all cable terminations to the controller, (FTE, IOLink, Redundancy, Battery and Time Source cable terminations). Provides 24 Vdc power distribution to the controller

    8C-TCNTA1

    8U-TCNTA1CU-TCNT01

  • 2. C300 Controller Planning and Design 2.6. Control network considerations

    R110 Series 8 C300 Controller User's Guide 29 February 2014 Honeywell

    Series 8 Component

    Description Model Number

    module.

    Note: The C300 Controller IOTA supports only one controller module.

    FTE Cable STP CAT5 Cable with RJ 45 connectors for FTE connections.

    2 m (6.5 ft) (Y) = Yellow coded boots (G) = Green coded boots

    51305482-102 (Y) 513054820202 (G)

    5 m (16 ft) 51305482-105 (Y) 513054820205 (G)

    10 m (33 ft) 51305482-110 (Y) 513054820210 (G)

    20 m (65.5 ft) 51305482-120 (Y) 51305482-220 (G)

    Redundancy Cable

    STP CAT5 Cable with RJ 45 connectors joining primary and secondary controllers.

    51305482-xxx

    IOLink Cable Multidrop cable assemblies to connect the I/O modules of a controller IOLink.

    xxxxxxxx-xxx

    Battery Cable Multidrop twisted pair cable to connect battery power to controllers.

    xxxxxxxx-xxx

    2.6 Control network considerations In WKH([SHULRQ/; system, the C300 Controller exists as a single node on a FTE network.

    FTE is the only supported communication protocol for C300 Controllers with Experion LX.

    C300 Peer communication with ([SHULRQ/; nodes The C300 supports peer communications with the C300 Controller nodes in ([SHULRQ/; Release 10.

  • R110 Series 8 C300 Controller User's Guide 31 February 2014 Honeywell

    3. C300 Controller Installation and Upgrades This chapter describes the information about installing various Series 8 components. Physical descriptions of the components as well as procedures for installing these components are provided.

    The following table provides the sections covered in this chapter. Click the topic to view it.

    Topic

    Pre-installation considerations

    Series 8 Power System

    C300 Controller installation

    C300 Secondary Controller Installation

    Upgrading C300 Controller Firmware

    3.1 Pre-installation considerations Installation declarations

    ATTENTION

    This equipment shall be installed in accordance with the requirements of the National Electrical Code (NEC), ANSI/NFPA 70, or the Canadian Electrical Code (CEC), C22.1. It is intended to be mounted within an enclosure or suitable environment acceptable to the local "authority having jurisdiction," as defined in the NEC, or "authorized person" as defined in the CEC.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    32 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    ESD HAZARD

    Electrostatic discharge can damage integrated circuits or semiconductors if you touch connector pins or tracks on a printed wiring board. Follow these guidelines when you handle any electronic component:

    Touch a grounded object to discharge static potential

    Wear an approved wrist-strap grounding device

    Do not touch the wire connector or connector pins

    Do not touch circuit components inside a component

    If available, use a static safe workstation

    When not in use, keep the component in its static shield box or bag

    WARNING

    Unless the location is known to be non-hazardous, do not connect or disconnect cables while the control system is powered.

    Series 8 control hardware installation requirements

    Refer to Planning Your Series 8 Control System section in the Control Hardware Planning Guide for details.

    3.2 C300 Controller installation C300 Controller assembly

    The C300 Controller consists of an Input/Output Terminal Assembly (IOTA) board and the controller module which is housed within a plastic cover and is mounted on the IOTA board. The Controller assembly is installed in a control cabinet on vertically-mounted channels specifically for Series 8 control hardware. The following figure shows the features of the C300 Controller IOTA board.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    R110 Series 8 C300 Controller User's Guide 33 February 2014 Honeywell

    Figure 3 C300 Controller IOTA Board Features

    Table 2 C300 Controller IOTA Board Connector Summary

    C300 IOTA Board Description

    F1 Fuse

    IOL1A, IOL1B (Gray cable)

    IOL2A, IOL2B (Violet cable)

    Redundant IOLINK connectors for IOLINK 1 and IOLINK 2

    IOLink A cable connectors are Yellow.

    IOLink B cable connectors are Green.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    34 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    C300 IOTA Board Description

    FTE A, FTE B Fault Tolerant Ethernet (FTE) network connectors

    FTE A network cable connectors are Yellow.

    FTE B network cable connectors are Green.

    REDUNDANCY Redundant private path cable connector.

    Redundancy cable connector is Orange

    MEMORY HOLD-UP Battery Backup cable connector

    Battery cable is a twisted pair.

    GPS (Currently not used) GPS cable connector

    FTE DEVICE INDEX 99, 10, 1

    Three rotary decimal switches used to set the FTE network address (Device Index) of the controller.

    Refer to the C300 Controller Installation procedure for setting the address.

    Prerequisites Before you install the C300 Controller you should have:

    A control cabinet installed with panel for mounting Series 8 control hardware.

    A Series 8 power supply and optional battery backup hardware installed in the cabinet.

    Following are the parts included:

    C300 Controller assembly (control module with IOTA board and mounting hardware)

    2 STP Cat5 Ethernet cables (one Yellow cable, one Green cable)

    2 or 4 IOLink cable assemblies for connecting on-board IO Link interface if the controller is supporting Series 8 I/O

    Ensure the cabinet enclosure is connected to a protective earth ground using #8 AWG solid copper wire. There should be metal to metal contact between the grounding bus bar and the enclosure as well as the channel.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    R110 Series 8 C300 Controller User's Guide 35 February 2014 Honeywell

    Considerations When installing a redundant controller pair consisting of a primary and a partner

    secondary controller:

    The secondary controller should be installed in the same cabinet as the primary controller.

    The secondary controller may be installed on a separate channel from the primary controller.

    To install a C300 Controller, perform the following steps.

    Step Action

    1 Refer to appropriate site location drawings for the specified controller installation location, controller Device Index (FTE address) and wiring diagrams.

    2 Identify the mounting location on channel and align mounting holes in IOTA with screw hole locations on the channel.

    3 Be sure component side of IOTA is facing up. Refer to the figure below.

    Assemble mounting screws, washers and spacers provided. Insert spacers and washers between backside of IOTA and front of channel.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    36 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    Step Action

    4 Position the assembled IOTA board at the proper mounting location.

    5 Thread the four mounting screws only half-way to attach the IOTA board to the channel. Do not tighten.

    6 Tighten the mounting screws securing the IOTA board to the panel.

    7 Connect FTE-A and FTE-B Ethernet link cables to the RJ-45 connectors on C300 IOTA board.

    The Yellow Cat5 cable connects to the "FTEA" connector on the IOTA.

    The Green Cat5 cable connects to the "FTEB" connector on the IOTA.

    8 If using the IOLINK interface in the controller, connect IOLink cable pairs to IOTA board.

    Four connectors on the IOTA provide redundant support for two IOLink interfaces IOLINK 1 (Gray) and IOLINK 2 (Violet). IOLink cable pairs include multidrop connectors to connect other I/O components to the IOLink.

    Connect IOLINK cable pair to IOL1A and IOL1B for IOLINK 1 interface of the controller.

    Connect a second IOLINK cable pair to IOL2A and IOL2B for IOLINK 2 interface of the controller.

    Note that when connecting Redundant C300 Controller pairs; connect the primary controller IOLINK and the redundant partner IOLINK to the same IOLink cable pair.

    9 Install the two-wire twisted pair Battery cable onto the MEMORY HOLD-UP connector on the left side of the IOTA board.

    10 Set the Device Index (FTE DEVICE INDEX) of the controller according to the site documentation by turning the three rotary decimal switches located on the IOTA board. Set the switches to the three digit address ranging from 001 to 509. The leftmost switch (100) is used to set the hundreds digit. The middle switch (10) is used to set the tens digit and the rightmost switch (1) sets the ones digit.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    R110 Series 8 C300 Controller User's Guide 37 February 2014 Honeywell

    Step Action

    The Device Index of all non-redundant and primary C300 Controllers must be set to an odd number address.

    Note: The FTE DEVICE INDEX setting on the switches should match the Device Index number entered on the Controller block's configuration form Main tab.

    11 Insert the controller module onto IOTA board making sure that the controller circuit board mates properly with the IOTA board connector.

    Secure the controller module to the IOTA board with two screws located at each side of the plastic cover.

    12 If the controller is to be redundant -

    In Control Builder, select the Main tab of the primary controller's configuration form and be sure to check the 'Module is Redundant' check box.

    C300 Secondary Controller Installation

    Creating a C300 Controller redundant pair is as simple as installing a second controller in the control hardware cabinet. Refer to the C300 Controller assembly to review the location of the cable connections.

    Prerequisites Before you install the C300 Controller you should have:

    A control cabinet installed with panel for mounting Series 8 control hardware.

    A Series 8 power supply and optional battery backup hardware installed in the cabinet.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    38 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    Following are the parts included:

    a C300 Controller assembly (controller module with IOTA board and mounting hardware)

    STP Cat5 Redundancy Cable (Orange cable)

    2 STP Cat5 Ethernet cables (one Yellow cable, one Green cable)

    2 or 4 IOLink cable assemblies for connecting on-board IO Link interface if the controller is supporting Series 8 I/O modules.

    Ensure the cabinet enclosure is connected to a protective earth ground using #8 AWG solid copper wire. There should be metal to metal contact between the grounding bus bar and the enclosure as well as the channel.

    Considerations The secondary controller should be installed in the same cabinet as the primary

    controller.

    The secondary controller may be installed on a separate channel from the primary controller.

    To install a partner secondary C300 Controller, perform the following steps.

    Step Action

    1 If the primary C300 FB already exists in Control Builder and it is currently configured as a redundant controller, select the Redundancy tab and click the Disable Synchronization button to set the Auto-Synchronization State parameter to "DISABLED."

    2 Refer to appropriate site location drawings for the specified controller installation location, controller Device Index (FTE address) and wiring diagrams.

    3 Identify the mounting location on channel and align mounting holes in IOTA with screw hole locations on the channel.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    R110 Series 8 C300 Controller User's Guide 39 February 2014 Honeywell

    Step Action

    4 Be sure component side of IOTA is facing up. Refer to the figure below.

    Assemble mounting screws, washers and spacers provided. Insert spacers and washers between backside of IOTA and front of channel.

    5 Position the assembled IOTA board at the proper mounting location.

    6 Thread the four mounting screws only half-way to attach the IOTA board to the panel. Do not tighten.

    7 Tighten the mounting screws securing the IOTA board to the channel.

    8 Connect FTE-A and FTE-B Ethernet link cables to the RJ-45 connectors on C300 IOTA board.

    The Yellow Cat5 cable connects to the "FTEA" connector on the IOTA.

    The Green Cat5 cable connects to the "FTEB" connector on the IOTA.

    9 Connect the Orange Redundancy cable to the REDUNDANCY connector on the secondary controller IOTA.

    Route the cable to the primary controller location and connect it to the REDUNDANCY connector on the primary controller IOTA.

  • 3. C300 Controller Installation and Upgrades 3.2. C300 Controller installation

    40 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    Step Action

    10 If using the IOLINK interface in the controller, connect IOLink cable pairs to IOTA board.

    Four connectors on the IOTA provide redundant support for two IOLink interfaces IOLINK 1 (Gray) and IOLINK 2 (Violet). IOLink cable pairs include multidrop connectors to connect other I/O components to the IOLink.

    Connect IOLINK cable pair to IOL1A and IOL1B for IOLINK 1 interface of the controller.

    Connect a second IOLINK cable pair to IOL2A and IOL2B for IOLINK 2 interface of the controller.

    Note that when connecting Redundant C300 Controller pairs, connect the primary controller IOLINK and the redundant partner IOLINK to the same IOLink cable pair.

    11 Install the two-wire twisted pair Battery cable onto the MEMORY HOLD-UP connector on the left side of the IOTA board.

    12 Set the FTE Device Index (FTE DEVICE INDEX) of the controller by turning the three rotary decimal switches located on the IOTA board. Set the switches to a three digit address ranging from 002 to 510. The leftmost switch (100) is used to set the hundreds digit. The middle switch (10) is used to set the tens digit and the rightmost switch (1) sets the ones digit.

    The Device Index of the secondary controller must be set to the primary controller's Device Index plus 1. For example, if the primary controller's Device Index is 3 (all primary controller Device Indexes are set to an odd number address), then set the Device Index of the secondary controller to 4.

    Note: The FTE Number setting on the switches should match the Device Index number shown on the Controller block's configuration form Main tab.

  • 3. C300 Controller Installation and Upgrades 3.4. Series 8 I/O modules installation

    R110 Series 8 C300 Controller User's Guide 41 February 2014 Honeywell

    Step Action

    13 Insert the controller module onto IOTA board making sure that the controller circuit board mates properly with the IOTA board connector.

    Secure the controller module to the IOTA board with two screws located at each side of the plastic cover.

    14 Load firmware that is identical to the firmware version currently running on the primary controller (if not loaded already).

    15 Load the Secondary C300 FB and initiate an Enable Synchronization command.

    The new secondary should synchronize with primary controller and display the sync status.

    3.4 Series 8 I/O modules installation Refer to the Series 8 I/O User's Guide for details about the various Series 8 I/O modules and their installation.

    3.5 Upgrading C300 Controller Firmware The Series 8 Firmware Load Tool (CTool) utility is used to efficiently upgrade firmware in Series 8 control hardware components.

    Refer to the Upgrading Firmware in Series 8 Components in the Control Hardware and I/O Modules Firmware Upgrade Guide about using CTool to upgrade firmware in Series 8 components

    C300 Controller behavior during firmware upgrade and timeout The following indications are shown on the faceplate display of the C300 Controller during the firmware upgrade operation.

    The display shows LOAD while the firmware image is being loaded to the controller.

    The display shows PROG while the firmware image is being programmed into the controller's flash memory.

    The STATUS LED is red and blinks on and off during the upgrade operation.

    The controller is set to timeout in 4.5 minutes if the firmware upgrade operation is not completed. When the timeout occurs, the controller aborts the upgrade operation and returns to the operating state (ALIV or RDY) prior to the start of the firmware upgrade.

  • 3. C300 Controller Installation and Upgrades 3.5. Upgrading C300 Controller Firmware

    42 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

  • R110 Series 8 C300 Controller User's Guide 43 February 2014 Honeywell

    4. C300 Controller Configuration This chapter describes the information about creating and configuring the various function blocks using Control Builder. Also included are procedures to create Control Modules in which control strategies are built. The control modules then can be assigned to a CEE block.

    The following table provides the sections covered in this chapter. Click the topic to view it.

    Topic

    Configuration overview

    Define and add assets in your enterprise model

    Specifying Time Server

    C300 Controller Device Index

    Create C300 Controller and CEE function blocks

    Configure CEEC300 block

    Configure a Secondary C300 Controller block

    Convert a non-redundant C300 Controller to a redundant controller

    Convert a redundant C300 Controller to a non-redundant controller

    Configure IOLINK function blocks

    Import/export C300 Controller configuration

    Reset Device Index and IP address of a controller

    Create a Control Module

    Assign Control Modules and IOMs to a CEEC300 block

    Copy Control Modules

    Assign I/O Modules to C300 IOLINK blocks

    Add an I/O Channel to a Control Module

  • 4. C300 Controller Configuration 4.1. Configuration overview

    44 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    4.1 Configuration overview Control Builder is the application used to create and configure Series 8 hardware modules and function blocks so you can build process control strategies for your system. Control Builder is accessed through Configuration Explorer.

    If you are familiar with using Control Builder, then most of the rules apply for configuring, loading and monitoring when implementing Series 8 control hardware.

    If you are new to Control Builder, you should first refer to the Control Building Users Guide to familiarize yourself with the application and its capabilities.

    ATTENTION

    The information and procedures presented in this section apply to using Control Builder for configuring the C300 Controller. Some procedures cover the creation and configuration of the Control Execution Environment block (CEEC300) where you create your control strategies. This section does not attempt to provide all details for using Control Builder in configuring the numerous components that are associated with the ([SHULRQ/; system.

    Refer to the Control Building Users Guide for additional information and procedures.

    Configuration Studio

    Configuration Studio is the central location from which you can access engineering tools and applications to configure your ([SHULRQ/; system. When you choose Control Strategy in the Configuration Explorer tree and then choose the task Configure a Control Strategy, Control Builder is launched so you can configure Series 8 hardware modules and build the process control strategies for your system.

    Define and add assets in your enterprise model If you are using Simplified Enterprise Model Builder (SEMB) application to create an asset model of your system, assets that represent C300 Controllers can be created and added to your model following the same procedures for creating assets and alarm groups.

    FTE system configuration Planning and configuration of your FTE network should be performed prior to C300 configuration. Follow best practices for constructing your level 1 LAN groupings in your FTE network. Refer to the Fault Tolerant Ethernet Overview and Implementation Guide for details.

  • 4. C300 Controller Configuration 4.2. Create C300 Controller and CEE function blocks

    R110 Series 8 C300 Controller User's Guide 45 February 2014 Honeywell

    Specifying a Time Server The C300 Controller requires a reference source for time in order to power up and normally operate, but limited controller operation can be achieved in cases where system time is not available. Although the controller can use a number of time sources of varying quality, the preferred time source is a Simple Network Time Protocol (SNTP) operating on another node (as a Time Server) on the local subnet. Connection to the time source is made at controller start up. The controller receives updates from the time source at one minute intervals to keep its clock synchronized. Refer to the Time management in the C300 Controller for more information.

    The time source is given an IP address so that controllers and other nodes can access time. Refer to the Setting system preferences in the Control Building User's Guide for more information about setting IP addresses.

    C300 Controller Device Index The Device Index, in conjunction with the Base IP Address (entered in the System Preferences dialog of Control Builder), gives the controller a unique IP address on the FTE network where the controller resides. The Device Index is manually set by using the three rotary switches located on the controller IOTA. The Device Index is also entered on the controller block configuration form (DEVICEIDX parameter).

    Upon power up of the controller, the Device Index is provided to the BOOTP Server on the associated FTE community. The BOOTP Server issues an IP address for the controller, based on the Device Index of the controller and the Base IP Address configured for the FTE community. The controller's IP address identifies the controller as an FTE node on the network.

    Device Index rules The Device Index must be set to a value between 1 and 255 and must be unique for a node within a given subnet, (FTE Community). Redundant controller pairs are assigned Device Indexes based on their redundancy roles. The primary controller is assigned an odd Device Index number and the secondary is assigned the next higher even number (primary Device Index + 1). A non-redundant controller must always be assigned an odd Device Index number, (otherwise it will be flagged as an error). Note that these rules are enforced by the Control Builder application during device configuration.

    During normal operation the display on the controller faceplate shows the Device Index as part of the rotating display of information.

  • 4. C300 Controller Configuration 4.2. Create C300 Controller and CEE function blocks

    46 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    4.2 Create C300 Controller and CEE function blocks

    You can create function blocks that represent a C300 Controller and its associated Control Execution Environment (CEE). Once created, the function blocks appear in the Project tab view of Control Builder. The CEEC300 block supports execution of a set of function blocks for solving control applications which run in the C300 as a software layer built on top of the control software infrastructure.

    Two additional EE blocks are also created when a C300 Controller block is created. These blocks, IOLINK1 and IOLINK 2, provide the controller interface for associated Series 8 Module blocks.

    TIP

    You can configure a C300 Controller block in the Control Builder Project tab without the controller hardware being installed.

    Prerequisites You have started Configuration Studio and launched the Control Builder application.

    You have logged on with sufficient privileges to create control strategies using Control Builder.

    You have configured the applicable IP addresses when you set up your FTE network.

    You have configured applicable Base IP address and IP addresses for Network Time Protocol (NTP) Servers through the System Preferences dialog in Control Builder. Refer to the Setting system preferences in the Control Building User's Guide for more information about setting IP addresses.

  • 4. C300 Controller Configuration 4.2. Create C300 Controller and CEE function blocks

    R110 Series 8 C300 Controller User's Guide 47 February 2014 Honeywell

    Considerations All illustrations used in the procedure are for example purposes only.

    To configure a C300 Controller block, perform the following steps.

    Step Action Result

    1 Click File > New > Controllers > C300 Controller (2 I/O Links).

    The C300 Block configuration form with a default Tag Name field highlighted appears.

  • 4. C300 Controller Configuration 4.2. Create C300 Controller and CEE function blocks

    48 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    Step Action Result

    2 Enter the desired name of up to 16 characters or accept the default. Press .

    Note: Tag Name is limited to 16 characters and when creating redundant controllers, the last four characters of the secondary controller tagname will be _SEC. Therefore, you should create a tagname no longer than twelve characters to allow for the suffix of the secondary controller tag name.

    Moves cursor to the Item Name field.

    3 Enter the Item Name. Press . Moves cursor to Device Index field.

    4 Enter a valid Device Index number. Use odd numbers for primary controllers. Press .

    Moves cursor to Module is redundant check box.

    5 Select Module is redundant check box if you want the controller to be one of a redundant pair. Then, the Secondary Tag Name will appear in the Redundancy Configuration box.

    C300 Controller is configured as either non-redundant or redundant with a Secondary C300 Controller block added when the Primary controller FB configuration form is closed.

    6 By default, the Alarming Enabled check box is selected. Press .

    To disable alarming for the parameters in the Advanced Configuration section, clear the Alarming Enabled check box.

    Moves cursor to the Disable Battery Alarm and Soft Fail field.

    7 If you have the C300 battery backup, clear the check box to allow the battery-related soft failures and events to be reported.

    If you do not have the C300 battery backup, select the check box to suppress battery-related soft failures and events.

    Moves cursor to the Temperature High Alarm (degC) field.

  • 4. C300 Controller Configuration 4.2. Create C300 Controller and CEE function blocks

    R110 Series 8 C300 Controller User's Guide 49 February 2014 Honeywell

    Step Action Result

    8 In the Temperature High Alarm (degC) field, accept the default or enter a value at which an alarm is generated for controller hardware high temperature. Press .

    Note setting this value at 0 disables the temperature high alarm.

    Moves cursor to the CPU Free Low Alarm (%) field.

    9 Accept the default or enter the desired value. Press .

    Note: Do not set lower than the default value of 20%.

    Moves cursor to Simulation Node Configuration section.

    10 If this block is to be loaded to a simulation environment, select the Load to simulation Environment check box. Press .

    Moves cursor to Host IP Address field

    11 If the controller is to be a SIMC300 controller you must enter the IP Address of the SIMC300 controller. Press .

    Moves the Cursor moves to the Host Name field.

    12 Enter the host name of the SIMC300 controller if it does not appear in the field.

    13 Click Server History tab. The Server History configuration form appears.

  • 4. C300 Controller Configuration 4.2. Create C300 Controller and CEE function blocks

    50 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    Step Action Result

    TIP

    If you have a Distributed Server Architecture (DSA), you must enter the Control Area assignment for this Server. (Note that area code assignments are made through the Station application.) If you do not have a DSA, you can skip this field if area is not enabled through the Station application.

  • 4. C300 Controller Configuration 4.2. Create C300 Controller and CEE function blocks

    R110 Series 8 C300 Controller User's Guide 51 February 2014 Honeywell

    Step Action Result

    14 Use the on-line help as a guide to complete the configuration entries on this tab.

    Click the Server Displays tab.

    The Server Displays configuration form appears.

    15 Use the on-line help as a guide to

    complete the configuration entries on this tab. Click OK.

    The Server Display form closes.

  • 4. C300 Controller Configuration 4.2. Create C300 Controller and CEE function blocks

    52 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    Step Action Result

    The following block icons now appear in the Project window:

    C300 Controller block, and

    its associated CEEC300 block

    2 IOLINK blocks and

    a C300 Secondary Controller block (if redundant).

  • 4. C300 Controller Configuration 4.3. Configure CEEC300 block

    R110 Series 8 C300 Controller User's Guide 53 February 2014 Honeywell

    4.3 Configure CEEC300 block A CEE block is created automatically when a C300 Controller function block is added to the Project tab.

    Prerequisites Control Builder is running

    Tree windows are open

    Considerations All illustrations used in the procedure are for example purposes only.

    To configure a CEEC300 function block, perform the following steps.

    Step Action Result

    1 In the Project window, right-click on the CEEC300_BLK block icon.

    The shortcut menu appears.

    2 Click Module Properties... The CEEC300 Block configuration form appears. The Tag name field is highlighted.

  • 4. C300 Controller Configuration 4.3. Configure CEEC300 block

    54 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    Step Action Result

    3 Enter the desired name of up to 16 characters or accept the default. Press .

    Moves cursor to Item Name field.

    4 Enter Item Name. Press . Moves cursor to Base Execution Period field.

  • 4. C300 Controller Configuration 4.3. Configure CEEC300 block

    R110 Series 8 C300 Controller User's Guide 55 February 2014 Honeywell

    Step Action Result

    5 Select the Base Execution Period from the drop-down list. Press .

    Note: Prior to selecting the IOLINK configuration for the controller, the base execution period must be selected. Otherwise, an error message appears as follows: "CEE BASEPERIOD cannot be changed because IOLINK TYPE of at least one IOLINK of this C300 has been configured.

    Moves cursor to User Lock for CEE Run field.

    Note that CEE Command field is available only in Monitor mode.

    6 Accept the default or select desired user from the drop-down list. Press .

    Moves cursor to User Lock for CEE Idle field.

    7 Accept the default or select the desired user from the drop-down list. Press .

    Moves cursor to Program Access may command CEE from Idle to Run check box.

    8 Select the check box to enable access. Press .

    Moves cursor to Program Access may command CEE from Run to Idle check box.

    9 Select the check box to enable access. Press .

    Moves cursor to the Alarming Enabled check box.

    10 Accept the default (Alarming Enabled), or clear the box to disable alarming function. Press .

    Moves cursor to the Enable Memory Limit Exceeded Alarm check box.

    11 Accept the default (Memory Limit Exceeded Alarm enabled), or clear the box to disable alarming function. Press .

    Moves cursor to the CEE State under the Powerup Restart Settings section.

    12 Accept the default or select the desired state from the down-down list list.

    Note that if you select LASTTIMEOUT state, then the Warm Timeout field is active.

    13 If the Warm Timeout field is active, accept the default or enter the desired timeout value. Press .

    Moves cursor to the Time Zone field.

  • 4. C300 Controller Configuration 4.3. Configure CEEC300 block

    56 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    Step Action Result

    14 Enter the appropriate value for the time zone of the controller location. Press .

    Moves cursor to the Daylight Savings Time check box.

    15 Select the check box if the Daylight Savings Time is in effect for this location. Press .

    Moves cursor to the Year Format field.

    16 Accept the default or select the desired format from the drop-down list. Press .

    Moves cursor to the Weekday Format field.

    17 Accept the default or select the desired format from the drop-down list.

    Click the Peer Configuration tab.

    The Store Expiration Time Field is highlighted in the Peer Defaults section.

    18 Accept the default or enter the desired value. Press .

    Moves cursor to Subscription Period field.

    19 Accept the default or select the desired period from the drop-down list. Press .

    Moves cursor to Number of Peer Environments field.

    TIP

    The Number of Peer Environments and Peer Environment Table are interactive. The value entered for the Number of Peer Environments determines how many rows appear in the Peer Environment Table.

    20 Enter the number of peer environments for this controller. Press .

    Or, skip this field, if no peer environments will be used. Click Server History tab and proceed to Step 25.

    If peer environments will be used, cursor moves to the Peer Environment Name column in the Peer Environment Table section.

    21 Enter the valid name for the existing peer environment.

    Press .

    Moves cursor to Peer Subscription Period column.

  • 4. C300 Controller Configuration 4.3. Configure CEEC300 block

    R110 Series 8 C300 Controller User's Guide 57 February 2014 Honeywell

    Step Action Result

    22 Accept default or select another value specific to the given environment from the drop-down list.

    Press .

    Moves cursor to Peer Store Expiration Time column.

    23 Accept the default or enter the desired value. Click Batch tab.

    Moves cursor to Batch Events Memory field.

    24 Accept the default or select the desired state from the drop-down list. Click Server History tab.

    The Server History configuration form appears.

    25 Use the on-line help as a guide to complete the configuration entries on this tab. Click the Server Displays tab.

    The Server Displays configuration form appears.

    26 Use the on-line help as a guide to complete the configuration entries on this tab. Click OK.

    The form is closed.

    REFERENCE - INTERNAL

    Refer to thH([SHULRQ/;Control Builder Components Reference,&RPSRQHQW Categories and Types and thH([SHULRQ/;PlanningGuide.

  • 4. C300 Controller Configuration 4.4. Configure a Secondary C300 Controller block

    58 Series 8 C300 Controller User's Guide R110 Honeywell February 2014

    4.4 Configure a Secondary C300 Controller block When a C300 Controller is configured as Redundant, the Secondary C300 Controller block is added to the Project tab automatically.

    Prerequisites Control Builder is running

    Tree windows are open

    Considerations All illustrations used in the procedure are for example purposes only.

    To configure a Secondary C300 Controller block, perform the following steps.

    Step Action Result

    1 In the Project window, right-click on the C300_SEC_1 block icon.

    The shortcut menu appears.

    2 Click Module Properties... The Secondary C300 Block configuration form appears.

  • 4. C300 Controller Configuration 4.4. Configure a Secondary C300 Controller block

    R110 Series 8 C300 Controller User's Guide 59 February 2014 Honeywell

    Step Action Result

    3 Enter the desired name