45
Min-Fang Han(韩敏芳) Tsinghua University Department of Thermal Engineering State Key Laboratory of Power Systems 2017 FCH2 Symposium, Birmingham, UK, 2017.06.01 Carbon-Based SOFC Power System in China 1 Chinese Fuel Cell Committee Vice Chairman & Secretary-general Chinese Solid State Ion Committee Vice Chairman Technical Committee for Standardization of High Temp. Fuel Cell Director

Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

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Page 1: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Min-Fang Han(韩敏芳)

Tsinghua University

Department of Thermal Engineering

State Key Laboratory of Power Systems

2017 FCH2 Symposium, Birmingham, UK, 2017.06.01

Carbon-Based SOFC Power System in China

1

Chinese Fuel Cell Committee Vice Chairman & Secretary-general

Chinese Solid State Ion Committee Vice Chairman

Technical Committee for Standardization of High Temp. Fuel Cell Director

Page 2: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

SOFC Target in China

SOFC Technical Development

SOFC Industrialization

2

Page 3: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

煤炭是我国基础能源

Coal Based Energy System in China

Background: Coal is the main energy source in China

研究背景:化石资源是人类的主要能源来源,中国以煤炭为主要能源,仍然是我国的基础能源

National demand: Efficiency and Environmental

Protection

国家重大需求:提高煤炭利用效率,降低煤炭用量,减少环境污染

Solution: New power generation technology----Carbon-

based SOFC power generation system

解决方案:寻求新的发电技术—碳基燃料固体氧化物燃料电池(SOFC)发电系统

Carbon-based fuel:

Gaseous: Natural gas, coal gas, coal-bed methane, biomass gas

Liquid: Gasoline, diesel and alcohols

Solid: Coal

SO2 NOx Hg烟尘

19%

41% 42%

50%%

0

10

20

30

40

50

60

CO2

50%

Major Pollutions based on

Coal Power Plant

Haze in Beijing

Page 4: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

60+ universities, institutes and companies

1000+ researchers in SOFC related works

SOFC Teams—Research Map in China

Page 5: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Funding Supports for SOFC in China

NSFC: National Natural Science Foundation of China

MOST: Ministry of Science and Technology

National Basic Research Program of China (973 Program)

National High-tech R&D Program (863 Program)

MOE: Ministry of Education

CAS: Chinese Academy of Sciences

Provinces,Local Government and Others

Industries, Banking and Venture capital (VC)

5

MIIT: Ministry of Industry and Information Technology

NDRC: National Development and Reform Commission)

NEA:National Energy Administration

Page 6: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

NSFC Supports for SOFC

NSFC: National Natural Science

Foundation of China

Cumulative number and fund of NSFC program related to SOFC from 2002 to 2015

During 2002-2015, more than 140 projects were supported by the NSFC, with about ¥60

million in grants.

In the National Medium-Long-Term Program for Science and Technology Development

(2006-2020), the SOFC is set as one of the most important technologies for distributive

energy supply.

New materials

New designs

New theories

New methods

Page 7: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

MOST Programs for SOFC

In the last 12th “Five-Year Plan” :

863 Program : Key Technologies of Fuel Cells and Distributed Power Generation

System, 2011-2014,80 M. CNY

973 Program : Fundamental Research on Carbon-Based SOFC System, 2012-

2016,34 M. CNY

Page 8: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Key Technologies of Fuel Cells and Distributed Power Generation System

2011-2014,80 M. CNY

TASK RESPONSIBLE

1 Fuel Cell technology Integrated Natural Gas Reforming to H2 DICP

2 1 kW AAEMFC (Alkaline Anion Exchange Membrane FC) DICP

3 Distributed PEMFC Power System DICP

4 25kW Tubular SOFC Stack DICP

5 25kW Planar SOFC Stack NIMTE

6 Integration of 5kW Intermediate Planar SOFC Independent

Power Generation System HUST,SIC

12th “Five-Year Plan”—— 863 Program

8

Page 9: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Fundamental Research on Carbon-Based SOFC System

2012-2016,34 M. CNY

Team Member: China University of Mining and Technology, Beijing

University of Science and Technology of China

Institute of Physics, CAS

Shanghai Institute of Ceramics, CAS

Tsinghua University

Harbin Institute of Technology

Shanghai Jiao Tong University

University of Science and Technology Beijing

Institute of Chemical Defense

Hua Tsing Power Sci & Tech Co., Ltd.

Chief Scientist: Prof. Minfang Han 9

12th “Five-Year Plan”——973 Program

Page 10: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Coal Gasification Power System Combined CO2 Near Zero Emission

CO2近零排放的煤气化发电技术

2017-2021,30+96=126 M CNY

Clear Coal Technology

10

13th “Five-Year Plan” Program——from MOST

Team Members: Huaneng Group

Tsinghua University

Hua Tsing Power Sci & Tech Co., Ltd.

China University of Mining and Technology, Beijing

Shenhua Group

Chief Scientist: Prof. Suping Peng

Page 11: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Coal Gasification Power System Combined CO2 Near-zero Emission

Mechanism, system design, and key equipment manufacturing technology of Integrated

Gasification Fuel Cell (IGFC) power generation

The MW-scale CO2 near-zero emission IGFC demonstration system

Schematic design and technological packages for 100 MW-scale CO2 near-zero emission

IGFC system

The carbon transport

pathway and energy

conversion mechanism in

IGFC system

The key equipment, reaction

and pollutant generation

rules in IGFC system

Synergistic reaction

mechanism of CO2 capture

and energy conversion

process

Desired achievements

11

1)100kW class H-T fuel cell power generation with efficiency ≥ 50%

2)Demonstration of MW-scale IGFC system with CO2 capture ≥91%

3)Schematic design and technological packages for 100 MW-scale IGFC system,

with CO2 capture≥91% and power generation efficiency≥47%

Key scientific issues

Objectives

Page 12: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

12

SOFC Target 2025~2030 in China

《 Energy Revolution Innovation Plan (2016- 2030)》

9. Hydrogen and Fuel Cell Technology Innovation, (NDRC and NEA, 2016.4.18)

Strategic Direction:Fuel cells for distributed generation

Focus on research and development of PEMFC, SOFC, MeAFC as well as the design and system integration of

distributed hydrogen production with fuel cells.

Innovation target by 2030

Service life of SOFC distributed power generation over 40000 h.

Innovation action: SOFC-based distributed power generation

Demonstration of Hundreds KW to MW level SOFC-based distributed power generation system with efficiency

over 60; Developing distributed power station for remote cities and industrial enterprises.

《 Made in China 2025 》

Energy equipment implementation plan, (NDRC, MIIT and NEA, 2016.6.22)

9. Fuel cells

——Hundreds KW to MW SOFC-based distributed power generation system:

Key technologies:catalytic materials, membrane and electrode, high-temperature interconnector; lifetime over

40000 h; Mass production and system integration

NDRC——National Development and Reform Commission

MIIT——Ministry of Industry and Information Technology

NEA——National Energy Administration

Page 13: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

13

Teams

Technical development

Industrial breakthrough

Policy support

SOFC roadmap(2016-2030)

Hydrogen and Fuel Cell Technology Innovation:

——Fuel cell based distributed power generation

SOFC

MeAFC

PEMFC

2016 2020 2025 2030 2050

Technical research Demonstration Application promotion

Application of 100kw

PEMFC power

generation system with

service life over 10000 h;

Demonstration of 100kw

to MW SOFC power

generation system with

service life over 40000 h

and electrical efficiency

over 60%;

Demonstration or scale

application of MeAFC

power generation system

with service life over

10000 h.

For SOFC Target

Page 14: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

14

How to do for SOFC in China? 2016.11, Chinese Fuel Cell Committee 成立了中国能源研究会燃料电池专业委员会

2017.03, Technical Committee for Standardization of H-T Fuel Cell

成立了能源行业高温燃料电池标准化技术委员会(国能综科技[2017]115号)

To Start the technical standards of SOFC system

To set up SOFC Standard test center:

AQSIQ + Tsinghua University + Local Government

The SOFC roadmap in details?

Page 15: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

SOFC Target in China

SOFC Technical Development

SOFC Industrialization

15

Page 16: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

1. Carbon-based Fuel Anode reaction characteristics

Ni-YSZ cermet anode modification

Novel perovskite Coking –resistant & Sulfur-tolerant anode materials

Fundamental Research on Carbon-Based SOFC System

2. Interface Stability issues Based on the “porous | dense | porous” tri-layer structure design

Tri-layer structure theoretical foundation

High performance and stability

3. Conduction mechanism and theoretical system Electrons and ion transport mechanisms in multiphase system

Evolution of SOFC multiphase interface

From Powder To Power

12th “Five-Year Plan”——973 Program

16

Page 17: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

CO2+CH4

17

Carbon-based Fuel in SOFC

Carbon deposition area of C-H-O system

CH4

H2O

CO2

CO

Carbon

deposition CH4

Carbon deposition can be reduced or even removed through adjusting gas composition.

Carbon deposition rate can be reduced by

adjusting the parameters of P, T.

Thermodynamics of carbon deposition

Carbon deposition

area narrows down

at elevated

temperature

Dynamic mechanism of carbon deposition

resistance

Air+CH4

Air+H2O+CH4

Coking kinetics of CH4 on Ni under non-

isothermal conditions

Page 18: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

x%MgO-NiO

CH4

The high activity and stability can be maintained by

loading MO (M=Mg, Ba, Sn) on Ni-YSZ anode with CH4

Ni-YSZ Cermet Anode Modification

H2O easily dissociated on MgO, forming COH with the deposited carbon.

COH dissociated on Ni surface, forming CO, and then oxidized into CO2 by O radical.

5 n m5 n m

18

Influence factors of coke resistance on catalyst surface: structure and acidity

1. Particle size and dispersion of Ni

2. Acidity of supports

3. Interaction between Ni and supports

MgO modified Ni show good coke resistance Ni3C is an intermediate phase during carbon deposition process

Dislocations (see arrows)

are introduced to relax the

strain resulted from the

decomposition of Ni3C in

NiMgO.

2.5wt% MgO coated NiO

NiO-SDC, OCV

H2 CH4

Page 19: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Anti-carbon deposition by load of nano-SDC 电极上负载纳米SDC改性具有普适性

在阳极上负载SDC,提高甲烷气氛下催化活性和稳定性

Anti-carbon deposition can be achieved by in-situ loading of nano-metal oxide 原位负载金属氧化物(BaO\MgO\SDC)可以改善抗积碳性能

Stable operation of the SOFCs in methane was achieved after in situ loading of SDC 原位负载SDC提高了阳极在甲烷中的催化活性,实现了电池在甲烷中的稳定运行

Yu Chen, Han Minfang, et al , Nano Energy(2014) 10:1–9

Improving catalytic activity Stable operation in CH4

Increasing TPB length

19

Reducing polarization resistance

Page 20: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Loading of SDC in the anode inhibit the formation of nickel carbide

阳极中负载SDC有效抑制碳化镍形成提高了碳基燃料中的稳定性

Anti-carbon

deposition

mechanism:

The loading of

nano SDC

effectively

inhibits the

formation of

nickel carbide.

纳米SDC层有效抑制碳化镍形成-积碳原因 ,提高镍基阳极抗积碳性能

Ni3C, YSZ, Ni

Nickel carbide is

formed on YSZ

Little nickel carbide is found,

the particle size remarkably

decreases(2-5nm).

Nickel carbide

formed without

loading SDC.

20

Nickel carbide is

stripped from YSZ

Page 21: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

La0.4Sr0.6Co0.2Fe0.7Nb0.1O3-δ(LSCFN)

J. Electrochem. Soc.-2015-F718-21 21

Novel Perovskite Anode Materials

LaNi0.6Fe0.4O3-δ (LNF)

In-situ precipitated Nano Co-Fe particle.

Anode with perovskite structure is coke resistance, sulfur tolerant and renewable

Directly hydrocarbon fueled

Excellent stability under hydrocarbon fuel

Excellent redox cycling stability

0.0 0.5 1.0 1.5 2.0 2.50.2

0.4

0.6

0.8

1.0

1.2

1.4

0.0

0.2

0.4

0.6

0.8

1.0(a)

800oC

750oC

700oC

650oC

Term

inal vo

ltag

e (

V)

Current density (A/cm2)

Po

wer d

en

sity

(W/c

m2)

Nano alloy particles enhanced the electronic

conductivity and fuel catalytic activity.

0 50 100 150 200 250 300 3500.0

0.2

0.4

0.6

0.8

1.0

1.2

J = 0.5A/cm2

Te

rmin

al

vo

lta

ge

(V

)

Time (hour)

J = 0.3A/cm2

0.0 0.5 1.0 1.5 2.00.0

0.2

0.4

0.6

0.8

1.0

1.2

Current Density,A cm-2

Vo

lta

ge

,V

0.0

0.2

0.4

0.6

0.8

1.0

H2-850 oC

H2-800 oC

H2-750 oC

Po

we

r De

ns

ity,W

cm

-2

CH4-850 oC

CH4-800 oC

CH4-750 oC

(a)

0 20 40 60 800.2

0.4

0.6

0.8

1.0

1.2

H2--750

oC--0.43 A/cm

2

CH4--800

oC--0.1 A/cm

2

Vo

ltag

e,V

Time,h

(b)

Page 22: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Crack, peeling off and

incompatibility etc..

Normal issues in

sandwich-structure

Cath

ode in

terface

Anode

interface

Tri-layer (High stable matrix)

Electrolyte

Anode

Cathode

Design and fabrication of tri-layer cell

22

Co-press

Co-sinter

Porous cathode support||densified electrolyte||porous anode support

NiO/YSZ Substrate

YSZ

Porous YSZ

Tri-layer structure: Eliminate the interfacial problems, improving the long-term stability

of SOFC.

Tri-layer Structure Design

—Higher stable performance with continuous interface

Page 23: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

23

In situ loading of nano-electrode can significantly improve the TBP length and reduce

electrode polarization resistance, laying the theoretical foundation for the high-performance.

(J Power Sources 218 (2012) 254-260;J. Electrochem. Soc., 162 (1) F33-F39 (2015)

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.010

7

108

109

1010

1011

1012

Lef

f

io-e

l/(2

r ioA

), c

mcm

-3

rio, µm

p=1, composite

p=0.1, infiltrated

p=0.02, infiltrated

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.010

-2

10-1

100

p=1, composite

p=0.1, infiltrated

p=0.02, infiltrated

rio, µm

Rp,

cm2

TBP is the main place of electrode reaction, structural design of electrode is essential

Polarization

resistance Length of TBP

Electrolyte

anode

Cathode

Traditional composite

electrode Nano-electrode

Tri-layer Structure Theoretical Foundation —Higher performance with nano-eletrode

Page 24: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

• In situ loading of La0.6Sr0.4Co0.2Fe0.8O3-δ(LSCF)

Optimization of In-situ Loading Nano-cathode Materials 优化了液相负载纳米阴极材料组成

(a) (b) (c)

Infiltrated LSCF layer with

thickness of ~2μm

Nano particle of LSCF No extra phase formed between

LSCF and YSZ interface

0.0 0.5 1.0 1.5 2.0 2.5 3.00.2

0.4

0.6

0.8

1.0

1.2

Current density(A/cm2)

Vo

lta

ge(

V)

0.0

0.2

0.4

0.6

0.8

1.0

15% wt.% LSCF

30% wt.% LSCF

45% wt.% LSCF

60% wt.% LSCF

Po

wer d

ensity

(W/cm

2)

Anode-3% H2O+ H2@ 50ml/min,cathode-Air,800oC

Infiltration

loading

Tang Dan, Minfang Han, J. Fuel Cell Sci. Technol 12(1), 011001 (2015) 24

Achievements:

Uniform loading ;

Optimal loading

amount of 45wt.%.

• Performance of NiO-YSZ/ YSZ/YSZ tri-layer cell infiltrated with LSCF

Infiltration

loading of 45%

Anode-3% H2O+ H2@ 50ml/min,

cathode-Air

Page 25: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

In-situ loading technology applied to 10cm × 10cm tri-layer SOFCs

In-situ Loading Technology Applied to Large Size SOFCs

液相负载电极技术应用于10cm × 10cm基体,获得了大尺寸一体化电池

Achievements:

10cm × 10cm tri-layer

SOFCs using in-situ loading

technology 应用原位液相负载纳米电极技术,获 得10cm

× 10cm(工业产品尺寸)一体化单电池

Pilot production with stable

preparation process

完成了中试,稳定了制备工艺,实现批量化制备

NiO-YSZ || YSZ || YSZ-LSCF

Anode supported tri-layer single cells

Cross sectional microstructure Nano-structure of LSCF cathode

25

Page 26: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Third-party Evaluation of 10cm×10cm Tri-layer SOFCs

10cm × 10cm一体化电池第三方评价

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.80.6

0.7

0.8

0.9

1.0

1.1

Electrolyte thickness

~25 m

Ni-YSZ || YSZ || YSZ-LSCF

Current Density (A/cm2)

750 OC

800 OC

850 OC

CH4,H/C=2

0.0

0.1

0.2

0.3

0.4

0.5

0.6

Voltage

(V

)

Pow

er

De

nsity (

W/c

m2)

26 0.0 0.2 0.4 0.6 0.8 1.0 1.2

700

800

900

1000

1100

~10m

~25m

Current Density(A/cm2)

Vo

lta

ge

(V)

0.0

0.2

0.4

0.6

0.8Ni-YSZ || YSZ || YSZ-LSCF

Po

we

r D

en

sity(W

/cm

2)

800 OC in H

2

electrolyte thickness

In H2

High performance under hydrogen and (simulated) methane reforming gas

was validated by DTU.

测试结果表明,在氢气及(模拟)甲烷重整气下表现出高的性能

Page 27: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

10cm × 10cm tri-layer SOFCs show high output performance and good stability

27

0 100 200 300 400 500 600600

650

700

750

800

850

900

950

1000

Time, hour

Ce

ll v

olt

ag

e,

mV

Active cell area: 16 cm2

Anode gas: 24 l/h H2 with 4 % H

2O

Cathode gas: 140 l/h air

Temperature: 750 oC

0.25 A/cm2

0.010 0.015 0.020 0.025 0.030 0.035 0.040

-0.006

-0.004

-0.002

0.000

0.002

0.004

0.006

Z"

(

cm

2)

Z' ( cm2)

0h 30h

90h 150h

200h 300h

400h 500h

测试前

测试后

Third-party evaluation:Technical University of

Denmark, Risϕ

Laboratory;

Stable operation at

750℃.

High Performance and Stability for 10×10cm Cells(8/8)

0 50 100 150 200 250 300 350 400 450 5000.00

0.01

0.02

0.00

0.01

0.02

0.030.00

0.01

0.02

0.03

0.04

0.050 50 100 150 200 250 300 350 400 450 500

R¦¸

(

cm

2)

Test time (h)

R

RP

(

cm

2) R

p

750C 50ml/min(97%H2+3H

2O)

AS

R (

cm

2) ASR

0 50 100 150 200 250 3000.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.1

750C @ 0.25 A/cm2

Ni-YSZ//YSZ//YSZ-LSCF

18 L/h H2, 2.5 L/h O

2, 10 L/h CO

Voltage/ V

Time/ h

Page 28: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Electrons and Ion Transport Mechanisms

in Multiphase System

1 Oxygen reduction process at Cathode TBP

Develop ECR theory, determine the reaction rate constant at TBP.

Quantify the contribution of TPB, determine the polarization resistivity

at TBP.

2 Ion transport at interface between electrode and

electrolyte

Cerium oxide intermediate layer

3 Anodizing process at TBP

Determine the reaction rate constant at anode TBP

Quantify the contribution of TPB to anode reaction process

Micro-structure

Performance

Quantification

Reaction action energy lower to

0.836 eV from 2.399 eV at TBP

1.2 1.4 1.6 1.8 2.0 2.2

-0.9

-0.6

-0.3

0.0

0.3

0.6

log

(RL

F ),

(R

LF

, c

m2)

log(1/, Scm-1

Data for 600 oC

Data for 650 oC

Data for 700 oC

Linear fitting

0.50

0.65

0.68

b

The linear relationship of

polarization resistance Rp of LSCF to ln

2

l n

p OR P

Page 29: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Formation and Evolution of Multiphase Interface

Xia C.R., Zhang YX, Int. J. Hydrogen Energy 37 (2012) 3392-3402

Xia C.R., Zhang YX, J. Am. Ceram. Soc. 97 2580-2589 (2014)

1 Formation and evolution of 2PB、3PB in composite electrode

Propose the kMC and analytical sintering model for composite electrode

Predict the formation of 3PB and 2PB

2 Formation of multiphase interface (2PB、3PB) in electrode with tri-layer

structure

Theoretical model for integration microstructural electrode

3 Mechanical stability of multiphase interface under electric field

kinetic model of Monte Carlo (kMC) Analytic Sintering Model

Page 30: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

30

SOFC Theoretical System ——From Powder To Power

1. 3PB reaction kinetics;

2. Electron and ion transport in electrode;

3. Ion transport in electrode and electrolyte

interface;

4. Flow model in film electrode.

1. Formation and evolution of 2PB and 3PB;

2. 2PB and 3PB in tri-layer SOFC electrode;

3. Stability under electric field;

4. Mechanical model of thermal cycling.

Electron and

ion transport

mechanism in

multiphase

system

Evolution of

multiphase

interface

Microstructure

Performance

Construction of high-performance electrode and

its electrochemical behavior Scientific issues

100 10-3 10-6 10-9

DFT

calculations

Intrinsic

properties

Micro-

structure

Performance

of single cell

Performance

of stack

Simulation

m

Pre

para

tion

He

at tre

atm

en

t

nfiltra

tion

Heat tre

atm

en

t

3PB

2PB

Structure stability

Power

Page 31: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

SOFC Target in China

SOFC Technical Development

SOFC Industrialization

31

Page 32: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

32

Progress in SOFC-industry Chain

From powder to power

Materials Cells Integration module System Users

Page 33: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

2017/6/7 33

SOFC Key Materials

Electrolyte Materials

8YSZ Ce0.8Gd0.2O2-δ(GDC)

10ScSZ Ce0.8Sm0.2O2-δ(SDC)

10Sc1CeSZ Ce0.8Y0.2O2-δ(YDC)

La0.8Sr0.2Ga0.8Mg0.2O3-δ (LSGM)

Anode Materials

NiO/YSZ (50% YSZ by weight)

NiO/GDC (50% GDC by weight)

(La0.8Sr0.2)0.98MnO3-δ (LSM) LSM/YSZ (50-50% by weight)

La0.6Sr0.4Fe0.8Co0.2O3-δ (LSCF) LSM/GDC (50-50% by weight)

La0.6Sr0.4CoO3-δ (LSC) LSCF/GDC (50-50% by weight)

La0.8Sr0.2FeO3-δ (LSF) LSC/GDC (50-50% by weight)

Sm0.5Sr0.5CoO3-δ (SSC) LSF/GDC (50-50% by weight)

SSC/GDC (50-50% by weight)

Cathode Material

2013/9/23 Monday 1

电池组件

纳米原料

集成样品

400μm

400μm

80μm

纳米粉体

电池堆

微观形貌

2013/9/23 Monday 1

电池组件

纳米原料

集成样品

400μm

400μm

80μm

纳米粉体

电池堆

微观形貌

Page 34: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

34

SOFC Components

Electrochemical performance and durability of 10 ×10 cells

0 100 200 300 400 500 600600

650

700

750

800

850

900

950

1000

Time, hour

Ce

ll v

olt

ag

e,

mV

Active cell area: 16 cm2

Anode gas: 24 l/h H2 with 4 % H

2O

Cathode gas: 140 l/h air

Temperature: 750 oC

0.25 A/cm2

0.010 0.015 0.020 0.025 0.030 0.035 0.040

-0.006

-0.004

-0.002

0.000

0.002

0.004

0.006

Z"

(

cm

2)

Z' ( cm2)

0h 30h

90h 150h

200h 300h

400h 500h

Single cell Interconnect Sealing

Page 35: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Establish standard packaging technology

Realize mass production of stacks

16

72

16

35

SOFC Integrated Modules

Integrating process of stack

Cutting-edge research

Sealing material and

technology

Novel stack structure

design

Mult-field modeling and

test

Degradation factors and

mechanism od stack

。。。

Industry technology

Integrating technology—

—Know How

Repeatability and

reliability

Standardization and

modularization

Characterization and

test method

Product standard

。。。

300W stack 1kW stack

5kW stack

Page 36: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Flow chart of kW-level SOFC system

Desulfurizer

Reformer

Evaporator Electrical generating

module

Preheater

Combustion

Purifier

Electricity

Air

Fuels

H2O

Exhaust air Exhaust gas

SOFC power

generation system

HS-201-1000 SOFC power generation system:

- Size:1430 L×1060 W×1850 H (mm) ;

- Weight:300Kg;

- Output: 1kW;

- Maximum electrical efficiency:50%;

- Thermal efficiency:25%;

- Overall efficiency:75%;

- Rated output voltage :AC 220V ±5%;

- Frequency:50HZ;

- Noise standards:≤ 50 dB;

- Operating ambient temperature:-40℃-50℃

SOFC Power Generation System

Page 37: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

37

SOFC Demonstrations

坑口发电,10-50KW

Project

achievement

Disney

晋煤集团

新奥集团

Demonstrations

广东清大公司

Industrial Technology

Promotion

南京科利尔公司

Market Operations

西安项目

渭南项目

Expended Application

苏州华清京昆新能源科技有限公司

Page 38: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

The Beginning of SOFC Industry in China

Suzhou Huatsing Jingkun Power Sysetm Co., Ltd: Established in 2010,

specialized in SOFC industrialization, have achieved substantially all of the SOFC

technologies;

January 2013, obtained 11 million venture capital;

December 2014, demonstration and application of carbon-based fuel SOFC system (700

million);

December 2015, obtained 200 million venture capital from Tsinghua for the manufacture

and demonstration of SOFC power generation system.

ChaoZhou Three-circle (Group) Co.,Ltd.: income of over 200 million on SOFC

electrolyte plate;

G-cell Technonlogy Co.,Ltd.: established by China University of Science and

Technology and Japan SHINCRON Co., Ltd. in April 2013, aiming to promote the

industrialization of SOFC CHP system as well as related materials and applications.

Ningbo SOFCMAN Energy Technology Co., Ltd.: established by Legend Star in

August 2014, aiming at the industrialization of SOFC.

Page 39: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Single cell

Patent No. : ZL 02 1 29594.8

Sealing material

Patent No. : ZL 02 1 47179.7

Interconnector

Patent No. : ZL02155409.9

Power generation system Patent

No. : ZL2014.20393678.6

36 patents:

Key materials preparation and mass production of components

Cell stack assembly and power generation system integration

Demonstration projects

苏州华清京昆新能源科技有限公司 Suzhou Huatsing Jingkun Power Sysetm Co., Ltd

Materials Cells Integration module System Users

Page 40: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

0 100 200 300 400 500 600600

650

700

750

800

850

900

950

1000

Time, hour

Ce

ll v

olt

ag

e, m

V

Active cell area: 16 cm2

Anode gas: 24 l/h H2 with 4 % H

2O

Cathode gas: 140 l/h air

Temperature: 750 oC

0.25 A/cm2

Founded in 2010

Cooperated with universities

Undertaking national "973" project, and so on

Put forward the SOFC industrialization in China

Suzhou Huatsing Jingkun

Power Sysetm Co., Ltd

苏州华清京昆新能源科技有限公司

Materials

Cells

Integration module

System

Users

Page 41: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

潮州三环(集团)股份有限公司 ChaoZhou Three-circle (Group) Co.,Ltd.

Product name: C1 stack

1. 1 kW power;

2. Stack efficiency degradation < 0.2%/khrs @ BlueGen system.

3. Stack DC electrical efficiency > 65% @ BlueGen system.

4. Thermal cycle resistance.

Low degradation:

After 1 year operation at 750℃,

electrical efficiency still over 60%.

(Previous achievement by CFCL)

Thermal cycle test:

After 24 repeated thermal circle, average of 0.15% voltage

degradation per cycle and without leakage. (Previous achievement

by CFCL)

Page 42: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

吉世尔(合肥)能源科技有限公司 G-cell Technonlogy Co.,Ltd.

Product name: C1 stack 1, 24V;

2, 1kW

Founded in 2013

Page 43: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

宁波索福人能源技术有限公司 Ningbo SOFCMAN Energy Technology Co., Ltd.

A stack module

1. Electrical power output of 1300W

2. Fuel utilization of 94.3%

3. Electrical efficiency of 72.5% (LHV).

27

Founded in 2014

Page 44: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

Opportunities and Challenges of SOFC in China

Suzhou Huatsing Jingkun Power Sysetm Co., Ltd

ChaoZhou Three-circle (Group) Co.,Ltd.

G-cell Technonlogy Co.,Ltd.

Ningbo SOFCMAN Energy Technology Co., Ltd.

The others ……

Page 45: Carbon-Based SOFC Power System in China · Gaseous: Natural gas, ... NSFC Supports for SOFC NSFC: National Natural Science Foundation of China Cumulative number and fund of NSFC program

45