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DEEPAKKUMAR ANNADURAI CONTACT : Mobile - +91-9677546518; E-mail - [email protected];
Address - 2398, Ellaiyamman Koil Street, South Main Street, Thanjavur-613009
EDUCATION:Institute of Road and Transport Technology - Erode, Tamil NaduBachelor of Engineering
Concentration: Automobile Engineering (2007- 2011)
WORK EXPERIENCE:Renault Nissan Technology & Business Centre India (RNTBCI), Chennai, IndiaSenior Engineer June 2012 - till dateNew Product Design & Development 4 years
Summary of Technical Experience: Involved in Conceptual and design phase of automobile engine cooling system and its vehicle
packaging Experience with development of Proto samples and evaluation with cooling system design
standards Ability to analyze the cooling performance of Radiator, Condenser, Motor Fan Assy results and
to do failure analysis in part & material level validation Experience on Quality, Cost, Delivery- Development risks management for the parts of
o Heat Exchangers (Radiator, Condenser)o Shroud Motor Fan Assy & Air guideo Water Hoses, AC pipeso Cooling system performance (Heat rejection, Airflow performance and
Water/Refrigerant flow performance etc.) Optimal Knowledge & experience on the manufacturing processes of all child parts of cooling
systems o Brazing process, Tube folding, Clinching process, Fin Forming- Radiator & Condensero Extrusion process for Tube & Side tank - Condensero Injection molding - Coolant Tank, Air guide, Radiator Tanko Knitting, Dipping & Cooling, Vulcanization process – Water hoseso Pipe Bending process, Brazing operation - AC pipeso Engine Cooling module complete Assembly – JIT line
Clear understanding and knowledge with Thermal comfort, safety, durability criteria’s & requirements
Effectively involved in product cost estimation & analysis of Heat exchangers, Shroud & Fan, Motor and AC pipes etc.
Experience with diff. synergies of VAVE - Localization, Design optimization, Spec challenges etc.
Software Proficiency CATIA Unigraphics Space Vision MICROSOFT OFFICE
PROJECTS HANDLED:
Sep, 2012 - Jun, 2013 1. Project : Nissan Hatchback & Sedan segment vehicles for Indian, EUR, SAF, GCC market
(4 SOP’s)Responsibility : Product & process quality assurance & Configuration managementObjective : Delivery of high quality product
Objectively evaluating the product against the applicable process descriptions, standards & procedures
Collecting the list of quality concerns highlighted in vehicle level based on the customer point of view
Identify the non-compliance of the issues Communicating and review the open non-compliance issues with suppliers Effectively tracking the progress of issues to immediate and permanent resolution Technically evaluating the design solutions or process solutions & ensuring that the issues are
addressed in a proper manner to prevent its recurrence To maintain the integrity of work products for any design change, process change & product
specifications etc. through the process of ANPQP
Jun, 2013 – July, 2014 2. Project : Renault compact MPV segment vehicle for Indian market Responsibility : Project lead from RFQ to PT lot
Objective : To achieve the project Quality Cost Delivery target
Obtain a clear understanding of vehicle technical & product definition requirements Analyze the activities with respect to the product definition & obtain commitment from all the
supporting teams (Buyer, Cost analyst, Styling team, Architecture, Thermal Performance etc.) Start the development process by circulating the RFQ to different suppliers Selecting supplier based on the cost competitiveness, Technical feasibility & delivery
commitment Coordinating all stake holders such as Supplier, Buyer, Styling team, Architecture team etc. in
order to deliver the activities on time with respect to activities time plan and vehicle plan Conducting review meetings with all entities at all milestones to track the progress on the
objectives Effective risk management - Close monitoring to identify & evaluate the risks, so that
mitigation/contingency plan can be identified Handover of product to Plant PQA team signing PSW and completing the development with
achieving QCD objectives
Jun, 2013 – till date3. Project : Cost reduction/ Local integration management,
Benchmarking of CompetitorsResponsibility : CR/LI pilot & Benchmarking pilot for Engine Cooling systemObjective : To achieve commodity’s cost reduction target set by project management team
To study the best practices & analyze & incorporate in design
Exploration of more ideas in different synergies such as o Design optimization & Local integrationo Low cost sourcing & Benchmarking best practices etc.
Conducting different valuable events & sessions to generate more ideaso Competitor benchmarking analysiso Tear down sessiono Supplier Line walko Brainstorming/ Gemba visit etc.
Identifying Tier-1 & Tier-n localization scope and strategy Motivating supplier 100 % committed to achieve the cost reduction target Quick product & process feasibility study for the proposals. DR (Design Review) with the Corporate experts for proceedings Evaluating the feasibility results & providing the technical approval to supplier Establishing strategic roadmap and to effectively monitor the progress improvement of each
ideas Challenging the features in the vehicle based on the Cost vs Value analysis (Rightsizing)
Study competitor vehicles – Part design, Packaging, etc.
July, 2014 – March, 20154. Project : Overseas Training at NISSAN-JAPAN (9 Months)
Responsibility : Thermal Performance Training, Coordinating with local/global cross functional teams for day to day activities
Objective : To get trained in Thermal performance of Exchangers, Project, Quality & Cost reduction activities co-ordination with NISSAN-JAPAN
Trained on Evaluating thermal performance by studying vehicle Specifications, engine room heat conditions, styling, market driving conditions and environment conditions
Project supported for cooling performance study • NISSAN Hatchback & Sedan for different markets,• Compact SUV cross platform between Renault & Nissan
Supported for Testing of Thermal performance in Vehicle level for global project. Co-ordinate and close all open points for RNTBCI projects in cost reduction, quality issues &
project decisions with NISSAN-JAPAN and achieved OTD & FTR in that tenure.
March, 2015 – till date5. Project : All Nissan serial life Projects & New Nissan vehicle program
Responsibility : Thermal Performance confirmation, Coordinating & supporting colleagues for design & development activities
Objective : To achieve best in system performance & achieve the project Quality Cost Delivery
Engine Heat Rejection, Exchanger Performance evaluation and selection, Heat load calculations and optimization of the system
Interact with vehicle performance team, engine performance team, transmission performance team, testing team and suppliers to get the performance related data and all major stake
Customer and vendor interaction, must be able to interpret the correctness of the performance data.
Bench marking of ECM system for Indian competitor vehicles. Analyzing the technical capability of supplier on the product. Effective data analysis of test results and recommending solutions. To understand the customer expectations in terms of thermal comfort and thermal
performance. To understand the NISSAN standards that contribute to ECM validations Support for Suppliers (tier 1) CAD data checking & analyzing and Supplier interaction Digital check, Layout finalization, resolving Key issues and drawings approval ECM part design and development as per Quality, cost and delivery requirements Participate in the local part builds and ensure no build issues for ECM parts Following all V3P project requirements for local and CKD parts. Anticipate Project Risk for each milestone and unlock the same PSW of all local parts and c/o CKD Parts
Career term goal: With insatiable thirst of knowledge, will have to learn & improve technical as well managerial skills in order to become expertise in automobile industry
DeclarationI hereby declare that the above written particulars are true to the best of my knowledge and belief.Date: (Deepakkumar A)
Place: Chennai Authentically