CV45-0204-01(WN5`$ MANA(HEAD OFFICE (FACTORY)#58, SUNG SAN-DONG,
CHANG WON, KYUNGNAM, KOREATEL : (82-55) 239-7000FAX : (82-55)
239-7524SPECIFICATION3OPERATION INSTRUCTION4SAFETY PRECAUTIONS
4PRIOR TO STARTING VEHICLE 5CORRECT
ATTIRE5OPERATION6CARGO6MODIFICATION 7ATTACHMENT 7MUFFLER 7PARTS
LOCATION8METER READING AND USAGE 10METER 10WARNING AND INDICATOR
LAMPS10SWITCH OPERATION11MAIN SWITCH 11STARTER BUTTON 12HEADLIGHT
12WINKER SWITCH13HORN BUTTON 13EQUIPMENT USAGE14HANDLE BAR
LOCK14MAIN STAND LOCK 14SEAT LOCK 15TRUNK 15DOCUMENT STORAGE
AREA16BAG HOLDER16BRAKE LOCK LEVER17CORRECT DRIVING OPERATION
18STARTING THE ENGINE 18IF ENGINE CANNOT BE STARTED20AFTER STARTING
ENGINE20PROPER DRIVING METHODS22STOPPING 23SELF INSPECTIONS BEFORE
OPERATION 25INSPECTION OF CONCERNED AREA 26BRAKE INSPECTION 26TIRE
INSPECTION27FUEL CHECK 28ENGINE OIL CHECK 29LIGHTS AND WINKER
INSPECTION29BACK MIRROR INSPECTION 30FUEL LEAK INSPECTION 30LICENSE
PLATE INSPECTION
301CONTENTS``_(\,_];|j|(||j|_|2MAINTENANCE30MAINTENANCE SCHEDULE
31MAINTENANCE PRECAUTIONS 33REPLENISHING BRAKE FLUID33BRAKE PAD
INSPECTION34BRAKE LEVER ADJUSTMENT 35REAR BRAKE SHOE
INSPECTION35REPLENISHING ENGINE OIL 36TRANSMISSION OIL INSPECTION
37TIRE PRESSURE INSPECTION37WHEEL REMOVAL38SIDE STAND INSFECTION
39SPARK PLUG 40BATTERY INSPECTION41FUSE REPLACEMENT42BULB
REPLACEMENT43AIR CLEANER ELEMENT INSPECTION 45CABLE RUBBER PART
INSPECTION 46NOTABLES FOR CAR WASHING 46STORAGE GUIDE 46FRAME AND
ENGINE NUMBER 47SAFE DRIVING 48PREPARATION BEFORE DRIVING 48DRIVING
METHOD49DRIVING POSITION 49PRECAUTION WHEN DRIVING51STARTING
52TURNING METHOD 54PRINCIPLE OF TURN54EFFECT OF SPEED 543 POSITIONS
OF TURNING55TURNING METHOD 56PRECAUTION WHEN TURNING 57BRAKING
METHOD58BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) 58RESTRAINT OF
BRAKE EFFECT(INERTIA) 58BRAKING METHOD 59COMPARISION OF BRAKING
DISTANCE59IMPACT WHEN COLLISION59WIRING
DIAGRAM60``_(\,_];|j|(||j|_3LENGTHWIDTHHEIGHT(mm)WHEEL
BASE(mm)GROUND CLEARANCE(mm)SEAT HEIGHT(mm)DRY
WEIGHT(kgf)PASSENGERENGINE TYPEPISTON DISPLACEMENT(cc)BORE AND
STROKE(mm)STARTING SYSTEMTRANSMISSION
TYPE1,7906851,1301,260131775862AIR COOLED2 STROKE49.539.041.4START
MOTOR / KICKV - MATICIGNITION SYSTEMBATTERY CAPACITYFUEL
CAPACITY()OIL CAPACITY()C.D.I12V3AH(MF TYPE)6.01.2130 / 90 - 10
61J130 / 90 - 10 61JTELESCOPICUNIT SWING OIL DAMPERHYDRAULIC
DISKDRUM BRAKEB8HSA7ITEM DATA ITEM DATAFR.RR.FR.RR.FR.RR.SPARK
PLUGFUSE(A)TIRE
SIZESUSPENSIONBRAKESPECIFICATION``_(\,_];|j|(||j|_Thismanualdescribesmatterspertainingtocorrectoperation,safeoperationandsimplemaintenanceofthevehicleyoupurchased.Toensuremorecomfortableandsaferoperation,makesuretoread
this manual carefully prior to
operation.+Thephotographsanddrawingsshowninthismanualmaydiffer from
those ofactual vehicles due to changes in vehiclespecifications and
modifications made.+This vehicle is designed for 2 riders including
the operator.CAUTION+Do not use polluted
gasoline.Usingpollutedgasolinewillcauserustinsidethefueltank, and
will close the supply of fuel to the
carburetor,leadingtoanimproperenginestartingormaycauseserious
damage to an engine.+Do not use polluted or low-grade
oil.Alwaysusegenuineoiltoprotectandextendvehicleperformance and its
life span.+If any failure occurs due to the use of polluted
gasolineor oil, such failure will be excluded from being
eligiblefor repairs under the
warranty.+Carefuldrivingandthewearingofproperattireandsafetyequipmentarethemostimportantfactorsinthesafeoperationofthescooter.Pleaseobeytrafficregulationsanddo
not be hurried and
careless.+Manynewvehicleownersoperatetheirnewlypurchasedvehicleswithgreatcareandattentiontosafetyfactors.However,afterbecomingaccustomedtotheoperationsareoften
discarded, which can lead to accidents. Please don't letthis happen
to you and always approach the operation of yourvehicle with the
safety considerations
needed.Whenoperatingthevehicle,alwayskeepinmindandobeythenotesofprecautionprintedontheSafetyPrecautionLabelattached
to the vehicle. 4OPERATION INSTRUCTIONSAFETY PRECAUTIONS+Always
wear helmet.+Always put on gloves.+Observe posted speed
limits.+Parkvehicleawayfrompeople(especiallychildren)asthe muffler
can get very hot.+For safety, do not illegally modify the
vehicle.+Regularly conduct specified maintenance inspections.
Brakes, Tires, Oil, Lights, Horn,
Instruments``_(\,_];|j|(||j|_j+Read user's manual
carefully.+Conduct maintenance checks prior to
operation.+Alwaysmaintainvehicleincleanstatusandcarryoutspecified
maintenance
checks.+Makesuretostopengineandstayawayfromfirewhenfueling.+Exhaustgascontainsharmfulsubstancesuchascarbonmonoxide.
Start engine in well-ventilated
places.+Alwaysmakesuretowearhelmetforsafety.Wearglovesand safety
goggles.+Donotwearuniformswhichmighthinderoperation.Itisdangerous
if the uniform is caught by brake lever.+Many automobile /
motorcycle accidents happen because theautomobile driver does not
see the motorcyclist.
Makeyourselfconspicuoustohelpavoidtheaccidentthatwasnt your fault
:- Wear bright or reflective clothing.- Dont ride in another
motorists blind spot.orreoi s|lris or ]ao|eiswli| ilg|i-iliilng
sleevess|oulo be worn,A |elmei s|oulo always
bewornanoi|e|elmeio|lnsiraps|oulobeseourelyiasieneo,3|oess|ouloiliproperly,anos|oes|avlnglliile
or no |eel s|oulo be worn,5PRIOR TO STARTING VEHICLECORRECT
ATTIRE``_(\,_];|j|(||j|_6+Whencarryingcargo,youmustkeepinmindthatoperating
the vehicle, especially when turning, will be different.+Make sure
not to overload the vehicle with goods as this can make the vehicle
unstable during operation.A Al MA\lMdM A( : 2|gd|l MA\lMdM A( :
10|g+Operators should naturally fix bodies to keep smooth
driving.+Please check whether or not you are unnaturally strained
andstrung up.+Driving pose has a great influence on safe operation.
Please always maintain the center of your body in the middleof
seat.Especially do not sit at the rear seat because it may lessen
theweight of front wheel and cause trembling steering
wheel.+Passengers should accurately fix bodies using both hands
andput both feet on floor
panel.+Whenwantingtoturn,slightlyleantobodytowardthedirection of
the turn. It is unsafe if the body is not moved inunion with the
vehicle.+Curvyroadsandpoor,unpavedroadsconstantlychangeinsurfacequality.Drivingontheseroadscanbeunsafeifcertain
safety precautions are not
followed.+Inordertosafelydrivethroughthesedrivingconditions,anticipate
coming road conditions, slow down to at least halfthe normal speed,
and relax your shoulders and wrists whilesecurely holding the
handles.+Drivingwithoneorbothhandsnotholdingthehandlesorthe front
wheel lifted can cause severe injury or death of thedriver resulted
from the turnover of the vehicle.OPERATION
CARGO``_(\,_];|j|(||j|_(7CAUTION+Only load cargo in or on
designated areas as placing
orfasteningcargotootherareascancausedamagetothevehicle.+Do not
place articles between the frame body cover andengine as this can
burn the
goods.+Donotplacecloth-likematerialsintheareaoftheoiltankcap.Iftheholeinoiltankcapisblocked,oilwillnotflowfreelyintotheenginewhichcancauseseverely
engine damage.+Donotattachlargeorheavyitems(suchasasleepingbag or
tent) to the handle bars, fork, or fender. Unstablehandling or slow
steering response may
result.CAUTION+Donotparkintheplacewheremanypedestriansarepassingthrough.Pedestriansorchildrencanbeburnedby
contacting with the muffler.+Fellow passenger care must pay enough
attention not tobe burn by contacting with the
muffler.+Ifhaystackorvinylisstucktothemuffler,firecanbeoccurred.+Modificationofvehiclestructureorfunctiondeteriorates
manipulabilityorcausesexhaustnoisetobecomelouder shortening the
vehicle life. These modifications are not only
prohibitedbylawbutalsoaretheactsharmfultoother people.
Modifications are not covered by
warranty.+ExceptdesignatedattachmentbyDAELIMMOTORCO.,LTD., dont
attach any extra lighting device, because it maycause an early
discharging of
battery.+Carefullyinspecttheaccessorytomakesureitdoesnotobscureanylights,reducegroundclearanceandbankingangle,orlimitsuspensiontravel,steeringtravelorcontroloperation.+Donotaddelectricalequipmentthatwillexceedthemotorcycleselectricalsystemcapacity.Ablownfusecouldcause
a dangerous loss of lights or engine power.+This motorcycle was not
designed to pull a sidecar or trailer.Handling may be seriously
impaired if so
equipped.MODIFICATIONATTACHMENT+Payparticularattentiontofellowpassengersothathe/shecan
prevent getting burnt by the hot muffler during
travel.MUFFLER``_(\,_];|j|(||j|_8PARTS LOCATIONFUEL TANK
LID(BENEATH THE SEAT)BATTERYTRUNKTIREMUFFLERSEATFUSEBACK
MIRRORFRONT BRAKE LEVERHANDLE LEVER
PROTECTOR``_(\,_];|j|(||j|_;9PARTS LOCATIONREAR BRAKE
LEVERHEADLIGHTFRONT CUSHIONBRAKE DISKOIL TANK LID(BENEATH THE
SEAT)SPEEDOMETERBAG HOLDERSIDE STAND BRAKE CALIPERMAIN STANDAIR
CLEANER ELEMENTREAR CUSHIONKICK START PEDAL``_(\,_];|j|(||j|_}
Indicatesdrivingspeed.Maintainlegalspeed limits to ensure safe
operation.
Indicates total distance in kilometerstravelled by the
vehicle.
When fuel in the fuel tank is low, the fuelwarning indicator
turns on.When this happens, fill the fuel tank
withthegasoline.Whenthefuelwarningindicatorturnson,roughly1.1litersofgasolinecanbeputinthevehicletofilltank.
When oil in the oil tank is low, the oilwarning indicator turns
on.When this happens, fill the oil tank withpure oil.
If the winker switch is operated,the winker indicator flashes in
union with the flashing of the turn signals.10SPEEDOMETERWINKER
INDICATOROIL WARNINGINDICATORFUEL WARNINGINDICATORODOMETERMETER
READING AND USAGEMETERWARNING AND INDICATOR
LAMPCAUTION+IftheoilwarningindicatorturnsonafterthemainswitchisplacedtoanONposition,quicklyfillthe
oil tank using pure oilWARNING+Toavoidrunningoutoffuelthatmay
result in a sudden stop.``_(\,_];|j|(||j|_|(1. ON.... Starts
engine. Key can not bepulled out.2. OFF....Stops engine. Key can
beplaced in or taken out of themain switch.3. LOCK....Locks handle
bars. Key can beplaced in or taken out of themain switch.4.
OPEN....When seat lock is released, keyreturns to its original
position(OFF). Key can be placed in ortaken out of the main
switch.11SWITCH OPERATIONMAIN SWITCHMAIN SWITCHCAUTION+Do not
manipulate main switch keyduring operation. If the main
switchkeyisplacedonOfforLockposition,allelectricalsystemwillnotfunction.Neveroperatethemainswitchkeyduringtravelasitmightcauseunexpectedaccidents.Ifitisnecessarytoremovethemainswitchkey,stopthevehiclefirst
prior to removing.CAUTION+Whenyouparkthevehicleandleave it, please
lock handle bars andtake out the
key.+Itcanbelockedupinthemainstandusingsupplementarydevice(Buglarproof)+If
the key is left
inONpositionwithoutstartingengine,batteryisdischarged.+Rotatekeysmoothlywithoutpressing
to turn to OPEN.+Donotuseanumberofkeystogether with a metal key
holder.Thekeysandthekeyholdermaycausescratchesorotherdamagetothecoverwhileoperatingthevehicle.(Recommendclothorleather
key
holders)``_(\,_];|j|(||j|_||Theengineisstartedpressingthisbuttonwhenpressedinastatewherethemainswitch
key is placed to an ON position andthe brake lever is pulled.
Put main switch key in ON position andturn on headlight
switch.
Highbeamorlowbeamcanbeoperatedby the use of high/low beam
switch.HIGH BEAM...... usedwhenneedingextralight.LOW BEAM......
used when other vehicles arepresent, in the city, etc.12STARTER
BUTTON HEADLIGHTCAUTION+Theenginewillnotstartifthebrake lever is
not pulled.+Donotholdthebrakeleverand pullthethrottlegripwhenthe
enginewasstarted.Itmaydamage the engine.(HI)D(LO)D3A d|A(l 3wlA(l
l/w AM 3wlSWITCHPOSITION FUNCTIONHeadlight, taillight,position lamp
andmeter lights on.Position lamp, taillight,and meter lights
on.Lightturned off.
(OFF)(P)(H)``_(\,_];|j|(||j|_|Ifthisswitchisturnedonwhenthemainswitch
is in an ON position, the winker willoperate.(R)....used when
making a right turn.(L)....used when making a left
turn.Thehornissoundedifthehornbuttonispressed when the main switch
is in an ONposition.13WINKER
SWITCHCAUTION+Thewinkerswitchdoesnotauto-maticallyturnbacktoitsoriginalposition
after completing the turn.Pleasesettheswitchbacktoitscenter
position after turning.wl|l
3wlCAUTION+Usethehighbeamonlyinthesuburban road or when the usage
ofthehighbeamnothinderthesafedriving of the car ahead.HORN BUTTON|
d|``_(\,_];|j|(||j|_|Whenparking,makesuretolockhandlebars to
prevent theft of the vehicle.
Turn the handle bars all the way to the left,and while pushing
on the main switch key,turn the main switch to the LOCK
postion.
UnlockingisaccomplishedbysimplyturningthemainswitchtotheOFFposition.It
can be locked up in the main stand
usingthesupplementarydevice(key,wire)forbuglarproofing.14HANDLE BAR
LOCK MAIN STAND LOCKEQUIPMENT
USAGECAUTION+Checktoseethatthehandlebarshavebeensecurelylockedbylightlymovingthehandlebarstothe
left and
right.+Makesuretoparkthevehicleinalocationwheretrafficandalwaysare
not blocked.A|( A lMAl| 3A|( l``_(\,_];|j|(||j|_|j
+Theseatautomaticallylockswhentheseat is pushed in its downward
position,+Lightly pull upward on the seat to makesure the seat has
been properly locked.
+TurnthemainswitchkeyfromOFFtoOPEN to open the seat.+There is a
trunk under the seat.+The seat is opened to gain access to
thetrunkbyusingthemainswitchkeyonthe seat lock.TRUNK MAXIMUM
LOAD:10kg15SEAT LOCKCAUTION+As the seat automatically locks,
takespecial care not to accidently leavethe key in the
trunk.+Driving with unlocked seat lock maycause danger.+When the
seat lock is out of order, donot operate it further and inspect it
inthe closest authorized repair center.3A
lTRUNKd|l``_(\,_];|j|(||j|_|Thereisadocumentstorageareaonthebottomoftheseat.Storetheownersmanualandthemaintenancenotebookinthis
area.+Foreaseincarryingbagsandsimilaritems, they should be hung
from the bagholder which is fitted for this purpose.16DOCUMENT
STORAGE AREA BAG HOLDERCAUTION+Makesurethattheseatissecurelylocked
after closing the seat.+Anunlockedseatcanhindertheoperation of the
vehicle.+Thetemperatureinsidethetrunkrisesduetoheatfromtheengine.Donotplacefoodstuffsandotherarticlesthatcanbedamagedeasilybyheat.Alsodonotplaceflamm-able
materials in the trunk.+Donotplacevaluableorfragilegoods in
trunk.+Aswatercanenterthetrunkwhenwashing,makesuretoremovearticlesthatcanbedamagedbywater.(dM|
3A AAA (CAUTION+Do not attempt to carry very
heavyorbulkyloadssincethiswouldaffectthestabilityandsteeringcharacteristics
of the scooter.``_(\,_];|j|(||j|_|(
_Squeeze tightly on the rear brake lever._
Movethebrakelockleverinthedirectionofthearrowinthedrawingandplaceitinthegrooveofthebrakelever._
Releaseyourhandfromtherearbrakelever and the rear wheel will be
locked.
_ Squeezetightlyontherearbrakelever and the lock lever will be
automatically released._
Releaseyourhandfromtherearbrakeleverandtherearwheelwillbeunlocked.17BRAKE
LOCK
LEVERCAUTION+Iftherearbrakeisnotadjustedproperly,itwillnotbeabletolock.Pleaserefertopage33forinstruc-tions
on rear brake adjustment.Al l v``_(\,_];|j|(||j|_|+Make sure to
check the oil, gasoline, etc.,before starting the engine.+Please
ensure that the main stand is in adown position when starting the
engine.+Drivewithcareforbothsafetyreasonsand longer vehicle
life.+For1month(or1,000km)afterpur-chasingthevehicle,drivemoderatlyavoiding
fast starts and fast
acceleration.Alwaysfollowtheproperstartingproceduredescribed
below.+This motorcycle is equipped with a side stand ignition
cut-off system.+Theenginecannotbestartedifthesidestand is down._
Lock the rear wheel.(see p. 17)@ Turn the main switch to an ON
position._ Start engine with cell or kick.18STARTING THE
ENGINECAUTION+Makesurethattherearwheelislockedwhenstartingtheenginetoprevent
an unexpected quick start ofthe
vehicle.+Lockingisnotpossibleiftherearwheel brake is not adjusted
correctly.+Pay attention so that the hand or
anypartofthebodynottocontactwiththe rear wheel when accelerating
thevehiclewiththemainstanderectedsince there is danger of injury.
+Iftherearwheelcontactswiththeground when accelerating the
vehiclewiththemainstanderected,thevehiclecangoforwarduninten-tionallyresultingininjuryofthedriver.WARNING+Never
run the engine in an enclosedarea. The exhaust contains
poisonouscarbon monoxide gas that can
causelossofconsciousnessandleadtodeath.CAUTION+If the oil warning
indicator turns onafter the main switch is placed to
anONposition,quicklyfilltheoiltank using pure oil.CORRECT DRIVING
OPERATION``_(\,_];|j|(||j|_|;
+Pressthestarterbuttonwithoutrotatingthe starter grip (opening
the
throttle).+Iftheengineishotanddoesnotstartafterpressingthestarterbuttonfor3~4seconds,rotatethethrottlegripto1/8~1/4
of a rotation and try again. Thiswill allow easy
starting+Itispossiblethatstartingwillbemoredifficult if the vehicle
has not been
usedforalongperiodoftimeorifthefuelholeispluggedup(startingproblemseven
when there is sufficient fuel in
thefueltankmaybeanindicationofaplugged fuel
hole).Whenthishappens,donotrotatethethrottlegripandtrythestarterbuttonafew
times.
+Erectmainstandandthenstepkickstarter pedal
strongly.19CAUTION+Immediatelyreleasethestarterbuttonassoonasthevehiclehasstarted.+Do
not press the starter button whenthe engine is running.This can
damage the starter motor.CAUTION+Makesuretoplacekickstarterinits
original position after the enginehas been started.+Be sure to
erect main stand and sidestand when starting.+Do not use the
starter button and thekick-starter pedal
simultaneously.+Whenstartingwiththekickstarter,itisnotnecessarytograbthefrontand
rear
brakes.CAUTION+Donotkeepthestarterbuttonpressedformorethan5secondsatatime.Releasethestarterbuttonforapproximately10secondsbefore
pressing it again.1/41/8``_(\,_];|j|(||j|_|}20_
Whentheengineiscoldmorningorwinter or the vehicle has not been
usedfor a long period of time, let the engineidle for a short
period allow the engineto warm up.If engine cannot be started or
vehicle doesnot move, check the followings.+Is there fuel in fuel
tank?+Are you operating in accordance with theinstructions given in
owners manual?+Is fuse not cut?+Is starter motor
running?+Ifstartermotorisnotrunningduetobatteryconsumption,trystartingmotorby
using kick start technique._ Fold the main
stand.+Pushthevehicleforwardtofoldthemain stand and make sure that
the brakeleverdoesnotbecomereleasedduringthis
operation.CAUTION+Keep holding rear brake until start.+Exhaust has
contains harmful subs-tance such as carbon monoxide.Start engine in
well-ventilated places.CAUTION+Do not excessively open the
throttleuntilyouactuallystartthedrivingoperation of the vehicle.IF
ENGINE CANNOT BE STARTED AFTER STARTING ENGINE``_(\,_];|j|(||j|_(@
Get on the
vehicle.+Mountingshouldbedonefromtheleftside,andyoushouldsitsquarelyontheseat.Leaveeitheronefootorbothfeetplanted
on the ground_ Squeeze tightly on the rear brake leverand the lock
lever will be automaticallyreleased._
Releasethesqueezingtensionontherearbrakeleverandslowlybegintorotatethethrottlegriptoallowforaslow
and easy start.21CAUTION+Keepholdingrearbrakeleverbefore
starting.CAUTION+Do not rapidly trun the throttle
gripwhenyoureleasetherearbrakelock.Thevehiclemayspringout,causing
injury or damage.CAUTION+A quick rotating of the throttle
gripwillcausethevehicletomovesuddenly
forward.+IftheengineRPMisntdecreasedafterthethrottlegripreturntoitsoriginalposition,stopoperatingandinspectitintheclosestauthorized
repair center.Al l
v``_(\,_];|j|(||j|_|+Beforeenteringtraffic,usethecorrectturnsignaltoforewardotherdriversofyour
intentions.Speediscontrolledbytheoperationofthe throttle grip.+If
the throttle grip is
rotated........Thespeedofthevehicleincreases.Pleaserotatethethrottlegripslowly.Whenclimbingahill,thethrottlegripneedtoberotatedfurthertogivethevehicle
more power.+If the throttle grip is allowed torotate
back........Speeddecreases.Thiscanbedoneslowlyorquickly,dependingonhowquickly
you need to decelerate.Work the front and rear
brakestogether.+Allowthethrottlegriptorotatebacktoitsbeginningpositionandthensqueezethe
brake
levers.+Ifisbesttooperatethebrakesbyfirstlightlysqueezingthebrakeleversandthen
changing to a more firm squeeze.22CAUTION+If only one of the brakes
is used, itispossibleforthevehicletoexperience sliding. PROPER
DRIVING METHODSAAl A, All, Al``_(\,_];|j|(||j|_The brakes should
never be suddenlyapplied and the handle bars shouldnever be
suddenly turned.+Sudden braking or turning can cause thevehicle to
slide and tip over.+Itisespeciallydangeroustoperformsudden braking
on wet roads or in rainyweather as the tires can lose traction
andslip easily.Special care in driving should betaken during rainy
weather.+Morebrakingdistanceisneededwhendrivingonwetroadsorintherain.Reduce
speed and be sure to initiate
thebrakingoperationsoonerthanwhendriving in normal
conditions.+Ondowngrades,allowthethrottlegriptorotatebacktoitsinitialpositiontoreducespeed,andapplythebrakesanddrive
slowly down the
hill.+Itispossibleforthebrakestotemporarilyloseoperativeabilityafterdrivingthroughapuddleorwhendrivingintherain.Toensurethatthebrakesareoperatingproperly,slowdown(aftercheckingforothervehicles)andwhiledrivingslowly,lightlyapplythebrakestoridthebrakesofanyexcess
water and to dry them.+Beextremelycarefulwhendrivinginthe snow or
on icy
roads.Whendrivingintheseconditions,boththetireslosemuchoftheirtractionandthereartirecanslipwhenopeningthethrottle._
Whenapproachingthedesiredstopping
area.+Activatetheproperwinker,andaftercheckingforothervehicles,slowlyturninto
the area in which you want to
stop.+Allowthethrottlegriptorotatecompl-etelybackandapplythefrontandrearbrakes.Thebrakelightwillshinetoalert
vehicles in back of you that you arestopping.23STOPPING, Al l,
AlCAUTION+Overspeeddrivingonthewetroadcancausethevehicletobeoverturned
due the water film effector
slip.+Incaseofrain,thevehiclecanbeslippedonthepaintedtrafficlanewhenbrakingsuddenlyorturning,resulting
in the overturn.``_(\,_];|j|(||j|_24@
Afterthevehiclehascometoacomplete
stop.+ReturnthewinkerswitchtothecenterpositionandturnthemainswitchtoOFF.
This will turn the engine off._ Dismount on the left side and lower
themain stand on a flat surface.+Be sure to park in an area that is
free
oftraffic.Also,thevehiclecantipoverifthemainstandisnotplacedonastableand
flat
surface.+Themainstandisloweredbygraspingthehandlebarswiththelefthand,holdingtherearcarrierwiththerighthand,andsteppingfirmlyonthestandwiththerightfoot.Inthisposition,lifttherearcarrierupward,whichwillsecure
the main stand._ To prevent theft, be sure to lock handlebars when
parking.CAUTION+Donotrotatethemainswitchkeywhile driving. If the
main switch
isturnedtoanOFForLOCKposition,theelectricalsystemwillnotoperate.Operatingthemainswitchkeywhiledrivingcanbevery
hazardous. Only turn the
mainswitchkeytoOFForLOCKpositionaftercompletingstoppingthe
vehicle.CAUTION+Parkinasafeareathatwillnotblocktraffic.Whenyouparkedthevehicleafterdriving,makesurefootthevehiclebeyondmansreachbecauseengineandmufflerare
still
hot.+Donotparkthevehicleontheinclinedroad.Thevehiclecanbeoverturnedandendangerpeoplearound.``_(\,_];|j|(||j|_j25Selfinspectthevehicleandhaveregularmaintenanceinspectionsforincreasedsafetyandthepreventionofaccidents.Regularmaintenanceinspectionsshouldbeperformedevenifthevehiclehasnotbeen
used for a long period of time.Self inspections before operation
should beperformedonadailybasispriortooperating the
vehicle.+Inspections of concerned Area+Brake inspection+Tire
inspection+Fuel check+Engine oil check+Lights and winker
inspection+Back mirror inspection+Fuel leak inspection+License
plate inspection+Throttle grip inspection.SELF INSPECTIONS BEFORE
OPERATIONCAUTIONObserve safety rules when
conductinginspections.+Exhaustgascontainsharmfulsubstancesuchascarbonmono-xide.Donotcarryoutinspectionsonvehicleinclosedplaces,orinpoorlyventilatedplaces,withengine
running.+Conductinspectionsonflat,solidground with the stand
erected.+Be careful of burns when conductinginspections immediately
after engineisstoppedbecausetheengineandmuffler are
hot.+Stopengineandremovethekeypriortothevehiclemaintenanceservice.+Use
appropriate types of
tools.+Ifyouareunabletocorrecttroubleevenafteryoumakeadjustmentorcorrection,contactauthorizedmaintenanceshops,dealersordesignatedrepairshopsfornecessary
inspection and
repairs.``_(\,_];|j|(||j|_26Checkareaswhichcausedforconcernwhen
last operating the vehicle.
Lightlysqueezethebrakeleversuntiltensionisfelttocheckforanappropriateamountoffreeplay.Nofreeplayinthebrakeleversoroverlyloosebrakeleversareindicationofaprobleminthebrakesystem.BRAKE
LEVER FREE PLAY: 10~20mm
Thisischeckedbyplacingthevehicleonits main stand on a flat
surface. Make surethatthehandlebarsareatahorizontallevel. Check to
see if the fluid is below theLOWER level.If brake fluid is
significantly low, this
mayindicatethatthereisleakageinthebrakesystem. Inspect the brake
hose to check forleaks.INSPECTION OF CONCERNED AREA BRAKE
INSPECTIONw vl |AY l |AYCAUTION+Specifiedbrakeleverfreeplaymust be
maintained. Excessive
freeplaymaycauselongstoppingdistance,brakeoperationalfaultandslowreactingtimeresultinginthedangeroussituationandinsufficientfreeplaymaycauseshort
stopping distance and damagebrake system(pad, lining,
etc.)CAUTION+Ifthebrakefluidissignificantlylowerthanthespecifiedlevel,inspect
not only brake fluid but alsocheck the front brake pad for
wear.``_(\,_];|j|(||j|_(
Checkforanappropriatelevelofairpressure by examining how the
tire sits onthe ground. If you notice any
abnormalitiesintheshapeofthetirewithregardtotheareacontactingtheground,useatiregauge
to check tire pressure and adjust thetire pressure to the
appropriate level.
Checktiretreadandsidesforcracksanddamage.
Checktiretreadforsignsofabnormalwear.
Check tire tread and sides for nails,
rocks,etc.Thatmighthavebecomewedgedinthe tire.
+Checkthewearindicator(wearlimitmarking) to see if there is an
insufficientamount of tread
remaining.+Iftheindicatorsarevisible,replacetirewith a new
one.27TIRE INSPECTIONSIZEAIR PRESSURE(kgf/)1 PERSONRIDINGFRONT
1.75130/90-10 61J130/90-10 61J2.001.752.00REARREARFRONTFRONTREAR2
PERSONRIDINGAl3|Alw(((AMAA|MAwAwA l|(lAAl| MAll|wA l|(lA(wA lMl
MAll|)``_(\,_];|j|(||j|_
Check gasoline to see if there is a sufficientamount of gasoline
to reach your destination.
+IfthefuelwarningindicatorturnsonafterthemainswitchisplacedtoanONposition,fillfueltankwithgasoline
as soon as possible.RESERVE FUEL CAPACITY : 1.1
+ReleasetheseatlockbyturningthemainswitchkeyOFFtoOPENtoopenthe
seat.+Turnthefueltankcapcounterclock-wise, and remove
it.+Fillthetankwithgasolineuntilitreaches the bottom of the level
plate.28FUEL CHECKCAUTION+If air pressure is inadequate or if
thereare cracks, damage or abnormal
wearontires,itmaycausetremblingsteering wheel and flat
tire.+Insufficientairpressuremaycausetheheavysteeringwheelmakinghandlingdifficult,fuelovercon-sumptionandtheexcessivewearoftireouterareaandexcessiveairpressuremaycauseeasierwheelhandling
and lower fuel consumption.Butitmayalsocausetheexcessivewear of
tire center area.+This vehicle is equipped with
tubelesstires.Ifyouhaveflattires,pleasecontact authorised
maintenance shopsfor inspection.+If nonstandardized tire is
installed,
tirecangoflateasilyduetotheearlywearresultedfromframeinter-ference,andthevehiclecanbeoverturnedresultingininjuryofthedriver.+Depositingwastedtireintheunspecifiedplacecanpollutetheenvironmentandaresubjectedtolegal
penalty.ld wA|l| l|(lAld A|l A|``_(\,_];|j|(||j|_;29
Iftheoilislow,theoilwarningindicatorwill turn on.Turn the main
switch to ONinordertocheckwhethertheoilwarningindicator switches
on.If it does, put oil inthe oil tank.
Starttheengineandmakesurethelightsturn on. Also check to see if
the lights aredamaged or if there is dirt on them.
Turn the main switch to
ON.Whileseparatelyoperatingthefrontandrearbrakes,checktoseeifthebrakelightturnson.Alsochecktoseeifthereisanydamage
to the lens or if there is dirt on thebrake light.
Turn the main switch to
ON.Checktoseeifallthewinkerinthefrontandrearofthevehicle(includingleftandrightsides)areflashingproperly.Atthesametime,checktomakesurethattheautomaticsoundsignalofthewinkerisworking.Checkalsotoseeifanyofthelens
are damaged or dirty.CAUTION+Makesuretostopengineandstayaway from
fire when
refueling.+Donotfillgasolinepastthelevelplate.Gasolinemayleakoutofthefueltankwhenreplacingthefueltank
cap if too much gasoline is putin the fuel tank.+Dont fill low
grade gasoline.Using it can cause damage
(bending,gettingworn,etc.)tocombustionchamber and parts of
fuel.+Donotclosethefuelcapwithexcessive strength. It may cause
thedamageofthecapandtherubberpacking resulting in the leak of
fuelandmaycausefireincaseofelectricalshortortheoverturnofthe
vehicle.+Ifoilorwaterenterthefueltank,the vehicle may not be
started.+Ifthefuelisleakedbyruptureofthe fuel hose due to the aging
of thehose, fire can be
occurred.Accordingly,checkthehoseperiodically for the condition.
CAUTION+Do not allow the engine to stay at alow level.The engine
will
becomeseverelydamagedifthevehicleisdrivenwhiletheoilwarningindicator
is on.LIGHTS AND WINKER INSPECTION ENGINE OIL CHECKl wA|l|
l|(lA``_(\,_];|j|(||j|_}Sit squarely on the seat and check to see
ifyouhaveagoodviewbehindthevehicleby looking at the back mirrors.
Also checkfor dirt and damage on the back mirrors.Check to see if
there is any leaking fuel
bythoroughlycheckingthefueltank,hose,carburetor, etc.Check to see
if there is any dirt or damageto the license plate.
Alsochecktoseeifthelicenseplateisfirmly secured to the
vehicle.+TheRequiredMaintenanceSchedulespecifieshowoftenyoushouldhaveyour
motorcycle served, and what thingsneed
attention.+Itisessentialthatyourmotorcyclebeservedasscheduledtoretainitshighlevelofsafety,dependability,andemission
control
performance.+Theseinstructionsarebasedontheassumptionthatthemotorcyclewillbeusedexclusivelyforitsdesignedpurpose.Sustainedhighspeedoperation,
or operation in unusually
wetordustyconditions,willrequiremorefrequentservicethanspecifiedintheMAINTENANCESCHEDULE.
ConsultyourauthorizedDaelimdealerfor recommendations applicable to
yourindividual needs and use.30BACK MIRROR INSPECTION LICENSE PLATE
INSPECTIONFUEL LEAK INSPECTIONCAUTION+If any fuel is spilled, make
sure
theareaisdrybeforestartingtheengine.MAINTENANCE``_(\,_];|j|(||j|_(31Perform
the Self Inspections Before Operation at each scheduled maintenance
period.I:INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF
NECESSARYR:REPLACEL:LUBRICATEC:CLEANFUEL LINE I I ITHROTTLE
OPERATION I I IAIR CLEANER C C C NOTE (2)SPARK PLUG I I ICARBON
REMOVAL CARBURETOR IDLEI I I IOIL PUMP, OIL LINE I I ITRANSMISSION
OIL R NOTE (3)BRAKE FLUID I I I NOTE (3)ITEMFREQUENCYODOMETER
READING(CAUTION 1)REMARKMAINTENANCESCHEDULEEvery 8,000Km : C1,000Km
1 4 8 12MONTH 6 12 18``_(\,_];|j|(||j|_|32BRAKE SHOE / PAD WEAR I I
IBRAKE SYSTEM I I I IBRAKE STOP SWITCH I I IHEADLIGHT ADJUSTMENT I
I ISUSPENSION I I IBOLTS, NUTS, FASTENERS I IWHEELS / TIRES I I
ISTEERING HANDLE BEARING I IDRIVE BELT I I IWEIGHT ROLLER I ISLIDE
PIECE I IITEMFREQUENCYODOMETER READING(CAUTION 1)REMARKNOTES : (1)
At higher odometer readings, repeat at the frequency interval
established here.(2) Service more frequently when riding in
unusually wet or dusty areas.(3) Replace every 2 years, or at
indicated odometer interval, whichever comes first. Replacement
requires mechanical skill. If you do not have the appropriate tools
or information to conduct maintenance, or if you feel you are not
capable to performmaintenance on this vehicle, contact authorized
dealers or repair shops for maintenance and repairs.To ensure
safety, inspections and maintenance of these parts must be carried
out by dealers, or repair centers.1,000Km 1 4 8 12MONTH 6 12
18``_(\,_];|j|(||j|_Thefollowingisanexplanationofcorrectinspectionmethods,cleaningandpartsreplacing.Pleasealwaysrefertothissectionwhenwantingtoinspectorrepairyour
vehicle.33MAINTENANCE
PRECAUTIONSCAUTION+Alwaysobservesafetyruleswhenperformingmaintenanceonthevehicle.+Chooseaflatsurfaceandmakesurethemainstandisinasecuredown
position.+Use correct tools.+Conductenginemaintenancewiththe engine
key out of the
ignition.+Becarefularoundtheengineandmufflerwhenperformingmainte-nanceastheseareascanbecomeextremely
hot.+Afterselfmaintenance,thewastematerialmustbepackedinthespecifiedcontainerandentrusteddisposaltotheauthorizeddisposalcompany.WARNING+If
your motorcycle is overturned
orinvolvedinacollision,inspectcontrollevers,cables,brakehoses,calipers,
accessories, and other
vitalpartsfordamage.Donotridethemotorcycleifdamageimpairssafeoperation.HaveyourauthorizedDaelimdealerinspectthemajorcomponents,includingframe,suspensionandsteeringparts,formisalignmentanddamagethatyoumay
not be able to
detect.+Usenew,genuineDaelimpartsortheirequivalentformaintenanceandrepair.Partswhicharenotofequivalentqualitymayimpairthesafetyofyourmotorcycleandtheeffectiveoperationoftheemissioncontrol
systems.REPLENISHING BRAKE
FLUID1.Cleandustandotherforeignmaterialsaroundreservetanktopreventforeignmaterials
from falling inside tank.2. Removethescrewsandtakeoilcupcap,
diaphragm plate, diaphragm off.3. Replenishrecommendedbrakeoiltothe
upper level inside reserve tank.RECOMMENDED BRAKE OIL ISDOT 3 or
DOT 44. Reinstallthediaphragm,diaphragmplate, and oil cup cap.5.
Tighten the screws securely.+Checkthebrakepadsforwearwhenrefilling
with brake fluid.+A low fluid level may be due to wear ofthe brake
pads.+Ifthebrakepadsarenotwornandthefluid level is low, check for
leakage.``_(\,_];|j|(||j|_Other checks+Visually check for fluid
leaks or damageand,usingaspanner,checkjointsandclamps for
clearance.Also,checkhoseandpipeprotectivepartstoseeiftheycontactotherpartswhenturningthehandlebarsorduetovibration
when driving.Operatethebrakelevertocheckthewearof the brake
pad.Whilelookingatthebrakecaliper,ifthewear limit line is not
visible, the pads needto be replaced. 34BRAKE PAD
INSPECTIONCAUTION+Whenaddingbrakefluid,beverycarefulnottoallowforeignmaterials
to enter the reserve
tank.Foreignmaterialscanclogthesystem,causingareductionorcomplete
loss of braking ability. +Do not fill past upper
level.Thiscancausebrakefluidtoleakout of the reserve
tank.+Donotletbrakefluidcontactvehiclepartsasthisdamagespaintedareas.Ifoilcontactsparts,quicklycleanthefluidoffusingadry
cloth.+Userecommendedbrakefluidasothertypescanundergochemicalchanges.+Ifbrakefluidisexceedinglylow,this
can be indication of damage tothe brake system.+A leak in the brake
system can leadtoreducedbrakingefficiencyandpossible loss of
braking ability.d|| v3w3l d|
A|(lA|AM|A(lA|AMCAUTION+Thebrakelevermustbeoperatedseveraltimesafterreplacementofthe
front brake pad.+If the anticorrosive is applied to
thebrakedisk,brakingcannotbeperformed successfully, resulting
intheinjuryordeathofthedriverincase of accident. wA lMl
l|``_(\,_];|j|(||j|_j35REAR BRAKE SHOE
INSPECTIONCAUTION+Ifthevehiclebecomesworn-out,thereplacementcycleofshoemaydifferdependingonthewearcondition
of the rim drum.MAlMAlA()d3Al AMl|A3l |AY(A3l |AY|l| A()d3 REAR
BRAKEBRAKE LEVER
ADJUSTMENTCAUTION+Afteradjustingthebrake,makesurethatpartoftheadjustercontactsthepinasinthedrawingbelow.Brakeclearancecanchangewhen
driving if this is not done.+Itisnotnecessarytoadjustthefront
brake.+Ifthebrakeleverfreeplayissignificantlydecreased,checkthefront/rear
brake pads and the lining.Brakeleverfreeplayisadjustedbyrotating
the adjuster of the brake
arm.Afteradjustment,checkthebrakelevertoensurethattheclearanceisnotaboveorunder
the prescribed amount.BRAKE LEVER FREE PLAY : 10~20mmAfter
adjusting the brakes, check the wearof the brake shoe. While
tightly squeezingtherearbrakelever,ifthemarkofthe brake arm is
alined with the markofthebrakepanel,thisindicatesthatthebrake shoe
is worn. Please take the vehicleto a service center for repair.
REAR BRAKE``_(\,_];|j|(||j|_36
Iftheoilislow,theoilwarningindicatorwillturnon.TurnthemainswitchtoONinordertocheckwhethertheoilwarningindicatorswitcheson.Ifitdoes,putoilinthe
oil tank.
1. Setvehicleonmainstandinuprightposition on level ground.2.
Open the seat.3. Turntheoilcapcounterclockwise,andremove it.4. Fill
the oil tank to the fill level.5. Turn the oil cap clockwise, and
install it.6. ClosetheSeat.Checktoseeiftheseatlock has latched.
Ifoilsoldonmarketsorprivatelyma-nufacturedoil(oil-grade)isused,enginelife
is adversely affected, and the privilegeof warranty repairs cannot
be guaranteed. REPLENISHING ENGINE
OILCAUTION+Donotfillpastthefilllevel.Oilwill leak out if this is
done.+Immediatelyreplaceoilcapafterfilling oil tank with oil.+Make
sure that foreign materials donot enter the oil
tank.+Donotuseothermanufacturersoiland do not use low quality
oil.CAUTION+Alwayspayattentiontokeepupproperoillevel.Drivingwiththeoil
warning indicator turned on maycause severe damage to the
engine.+Sometimes,theindicatorbecomesinoperativeduetothefaultyoilwarningindicatorswitch.Checkthe
engine oil level periodically.ll vl wA|l|
l|(lA``_(\,_];|j|(||j|_(
+Start the engine and let it idle for a
fewminutes.+Stoptheengineandputthemotorcycleon its mainstand on
level ground.+Remove the L. crank case
cover.+Removetheoilcheckboltandmakesurethattheoillevelisuptotheloweredge
of the bolt hole.
+Ifthelevelislow,releasethetransmissionoilfillerACGcaportheL.crankcaseuntiltheoiloverflowthroughoilholeandfilltherecommended
oil slowly.RECOMMENDED OIL : SAE # 80~90+Reinstall the oil check
bolt, the cap, andthe L.crankcase cover.
Checktoseeiftransmissionoilleaksoutof the transmission
case.Checkthetirepressureusingatiregauge.Check tire pressure when
the tires are cool.37TRANSMISSION OIL INSPECTION TIRE PRESSURE
INSPECTIONCAUTION+Payspecialattentionnottoletrubberetc.,enterthecheckbolthole.+Whendrainingtheoil,makesurethat
all of the oil is removed.+Theenginecanbeharmedifthereis too much
or not enough
oil.+Donotuseothermanufacturersoilorlow-qualityoil.Theseoilscanchangequalityovertimeandcancause
damage.CAUTION+Ifthereisanimproperamountofairinthetires,oriftherearecracks,damageorabnormalwearontires,thismaycauseunstablesteeringormayallowthetirestobecome
easily punctured.AIR PRESSURE(kgf/)1 PERSONRIDINGFRONT
1.752.001.752.00REARREARFRONT2 PERSONRIDINGl l l l
``_(\,_];|j|(||j|_
_ Raise the front wheel off the ground
byplacingasupportblockundertheengine._ Loosen the oval screw and
remove thespeedometer cable._
Removethefrontcaliperassemblyfromthefrontforkbyremovingthefixing
bolts._ Loosen the axle nut._ Withdrawthefrontwheelaxleandremove
the front wheel.[ Install in the reverse order of removal.+Fit the
caliper over the disc, taking carenot to damage the brake pads.
Install thecaliperfixingbolts,andtightentoatorque of :
2.7kgfm+Tighten the front axle nut to the specifiedtorque.FRONT
AXLE NUT TORQUE: 5.0~7.0kgfm_
Afterassembling,operatebrakeforanumberoftimesandseeifwheelisturningsmoothlywithoutgettinginterruption.38l|
Al|A\ |dWHEEL REMOVALCAUTION+Do not operate brake lever after
thefrontwheelisremoved.Itwillmake wheel assembling
difficult.CAUTION+Wheninstallingthewheel,care-fully fit the left
brake disk betweenthebrakepadstoavoiddamagingthe pads.CAUTION+If a
torque wrench was not used
forinstallation,seeyourauthorizeddealerassoonaspossibletoverifyproper
assembly.Improper assembly may lead to lossof braking capacity.3|(M
AvA 3wl|wA\ll\l| 3``_(\,_];|j|(||j|_;
_ Setvehicleonmainstandinuprightposition on level ground._
Loosen the rear brake adjuster nut._ Remove the muffler._ Loosen
the rear wheel axle nut._ Removethelockwasherandtherearwheel.[
Install in the reverse order of removal.REAR AXLE NUT TORQUE:
6.0~8.0kgfm+Erect main stand and place vehiclein up right position
on level graund.+Check the spring for damage or
lossoftensionandthesidestandassembly for freedom of
movement.+Checkthesidestandignitioncut-off system;_ Put the side
stand up._ Start the engine._ Lowerthesidestand.Theengineshould
stop as you put the side
standdown.+Ifthesidestandsystemdoesnotoperateasdescribed,inspectitinthe
closest authorized repair center.39CAUTION+If a torque wrench was
not used
forinstallation,seeyourauthorizeddealerassoonaspossibletoverifyproper
assembly.Improper assembly may lead to lossof braking capacity.A Al
AMMdll A\ |dA()d3 |d3l( 3A|( 3|l|SIDE STAND
INSPECTION``_(\,_];|j|(||j|_}Ifelectrodeisstainedorclearanceisnotright,satisfactorysparkisnotproduced.Clean
and make adjustment._ Loosenthespecialscrewandremovethe plug
maintenance cover._ Remove the spark plug cap._ Clean around the
plug._ Using a plug wrench, remove the plug._ Clean plug with plug
cleaner.[ Checkelectrodeforwearandcorro-sion._ Check the plug gap
using a feeler gauge.PLUG GAP :
0.6~0.7mmTightenwithhandsuntiltheplugwasher touches cylinder head.
STANDARD PLUG: B8HSA_ Ifnewplugisinstalled,turn1/2andtighten using
a plug wrench.Ifplugisreused,turn1/3~1/4andtighten.[ Install in the
reverse order of removal.40SPARK PLUGCAUTION+If plug of different
maker or
differentheatvalueisused,itcausesunsatisfactoryenginestarting,inadequateenginerevolutionandoutput
deterioration.+Thesparkplugmustbesecurelytightened.
Animproperlytightenedplugcanbecomeveryhotandpossibly damage the
engine.|d A||d MAl||A| v3|Al |d A|3|Al |d3w``_(\,_];|j|(||j|_j(
+Ifyouremovescrewfrombatteryboxcoverafterputtingfloorpanelmetforward,youwillfindbatteryassem-bled.+Ifthebatteryterminalispolluted,orinrust,
separate battery and clean
it.+Batteryterminalinrustwithwhitepowdershouldbecleanedwithwarmwater.+Incaseofseriousrustofbatteryterminal,disassemblethebatterycordandgrinditwithwirebrushorsand-paper.
+ThisvehicledoesntneedeitherreplenishingorcheckingbatterywaterbecauseoftheequipmentofenclosedMF
battery.+Incasebatteryneedsachecking,itshould be cared of by
service center.41BATTERY
INSPECTIONCAUTION+Becarefulnottodisassemblein-jection part of
enclosed battery.+Whennotusingvehicleduringalong time, take off the
battery
fromthevehicletokeepfromself-dischargeandelectricdischarge.Putthebatteryinawellventilatedplace
after charging fully. In case
itisntavailabletotakebatteryofffromthevehicle,disconnect-terminal.CAUTION+TurntheignitionswitchOFFbeforedisconnectingtheterminalfrom
the
battery.+Whencleaningbattery,donotdisassemblethebatterycaptopreventforeignmaterialsfromfalling
inside battery.+Removethenegativepole_
sidecordfirstandthepositivepole_sidecordnext.Makesure,atthistime,
that _ side cord is connectedfirst, followed by _ side
cord.+Whenhandlingthebattery,stayaway from flammable
materials.+Makesurethatterminalsdonotcontactwithotheradjacentpartswhenhandling_/_
terminal.Contact with other parts may
causesparkresultinginelectricalequip-mentmalfunction,fireandelectricshock.+Frequentcellstartingcanshortenthebatterylifetime.Pleaseuseakicktostarttheengineafterthelongperiodstorageandincaseoftheinitialstartingandthecoldstartingtoimprovestartingperformance
and extend the batterylifetime.Y \ vl |A|AY``_(\,_];|j|(||j|_j|Turn
off the main switch to see if the fuseis severed. If the fuse is
severed, exchangethe fuse into 7A
fuse.+Tochangeafuse,firsttakeoffbatterycover.Then,disconnectafuseconnectorafteropeningafuseholder.+Ifthefuseimmediatelybecomesseveredafterbeingchangedwiththenewone,checkanotherproblemoftheelectric
system. 42CAUTION+Whendisassemblefuse,makesurethat fuse holder isnt
separated.+After assembling fuse in the part
ofconnector,checkiffusemoveseasilytoaline.Iffusemoveseas-ily,itmaycauseanaccidentatheating.+Donotuseafusehavingalargervoltageasthewirecanbecomeoverheated
and
damaged.Whenreplacinganyoftheelectri-calparts(lightsandgauges),besuretoreplacethemwiththereco-mmendedparts.Usingdifferentpartscanleadtothefusesburningout
or damage to the
battery.+Whenwashingthevehicle,takespecialcarenottoallowtobesplashed
in the area of the fuses. ld3 ||(FUSE REPLACEMENTld3
(``_(\,_];|j|(||j|_jBesuretoturntheignitionswitchOFFwhen replacing
the
bulb.Donotusebulbsotherthanthatspecified.Afterinstallinganewbulb,checkthatthe
light operates properly.[HEADLIGHT BULB] _
Putyourhandunderthefrontundercoverandstretchittothebackoftheheadlight
bulb._ Remove the rubber cover._ Turn the socket clockwise, and
removeit._ Slightlypressdownonthebulbandturn it counterclockwise._
Installanewbulbinthereverseorderof removal.HEADLIGHT BULB : 12V
35W/35W[TAIL/STOPLIGHT BULB]_ Loosenthe2tappingscrewsandremove the
tail light lens._ Installanewbulbinthereverseorderof
removal.TAIL/STOP LIGHT BULB : 12V 5W/21W43d3w3d3lAl 3| |3d vBULB
REPLACEMENTCAUTION+ThelightbulbbecomesveryhotwhilethelightisON,andremainhotforawhileafteritisturnedOFF.Besuretoletitcooldownbefore
servicing.+Donotputfingerprintsontheheadlightbulb,astheymaycreatehot
spots on the bulb and cause it
tobreak.Wearcleangloveswhilereplacing the
bulb.Ifyoutouchthebulbwithyourbarehands,cleanitwithaclothmoistenedwithalcoholtopreventits
early
failure.+Whenreplacingtheheadlightlamp,stoplampandwinkerlamp,useonlyspecifiedlamps.Donotuse
the lamp exceeded its
capacity.thebatterycanbeoverchargedandfirecanbeoccurredduetotheburned
wire.``_(\,_];|j|(||j|_j[WINKER BULB]
_
Loosenthe6uppercoversettingscrews,andremovethefrontcoverassembly._
Turnthewinkerbulbsocketscounterclockwise, and remove it._ Install a
new bulbs in the reverse orderof removal.FRONT WINKER BULB : 12V
16W
_ Press the winker lens groove and openthe winker lens using
plain screwdriver._ Slightlypressdownonthebulbandturn it
counterclockwise._ Installanewbulbinthereverseorderof removal.REAR
WINKER BULB : 12V 10W44wl|ld3l3w33w33w3l| vl| vdwl|l
|3``_(\,_];|j|(||j|_jj
_ Loosenthe6washerscrewsandremove the air cleaner case cover._
Inspect the air cleaner element._ Install in the reverse order of
removal.
+Cleantheaircleanerelementincleanoil,squeezeexcessoil,andthen,wra-pping
it in a dry cloth, squeeze it
again.+Makesureallexcessoilremovedandreassemble the air cleaner
element.OIL : SAE# 80 ~ 9045Al A| A3 vAIR CLEANER ELEMENT
INSPECTIONCAUTION+Donotusegasolineorotherma-terialshavingalowignitionpointas
this can be a fire
hazard.+Iftheaircleanerelementisin-adequatelyassembled,dustandotherwastematerialscandirectlyentertheengine.Thisresultsinincreasedcylinderwearandredu-cedpower,andreduceddurabilityof
the engine.+Whenwashingthevehicle,becarefulnottoallowwatertogetinto
the air cleaner.Difficultiesinstartingtheenginemay result if this
happens.+Iftheenginestartisfailedduringrainorafterdrivingacrosswaterpool,checktoseeifthewaterisinfiltratedintheaircleanerandclean
it.+Do not drive in the flooded area.
Ifthewaterenterstheaircleanerorengine,thevehiclemaybesubjectedtotherear-endcollisiondue
to the power failure.
3w3``_(\,_];|j|(||j|_j46Arubberpartisassembledonthecabletoprotect
the inner
cable.Makesurethatthispartisplacedfirmlyaroundthecorrectpartofthecable.Whenwashingthecar,donotdirectlyspraywaterontotherubberpartisdirty,useadry
cloth to clean this area.+Make sure to stop the engine prior to
carwashing.+Be careful not to allow water to enter themuffler
during the washing.Water insidethemufflermaycauseanimproperengine
starting or rust
occurrence.+Donotletwatergetinsidethebrakingsystemduringthewashing,aswaterinside
the brake system may weaken
thebrakingpower.Uponcompletionofwashing,selectasafeplacewherethereisnotrafficobstruction,andstartthevehicle.Lightlyapplythebrakewhiledrivingataslowspeedandcheckthebrakingpower.Ifthebrakingpowerhasbeenweak-ened,applybrakelightlywhiledrivingataslowspeedtodryupthebrake
system.+Takeprecautionswhenwaxingthevehicle.Excessivepolishofthepaintedsectionand/ortheresinpartwithcompoundwaxmightdamagethepaintedsectioncausingdiscolorationofthe
affected
area.Extendedstorage,suchasforwinter,requiresthatyoutakecertainstepstoreducetheeffectsofdeteriorationfromnon-use
of the motorcycle.Inaddition,necessaryrepairsshouldbemadeBEFORE
storingthemotorcycle;otherwise,theserepairsmaybeforgottenbythetimethemotorcycleisremovedfrom
storage.
+Emptythefueltankintoanapprovedgasoline container using a
commerciallyavailablehandsiphonoranequivalentmethod.+If storage
will last more than one
month,carburetordrainingisveryimportant,toassure proper performance
after storage.CABLE RUBBER PART INSPECTIONNOTABLES FOR CAR WASHING
STORAGE
GUIDEl|3|l||Adl|3|l||ACAUTION+Infiltrationoftheforeignmaterialsorwatercausedbydamageoflever(disengagement,tearing,etc.)maycausefreezinginwinterseason
resulting in faulty
operation,suddenaccelationandbrakingforcedecrease.Ifanydamageisfound,replacewiththenewoneimmediately.CAUTION+Gasolineisextremelyflammableandisexplosiveundercertain
conditions.Performthisoperation inawell-ventilatedareawiththe
enginestopped.Donotsmokeor allowflamesorsparksinthearea
wheregasolineisdrainedorstored and where the fuel tank is
refueled.``_(\,_];|j|(||j|_j(+Removethebattery.Storeinanareaprotectedfromfreezingtemperaturesand
direct sunlight. Slow charge the battery once a
month.+Washanddrythemotorcycle.Waxallpainted
surfaces.+Inflatethetirestotheirrecommendedpressures.Placethemotorcycleonblocks
to raise both tires off the
ground.+Coverthemotorcycle(dontuseplasticorothercoatedmaterials)andstoreinan
unheated area, free of dampness
withaminimumofdailytemperaturevariation. Do not store the
motorcycle indirect sunlight.
+Uncover and clean the
motorcycle.+Chargethebatteryasrequired.Install the
battery.+PerformallSelfInspectionsBefore Operation checks (page
25).Testridethemotorcycleatlowspeeds in a safe riding area away
from traffic.+Theframenumberisstampedonthefront central part of the
frame.+Theenginenumberisstampedontherear face of the left
crankcase.+Theframeandenginenumberswillbeusedasthebasisofrecoveringthevehicle
when is
stolen.+Recordtheframeandenginenumbersalongwiththevehiclelicenseplatenumbers
and keep them separately fromthe vehicle.
47FRAME AND ENGINE NUMBER|l||dMSJ50E1000000lAM|dM|dMl|
A|``_(\,_];|j|(||j|_j48 Performing daily inspection Putting on the
protective gears (Helmet, glove, goggles, etc.) Bringing the
driver's licence Determinating the path to the desired
destinationSAFE DRIVINGPREPARATION BEFORE
DRIVING``_(\,_];j;|(|||_j;< SCOOTER
>Theappropriatedrivingpositionismostimportantthingto driving
safely._Eyes : Look at the front direction widely._Shoulders :
Relieve the tension. _Arms : Relieve the tension and bend arms to
inside and let them act as the spring._
Hands:Gripthehandlethepositionawayfromtheinside
endofthehandlewithdistanceofonefingertofacilitate the operation of
the switch and lever._Wrist:Keepthestatetoactfreelywithoutapplying
excessive force to the shoulder and arms.[
Knees:Relievethetensionandkeepthedistanceofboth knee same as
shoulders._ Feet:Placethefeettofacethefrontparallelandkeepthe
distance of both feet same as shoulders49DRIVING POSITIONDRIVING
METHOD``_(\,_];j;|(||j}|_j}< VEHICLE EXCEPT SCOOTER >_ Eyes :
Look at the front direction widely._ Shoulders : Relieve the
tension._ Arms:Relievethetensionandbendarmstoinsideandlet them act
as the spring._ Hands:Gripthehandlethepositionawayfromtheinside end
of thehandle with distance ofone finger to facilitate the operation
of the switch and lever._Wrist : Keep the state to act freely
without applying excessive force to the shoulder and arms.[ Knees :
Press the fuel tank
slightly._Feet:Placethefeettofacethefrontparallelandmakethe step
bar be placed in the center of feet. 50``_(\,_];j;|(||j}|_(+ Secure
the safe distance.+ Drive protectively.+ Do not obstruct the
traffic.+ Do not drive on the pedestrian way or walkway. + Drive on
the left driveway when passing away.+ Make sure that you can apply
the brake anytime.+ Always apply the brake when stopping
temporarily.+ Donotdriveexcessivelylongdistanceandtakeenough
break.PRECAUTION WHEN DRIVING51+ If any abnormality is found, stop
driving and contact service center to inspect the vehicle. +
Restart the vehicle after 2~3 min when it is turned over.+ Always
turn on the headlight at night.``_(\,_];j;|(||j}|_|Prior to
starting always look around to avoid accident.< SCOOTER >_
Lock the rear brake with the main stand erected. _ Start the engine
using the cell or kick._ Pull back the main stand. _ Get on the
vehicle._ Releasethebrakelockleverbypulltherearbrakelever
strongly.[ Startdrivingslowlyafterturningonthewinkerand
releasingthebrakewhileensuringthesafetyaroundthe
vehicle.52STARTINGCAUTIONDrive the vehicle only on the
driveway.Driving on the
walkwaycancauseaccident.Also,ifthewheelistransformedwhenadvancing
directly to the walkway, the vehicle can be overturnedresulting in
injury of the driver due to the driving unstability.Overspeed
driving on the unpaved road can cause the vehicle tobe overturned
resulting in injury of the driver due to the drivingunstability. Do
not drive in the gravel road. If any gravel enters the wheel
orengine case, the vehicle can be overturned resulting in injury
ofthe
driver.Ifpossible,donotdriveclosetotheseaorontheroadwherecalciumchlorideistreated.Themuffler,externalpartsandwelded
parts can be corroded rapidly, and also in case of damageof the
frame, the vehicle can be overturned resulting in injury ofthe
driver.``_(\,_];j;|(||j}|_53< VEHICLE EXCEPT SCOOTER >_ Get
on the vehicle after pulling back the stand. _
Startdrivingslowlyafterturningonthewinkerand
releasingthebrakewhileensuringthesafetyaroundthe
vehicle.CAUTIONReturn theside standto itsoriginal position.Keep
drivingwithout doing thismay causeturnover
accident.``_(\,_];j;|(||j}|_54Thebasicprincipleofturnisbalancingusingthecentrifugal
forcewhichmakesvehiclegooutsideandthegravitywhich makes vehicle
fall inside.Thecentrifugalforceincreasesininverseportiontotheradius
ofacurveandinportiontothesquarespeed.Decelerateprior to entering
the curved way to reduce the centrifugal force.
CENTRIFUGALFORCEGRAVITYEFFECT OF SPEEDPRINCIPLE OF TURNTURNING
METHOD``_(\,_];j;|(||j}|_j55The basic principle of turn is
balancing using combined force of the centrifugal force and the
gravity. All3positionsrequirestraighteningtheheadandkeepingthe eyes
horizontally.< LEAN-WITH >This is a turning position with
motor cycle and driver in a line.This position is the most natural
and exact, so driver must learnit thoroughly.< LEAN-IN
>Thisisaturningpositionwithdriverleanedinsidemorethan
motorcycle.Thispositionisadequatetodriveontherainedor slippy road
because it has best road holding.However, special attention
isrequired because frontvisual fieldis poorwhen driver leansinside
more than motor cycle. 3 POSITIONS OF
TURNING``_(\,_];j;|(||j}|_56< LEAN-OUT
>Thisisaturningpositionwithmotorcycleleanedinside
morethandriver,whichisoppositetothelean-inposition.
Withthisposition,quickturniswellperformedanddrivercan obtain wide
front visual field adequate to drive on the rained
orslippyroadbecauseithasbestroadholding.However,special
attentionisrequiredbecausethereisdangerofslippingonthe bad holding
road._ Turnthethrottlegriptoitsoriginalpositionanddecelerate using
both front and rear brakes._
Leanthevehicletowardinsideofturncirclewhiledriving slowly at
constant speed._ Accelerate gradually.TURNING
METHOD``_(\,_];j;|(||j}|_(57Do not drive inside of large truck's
turn circle.< DEAD ANGLE ZONE >Dead angle zone is the sight
range which cannot be identified by driver and increases in
proportion to the width of the vehicle< DISTANCE BETWEEN THE
FRONT AND REAR WHEEL TURN
>Itisdistancebetweenpathofthefrontandrearwheeland increases in
proportion to thelength of the vehicle PRECAUTION WHEN
TURNING``_(\,_];j;|(||j}|_58+
Vehicleisbrakedusingfrictionbetweenroadsurfaceand tires.+
Brakingdistanceincreases1.5timesonwetroadand3
timesonicyroadbecausefrictionforceofroadsurfaceis decreased.
Duetotheinertia,vehicledoesnotstopimmediatelyafter applying the
brake.BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE
EFFECT (INERTIA)NEW TIRENEW TIRE IN A RAINY DAYEXISTING TIRE IN A
RAINY DAYBRAKING METHOD``_(\,_];j;|(||j}|_;59+
Turnthethrottlegriptoitsoriginalpositionanddecelerate using the
engine brake.+ Erect the vehicle straight.+ Brake using both front
and rear brakes.Vehicle speed : 50 km/hLearn the proper braking
method to prevent
accident.Impactincreasesinproportiontothespeedandweight.The
impactwhencollisiontoconcretewallat50km/hissame as one when falling
from theheight of 10m. When using both front and rear brakesWhen
using only front brakeWhen using only rear brakeIMPACT WHEN
COLLISIONCOMPARISION OF BRAKING DISTANCEBRAKING
METHOD``_(\,_];j;|(||j}|_}60LIGHTING S/WBr BrL/W L/WL/W
L/WL/WHLPILOT BOXL WL WFR.STOP SW.YGB /P PPREG GBr BrGB
BSBOGrLGSBOGr6PMINILGHL BAT WIN R L HOL/W B SB O LG GrLO HIW
LWINKER,DIMMER,HORN SW.RR.STOP SW./ GYC1 EY G
BSTY/RBrTLLIGHTING,START SW.G/YBYGBrBG/YYGBrY/R Y/RBSBOG/RY/WCOMB
S/WHORN S/WOG/RBY/WSBGWINKER S/W DIMMER S/WSPEEDOMETERSTART S/WPRE
HL TL C1Br L/WPYCORDCOLORH(N)GB/WGB/WIG ESIDE STAND S/WBrG GBr(12V
5W)LICENSE LAMP12V 5WPOSITION LAMPBr
BrBRG(14V3W)MINI2P4PWINGBRG/YOSB(12V 16W)LH. FR. WINKER(12V 10W)LH.
RR. WINKERBAT1BAT2E IGLGWORH. FR. WINKER(12V 16W)GSBOSB
SBOGOSb(14V3W)LH. WINKER PILOTB G B/WCOLORCORD RRGGLEVEL
S/WOILGG/R(12V 10W)TAIL/STOP LIGHT(12V 5W/21W)RH. RR.
WINKERSBG/YBROGIGN. COILGGOGSBBROWN BR BLACKSBLGGRP
PINKGRAYBLUEREDGREENWHITEYELLOW O ORANGEBSPARK PLUGLGWRYSKY
BLUELIGHT GREENCOLOR COMB GROUND/MARKINGUNITGFUELY/W GGY/WB/YGYYW G
Y G/BG/BY RBATTERYG R G12V 3AHCOMB S/WG GB/W BG BB/WRRFRAME
EARTHFUSE 7ARRG/BR/W RY/RG/YSTARTREG/RECWCDI B/S UNITBAT2WB/RL/Y G
YBAT1 EACGONOFFIGAUTOLOCKG/BM5W6.730W5.9BAT HOB
LGSTARTERMOTERR/WB/RB/WB/YL/YR/WL/YB/RRELAY6P
MINIBRGY/WBBG/RLGHORNFREEL RLNRLOCOLORO SB GrCOLORCORDWCORDHI
HLLONHIGLWLGWBGRSTGEL L/WCOLORCORDSPEEDOMETER ILLUM.(12V1.7W)FUEL
PILOTOIL PILOT(14V3W)WINKERCOLORCORDFREEPUSH 12V 35W/35W HEAD
LIGHTRELAYY/RPUSHWIRING DIAGRAM``_(\,_];j;|(||j}|_((61MEMO
:``_(\,_];j;|(||j}|_(|62MEMO :``_(\,_];j;|(||j}|_(63MEMO
:``_(\,_];j;|(||j}|_(64MEMO :``_(\,_];j;|(||j}|_(j
