Data Logger

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CSPTCL- ADLS - FDS - 132kV Koni Substation

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FU NCTIONAL DESIGN SPECIFICATION (FDS)

FOR

AUTOMATIC DATA LOGGING SYSTEM (ADLS)

AT

CSPTCL 132KY Koni Substation

vshfs*N

Submitted BY

Venson Electric Private Limited

#331, 9th Cross, 4th Phase,Peenya lndustrial Area, Bangalore-550058

Phone: +9L 80 2836t2O8,28360223

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3.3 Custom graphicaluser interface and navigation .. ....................13

3.4 Substation single line screens - sample..... .................14

3.5 Device tabular screen - sample..... ...........14

3.5 Point Summary Screen - sample..... ..........15

3.7 Alarms ................163.7.1 D400 alarm screen - sample..... ........163.7.2 D4OO alarm history screen - sample .....................I7

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CONFIDENTIALIW

This proposql is being submitted to Chhottisgarh State PowerTransmission Compony Limited (CSPTCL) by Venson Electric Privote

Limited (Venson) on the understonding that the contents would not bedivulged to ony third porty without prior written consent from the lotter.

Page 3 of 78


Document Control

Approvals

Distribution Control

Revision History

Venson Program Number: 20t40225

Document Version: L.0

Date: 25'n February 2Ot4

lssued by: Mr. Gangadhar K, Mr. Prashanth M

Reviewed by: Mr. Prashanth M

Technical Guidance: Mr. Prashanth M

Copy No. T

Approval Copy Chhattisgarh State Power Transmission Company Limited

Approval Copy Venson Electric Private Limited

Version Date Page Change By

1.0 l5'n February2OL4 :irst version

1.1

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7.7 About this documentThe functional design specification is prepared based on our discussion, demonstration

and understanding the requirement during our visit to CSPTCL - Raipul Bhilai and

Gandai on 23'd and 24'h October 2013.

This document provides a overview of the Automatic data logging system(ADLS) for

CSPTCL 132KV Substation at Koni. This project has the following systems'

7.2 Relay and Meter information - ExistingThis following is the bay wise relay and meter information available in the existing

control and panels.

CSPTCT - ADLS System - Koni 132kV substationBAY DETAILS

Sl No. Rating Feeder TBC TFR

3ap

Bank Trt{lt 132KV 2 t 1 4

2 33KV 4 t 1 1

Total rfl

cQAob{

?

BAYWISE DETAITS OF COMMUNICAIION RETAYS AND METERS

telay /Mleter Bav

Protectionfype Make

No. olrelayperbav

No. olBavs

Iotalrelays

lommunicttionrrotocol

)442 132KV Feeder )i sta nce \l stom II 2 2 EC61850

P747 132KV Feeder Jver current Al stom 7 2 2 EC61850

P442 132KVTransfer bus )i sta nce \l stom T 7 1 EC51850

?141, 132KVTransfer bus Jver current Al stom 7 7 7 EC51850

>642 132KV Tra nsformer )i fferenti a I Alstom 1 T 1 EC61850

)L47 132KV Tra nsformer Jver current \l stom l- 1 1 EC61850

>t4t ]3 KV Tra nsformer Jver current \l stom t 1 t EC61850

)747 l3KVTransfer Bus Sver current \l stom 1 1 7 EC61850

)141 33KV Capacitor Bank Cver current \l stom 1 1 1 EC618s0

>t47 33KV Feeder Cver current \l stom t 4 4 I EC61850

MetersAll Bays-except CaP.

Ba nk Meters )ecure 10

Rs485Modbus

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7.3 lntroduction

The proposed ADLS system architecture is as shown below.

CSPTCL - Konr Substation

Automatic Data Logging System(ADLS)

System Archttecture

PROPOSED SYSTEM I LEGfI{D

* q+S{cas) eaHe soorF.tirq tEC6135s relays

* udti&apconrcfngretw

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r:kvFeeder 3

lSkvF+-edar 4

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7.4 System Detoils

The features in the proposed architecture is as follows

I . All the 1EC61850 relays like P442, P642 and P141 are connected to the Ethernet

switch using RJ45(catS) cable.

2. The communication from Ethernet switch to D400 is achieved by connecting

through RJ45 cable. D400 will collect the data from the Alstom relays using IEC

61850 protocol.

3. The Secure premier energy meters are connected by multi-drop method to

D4OO. The communication happens through RS485 port present in meters and

D400. The protocol used is Modbus.

4. The ADLS system is built using D400 HMl. The application is accessed through

Internet Explorer browser on Windows PC by specifying the URL.

5. The laser jet printer is connected to PC, The PC and D40O are connected to

Ethernet switch.

6. Allthe relay status, metering data can be viewed in the HMl.

7. All reports, trends and alarm status can be printed'

8. The D400 will have 4 slots (8 ports) of RS 485, 2 ports are used by relays, 2 by

meters and 4 ports are spare.

9. The SLD will simultaneously show the relay status and meter status. The meter

status includes the values like MW, MVAR, average voltage and average current.

10. The Micom software will be installed in the PC to view the disturbance recorder

files.

The following reports will be developed with the application.

l. Bay wise details of Voltage, current, MW MVAR.

2. Bay wise - hourly and half hourly details of energy, KWH, KVRH etc'

3. Plot of daily maximum, minimum of voltage, current, MW MVAR.

4. Protection status of each baY.

5. Daily report on energy balance like import and export of Power'

1 . For entire substation

2 . For l-32kV bay and 33kV baYs

6. Report on Transformer losses

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2.7 BOM

2.2 Moior SYstem ComPonents

Following are the major system components included in the system:

t. D400 Substation data concentrator

2. Ethernet Switches

2.2.1 D400 Subsfafion Data Concentrator

stNo.

Description Make UOM Qtv Remarks

1 Windows PC, monitor,keyboard and mouse

HP / Dell No 1 Suppliedby Shreem

2 Laser Printer HP / Dell No 1 Suppliedby Shreem

3 SAS Panel Venson No 1

4 Data concentrator with HMI GE D400 model -

D400 model - D400

KAU 2222UUUU AU

].U AAAA

No t Mountedin Panel

5 Ethernet Switch GE - MultilinM12400-B-Hl-XX-A4-A4-A4-XX-X with 24

RJ 45 Ports

No 1 Mountedin Panel

6 UPS Wipro Set t Suppliedby Shreem

7 Required cables and

interfaces for connecting

meters and relays to D400

Set 1 Suppliedby Shreem


The D400 is a SCADA gateway device that encompasses the functionality of several

typical substation devices in one. lt can carry out a variety of functions, including:o Data concentration - collect data from intelligent electronic devices (lEDs)

installed in the substation

Data presentation - present collected data to a Supervisory Control and Data

Acquisition (SCADA) system

Digital Event Manager - monitor devices for alarm conditions and issue alarms

to the operator for actionTerminal server - provide transparent access (also known as pass-through) toconnected devices using vendor-supplied PC programs

The primary function of the D400 is to concentrate substation data by polling and

receiving information from connected lEDs (lntelligent Electronic Devices). Each device

communicates data to the D4OO through a serial or Ethernet network connection using

a selected protocol. The D400 retrieves point information from and sends control

requests to each communicating device.

The D4OO can manipulate the data from devices to produce additional local/pseudo

data points. The real data collected from devices and the calculated data are stored in a

database in the D4O0 and are available to pass on to SCADA master stations and/or

HMI (Human-Machine Interface) applications.

The D400 is able to accomplish these tasks through the use of embedded software

applications. You configure these software applications to set up the D400 to operate

as your system requires.

Benefits and Strengthso Data concentratione Ease of use/configuration. Embedded substation HMI and alarmingo Soft Logic Capabilitieso Non-operational data support. Support for NERC@ CIP comPliance

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Features


. Embedded security applicationso Legacy protocol support. Expandable and upgradeable platform. Redundancyo Role Based Access Control

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Secure web server (128 bit encryption)Secure access using SSH (Secure Shell)/SCP (Secure Copy)/HTTPS

Secure terminal server, gateway, and/or Substation Gateway using Secure

Sockets Layer or Transport Layer Security (SSL/[LS)

User configurable security levels/access

Support for remote user authenticationAnalog Data Logging with browser based viewerBuilt-in alarm AnnunciatorSupport for Network Time Protocol (NTP)

Supports multiple SCADA protocols for communications to multiple masters

Built-in basic math/logic functionsEvent notification (e-mail, pager)

,Memory stick support for historical logs

Internal SQL database

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2.2.2 Ethernet Switch

The switch wg have considered is Industrial grade managed Ethernet switch. This is

designed for industrial usage and substations. lt provides reliable high speed

networking for all critical applications. Provides flexibility in usage, security and ease ofmaintenance.

We have considered following Ethernet switches for this project for the networkconnectivity of the system.

The Ethernet switches are Industrially Hardened and IEC 61850 Compliant fornetworking equipment used in utility substations. lt is also IEEE 1613 Compliant for

Electric Power Substation comm u nications equipment.

The switch has implemented the most advanced network management and securityfeatures available for Ethernet Switches, including SNMP, SNTB web management

interface, VLAN, lPV6, SSL web encryption and SSH securing switch access over

unauthorized network.

The following functions are available in the switch,

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RJ45 Ports - 8 no's of 100 MBPS

Ports can be mounted on the Front or Rear of the switchAll common media types supported, including: - 1-0/100 Base Copper (RJ45

Connector)1000Base Copper (RJ45)

Port Arrangement - Rear MountedPower Supply - 110-250 VDC(O0-240 VAC Power Supply

The switch has been designed for the unique needs of the Protection and ControlIndustry with features that including:

o Link Loss Alert allows for recovery from broken fiber connection on a relay forboth 10Mbit and 100Mbit applications

o SMART RSPT provides recovery of Ring Network Architectures in less than 5milliseconds per switch (hop)

o Modbus Protocol Support enabling integrating Switch Data and Network Alarmsinto DCS and SCADA monitoring systems.

o Simple Switch Configuration and System Integration

The software allows for easy to use conf'lguration, monitoring and integration of theEthernet Switch.

The software covers the following functionality

o Launchpad providing Document Management and Update Notificationo The Software allows for programming of all settings. Monitoring of all Ports and Alarming of network problems including: Port

Failures, Power Supply Failures, Security Intruder Alarmso The Integrator will retrieve all of the information such as port status, network

statistics and Network Alarms in the switch and send this data to your existing

SCADA monitoring systems

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3.7 lntroduction

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The D400 is a hardware and software solution for monitoring the facility's electricalpower. D400 is used to interface with monitoring devices connected to the electrical

distribution equipment. Information from these field devices is monitored by thecomputers, stored and can be displayed on a graphical screen. The application softwarethat is running on the computers is GE D400. GE D400 software has the capability tocommunicate to power monitoring lEDs from GE and other manufacturers on IEC

61850 protocol.

Information from the D400 is presented via a graphical user interface (GUl). The D400

software is an application which runs on the Microsoft Windows operating system.

3.2 System Overview

D400 is a very easy-to-use supervisory monitoring and control software product. ltconsolidates the collection of data from your facility's sensors and devices, and thentransforms the data into dynamic text, alarm and graphic displays. lt gives you access to

real-time information, helping you make appropriate decisions to improve quality,

p rod uctivity a n d, u lti m ately, p rofita bi lity.

D400 HMI - visually present the substation in one-line diagrams and display

communications data to a system operator to monitor, control and operate thesubstation locally, or remotely over a network

One-Line Desigher

The One-Line Designer is a specialized drawing tool for creating substation one-line

diagrams and forms, such as a Digital Event Manager panel. The One-Line Designer is

accessed from within the D400 Online Configuration Tool.

The One-Line Designer is a tool that enables you to create specialized diagrams and

forms. customized to vour substation environment and viewable via the One-Line

Viewer.

ln addition to creating a diagram or schematic of your network, you can display real

time readouts of the values of selected ports and points.

Graphic screen customized will include:

l. Overview screen

3. One line screen

4. Tabular screens

5. Alarm screens

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Sample screens are provided later in this chapter and actual data required on each

screen shall be listed in the points database supplied by CSPTCL.

3.3 Custom grophicol user interface and navigation

Start the D400 application and login to HMI server application as "administrator or

operator", password to be selected by client on site.

Double click the shortcut for D400 screen icon on desktop and run whole HMI system.

Customer must provide the Corporate Logo by properly format.

Access to the screens within the D400 applications requires the entry of a valid "User

lD" and "Password".

Failure to enter a valid User lD and Password will result in the D400 system displaying a

pop-up message stating that "The user name and/or password specified are invalid".

lf the Login attempt has failed, the use? must repeat the User lD and Password entry

process.

Upon entry of a valid User lD and Password, the D400 system will grant access to the

D400 screens.

D400 Heoder Bar ond Legend

Figure 7 Title bar and Legend

3.4 Substation single line screens - somple

From this One-Line screen, users can navigate to IED tabular screens by clicking on the

IED small faceplates (icons) located adjacent to the monitored substation equipment.

Breaker status for this equipment is acquired via the relays.

Title bar (contains t and screen name, current date/time and 'Legend"

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Real-time data is displayed adjacent to the load descriptions.

Navigation to other screens may also be accomplished via the Menu Bar located at thebottom ofthe screen.

Figure 2 Substotion Single Line-somple

3.5 Device tobular screen - sdmple

Device Tabular screens are D4OO/D400 software components that provide convenientaccess to live (dynamic) metering data. The Tabular screens primarily provide

monitoring capabilities, but some limited information can be sent to the meter via theTabular screen (for example, demand counters can be reset from the demand screen, ifavailable for the selected device).

A screen shot of each device's configured tabular screens are available on the followingpages.

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Figure 3 Tabular Screen - sample

Note: Each device tabular screen will display data that is available from the respective device

rype.

3.6 Point Summary Screen - sampleThe point summary screen, opens the list of the lEDs configured in the system. The l/Opoint details of each devices can be obtained by clinking the "Details" button which willopen the detail list of the l/O points configured for the particular device.

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t CSPTCL- ADLS - FDS - 132kV Koni Substation

3.7 Alarms

3.7.7 D4O0 alarm screen - sample

The D4OO Alarm screen provides access to view active alarms in the D4OO system.Alarms can be individually acknowledged or acknowledged as a group by clicking thebuttons at the bottom of the screen. The D400 Alarm screen shows the time and datethat an alarm occurred, how long is has been active, the current state of the alarm(ALARM or NORMAL), whether it has been acknowledged by a user, and a descriptionof the alarm. The colour and animation of the alarm text will depend on the

acknowledge state of the alarm.

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Figure 4 Real time Alarm - sample

3.7.2 D400 olarm history sueen - somple

The D400 Alarm History screen provides access to view historical alarms in theD400 system. The user can select a date range to view alarms in the specified dateperiod. The user can also print to a printer or export the data and save it to an Excelspreadsheet from the screen controls.

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Figure 5 Historical Alarm-Sample

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