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*Parker IntraflowTM and Process Analytics: Deployment Status,
Technology Development, and BeyondCPAC Fall Meeting: NeSSi Session
11/8/07CPAC Fall Meeting: NeSSi Session 11/8/07Mike Cost
Applications/Innovation Engineer
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*Where Were Are and Where Were Going
Field Applications and Growth Trend
Smart Systems and Current Architecture
Merging Analytics with IntraflowTM The Final Frontier
Hardware Development and Applications Flexibility Improving the
Base
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*IntraflowTM Global Installed Customer Base
Lead Users- Multiple systems per site ExxonMobil: Sarnia, ONT /
Nanticoke, ONT/ Antwerp, Belgium / Baytown, TX / Baton Rouge, LA /
Notre Dame de Gravenchon, France/ SPT Mega plant project Eastman
Chemical: Kingsport, TN OMV: Burghausen, Germany UOP: Des Plaines,
IL Lanxess: Sarnia, ONT Total: Across France BP: Whiting, IN /
Marseille, France Formosa Plastics: Port Lavaca, TX Imperial Oil:
Nanticoke, ONT Dow Chemical: Ft. Saskatchewan, AB BASF: Port
Arthur, TX Chevron: Pascagoula, MS / Richmond, CA
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*IntraflowTM Growth Review
Chart1
0.4233
0.869
1.158
Intraflow Sales vs. Projected Sales
Sheet1
FY05
FY06$254,000.00
FY07$521,442.00
FY08$278,000.00
Planned Growth
FY0642.33%
FY0786.90%48.71%
FY08115.80%60.03%
Sheet1
0
0
0
Intraflow Growth vs. Plan
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*Applications Flexibility10-Stream Natural Gas BTU Analysis
System
Coalescing & Membrane Separator Drain Header Restricted
Orifice Header Pressure Control Freeze Protection HeatingHow Did We
Get There?
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*Sub-Systems for Integration by Others
Low Sulfur Diesel Application
0-1ppm C2H4measurement in high purity C3H6 stream Low volume SCS
a plus Silco-steel treatment imperative to avoid C2H4 sticking to
stainless Silco-steel treated modular components simplifies system
integrationHow Did We Get There?
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*High Pressure Development Lab Application
Gas delivery system for glove box experimentsHow Did We Get
There?
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*Partnerships Expanding Modularity Working closely with
SpectraSensors Achieving 100ppb moisture LDL Providing scalable
system platform allowing numerous performance optionsHow Did We Get
There?
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*Smart Systems Platform: NeSSITM Gen II
Parker HMI with PLC
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*Current Gen II ArchitectureEthernet to Technician
Workstation
Its all about the information!PLC4-20mA
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*
Lanxess / Sarnia; lack of confidence led to moisture related
upsets & shutdowns of butyl rubber plant New tools deployed:
remote validation and bypass & analyzer 4-20mA flow indication
via DCS 100% uptime since June, 2005 Plant shutdowns have been
averted (@ $300K ea)
Smart System Application It Really WorksOperators Dont Trust the
Analyzer
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*Complete smart sample system integration
Ethylene glycol liquid service Flow & pressure sensing
Conductive heating Conventional grab sample & system
functionalities
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*Non-IS 24VDC Power Supply for Solenoid Valves and possibly
sensor IS power supplyBus Communications & possibly power
supplyTypically Div 1Typically Div 2Bus Conversion Card Multi-bus
chipset applicated for specific bus On-board IS barriers supporting
wide range of sensor voltage requirements Bus signal conversion to
relay output for non-IS solenoid valve actuationCommunication
Developments
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*IntraflowTM and Analytical Hardware GE Sensing analyzers
Hardware Development
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*Extraction Point In-Line Filtration, Sample Conditioning and
Process AnalysisCCIMS or ProBloc MountMicro Analytical DeviceSample
Extraction/Conditioning System
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*NeSSITM with Analytics: The Final FrontierScott Gilbert, CPAC
Visiting Scholar Crystal Vision Microsystems LLC Atofluidic
Technologies, LLCSplit flow approach to sampling
m-fluidic LC Chip for On-line Sample PretreatmentPulsed
electrochemical detection (on-chip)Liters per minutemicroliters per
minutenanoliters per minute
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*Complete Sampling and Pretreatment Assembly Prototype for
NeSSITM Modular fluid block designed for NeSSI mounted on a
Parker-Hannifin Intraflow substrate Courtesy of Scott Gilbert, CPAC
Visiting Scholar
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*NeSSiTM Gen III: IntraflowTM and microAnalyticsActively seeking
analyzer systems for integration into NeSSiTM platform
Progressive concurrent move to Gen II and Gen III
architecture
Current analytical platforms are developing SP76 compliant
hardware
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*Key Elements for Continued Growth Continue systems solutions
approach Tap to Termination capabilities
Continue development of key sample conditioning components
(pressure, flow, filtration, etc.)
Continue development of analytical systems and interfaces for
SP76 protocol
[email protected],[email protected], [email protected]
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*Cal Gas DeliveryIntraFlow Smart SHS w/ remote flow &
pressure indication, CTC-Human Machine Interface, solenoid pilot
valve packageSample ExtractionSample TransportEnvironmentally
Compliant Sample Return or DisposalAnalyzer (by others)Thank You!
Sample of HMI Screens; pressure & flow, alarms, maintenance
& more!Gas Generators
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