100 Part Name : Revision Level: 4 Nithyaraja GANESH UJWAL

IWI114 Tool Number : Revision Date: 2/11/2014 Approved by: ENG QA ISP / OSP SAFETY ( Optional)

MIM 4605 Mod

40SEC

Char.

No.Location Equipment Name

Characteristic

DescriptionClass Specification Gage Number

Evaluation / Measuring

Technique

Sample

SizeFrequency Control Method Responsibility

1Speed ( Rough

Boring)_ 1500±500 rpm

2 Feed ( Rough Boring) _ 0.12 mm / rev

3 Tool ( Rough Boring) _ CCMT

4Speed ( Finish

Boring)2200±500 rpm

5 Feed( Finish Boring) 0.08-0.2 mm / rev

6 Tool ( Finish Boring) DCMT

7 Plug Gauge Diameter _ 15.92+0.02 IWI114-5501 Plug Gauge-GO only 100% Every batchInprocess inspection report

(INDo-MIM/QAD/FORM/009)Operator

8 Air plug gauge Diameter _ 15.92+0.02 IWI114-5501 Air Gauge 100% Every batchInprocess inspection report

(INDo-MIM/QAD/FORM/009)Operator

9 Elliptical plug gauge Diameter _ 15.92+0.02 IWI114-5501Elliptical plug gauge-NOGO

only100% Every batch

Inprocess inspection report

(INDo-MIM/QAD/FORM/009)Operator

10Best Fit Pin +Height

Gauge Dimn 9.2±0.1 Best Fit Pin +Height Gauge

10 parts /

hr Every batch

Inprocess inspection report

(INDo-MIM/QAD/FORM/009)Operator

11Symmetry Checking

GaugeSymmetry Symmetry of 0.1 mm IWI114-5524 Symmetry Checking Gauge 100% Every batch

Inprocess inspection report

(INDo-MIM/QAD/FORM/009)Operator

12 Naked Eye Visual _ Free from burr and damages _ Naked Eye 100% Every batchInprocess inspection report

(INDo-MIM/QAD/FORM/009)Operator

If parts are NOTOK reset the process

parameters

If parts are NOTOK reset the process

parameters

Reset the parameter_ Machine Control _ Every Set upInprocess inspection report

(INDo-MIM/QAD/FORM/009)Operator

Yes / NO

ENVIRONMENT INSTRUCTIONS

Process scrap pieces are to be placed in the Specified Bins.

PART OUTPUT DETAILS

Hardness :

Part Cycle Time in

Seconds:

Revision Change Description: Reviewed & updated

2.Process / Product Characteristic :

Notes: "C" --- Customer Product Critical characterstics

1.Optional:Use this page whenever making Control plan in Excel sheet, ( If you are making in AQUPRO this page not required and same page will be generated in Aqua Pro software.)

2.Ensure Gauges are calibrated before Use.

3.Ensure Jig & fixtures are calibrated before use.

4 If any Non conformance is observed , Inpectors are instructed to Reject the Lot and bring it to the notice of higher authorities immediately to Take necessary Corrective actions".

5. If any manual corrections on Doc , manual correction doc hand over one photo copy to Engg with part validation report to Engg for updation doc immediately and Note manual

correction doc with supervisor sign & date are valid only for Max 3 working days.

If parts are NOTOK reset the process

parameters

If parts are NOTOK reset the process

parameters

Scap the damaged part

If parts are NOTOK reset the process

parameters

Reaction Plan

INDO MIM

CNC TURNING

CENTER+BORING

FIXTURE (IWI114-

5301

Work instruction for CNC BORING

Process Sequence # : RUMP

Part number : IWI114-2001

Samita

1.Part Specfic Staging after Process : Std.Bins(Refer Std.ISP-WI-01 ) or If you have Part Specific Trays Paste here.

Prepared by:

PART INPUT MATERIAL DETAILS SAFETY INSTRUCTIONS

Part / process specific Safety related requirement ? Yes / No,If yes pl mention below and get the safety incharge

sign for the same.and also pl refer Process General safety procedure before start of work. Material Name :

INDO-MIM/ENG/FORM/022.

Rev.04 Dt:01.07.2011

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100 Part Name : Revision Level: 4 Nithyaraja GANESH UJWAL

IWI114 Tool Number : Revision Date: 2/11/2014 Approved by: ENG QA ISP / OSP SAFETY ( Optional)

Work instruction for CNC BORING

This Page Continued from prevoius page

3.Procedure for Process setup with Step wise images : ( Process Parameters)

RUMP Samita

IWI114-2001 Prepared by:

Revision Change Description: Reviewed & updated

Process Sequence # :

Part number :

1)Hold the Fixture in the MAchine. 2)Place the part in the Fixture. 3)Tighten the clamp. 4)Make sure part is butting correctly in the fixture for all parts.

INDO-MIM/ENG/FORM/022 Rev.04 Dt:01.07.2011

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100 Part Name : Revision Level: 4 Nithyaraja GANESH

IWI114 Tool Number : Revision Date: 2/11/2014 Approved by: ENG QA ISP / OSP SAFETY ( Optional)

Char.No.

1

Work instruction for CNC BORING

This Page Continued from prevoius page

4.Process / Product Characteristics Checking method with images :

Prepared by:

UJWAL

Revision Change Description: Reviewed & updated

Process Sequence # :

Part number :

Part Drawing / Sketch Product characterstics Checking Method with images

RUMP Samita

IWI114-2001

Checking For Dimn 9.40±0.1 mm

1) Put the Best Fit Pin in the Bored hole. 2)Butt the part in the Parallel Block. 3)Make zero on the parallel Block. 3) Check the Dimn 9.20±0.1 mm. Hole taper is acceptable It should be with in specification.

Checking For Symmetry

Parts should answer freely to the gauge

9.20±0.1 mm

Butting Face

INDO-MIM/ENG/FORM/022 Rev.04 Dt:01.07.2011

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