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7/24/2019 Controlador Bijur Delimon SC400
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1 35979 R18/11
Operators Manual
SC400Lubrication Controller
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Table of Contents
GENERAL....................................................................................................................................3
SAFETY
.......................................................................................................................................
3
APPLICATION..............................................................................................................................4
TECHNICALDATA.......................................................................................................................5
PROGRAMMINGRANGES..........................................................................................................5
DIMENSIONSANDMOUNTING..................................................................................................5
WIRING:QUICKGUIDE...............................................................................................................6
WIRING:SC400POWER.............................................................................................................7
WIRING:VALVEAANDVALVEBOUTPUTS................................................................................8
WIRING:AUTOFILLPUMPOUTPUT...........................................................................................8
WIRING:INPUTS(GENERAL)......................................................................................................8
WIRING:INPUT(DETAILS)........................................................................................................10
WIRING:FAULTSIGNALS..........................................................................................................10
PROGRAMMING:FIRSTTIMESTARTUP/SYSTEMSETUP.........................................................11
PROGRAMMING:ENGINEERINGPARAMETERS.......................................................................11
ADVANCEDFUNCTIONS...........................................................................................................13
PROGRAMMINGMODEOPERATORLEVEL(TIMINGSETUP)...................................................13
PROGRAMMINGSINGLELINEPROGRESSIVE...........................................................................13
PROGRAMMINGSINGLE
LINE
INJECTORS
................................................................................
15
PROGRAMMINGDUALLINEHYDRAULIC.................................................................................16
PROGRAMMINGDUALLINEELECTRIC.....................................................................................18
PROGRAMMINGCONTINUOUS...............................................................................................20
SYSTEMMESSAGES..................................................................................................................20
WARNINGCONDITIONS...........................................................................................................20
FAULTCONDITIONS.................................................................................................................21
APPENDIX:SYSTEMEXAMPLES................................................................................................22
TECHDATASHEETLIST.............................................................................................................24
SERVICEPARTS.........................................................................................................................24
SC400 Lubrication Control
BIJURDELIMONINTERNATIONAL
(252)5276001 LOCAL
(800)2271063 TOLLFREE
(252)5279232 FAX
WWW.BIJURDELIMON.COM2100GatewayCentreBlvd.,Suite109
Morrisville,NC27560
35979
R18/11
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GENERAL
Prior to start up, we recommend reading these operating
instructions carefully. We do not assume any liability for
damages and operating issues resulting from failing to
followthese
operating
instructions.
Any use beyond the applications described in these
operatinginstructionsisconsideredtobenotinaccordance
with the products intended purpose. The manufacturer is
nottobeheldresponsibleforanydamagesresultingfrom
this:theuseralonebearsthecorrespondingrisk.
Astofiguresandindicationsintheseoperatinginstructions
wereservetherighttomaketechnicalchangeswhichmight
becomenecessaryforimprovements.
The copyright on these operating instructions is kept
reservedbythecompanyBIJURDELIMON.Theseoperating
instructions
are
intended
for
the
erecting,
operating
and
supervising personnel. They contain regulations and
drawingsof technicalnaturewhichmustnotcompletely
orpartially bedistributednorusednorcommunicatedto
otherswithoutauthorization.
SAFETY
These operating instructions contain fundamental
instructions which are to be observed during erection,
operation and maintenance. Therefore it is absolutely
necessary for the installer and the competent qualified
staff/user to read these operating instructions before
installation and startup. The operating instructions must
be
available
at
all
times
at
the
place
of
use
of
the
machine/system.
Not only the general safety instructions stated under this
mainpointsafetyaretobeobserved,butalsotheother
specific safety instructions stated under the other main
points.
Identification of safety warnings in the
operating instructions
The safety warnings contained in these operating
instructions which, if not observed, may cause dangers to
people,arespeciallymarkedwithgeneraldangersymbols
safety symbol according to DIN 4844,
warningaboutadangerspot,
safety symbol according to DIN 4844,
warning about dangerous electric
voltage.
In case of safety instructions which, if not observed, may
causedamagetothemachineanditsfunction,
theword isinserted.
Instructionsthataredirectlyattachedtothemachinemust
beobservedatalleventsandmaintained ina fully legible
condition.
Note: There is an increased skid risk in case of
spilled/leaked out lubricants. They are to be removed,
properlyandimmediately.
Safety sign according to DIN 4844,
warningaboutskidrisk.
Personnel qualification and training
The operating, maintaining, inspecting and erecting
personnelmusthavetheappropriatequalificationforsuch
work. The scope of responsibility, competence and
supervision of the personnel shall to be regulated by the
user. If the personnel do not have the necessary
knowledge, they must be trained and given instructions.
This can be assisted, if necessary, by the
manufacturer/supplier on behalf of the user of the
machine. Furthermore, the user shall make sure that the
contentsoftheoperating instructionsarefullyunderstood
bythepersonnel.
Dangers in case of nonobservance of the
safety instructions
Thenonobservanceofthesafety instructionsmayresultin
hazards to persons, to the environment and to the
machine.Thenonobservanceofthesafetyinstructionsmay
lead to the loss of any claims for damages. In detail, the
nonobservance may for instance lead to the following
hazards:
Failure of important functions of the
machine/system
Failure of prescribed methods for maintenance
andrepair
Hazard to persons by electrical, mechanical and
chemicalinfluences
Hazard to the environment by the leakage of
dangeroussubstances
Safety conscious working
The safety instructions stated in these operating
instructions, the existing national regulations related to
accident prevention, as well as possible internal working,
operatingandsafetyrulesoftheuseraretobeobserved.
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Safety instructions for the
user/operator
If hot or cold machine parts lead to dangers,
thesepartsshallbeprotectedagainsttouch.
Protection
against
touch
for
moving
parts
(e.
g.
coupling) must not be removed when the
machineisinoperation.
Leakages (e.g.fromtheshaftseal)ofhazardous
goodstobedelivered(e.g.explosive,toxic,hot)
aretoberemoved insuchawaythatthereisno
danger to persons and environment. Legal rules
aretobeobserved..
Hazards caused by electrical power are to be
excluded (for details, please refer to local, state
andfederalregulations).
Safety instructions for maintenance,
inspection and installation workThe user shall take care that all the maintenance,
inspection and installationwork is executedbyauthorized
and qualified skilled personnel who have informed
themselves adequately by thoroughly studying these
operatinginstructions.
Installation, operation, and maintenance personnel shall
conform to Federal, State, Local and internal safety
regulations.
Pumps or pump systems that deliver media being
hazardoustohealthshallbedecontaminated.
Immediately
after
completion
of
the
work,
all
safety
and
protective equipments shall be reinstalled and/or
reactivated.
Advice: When working with compressed air, hydraulics, or
electricity,wearPersonalProtectiveEquipment(PPE).
(DIN4844Usebreathingmask)
(DIN4844Usebreathingmask)
(DIN
4844
Pull
mains
cord
before
opening)
(DIN4844Deenergizebeforework)
Before recommissioning, observe the points stated in
sectioninitialstartup.
Unauthorized conversion and
manufacture of spare parts
Conversion or modifications to the machine are only
permitted when agreed to by the manufacturer. Original
spareparts
and
accessories
authorized
by
the
manufacturer
serve toensuresafety.The useofother partsmayrender
theliabilityforconsequentiallossesnullandvoid.
Unacceptable modes of operation
The operational reliability of the machine supplied is only
guaranteed if the machine is used in accordance with its
intended purposes as per APPLICATION section of these
operating instructions. The limiting values specified in the
datasheetshallnotbeexceeded.
APPLICATION
TheSC400
is
afull
featured
lubrication
control,
operating
in
anyoffive(5)modes:
SeriesProgressive
SinglineInjector
Dualine(HydraulicReversingValve)
Dualine(ElectricReversingValve)
Continuous
Primaryfeaturesinclude:
Spraysystemsupport
Automaticfillpumpcontrol
Four(4)languagessupported
Two(2)zonesupport(notavailableforDLelectric
orSpraysystems)
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TECHNICAL DATA
InputVoltage 85to265VAC,50/60Hz
Current
Consumption
80
ma
at
115
VAC
(less
load),
40ma
at
230
VAC
(less
load)
PumpOutputRatings 8amp(85to265VAC)
ValveA andValveBOutputRating 8amp(85to265VAC),Combinedtotalnottoexceed12A
EnclosureRating IP56
AmbientTemperatureRange(Operation) 14Fto131F(10Cto55C)
Fault/WarningOutputs 5amp
Vibration 2g atresonant(3axis)
PermanentMemory FLASH
FaultRelayContacts 5Amp
Availablecurrent 500mA@24VDC
NetWeight 5lb
PROGRAMMING RANGESLubeCompletion CycleCounts 1to999
Time(HH:MM:SS) 00:00:01to23:59:59
Purgetime(MM:SS) 00:01to59:59
ReversingValveHoldTime(MM:SS) 00:01to59:59
IdlePeriod Time(DD.HH:MM:SS) 00.00:00:01to99.23:59:59
MachineCycleCounts 1to999,999
MachineWatchdogTimer(MM:SS) OFF,00:01to59:59
CycleMonitorTime(HH:MM:SS) 00:00:01to23:59:59
Overcount OFF,1to9
CyclicPumping PulseOnTime 1to59Seconds
PulseOffTime 1to59Seconds
DIMENSIONS AND MOUNTINGINTERNALMOUNTING EXTERNALMOUNTING
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WIRING: QUICK GUIDE
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WIRING: SC400 POWER
TheSC400ispoweredthroughpins1and2. Thecontrolshouldbeproperlygroundedatpin3andatthegroundingpointon
theback
panel.
ShockHazard:DisconnectPowerfromcontrolpriortoanywiringormaintenance.
FUSES
Therearefour(4)fuseslocatedontheSC400controlboard.
F1FuseforL1(incomingpower).(part#37317)
F2FuseforL2(incomingpower).(part#37317)
F3ProtectsSC400internalcircuitry.(part#37316)
F4Fusefor24VDCpowersupply(part#37315)
F1
F2
F3
F4
SC400MAINPOWERconnectio
SC400POWERCIRCUITRYand
FUSEDIAGRAM
DCFUSELOCATION
ACFUSELOCATIONS
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WIRING: VALVE A AND VALVE B OUTPUTSValveAandValveBaremultifunctionoutputs. Theoperationoftheseoutputsdependsupon
themodeofoperation: ConnectthesystemsvalvestosolenoidstoValveA(pins6and7)and
toValveB(pins8and9). Thetableindicateswherevalvesconnect,forvarioussystemtypes.
MODE NumberofZones
ValveA
(pins6and7)
ValveB
(pins8and9)
SERIES
PROGRESSIVE
Two(2)ZoneSystemVALVE,ZONEA
ENABLE
VALVE,ZONEB
ENABLE
One(1)Zone(2Interval) n/a AIRVALVE(OPT)
SINGLINE
INJECTOR
Two(2)ZoneSystemVALVE,ZONEA
ENABLE
VALVE,ZONEB
ENABLE
SingleZone(2Interval) n/a AIRVALVE(OPT)
DUALINE
HYDRAULIC
Two(2)ZoneSystemVALVE,ZONEA
ENABLE
VALVE,ZONEB
ENABLE
SingleZone(2Interval) n/a AIRVALVE(OPT)
DUALINE
ELECTRICSingleZone(2Interval)
REVERSING VALVE,
LINEA
REVERSING VALVE, LINE
B
CONTINUOUS
n/a
n/a
n/a
WIRING: AUTOFILL PUMP OUTPUT
Theautofilloutputoperatesanautomaticfillpump. Connectfillpumptopins10and11.
NOTE:THESC400CONTROLSFILLPUMPOPERATION. ITISHIGHLYRECOMMENDEDTHATCUSTOMER
INSTALLWIRINGSUCHTHATFILLPUMPMAYBEDISABLEDFORMAINTENANCE. MANUALOPERATION
ISNOTSUPPORTEDTHROUGHTHESC400CUSTOMERMUSTWIRETHISSEPARATELY.
NOTE:FORFILLPUMPTOOPERATEPROPERLY,APPRORIATELEVELSIGNALSMUSTBECONNECTEDTO
THESC400.
ShockHazard:DisconnectPowerfromcontrolpriortoanywiringormaintenance.
WIRING: INPUTS (GENERAL)
TheSC400hasconnectionsforupto12inputs. Connectionsareclearly labeled,andofferconvenient24VDCpowerformost
signals.
NOTE:SC400offers500mAof24VDC,availabletopowerswitches.Supplyterminalsinclude:
24VDC 15 18 21 24 42 45 48 51
0V 17 20 23 26 44 47 50 53 28 30 55 57
OutputWiring:OTHER
(Power source = Extern
Power)
EXTERNALPOWER
SOURCE:
**Anyjumpers
must
be
removed
frompins35and
37. Customer
powershouldbe
fused/protected
toamaximumof
12A
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Primary Inputs
Eight(8) inputsmaybeconnectedtoanyswitchthatworkswith24VDC. NPN,PNPandmechanicalswitchesaresupported.
Theseinputsinclude:
OPERATION
COMPLETE
A
OPERATION
COMPLETE
B
MACHINECYCLE ALARM2
LOW
LEVEL
HIGH
LEVEL
AUTOFILL
START
AUTOFILL
STOP
Secondary Inputs
Four(inputs)maybeconnectedtomechanicalorNPNswitchesonly. Theseinputsinclude:
JOG
PAUSE
INTERVAL
SELECT
LOW
PRESSURE
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WIRING: INPUT (DETAILS)
Usethetablebelowtohelpdeterminewhichinputsarerequiredforyoursystem:
InputTerminal Input Description
19
OPERATIONCOMPLETEA Feedback signal for line A. Depending upon system type, this
maybe:
CycleSwitch
Pressureswitch
If the system has only one feedback switch, it should be
connectedhere.
22 OPERATIONCOMPLETEB Feedback signal for lineBor zone 2. Depending upon system
type,thismaybe:
CycleSwitch
Pressureswitch
16
MACHINECYCLE Monitoringofmachinetobelubricated
25 ALARM2 Highpressure,motortrip,ormisc.alarminput
43
LOWLEVEL
Low
level
switch
(reservoir)
46
HIGHLEVEL Highlevelswitch(reservoir)
49 FILLSTART Fillstartsignal(reservoir)
52 FILLSTOP Fillstopsignal(reservoir)
27 JOG Momentary switch input that resets messages and initiates
lubrication.
29 PAUSE Maintained switch input that causes all lubrication to cease
whileswitchisactive.
54 INTERVALSELECT Maintainedswitch inputthatcausesSC400tousea2ndsetof
lubricationparameters.
56 LOWPRESSURE Lowpressureswitchfromairsupply(Spraysystems)
WIRING: FAULT SIGNALS
SC400hastwo(2)relays,eachwithN.O.andN.C.contacts.
ThefirstrelayiscalledWARNING. ThisrelayactivatesuponANYmessage.
ThesecondrelayiscalledFAULT. Thisrelayactivatesonlyforcatastrophiceventsthatforcelubricationtocease.
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PROGRAMMING: FIRST TIME START
UP/SYSTEM SETUP
There are two (2) programming sections for the SC400.
Operation Parameters determine timing for the system.
EngineeringParametersdefinethesystemitself.
Engineering parameters should be programmed first,
followedbyoperationparameters.
Keypad Operation Programming)
=MODECHANGEPressthisbuttontochangestate
oftheSC400. Modesinclude:
RUNMODE
PROGRAMMINGMODEOPERATIONLEVEL
PROGRAMMINGMODEENGINEERINGLEVEL
=PREVIOUS
/
NEXT
Parameter
Thesebuttons are used to navigate forward and backward
throughavailableparameters.
=CHANGEPARAMETERVALUEPresseither
ofthesebuttonstochangetheparameterbeingviewed.
= DIGIT SELECT For parameters that are TIME
based, Press DIGIT SELECT to choose the digit to modify.
Also
used
to
manually
start
and
stop
a
lube
event.
NOTE:
When
the
SC400
is
powered
for
the
first
time,
thedisplay may show an alarm PARAMETERS LOST. This is
normal.
PROGRAMMING: ENGINEERING
PARAMETERS
To begin system setup, go to Engineering parameters by
pressing twice. The display should briefly read
programmingmode.Engineeringlevel.
Language
Set language for the system. Available languages are
English, French, Spanish, and German. To select a
language,press or . Oncetheproperselectionhas
beenmade,press togotothenextparameter.
System Type
TheSC400
will
operate
in
any
of
five
(5)
operating
modes:
SinglineInjector
SinglineProgressive
DualineHydraulic
DualineElectric
Continuous
Toselecttheoperatingmode,press or . Oncethe
proper selection has been made, press to go to the
next parameter. Some modes will require additional
information. Seebelow.
Secondary Function
The
SC400
has
the
capability
of
offering
two
special
functions: two zone operationand two interval operation.
Onlyonesecondaryfunctionmaybeselected.
2nd
ZoneControloftwoindependentsystems
2nd
Interval Standard system. Timing
parameters usedare determined bystatus of an
intervalselectswitch(customersupplied).
NoneStandardsystem. (Formostapplications
noneshouldbeselected)
Selectthedesiredsecondaryfunctionusing or . If
nosecondaryfunctionisrequired,selectnone.press
Spray System
Whencontrollingaspraysystem,theSC400canoperatea
separateairsolenoidforthespraynozzles. Ifyoursystemis
a spray type, select yes using or . Otherwise
selectno.press
Spray system functionality is available in Progressive,
InjectorandDualineHydraulicmodesonly. Spraysystemis
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not available for two zone systems or Dualine Electric
Systems.
Dualine Electric
For Dualine Electric systems, two additional parameters
describeoperation.
ReversingValveFeedback
Asettingisavailabletodescribethetypeofswitchusedto
indicate that the cycle has completed. Options are Two
SignalsorOneSignal. Wheneveraseparatefeedbacksignal
(or pressure switch) is used for each line of a Dualine
system,selecttwo signals. Forsomespecialtyswitches,
onesignalmayberequired.
Reversing Valve Hold Time (Set to 00:00, not used on
standardsystems)
To maintain pressure for an additional period (after
pressure switch signal is received), a hold time may be
selected. Setholdtimedesired.
Pump Power
SelecthowtheSC400shallpowerthepump. Whensystem
utilizesanelectricdrivenorautomaticreciprocatingpump
(drumpump),choosecontinuous. Ifpumprequiresaseries
ofmomentarypulsestooperate,selectcyclic.(Cyclicused
forTPtypepumpsonly)CyclicwillcauseSC400todelivera
series of electrical pulses to the pump output. If cyclic
operation ischosen,setpumpontimeandofftimeas
required.
Selectthedesiredfunctionusing or andpress
togotothenextparameter.
Input Functions
The following parameters pertain to alarm inputs to the
SC400.
Select the desired functions below using or and
press togotothenextparameter.
LowLevelAlarm
Whenthesystemindicatesalowlevelalarm,theSC400will
reactinoneoftwoways:
Stop pump All lubrication is halted until the reservoir is
filledto
aproper
level.
Message only A warning signal is activated, but
lubricationcontinues.
To prevent potential damage to the pump and to prevent
airfromgettingintothelubricationlines,BDIrecommends
choosingstoppumpforthisfunction. Ifmessageonly is
selected,thecustomershouldtakeseparateprecautionsto
preventthelubricationsystemfromrunningdry.
LowLevelPolarity
Select thestateofswitch that signifiesaLowLevelalarm.
Options
are
alarm
when
open
or
alarm
when
closed.
Note: If no low level switch is connected to the low level
inputs,customershouldselectalarmwhenclosedforthis
parameter.
LowpressurePolarity
Select the state of switch that signifies a Low Pressure
Alarm. Options are Alarm when open or alarm when
closed.
Note: If no low pressure switch is connected to the Low
Pressure inputs, customer should select alarm when
closedforthisparameter.
Alarm2Polarity
Selectthe
state
of
switch
that
signifies
an
alarm
from
the
Alarm2 input. OptionsareAlarmwhenopenoralarm
whenclosed.
Note:IfnowiresareconnectedtoAlarm2inputs,customer
shouldselectalarmwhenclosedforthisparameter.
Alarm2Message
Selectthemessagetobedisplayedwhenafaultoccursasa
resultoftheAlarm2input. Optionsinclude:
HighPressure
MotorTrip
ExternalAlarm2
Alarm Polarity
(for
dry
contacts)
Customermaymonitoralarmsviatheuseoftwo(2)setsof
dry (potential free) contacts. The Fault contact activates
only for events that cause lubrication to be halted. The
warningcontactactivateswithanymessage.
Faultop.Polarity(Terminal12,13,14)
Operationofthefaultrelaymaybeselectedas:
Fault = Open (the relay coil is energized during
normaloperation)
Fault = Closed (the relay coil is energized during
fault)
Warningop.Polarity(Terminal39,40,41)
Operationof
the
Warning
relay
may
be
selected
as:
Warning=Open(therelaycoilisenergizedduring
normaloperation)
Warning = Closed (the relay coil is energized
duringwarning)
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ADVANCEDFUNCTIONSAREOPTIONSMOSTSYSTEMSWILL
NOT USE. IF NOT REQUIRED PROCEED TO PROGRAMING
MODEOPERATORLEVELBYPRESSING twice.
ADVANCED FUNCTIONSInput Status
Statusofanyinputmaybeviewedutilizingthisscreen.
Output Force
Any output may be energized using this screen. Caution:
changingstatesonthisscreenwillcauseoutputstochange
state. Only authorized personnel should utilize functions
on this screen. Failure to follow safety procedures can
resultinequipmentdamage,personalinjuryordeath.
LCD Contrast
LCDcontrast
is
modified
via
this
parameter.
The
contrast
hasbeenfactorysetforoptimumviewingmodifyonly if
screenisdifficulttosee.
Operator Password
Operator password can be enabled or disabled from this
screen. Enabling will prevent unauthorized users from
modifyingtimingdatawithinoperationparameters.
Engineer Password
Engineer password can be enabled or disabled from this
screen. Enabling will prevent unauthorized users from
modifying timing data within operation parameters.
Note: It is recommended that Engineeringpassword be
enabled. Engineering parameters contain parameters
critical to the operation of the SC400. Modification of
theseparameters by unqualifiedpersonnel can result in
equipmentdamage,personalinjuryordeath.
Reset Lost Parameters
Normally,no
should
be
selected.
If
the
SC400
displays
an
alarm, SystemFault! Parameters Lost, then select yes.
Thenexitengineeringparameters.
Enter Factory Mode
This function is for internal BDI use only. This parameter
settingshouldremainatno.
PROGRAMMING MODE OPERATOR LEVEL
(TIMING SETUP)
Operation
parameters
are
used
to
set
timing
information
for the system. Parameters will vary depending on the
selections made within engineering parameters. The
following sections provide the steps for programming
Progressive, Injector, Dualine Hydraulic, Dualine Electric
andContinuousmodes.
PROGRAMMING SINGLE
LINE PROGRESSIVE
Pump Mode 1
Select how the SC400 should
determinewhenlubricationiscomplete. Optionsinclude:
FixedCyclesLubricateforaspecifiednumberof
switch cycles, as monitored from OP COMP A
(terminals 18, 19, 20) input. When the specified
valueisreached,lubricationwillcease.
FixedTime Lubricate fora specified amountof
time. When specified time has expired,
lubricationwillcease.
Pump Cycles 1IffixedCycles isselectedforPumpMode1,thenumber
ofcyclesmustbespecified. Select thedesirednumberof
cycles.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Pump Time 1
IffixedTimeisselectedforPumpMode1,thelubrication
time must be specified. Select the length of time for
lubrication.
Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
NOTE:Iffixedtimeisselected,Monitortimeisnotused.
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Air Purge Time (When spray system has been
selected
in
Engineering
parameters)
Forspraysystems,anairsolenoidisdrivenbytheSC400(in
addition to the lubrication pump). This solenoid may be
programmedtoremainonforaspecifiedperiodoftime
after normal lubrication has completed. This time (called
air purge time or afterblow time) should be set to the
desiredvalue.
Press toselectdesiredtimefield,seconds:minutes
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Monitor Time
TheSC400willsignalafault if lubricationisnotcompleted
as expected. OPCOMP_A (Terminals 18, 19, 20) is
monitored
for
changes
in
state
during
lubrication.
If
there
is no activity from the cycle switch within a specified
timeframe (Monitor time),a faultoccurs. Monitor time is
automatically reset upon each cycle switch transaction.
Recommendedsetting is1.5timestheactualtimeneeded
foronetransaction.
Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Overcount Cycles
Inprogressivesystems,thecycleswitchmaybemonitored
while system is idle. If required, a fault will occur if a
specifiednumberofcyclesareobservedafterlubricationis
completed. Setthisparametertothemaximumallowable
cyclesacceptable,orselectDISABLED.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Idle Settings
The idle period can be determined by one of two events:
Timeor
Machine
cycles.
When
Time
is
selected,
the
system
willremain inawaitstateforaspecifiedperiodoftime.
IfMachineCyclesisselected,thesystemwillremaininthe
wait state until a specified number of pulses are received
fromthemachinecountinput(MACHCYC).
IdleMode1
Press tochangevaluetotimeormachinecycles.
Press togotothenextparameter
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
Press
to
select
desired
time
field,
seconds:
minutes:
hours:days
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineCycles1
IfMachineCyclesisselected,thenumberofpulses(before
nextlubeevent)mustbespecified.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Machine
Watchdog
1If Machine cycles is selected for Idle Mode 1, the SC400
may (optionally) monitor the machine cycle input for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchanges instate. Ifapulse isnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified. Ifthemachinecycleinputdoesnotcycle
withinthe
specified
period
of
time,
afault
will
occur.
Press toselectdesiredtimefield,seconds:minutes
Press tochangevalueofdesiredfield.
Press togotothenextparameter
NOTE: For systems using secondary functions (2 interval
or 2 zone systems), a second set of pump parameters are
available. These parameters may be set appropriately for
thesecondintervalorzoneusingtheaboveinstructions.
Autofill Pump
SelectEnabled
to
activate
fill
pump
functionality.
If
the
fill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
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Autofill Timeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate. Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enough topreventdamageto thefillpump incase thefill
pumpisrundry.
Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its
currentstatewithinthelubecycle. Ifthecustomerprefers
that lubrication occur immediately after the control
receivespower,
set
this
parameter
to
YES.
If
parameter
is
settoNO,theSC400willresumeactivityatthelastknown
positionwithinthelubricationcycle.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Operation
Onceparametersareset,press tochangesystemto
runmode. Thesystemsetupisnowcomplete.
PROGRAMMING SINGLE LINE INJECTORS
Monitor Time
TheSC400willsignalafaultiflubricationis
not completed as expected. OPCOMP_A
(Terminals 18, 19, 20) is monitored for
changes in state during lubrication. If
there is no activity from the pressure
switch within a specified timeframe
(Monitortime),afaultoccurs. Recommendedsettingis1.5
timestheactualtimeneededforonecycle.
Press to select desired time field, seconds: minutes:hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Idle Settings
The idle period can be determined by one of two events:
TimeorMachinecycles. WhenTimeisselected,thesystem
willremain inawaitstateforaspecifiedperiodoftime.
IfMachineCyclesisselected,thesystemwillremaininthe
wait state until a specified number of pulses are received
fromthemachinecountinput(MACHCYC).
Idle
Mode
1
Press tochangevaluetotimeormachinecycles.
Press togotothenextparameter
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
Press to select desired time field, seconds: minutes:
hours:days
Press tochangevalueofdesiredfield.
Press
togo
to
the
next
parameter
MachineCycles1
IfMachineCyclesisselected,thenumberofpulses(before
nextlubeevent)mustbespecified.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineWatchdog1
If Machine cycles is selected for Idle Mode 1, the SC400
may
(optionally)
monitor
the
machine
cycle
input
for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchanges instate. Ifapulse isnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified. Ifthemachinecycleinputdoesnotcycle
withinthespecifiedperiodoftime,afaultwilloccur.
Press toselectdesiredtimefield,seconds:minutes
Press tochangevalueofdesiredfield.
Press togotothenextparameter
NOTE: For systems using secondary functions (2 interval
or 2 zone systems), a second set of pump parameters are
available. These parameters may be set appropriately for
thesecondintervalorzoneusingtheaboveinstructions.
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Autofill Pump
SelectEnabledtoactivatefillpumpfunctionality. Ifthefill
pump needs to be disabled (or if autofill system is not
connected
to
the
SC400)
this
parameter
should
be
set
as
Disabled.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Autofill Timeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate. Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enough topreventdamageto thefillpump incase thefill
pumpisrundry.
Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its
currentstatewithinthelubecycle. Ifthecustomerprefers
that lubrication occur immediately after the control
receivespower,setthisparametertoYES. Ifparameter is
settoNO,theSC400willresumeactivityatthelastknown
position
within
the
lubrication
cycle.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Operation
Onceparametersareset,press tochangesystemto
run mode. The system setup is now complete.
PROGRAMMING DUAL LINE HYDRAULIC
Pump Mode 1
Select how the SC400 should
determine when lubrication is
complete. Optionsinclude:
Full Cycle (Used for
standard DR45 type
Dual Line Systems) Lubricate for exactly two (2)
transitions of the OPCOMP_A (terminals 18, 19,
20) input. After two transitions (in and out),
lubricationwillcease.
Half
Cycle (Used for standard DR45 type Dual
Line Systems) Lubricate for exactly one (1)
transition of the OPCOMP_A (terminals 18, 19,
20)
input.
After
one
transition
(in
or
out),
lubricationwillcease.
FixedCyclesLubricateforaspecifiednumberof
switch cycles, as monitored from OP COMP A
(terminals 18, 19, 20) input. When the specified
valueisreached,lubricationwillcease.
FixedTimeLubricateforaspecifiedamountof
time. When specified time has expired,
lubricationwillcease.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
If Full Cycle or Half Cycle has been selected, proceed to
MonitorTime
(below).
Pump Cycles 1
IffixedCycles isselectedforPumpMode1,thenumber
ofcyclesmustbespecified. Select thedesirednumberof
cycles.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Pump Time 1
IffixedTimeisselectedforPumpMode1,thelubrication
time
must
be
specified.
Select
the
length
of
time
for
lubrication.
Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
NOTE:Iffixedtimeisselected,Monitortimeisnotused.
Monitor Time
TheSC400
will
signal
afault
if
lubrication
is
not
completed
as expected. OPCOMP_A (Terminals 18, 19, 20) is
monitoredforchanges instateduring lubrication. Ifthere
is no activity from the cycle switch within a specified
timeframe (Monitor time),a faultoccurs. Monitor time is
automatically reset upon each cycle switch transaction.
Recommendedsetting is1.5times theactualtimeneeded
foronetransaction.
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Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Idle Settings
The idle period can be determined by one of two events:
TimeorMachinecycles. WhenTimeisselected,thesystem
willremain inawaitstateforaspecifiedperiodoftime.
IfMachineCyclesisselected,thesystemwillremaininthe
wait state until a specified number of pulses are received
fromthemachinecountinput(MACHCYC).
IdleMode1
Press tochangevaluetotimeormachinecycles.
Press
togo
to
the
next
parameter
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
Press to select desired time field, seconds: minutes:
hours:days
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineCycles1
IfMachine
Cycles
is
selected,
the
number
of
pulses
(before
nextlubeevent)mustbespecified.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineWatchdog1
If Machine cycles is selected for Idle Mode 1, the SC400
may (optionally) monitor the machine cycle input for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchanges instate. Ifapulseisnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified. Ifthemachinecycleinputdoesnotcycle
withinthespecifiedperiodoftime,afaultwilloccur.
Press toselectdesiredtimefield,seconds:minutes
Press tochangevalueofdesiredfield.
Press togotothenextparameter
NOTE: For systems using secondary functions (2 interval
or2zone
systems),
asecond
set
of
pump
parameters
are
available. These parameters may be set appropriately for
thesecondintervalorzoneusingtheaboveinstructions.
Autofill Pump
SelectEnabledtoactivatefillpumpfunctionality. Ifthefill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Autofill Timeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate. Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enoughtopreventdamagetothe fillpump incasethe fill
pumpisrundry.
Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its
currentstatewithinthelubecycle. Ifthecustomerprefers
that lubrication occur immediately after the control
receivespower,setthisparametertoYES. Ifparameter is
settoNO,theSC400willresumeactivityatthelastknown
positionwithinthelubricationcycle.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Operation
Onceparameters
are
set,
press
to
change
system
to
runmode. Thesystemsetupisnowcomplete.
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PROGRAMMING DUAL LINE ELECTRIC
Pump Mode 1
Select
how
the
SC400
should
determine
when lubrication is complete. Options
include:
FullCycleLubricateforexactly
two (2) transitions of the
OPCOMP_A (terminals 18, 19, 20) input. After
twotransitions(inandout),lubricationwillcease.
Half
Cycle Lubricateforexactlyone(1)transition
of the OPCOMP_A (terminals 18, 19, 20) input.
After one transition (in or out), lubrication will
cease.
Press tochangevaluetoFullCycleorHalfCycle.
Press
togo
to
the
next
parameter
Monitor time
TheSC400willsignalafault if lubricationisnotcompleted
as expected. OPCOMP_A (Terminals 18, 19, 20) &
OPCOMP_B (Terminals 21, 22, 23) are monitored for
changes in state during lubrication. If there is no activity
from the cycle or pressure switch within a specified time
(Monitortime),afaultoccurs.
Press to select desired time field, seconds: minutes:
hours
Press
tochange
value
of
desired
field.
Press togotothenextparameter
Idle Settings
The idle period can be determined by one of two events:
TimeorMachinecycles. WhenTimeisselected,thesystem
willremain inawaitstateforaspecifiedperiodoftime.
IfMachineCyclesisselected,thesystemwillremaininthe
wait state until a specified number of pulses are received
fromthemachinecountinput(MACHCYC).
IdleMode1
Press tochangevaluetotimeormachinecycles.
Press togotothenextparameter
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
Press to select desired time field, seconds: minutes:
hours:days
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineCycles1
IfMachine
Cycles
is
selected,
the
number
of
pulses
(before
nextlubeevent)mustbespecified.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineWatchdog1
If Machine cycles is selected for Idle Mode 1, the SC400
may (optionally) monitor the machine cycle input for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchanges instate. Ifapulse isnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified. Ifthemachinecycleinputdoesnotcycle
withinthespecifiedperiodoftime,afaultwilloccur.
Press toselectdesiredtimefield,seconds:minutes
Press tochangevalueofdesiredfield.
Press togotothenextparameter
NOTE: For systems using secondary functions (2 interval
only), a second set of pump parameters are available.
Theseparametersmaybesetappropriatelyforthesecond
intervalusingtheaboveinstructions.
AutofillPump
SelectEnabledtoactivatefillpumpfunctionality. Ifthefill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
AutofillTimeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate. Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enoughtopreventdamagetothe fillpump incasethe fill
pumpisrundry.
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Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
LubeatPowerUp
Even after power loss, the SC400 retains memory of its
currentstatewithinthelubecycle. Ifthecustomerprefers
that lubrication occur immediately after the control
receivespower,setthisparametertoYES. Ifparameter is
settoNO,theSC400willresumeactivityatthelastknown
positionwithinthelubricationcycle.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Operation
Onceparametersareset,press tochangesystemto
runmode. Thesystemsetupisnowcomplete.
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PROGRAMMING CONTINUOUS
Monitor Time
TheSC400willsignalafaultiflubricationisnotproceeding
as
expected.
OPCOMP_A
(Terminals
18,
19,
20)
is
monitoredforchanges instateduring lubrication. Ifthere
is no activity from the cycle switch within a specified
timeframe(Monitortime),afaultoccurs.
Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Autofill Pump
SelectEnabledtoactivatefillpumpfunctionality. Ifthefill
pump needs to be disabled (or if autofill system is not
connected
to
the
SC400)
this
parameter
should
be
set
as
Disabled.
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Autofill Timeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate. Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enough topreventdamageto thefillpump incase thefill
pumpisrundry.
Press to select desired time field, seconds: minutes:
hours
Press tochangevalueofdesiredfield.
Press togotothenextparameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its
currentstatewithinthelubecycle. Ifthecustomerprefers
that lubrication occur immediately after the control
receives power, set this parameter to Enabled. If
parameterissettodisabled,theSC400willresumeactivity
atthelastknownpositionwithinthelubricationcycle.
Press
tochange
value
of
desired
field.
Press togotothenextparameter
Operation
Onceparametersareset,press tochangesystemto
run mode. The system setup is now complete.
SYSTEM MESSAGES
Duringoperation, theSC400sLCDwilldisplay information
relatingtolubrication. Multiplemessagesmaybeinqueue,
so
messages
will
cycle
periodically.
Message
information
includes:
Timing/Cycledata
Monitortimeremaining
Systemspecificdata
Inaddition,otherinformationisavailable. Pressing will
cause the display to the next message. If is pressed
multipletimes,additionalscreenswillbedisplayed:
Softwarerevision
Daysofoperation
Cyclescompleted
Inputstatus
(all
external
inputs)
Outputstatus(pump,solenoids,etc)
WARNING CONDITIONS
Warning conditions are those events that require user
attention, but are minor in nature. These events do not
stoplubrication. WarningsareindicatedbyasolidredLED
on the SC400. Warnings also cause activation of the
Warningrelay. Warningsareselfclearingoncetheuse
has rectified the problem, the warning will clear.
High Level
If an input signal is received from the high level input, a
message,Warning!High lubricant levelwillbedisplayed.
The reservoir has been overfilled. Stop fill pump
immediately.
Call Service
Inapplicableregions,theSC400offersanotificationtothe
user when regular system maintenance is required.
Low Level
Low level is user selectable as a warning or as a fault.
When
selectedas
awarning,
system
lubrication
continues
normally. Customershouldtakesecondaryprecautionsto
prevent the system from operating without lubricant.
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FAULT CONDITIONSFault conditions are thoseevents that cause the SC400 to
ceasenormaloperation. Theseeventsarecriticalinnature
andrequireimmediateattention. Faultsareindicatedbya
blinking
red
LED
on
the
SC400.
Faults
also
cause
activation
ofboththeFaultandWarningrelays.
Low Pressure
If an input signal is received from the low pressure input
(LOWPRES)whilelubricationisactive,aFaultwilloccurand
Fault!Lowpressurewillbedisplayed. Airsystemshould
beverifiedforproperfunction. Toclearthefault,press
(orremotejogifconnected).
AL2 High Pressure
An inputsignalhasbeenreceivedfromtheAlarm2 input.
Whena High pressureswitch is connected to theAlarm2
input,aFault
will
occur
and
Fault!
AL2
High
Pressure
will
be displayed. This indicates excessive pressure was
detectedwithin thesystem. Inspect system forblockages
and verify pump is operating properly. Once the high
pressurecondition isrectified,thefaultmaybeclearedby
pressing (orremotejogifconnected).
AL2 - External Alarm 2
An inputsignalhasbeenreceivedfromtheAlarm2 input.
Rectify situation that caused input to trigger alarm. Once
the issue isresolved, the faultmaybeclearedbypressing
(orremotejogifconnected).
AL2 Motor Trip
An inputsignalhasbeenreceivedfromtheAlarm2 input.
Whenamotorthermalcircuit isconnectedtotheAlarm2
input,aFaultwilloccurandFault!AL2 MotorTripwillbe
displayed. This indicates motor thermal had deactivated
motor starter. Inspect motor and system for conditions
that could cause motor to draw excessive current. Reset
MotorThermalunitasrequired. Oncetheissueisresolved,
the faultmay be cleared by pressing (or remotejog if
connected).
Parameters Lost
The SC400 continuously verifies parameter settings to
assure
safe
operation.
In
the
event
of
memory
failure,
a
faultwilloccurandSystemfault!Parameters lostwillbe
displayed. To recommission the system, all parameters
need to be verified by qualified personnel. Once all
parametersareproperlyset,gotoreset lostparameters
withinengineeringparameters. Selectyes,thenreturnto
runmode. Faultwillautomaticallyreset.
Verifycontrolpower iscleanandnearbyequipment isnot
creatingelectricalnoise.
Low Lubricant Level
Low level isuserselectableasawarningorafault. When
selectedasafault,systemlubricationceasesoncelowlevel
isreachedandFault!Lowlubricantlevelisdisplayed. To
resume operation, fill reservoir with fluid. Fault will
automaticallyclearoncelevelreachesappropriatelevel.
Monitor Timeout
During lubrication, a feedback signal (pressure or cycle
switch) is expected to change state within a specified
period of time (Monitor time). A monitor timeout occurs
when lubrication has not seen this signal change as
expected. Typicalcausesare:
Lack of lubricant flow (Air in lubrication line,
pumpmalfunction,emptyreservoir,etc)
Electrical failure (cycle switch failure, poor
electricalconnection,blownfuse,etc)
Watchdog Timeout
When selected, SC400 counts pulses from customers
equipment during idle period. If a pulse is not received
withinaspecifiedperiodoftime(WatchdogTime),aFault
occurs and watchdog Timeout is displayed. Examine
customers equipment for cause of failure and rectify.
Oncecompleted,press (orremotejog ifconnected)to
resetfault.
Overcount
When selected, SC400 counts pulses from cycle switch
during idle period. If pulses received is greater than the
specified limit(Overcountcycles),afaultoccursandFault
Overcount
is
displayed.
Rectify
problem
andpress
(orremotejog ifconnected) toresetfault. Typicalcauses
include poor electrical connection to cycle switch and
malfunctioningsolenoidvalve/motorstarter(topump).
EEPROM
Periodically,theSC400willperformacheckon its internal
EEprom (memory). This is performed to assure safe and
reliableoperation. IntheunlikelyeventofEEpromfailure,
a fault will occur and System Fault! EEPROM will be
displayed. The fault may be cleared by pressing (or
remotejogifconnected). Iffaultrepeatsorisunabletobe
cleared,theSC400circuitboardmustbereplaced.
Autofill Failure
Whenfillpump isrunning,SC400expectsthefluid levelof
thereservoirtorise. Iffluidlevelhasnotincreasedwithin5
minutes (or Autofill time, if less than 5 minutes), a fault
occursandFault!Autofillfailureisdisplayed.
Torectify,replacefluidinfillpump. Oncecompleted,press
(or remotejog if connected) to reset fault. Autofill
pumpwillrestartautomatically.
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APPENDIX: SYSTEM EXAMPLES
Series Progressive Systems
SingleZone Two(2)Zone
Single Line Injector Parallel) Systems
SingleZone Two(2)Zone
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Dualine Systems w/ Hydraulic Reversing Valve)
Single Zone Two (2) Zone
Dualine Systems w/ Electric Reversing Valve)
w/ 2 Pressure Switches( or SGA valve) w/ PC5 Pressure Switch(old style Denco)
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TECH DATA SHEET LIST
Foradditionalinformationrefertothewebsiteforthefollowingdatasheets:
35682
SC400
Two
Individual
Pump
System
Wiring
Guide35683 SC400AutofillProgrammingandInstallationGuide
35684 SC400AdvancedWiringGuide
35685 SC400ConvertingSS4500userstoSC400
SERVICE PARTS
EnclosurewithDoorandKeypad.Part#37376
Footmountingkitonly.Part#37275
PCBBoardonly(doesnotincludeLCDboard).Part#37274
LCDdisplayboardonly....Part#37274LCD
BIJURDELIMONINTERNATIONAL
(252)5276001 LOCAL
(800)2271063 TOLLFREE
(252)5279232 FAX
WWW.BIJURDELIMON.COM2100GatewayCentreBlvd.,Suite109
Morrisville,NC27560