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Manual Despiece GUERRERO 250 MAPUCHE 03467 15 449448 Email [email protected] Pagina web:http://www.manuales.nodosud.com.ar

Des Piece Mapuche 250

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  • Manual Despiece GUERRERO 250 MAPUCHE

    03467 15 449448

    Email [email protected] Pagina web:http://www.manuales.nodosud.com.ar

  • FIG. 1 PNEUMATIC MECHANISM

    1-1 104111-09A0-00001 PNEUMATIC CAM SHAFT ASSY 11-2 X10410-B column pin 11-3 C0-6005-RSC3 Roll bearing 11-4 C0-6200-RS Roll bearing 11-5 104131-09A0-00001 TIMING SPROCKET 11-6 S61025-BZ BOLT M101.2525 M101.2525 11-7 T21126-102130 WASHER 11-8 104141-09A0-00001 TIMING CHAIN 11-9 104232-09A0-00001 LOWER GUIDE PLATE 11-10 104231-09A0-00001 UPPER GUIDE PLATE ASSY 11-11 104210-09A0-00001 CHAIN TENSIONER 11-12 104229-09A0-00001 SHIM OF TENSIONER 11-13 SB0622-BZ BOLT SB0622-BZ GB/T5787-M622 21-14 SB0620-BZ BOLT SB0620-BZ GB/T5787-M620 21-15-1 104311-09A0-00001 AIR VALVE 11-15-2 104312-09A0-00001 exhaust valve 11-16 104396-09A0-00001 VALVE SPRING SEAT 21-17 104320-09A0-00001 VALVE SPRING 21-18 104399-09A0-00001 VALVE STEM OIL SEAL 21-19 104397-09A0-00001 VALVE SPRIG COVER 21-20 104398-09A0-00001 VALVE LOCK CLIP 41-22 104428-09A0-00001 ROCKER ARM SHAFT 2 11-23 104427-09A0-00001 ROCKER ARM SHAFT 1 11-24 104410-09A0-00001 VALVE ROCKER ARM ASSY 2FIG. 2 cylinder cap

    ATV250-A

  • 2-1 11110000-000FG-00000CYLINDER CAP UNIT 12-2 91000000-06010-095026BOLT 95026-06010 95026-06010 12-3 11004050-000FG-00000WASHER 12-4 11006040-000FG-00000DAMPER 82-5 11010000-000FG-00000CYLINDER CAP SHIM UNIT 12-6 91000000-14016-099510ALIGNMENT PIN 99510-14016 99510-14016 22-7 11000020-000FG-00000ALIGNMENT PIN 12-8 11006030-000FG-00000OIL SEAL 12-9 11010000-00ZA1-00000CAP NUT 42-10 11004040-00ZA1-00000WASHER 42-11 91000000-08045-007085SCREW M845-10.9 M845-10.9 22-12 91000000-08000-084885WASHER 8 8 22-13 11030000-000FG-00000SPROKET CHAMBER COVER UNIT 12-15 11006060-000FG-00000AIR DRAIN 12-16 11007010-000FG-00000HOOP 12-20 91000000-06020-098512SCREW 98512-06020 98512-06020 22-21 11002020-000FG-00000UPPER VALVE COVER 12-22 11002010-000FG-00000LOWER VALVE COVER 12-23 11006010-000FG-00000O-RING O 22-24 91000000-06018-007085SCREW M618-10.9 M618-10.9 52-25 11104030-06020-098512PRESSURE PLATE 12-26 91000000-06012-578386BOLT M612 M612 22-27 11104020-06020-098512STOP PLATE 12-28 11110001-06020-098512SPARK PLUG 1

  • FIG. 3 CRANK CONNECTING ROD MECHANISM

    3-1 103200-09A0-11002 CRANK CONNECTING ROD ASSY 13-2 T44210-161257 WOODRUFF KEY 3513 d*L=16*12b=5h=5.7 13-3 103101-09A0-00001 PISTON 13-4 103120-09A0-00001 PISTON RING ASSY 13-5 103111-09A0-00001 PISTON PIN 13-6 T31301-016100 CIRCLIP 23-7 103311-09A0-00001 BLANCE SHAFT DRIVING GEAR 13-8 103301-09A0-00001 BLANCE SHAFT ASSY 13-9 103321-09A0-00001 Balance shaft driven gear 13-10 C0-6304P5 Roll bearing 23-11 J10510-B Balance key 13-12 103308-09A0-00001 Balance shaft lock gasket 13-13 103309-09A0-00001 Balance shaft locknut 13-14 T44210-161257 WOODRUFF KEY 13-15 C0-6306C4 BEARING 6306/c4 13-16 T35721-026120 CIRCLIP 26 -B 13-17 D30616-BZ SCREW M618 33-18 103224-09A0-00001 PRESSURE PLATE 13-19 C0-6203 BEARING 6203 13-20 103227-09A0-00001 OIL SEAR 13-21 102110-09A0-00001 CYLINDER UNIT 13-22 102199-09A0-00001 CYLINDER SHIM 13-23 102194-09A0-00001 O-RING 13-24 T41100-014160 ALIGNMENT PIN 99530-14016 23-25 D00625-DL SCREW M625-10.9 2FIG. 4 CRANKCASE BODY PART

    4-1 101309-09A0-00001 LEFT CRANKCASE COVER GASKET 14-2 T41100-012160 PIN 99530-12016 84-3 101301-09A0-00001 LEFT CRANKCASE COVER 14-4 SB0680-BZ SCREW 98512-06080 14-5 SB0630-BZ SCREW 98512-06030 1

  • 4-6 SB0625-BZ SCREW 98512-06025 54-7 SB0650-BZ SCREW 98512-06050 14-8 SB0660-BZ SCREW 98512-06060 14-9 101239-09A0-00001 RIGHT CONNECTING CASE GASKET 14-10 SB0640-BZ SCREW 98512-06040 98512-06040 74-11 101411-09A0-10002 RIGHT CRANKCASE COVER 14-12 101231-09A0-00001 RIGHT CONNECTING CASE 14-13 101499-09A0-00001 RIGHT CRANKCASE COVE GASKET 14-14 SB0670-BZ SCREW 98512-06070 54-15 105301-09A0-00001 OIL DIPSTICK 14-16 105302-09A0-00001 O-RING O 14-17 101210-09A0-00001 RIGHT CRANKCASE ASSY 14-18 101110-09A0-00001 LEFT CRANKCASE ASSY 14-19 101151-09A0-00001 RIGHT DRIVING COVER 74-20 SB0630-BZ SCREW 98512-06030 24-21 T41100-010140 ALIGNMENT PIN 1014 1014 54-22 SB0630-BZ SCREW 98512-06030 24-23 T41100-010140 ALIGNMENT PIN O1014 1014 14-24 SB0660-BZ SCREW 98512-06060 14-25 SB0685-BZ SCREW 98512-06085 14-26 101152-09A0-00001 SCREW M6160-10.9 M6160-10.9 14-27 S90675-BZ SCREW 98512-06075 14-28 101181-09A0-00001 SPRUE 14-29 T36721-028100 CIRCLIP 28 14-30 101193-09A0-00001 DOUBLE-HEAD SCREW AM8*242 14-31 101194-09A0-00001 DOUBLE-HEAD SCREW BM8*236 3

  • FIG. 5 CLUTCH

    5-1 106100-09A0-00001 MAIN CLUTCH ASSY 15-2 T35721-026120 WASHER -B 15-3 106197-09A0-00001 LOCKING WASHER 15-4 106196-09A0-00001 NUT 15-5 106200-09A0-00001 CLUTCH ASSY 15-5-1 Clutch driving friction tray 55-5-2 Clutch driven friction tray 45-6 C0-6006 BEARING 6000 15-7 106299-09A0-00001 CLUTCH POST ROD 15-8 106295-09A0-00001 LOCKING WASHER 15-9 106296-09A0-00001 NUT 15-10 108213-09A0-00001 GUIDE ROD 15-11 106381-09A0-00001 LOWER CAMP PLATE 15-12 106371-09A0-00001 STEEL BALL BRACKET UNIT 15-13 106381-09A0-00001 UPPER CAM PLATE UNIT 15-14 106330-09A0-00001 PERATION ROCKER ARM UNIT 15-15 108235-09A0-00001 COMPRESSION SPRING 1FIG. 6 gear shift OPERATION device

    6-1 108298-09A0-00001 OIL SEAL 16-2 108210-09A0-00001 SHIFT ASSY 16-2-1 Shift lever 16-2-2 Shift axletree 16-2-3 108295-09A0-00001 shift limit pin 2 2 16-2-4 108235-09A0-00001 shift sprin 16-3 WASHER 26-4 108150-09A0-00001 LIMIT LEVER ASSY 16-5 108199-09A0-00001 LIMIT LEVER SPRING 16-6 201100-09A0-00001 SHIFT PEDAL ASSY 1FIG. 7 reverse lever device

  • 7-1 108310-09A0-00001 LEVER ASSY 17-5 T21900-061210 WASHER 47-6 T21900-142515 WASHER 27-7 101313-09A0-00001 SCREW M14*1.5 17-8 D00620-DL SCREW M620-10.9 2

  • FIG. 8 ontput device

    8-1 D30825-BZ SCREW M825 38-2 107289-09A0-00001 PRESSURE PLATE 18-3 C0-6304P5 BEARING 6304 18-4 15004090-000FG-00000WASHER 18-5 107301-09A0-00001 FIND GEAR 18-6 107312-09A0-00001 FORWARD GEAR UNIT 18-7 107315-09A0-00001 REVERSE GEAT 18-8 107287-09A0-00001 NUT 18-9 C0-6006 BEARING 6006 18-10 107302 WASHER 0.13T-0.5T 18-11 107304-09A0-00001 CONNECTING PAW 18-12 107316 WASHER 0.1T-0.5T 18-13 C0-60/28N1P63 BEARING 18-14 107332 NUT SLEEVE 18-15 107333 SHAPED LEFT HARDED 18-16 107311-09A0-00001 OUTPUT SHAFT 18-17 107316 WASHER 18-18 107334-09A0-00001 BEARING 18-18-1 107339-09A0-00001 27*38*4 18-19 107405-09A0-00002 INTERNAL HEXAGONAL NUT 18-20 107400-09A0-00001 CROSS JOINT ASSY. 18-20-1 107402 U shelf 2 U2 18-20-2 107401 U shelf 1 U1 18-20-3 107403 Cross 18-20-4 107404 Cross bearing 48-20-5 T34726-020012 Spring block ring for bearing-A -A 48-21 107331-09A0-00001 REAR COVER 48-22 T51140-240565 O-RING O 18-23 SB0825-BZ BOLT M825 18-24 108353-09A0-00001 REVERSE SHIFT FORK 18-25 108355-09A0-00001 COMPRESSION SPRING 18-26 C2-7 STEEL BALL 6.35G100b 18-27 108354-09A0-00001 REVERSE SHIFT FORK SHAFT 18-28 108350-09A0-00001 REVERSE CONTROL LEVER UNIT 18-29 108351-09A0-00001 REVERS CONTROL SHAFT 18-30 T35721-014100 CIRCLIP 14 -B 18-31 108352-09A0-00001 OPERATION PLATE 18-32 108361-09A0-00001 LEVER PLATE 18-33 SA0616-DL BOLT M616 --B 18-34 101154-09A0-00001 OIL SEAL 18-35 T51110-190088 O-RING O 18-36 WASHER 18-37 Nut 1FIG. 9 change speed gear device

  • 9-1 107100-09A0-00001 SPINDLE ASSY 19-2 C0-6204P5 BEARING 6204 19-3 107199-09A0-00001 OIL SEAL 19-4 C0-6202-RS BEARING 6202 29-5 107200-09A0-00001 DRIVE AXLE ASSY 1

  • FIG. 10 shift cam, shift fork device

    10-1 106360-09A0-00001 SHIFT CAM AXLE ASSY 110-1-1 SHIFT CAM AXLE 110-1-2 Roller bearing 110-1-3 Start wheel 110-1-4 SB0635-BZ bolt 110-2 108132-09A0-00001 SHIFT FORK 2 2 110-3 108133-09A0-00001 SHIFT FORK 3 3 110-4 108131-09A0-00001 SHIFT FORK 1 1 110-5 108134-09A0-00001 LONG SHIFT FORK AXLE 1 110-6 108135-09A0-00001 SHORT SHIFT FORK AXLE 2 1FIG. 11 HAND STARTING

    11-1 109400-09A0-00003 HAND STARTING ASSY 111-2 SB0620-BZ SCREW 98512-06020 611-3 109410-09A0-00001 BOSS ONE-WAY UNIT 111-4 T22723-122309 O-RING 111-5 T21123-103050 WASHER 111-6 Q60600-YH WASHER 111-7 103299-09A0-00001 BOLT M1012540 111-8 103218-09A0-00001 OIL SEAL 111-9 C0-60/28N1P63 BEARING 111-10 103217-09A0-00001 PRESSING PLATE 111-11 D30516-BZ SCREW M516 3FIG. 12 LUBRICATIO SYSTEM

  • 12-1 105100-09A0-00001 ENGINE OIL PUMP 112-2 D30630-BZ SCREW M516 312-3 105198-09A0-00001 OIL PUMP PAD 112-4 105211-09A0-00001 ENGINE OIL COARSE STRAINER 112-5 105212-09A0-00001 COMPRESSING SPRING 112-6 105213-09A0-00001 OIL DRAIN PLUG SCREW 112-7 T51140-350340 O-RING O 112-8 105220-09A0-00001 ENGINE OIL FINE STRAINER 112-9 105235-09A0-00003 ENGINE OIL FINE STRAINER COVER 112-10 T51140-350530 O-RING O 112-11 D00620-BZ SCREW M620-10.9 212-12 D006B5-BZ SCREW M6115-10.9 1

  • FIG. 13electric starter

    13-1 109201-09A0-00001 DUPLUX GO GEAR 113-2 109231-09A0-00001 GO GEAR AXLE 113-3 18004010-000FG-00000WASHER 213-4 T35721-012100 CIRCLIP 12 -B12 213-5 109210-09A0-00001 GEAR ASSY OF ELECTRIC STARTER 113-6 109214-09A0-00001 WASHER 113-7 109110-09A0-00001 CLUTCH OF ELECTRIC STARTER ASSY 113-8 376000-09A0-00001 STARTING MOTOR 113-9 376098-09A0-00001 CONNECTING BOARD OF STARTING M 113-10 S60612-BZ SCREW 97602-06115 213-11 375000-09A0-25002 MAGNETO 113-11-1 375200-09A0-25001 STATOR COMP 113-11-2 375100-09A0-20001 ROTOR ASSY 113-12 S60612-BZ SCREW 97602-06215 313-13 SCREW 8*16 8*16 3FIG. 14INTAKE SYSTEM

    14-1 20401010-250ST-00000CARBURETOR SEAT 114-2 92401010-06016-578786SCREW M616 M616 214-3 92401020-06016-578786SCREW M616-10.9 M616-10.9 214-4 115000-0020020 AIR FILTER ASSY 114-4-1 20102010-250ST-00000FILTER CORE UNIT 114-5 113100-0020010 CARBURETOR 1FIG. 15 intake system

  • 15-1 117Z00-0080010 Muffler assy 115-1-1 117200-0080010 EXHAUST PIPE UNIT 1 115-1-2 117002-0010010 THERMAL PLATE UNIT OF EXHAUT PIP 115-1-3 92201010-06016-578786BOLT M610 M610 215-1-4 117300-0020010 SILENCER ASSY 115-1-5 20201020-250ST-00000EXHAUST PIPE WASHER 115-1-6 SB0816-B16LZ SCREW M820 M820 215-1-7 20201030-250ST-00000SEAL RING OF EXHAUST PIPE 115-2 92202010-08020-578786BOT M820 M820 215-3 92202020-08000-009785WASHER 8 8 215-4 92202030-08000-009385WASHER 8 8 2

  • FIG. 16 FRAME, REAR SHOCK ABSORBER

    16-1 501100-0070090 FRAME 116-2 501002-0010020 CONNECTIO PLATE COMBINATION ON 116-3 SB0816-B16LZ BOLT M816 M816 216-4 SB0855-16LZ BOLT M855 M855 116-5 SB0870-A16LZ BOLT M865 M870 116-6 S508A5-16LZ BOLT M8105 M8105 216-7 MC0800-LZ NUT M8 M8 416-8 50207020-250ST-00000BUSH, SOLID 216-9 501168-0010010 NIPPLE, GREASE 116-10 506100-0040010 REAR SHOCK ABSORBER 116-11 S51280-616LZ BOLT M1275 M1275 116-12 MC1200-6LZ NUT M12 M12 116-13 912103-0010010 REAR SHOCK ABSORBER PIN 116-14 Q21200-LZ WASHER 12 12 116-15 X02E30-BZ SPLIT PIN 3.224 2.524 116-16 506171-0010010 REAR SHOCK ABSORING RUBBER PAD 216-17 50207050-250ST-00000CABLE CLIP 3 4 316-18 50207060-250ST-00000CABLE CLIP 2 2 216-19 343071-0010010 Fan bracket 116-20 343000-0010010 Fan 2FIG. 17 FRONT SUSPENSIO SYSTEM

    17-1 525200-0020010 FRONT LEFT WHEEL FORK WELD 117-1-1 FRONT RIGHT WHEEL FORK WELD 4

  • 17-2 525300-0020010 FRONT RIGHT WHEEL FORK WELD 117-3 s91070 BOLT M1070 M1070 417-4 mc1000 NUT M10 M10 417-5 503100-0150010 FRONT SHOCK ABSORBER 217-6 503401-0150010 FRONT SHOCK ABSORBER NUT 217-7 a23200 CIRCLIP 32 32 417-8 525500-0020020 FROTN RIGH TSEAT UNIT 117-9 525400-0020010 FRONT LEFT SEAT UNIKT 117-10 ME1200-6LZ NUT M121.25 M121.25 217-11 X02E30-BZ COTTER PIN 3.230 2.530 217-12 s51250 BOLT M1250 M1250 417-13 Mc1200 NUT M12 M12 417-14 525201-0020010 DUST-PROOF BUSHOFFRONTFORKBALJ 2

  • FIG. 18 FRONT WHEEL SYSTEM

    18-1 401100-0020010 FRONT RIM 218-2 402001-0040020 FRONT RIRE 218-3 402102-0010010 AIR CHAIN MOUTH WITHOUT TUBE 418-4 406400-0020010 FRONT BRAKE ASSY 218-4-1 406201-0040010 front brake shoe 218-4-2 406202-0040010 spring 418-4-3 406008-0010010 front brake oil seal 218-5 401076-0010010 CONNECTING NUT OF FRONT AND REA 818-6 q41400-21 WASHER 14-140HV 14-140HV 218-7 ma1400 NUT M14 M14 218-8 x03b26 COTTER PIN 3.226 3.226 218-9 911110-0050010 AIRFLOW PIPE OF FRONT BRAKE 218-10 400015-0150010 CLAMP 418-11 400016-0150010 CLAMP 218-12 401107-0030010 DUST-PROOF COVER OF FRONT AND 4FIG. 19 STEERING VERTICAL POLE

    19-1 611000-0060030 STEERING UPRIGHT COLUMN WELD 119-2 611001-0030010 UPPER GRIPPER BLOCK OF STEEARIN 219-3 611002-0030010 LOWE GRIP SLIPER OF STEERING BAR 119-4 SB0860-A16LZ BOLT M860 219-5 97203060-06035-578786BOLT M635 219-6 611018-0010010 GRIP SLIPPER OF STEERING UPLIGHT 219-7 611019-0010010 SEALING RIGHT 219-8 611187-0010020 WIRE CLIP UNIT 119-9 S50860-16LZ BOLT M860 219-10 611016-0010010 LOCKING SHIM 119-11 611021-0020010 BUSHING 2

  • 19-12 Q21000-LZ WASHER 10 10 119-13 MC1000-LZ NUT M10 M10 119-14 X01F24-BZ COTTER PIN 225 119-15 STEERING TENSION ROD ASSY 219-15-1 611500-0030010 Tire rod 219-15-2 611502-0020010 STEERING TENSION ROD (in) () 219-15-3 611503-0020010 STEERING TENSION ROD (out) () 219-15-4 97202010-12000-617986NUT M61.25 M61.25 419-15-5 X02E30-BZ COTTER PIN3.224 2.530 4

  • FIG. 20 STEERING BAR OPERATION SYSTEM

    20-1 601001-0040010 STEERIG BAR TUBE 120-2 602100-0040010 LEFT HANDLE BAR 220-3 607000-0050010 THROTTLE CABLE 120-4 610000-0030010 REAR BRAKE CABLE 120-5 324330-0040010 THROTTLE LEVER ASSY 120-6 605000-0040010 FRONT BRAKE CABLE ASSY 120-7 323000-0030030 MAIN SWITCH COVER 120-8 D20616-HLZ SCREW M616 M616 220-9 1 20-10 1FIG. 21 OPERATION HANDLE BAR

    21-1 324200-0120010 LEFT HANDLE BAR ASSY 121-2 604000-0040010 LEFT LEVER ASSY 121-3 603000-0050010 RIGHT LEVER ASSY 121-3-1 324450-0010010 CLUTCH SWITCH 121-4 307071-1031501 HANDLE BAR BAND 2FIG. 22 REAR WHEEL FORK ASSY

  • 22-1 508000-0050010 REAR WHEEL FORK UNIT 122-1-1 508053-0010010 REAR ARM CONNECTION BOLT(LEFT) 122-1-2 508054-0010010 REAR ARM CONNECTION BOLT(RIGHT 122-1-3 505214-0150010 REAR ARM NUT M22(RIGHT) M22 122-1-4 508002-0010010 REAR ARM DUST-PROOF COVER 222-1-5 912205-0020010 REAR ARM shaft bush 222-1-6 REAR ARM Connection bearing 30203 30203 222-1-7 REAR ARM Connection oil seal25*40*7 25*40*7 222-2 206000-0020010 REAR WHEEL AXLE SLEEVE 122-2-1 505220-0150010 OIL SEAL 122-2-2 c06206-2rs BEARING 6206-2RS 6206-2RS 122-3 s91225 BOLT M1225 M1225 422-4 mc1200 NUT M12 M12 422-5 508051-0040010 DRIVING AXLE CLAMP UNIT(FRONT) 122-6 206171-0030010 TRANSMISSION CASE PROTECTIVE CO 122-7 206172-0010010 BUFLEG PAD OF LOWER COVER OF G 322-8 s90812 BOLT M812 M812 222-9 s71025-6 BOLT M101.2525 M101.2525 422-10 508051-0040010 DUST COVER 1

  • FIG. 23 REAR DRIVING GEAR BOX ASSY

    23-1 205700-0150010 REAR DRIVING GEAR ASSY 123-1-1 204205-0030020 DRIVING GEAR BOX BODY 123-1-2 204211-0030010 AIR-DRAINING JOINT 223-1-3 205761-0150010 O-RING 853.55G O 853.55G 123-1-4 m21000-6 NUT M101.25 M101.25 423-1-5 Oil seal 53.1*8.3 53.1X 8.3 123-1-6 O-ring 58*2 O58X2 123-1-7 204212-0030010 Rear case ring 123-1-8 shaft gasket 123-1-9 C0-6305 bearing 6305 6305 123-1-10 204218-0020010 Adjust gasket 123-1-11 204201-0040010 rear case driving gear 123-1-12 Roll bearing 123-1-13 204208-0020010 discharge oil bolt 123-1-14 oil seal 63.1*8.5 63.1X8.5 123-1-15 204213-0010010 charge oil bolt 123-1-16 oil seal 68.1*9 68.1X9 123-1-17 Roll bearing 556720 556720 123-1-18 204220-0010010 oil gasket 123-1-19 204202-0030010 basin gear 123-1-20 204218-0030010 Adjust gasket 123-1-21 bearing16013 16013 123-1-22 oil seal 85*8.5 85X8.5 123-1-23 O-ring 150*3.10 O150X3.10 123-2 204002-0020010 DRIVING AXLE 123-3 a22100 CIRCLIP 21 21 123-4 911110-0050010 GEAR BOX AIR -DRAIN 123-5 205763-0150010 BRAKE AIR-DRAIN CLAMP 123-6 204078 MAGNETIC BLOCK 123-7 204075 SPEED SENSOR 123-8 SB0625 BOLT M625 M625 3

  • 24-1 403100-0020010 REAR RIM UNIT 224-2 404001-0040020 REAR TIRD 224-3 403071-0020010 REAR WHEEL CONNECTING PLATE AS 124-4 407000-0060010 REAR BRAKE ASSY 124-4-1 407301-0020010 rear brake drum 124-4-2 407201-0040010 rear brake shoe 124-4-3 407202-0040010 spring 124-4-4 rear brake oil seal 124-5 204204-0030010 REAR WHEEL AXLE 124-6 T21003-165030 WASHER 16 16 224-7 204225-0160003 REAR WHEEL AXLE NUT M16 M16 224-8 X03E40-BZ COTTER PIN 3.230 3.230 224-9 911110-0050010 AIR FLOW PIPE OF REAR BRAKE 124-10 Rear axes dust washer 124-11 O-ring O 1

  • FIG. 25 KICK STARTING OPERATION

    25-1 510000-0040010 BRACKET WELD 225-2 SB1025-B716LZ BOLT M1022 M1025 425-3 815273-0020010 STAND WELD (LEFT) 125-4 SB0816-B16LZ BOLT M816 625-5 MC1000-6LZ NUT M8 425-6 815274-0020010 STAND WELD (RIGHT) 125-7 408200-0040020 REAR BRAKE PEDAL ASSY 125-8 408100-0050010 REED BRAKE TENSION ROD ASSY 125-9 Washser 125-10 COTTER PIN 125-11 408271-0020010 rear brake pedal circle spring 1FIG. 26 FUEL TANK, FUEL COCK

    26-1 801500-0060010 FUEL TANK BODY 126-1-1 804000-0060010 fuel tank cover 126-1-2 801189-0150010 HOSE 5270-O515 (500mm) 5270-O515(500mm) 126-1-3 803000-0070010 fuel switch 126-1-4 H10616 Screw M616 M616 226-1-5 801081-0010020 RUBBER BUSH OF FUEL TANK 2 226-1-6 801084-0020010 RUBBER BUSH OF FUEL TANK 226-2 912219-0030010 INSTLLING BUSHING OF UPPE RFUEL T 226-3 s90640 BOLT M640 226-4 912219-0030010 INSTALLING BUSHING OF FUEL TANK 226-5 s90635 BOLT M635 226-6 801086-0509110 FUEL INTAKE PIPE 126-7 801088-0010010 STEEL WIRE CLASP 226-8 801406-0010010 SUPPORTING DAMPER OF AIRFLOWE 126-9 113173-0010010 Oil filter 1

  • FIG .27

    27-1 802100-0150010 FROTN FEDNER () 127-2 802100-0150011 FROTN FEDNER () 127-2 806050-0010010 LEFT FRONT FENDER FLAP 127-3 806051-0010010 RIGHT FRONT FENDER FLAP 127-4 806053-0010010 R. PROTECTING PLATE 127-5 806052-0010010 L. PROTECTING PLATE 127-6 801303-0010010 R. gasoline tank plate 127-7 801302-0010010 L. gasoline tank plate 127-8 810000-0050010 HEADLIGHT COVER 127-9 801313-0020010 UPPER COVER OF FUEL TANK 127-10 TC3685-061616 PAN HEAD SCREW 827-11 911107-0010010 PLASTIC EXPANSION SCREW ASSY 4027-12 806073-0010010 FRONT FENDER SUPPORTING ROD 127-13 SB0816-BLZ BOLT M816 M816 227-14 505302-0020010 Front headlight R. bracket 127-15 314100-0030010 L front headlight 127-16 505301-0020010 Front headlight L. bracket 127-17 314200-0030010 R.front headlight 127-18 314271-0010010 R.front headlight cover 127-19 314171-0010010 L.front headlight cover 127-20 TE1205-051911 Nut M5,19*11,Army green M51911 427-21 M81000-6LZ hexangular nut M10(GB6177) M10(GB6177) 227-22 Q10500-BZ Big washer A grade 5(GB96.1) A,5(GB96.1) 427-23 314012-0020010 Front headlight spring 227-24 TC3683-056060 bolt M5*60 white zn ,M560, 227-25 TE1205-062011 Nut M6*20*11 M62011 427-26 310000-0010010 Reflecter (yellow) () 227-27 310071-0040010 L.reflecter connection bracket () 227-28 SB0610-B16LZ Bolt M610(GB16674.1),ARMY GREEN M610(GB16674.1), 827-29 SA0816-B16LZ Bolt M816(GB5789) M816(GB5789) 427-30 310000-0010060 Reflecter (Red) () 227-31 806092-0010020 Front PROTECTING PLATE 1

  • FIG. 28 REAR FENDER, TOOL KIT

    28-1 804100-0150010 REAR FENDER () 128-2 804100-0150011 REAR FENDER () 128-2 807054-0010010 LEFT PEDAL 128-3 807055-0010010 RIGH PEDAL 128-4 807052-0010010 L. PROTECTING PLATE 128-5 807053-0010010 R. PROTECTING PLATE 128-6 807051-0010010 R. RR. PROTECTING PLATE 128-7 807050-0010010 L. RR. PROTECTING PLATE 128-8 52Z000-0010010 TOOL KIT UNIT 128-9 520078-0010010 TOOL KIT CATCH 228-10 303275-0010010 SHOCK PROOF PAD 528-11 TC3685-061616 PAN HEAD SCREW 1028-12 M80600-LZ NTU M6 M6 1028-13 520200-0010010 Toolbox cover 1

  • FIG.29

    29-1 701000-0010010 SEAT 1

    FIG. 30 FRONT & REAR GUARD BRACKET

    30-1 SB1016-B616LZ boltM1016(GBT/16674.1) M1016(GBT/16674 230-2 380100-0010010 Electric winch bracket 130-3 SA0816-B16LZ boltM1016(GBT/16674.1) M816(GBT/16674.1 630-4 519100-0040090 bumper 1

    30-5 SB1020-616LZboltM1016GB/T16674.1,M101.2520,8.8,army green

    GB/T16674.1,M101.2520,8.8, 4

    30-6 TC2885-008016 bolt M8*16 M816 430-7 704072-0010010 Front rack panel 130-8 704000-0010110 Front rack 130-9 TC2885-008016 bolt M8*16 M816 430-10 SA0816-B16LZ bolt M816(GB5789) M816(GB5789) 430-11 SA0816-B16LZ bolt M816(GB5789) M816(GB5789) 230-12 519Z000010010 bumper connection bracket 1

    30-13 SB0612-B16LZ bolt M612(GB16674.1)army greenM612(GB16674.1) 4

    30-14 TE1205-062011 nut M62011 230-15 702100-0010150 rear rack 130-16 806040-0010010 front fender bracket 230-17 380000-0010020 Electric winch 130-18 706100-0010010 rear armrest assy 130-19 TC2885-008042 boltM842 M842 8

  • 30-20 TC2885-008030 bolt M8X30 M830 830-21 702082-0010010 Rear rack cover board 130-22 702072-0010010 rack front line pipe () 830-23 704071-0010010 Front rack cover board 130-24 704100-0010010 Front armrest assy 130-25 TC2885-008016 bolt M816 1FIG. 34(31) TAILLIGHT ASSY

    31-1 315000-0040020 TAILLIGHT ASSY 131-2 315002-0010010 BULB 1

  • FIG. 36(32) ELECTRIC SYSTEM

    32-1 306000-0040010 CDI UNIT CDI 132-2 302000-0030010 RECTIFICATION REGULATOR 132-3 SB0616-B16LZ BOLT M616 M616 132-4 Q00600-LZ SPRING WASHER 6 6 132-5 301000-0010010 START RELAY 132-5-1 Safty Piece 10A 10A 132-6 350000-0020010 SHUTDOWN RELAY 1

    305000-0070010 HIGH PRESSURE COIL ASSY 2305200-0070010 PROTECTING CAP 1

    32-8 TC3685-051616 BOLT UNIT M516 M516 232-9 80606000-250ST-00000REVERSE SWITCH 132-10 80607000-250ST-00000NEUTRAL SWITCH 132-11 303000-0030010 BATTERY ASSY 132-12 304072-0010010 PRESSURE BLOCK OF BATTERY 232-13 SB0630-B16LZ FLANGE BOLT M630 M630 232-14 303275-0020010 BUFTER PAD OF BATTERY PRESSURE 132-15 304105-0150010 EARTH WIRE COMP 132-16 304105-0150010 BATTERY POSITIVE LEAD 132-17 324100-0020010 MAIN SWITCH LOCK 132-18 323Z14-0010010 NEUTRAL INDICATOR ASSY 132-18-1 323014-0010010 BULB 12V3W 12V3W 132-19 323Z14-0010010 REVERSE INDICATOR ASSY 132-20 323Z14-0010010 HIGH BEAM INDICATOR ASSY 132-21 603114-0150010 CABLE CLIP 3 3 232-22 307071-1062000 CABLE BAND 632-23 307071-1031501 HANDLE BAR BAND 232-24 307000-0280010 CABLE 132-25 1 32-26 1

    GRAPHIC SET COMP. (NORMAL) 1

    32-7

    Sheet1