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DESIGN &ENGINEERING
SERVICES
aspro
Vision, Mission & ValuesOUR VISION
�������������� �� �������� ��� ��leader and a major player of providing excellent quality design services
OUR VALUESWe base everything we do on a strong set of values which we try to live by in our daily �������� ���� ����� ���������� ����� ���� ��� ������������� ������ �� ������������������ � ����� ������ �� �� ��� ������ � ������� ����� �� �����������������������������������
OUR MISSION
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Customer focus Quality�����'�������&��������������������������� ���� Passion for excellence Leadership Respect
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Aspro covers the complete spectrum of 1��� ��� ���-������0����� ���$����� ���������� ��� 0������ &� Instrumenta���� ��������� ������������� 3�� � ��������������� ��������� ��� ������ � �� ��� �������� ������ ��� �� ����� ��� ��������������������������>� ��������� ������������
ABOUT US
ASPRO DESIGN SERVICES
ASPRO offers engineering design services for Oil and Gas, Refinery, Petrochemical, Onshore / offshore plants, Energy, Civil & Construction, Infrastructure, Power Plant, Utilities, Manufacturing, Engineering Contractors & Fabrication Workshops Industries and handles the following disciplines
Good Plant Design is always an outcome of Good Piping Design. We understand and practice this in every assignment, balancing initial cost, pressure drop, system reliabiliy and plant aesthetics. Our team of engineers produces reliable piping designs avoiding vibrations, pressure transients and excessive stress levels. Our engineers have expertise in related activities such as review of design criteria, review of contractor design documents and drawings.
Our service includes GRP Piping System Specification, Design, Material Testing Requirements and Stress Analysis. We bring you the benefit of our working knowledge with Industry Standards and Oil Company Specifications like Shell DEP & UKOOA.
Our Skid Package Piping Design saves space and weight while safely carrying in-place, transport and lift loads. Skid Edge Pipe Loads and Equipment Nozzle loads are optimized with intelligent routing and planning.
PIPING MECHANICALCIVIL AND STRUCTURALELECTRICALCONTROL & INSTRUMENTATION�
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PIPING
PIPING ENGINEERING SERVICES INCLUDE:
Piping General Arrangement, Layout Plan & Elevation
Isometric Drawing, Support Engineering and Detailing
BOQ & MTO of Piping Materials
Piping Flexibility & Stress Analysis
Line List, Valve List and Piping material specifications
Data Sheet for Piping materials and Components
Steam Trap, Pipe Hangers and Expansion Joint Specs
Hot & Cold Insulation Specifications & Detailing
Plant 3D modeling and Plant walk-through
Preparing as-built drawing and 3D modeling
Painting and insulation specification
Site survey / tie-in sketches
Single line structure drawings
Piping studies
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ASPRO works on variety of supporting software including CAESAR II, Nozzle Pro, CADWorx, AutoCAD, SmartPlant3D, PDS, PDMS, AutoPlant3D, MicroStation, SmartPlant Review, NavisWorks etc.…
INTERNATIONAL PIPING ENGINEERING EXPERTISE IN ACCORDANCE WITH
ASME B31.1, ASME B31.3, ASME B31.8
NFPA, IGEM, API RP520
MSS SP-58, MSS SP-69
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Updating plot plans and unit plot plans
Updating key plans
Tracing / jacketing
Equipment modeling
Nozzle orientation drawings
Interface with other disciplines
Pipe supports
Clash checking
Model reviews
Requisitions
Review of Design Criteria, General Arrangement Drawings & Data Sheets
ASPRO offers mechanical design of process equipment and piping – the heart of any process plant. Having worked on a wide range of process plant equipment with large number of process licensors, we are well acquainted with the best practices in the industry.
Functional specification and data sheets for pumps and compressors Detailed specification for package bought out items. Vibration studies �
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ROTATING EQUIPMENT
Pressure VesselsAir receivers to tall process columns Storage Tanks - Open top tank to large diameter floating roof tank Oil coolers to stripper heat exchangers Reactors to fired heaters Shell & Tube ExchangersSteam headers to steam drums Fatigue analysis and Vibration analysis �
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MECHANICAL ENGINEERING
OUR STATIC EQUIPMENT SOLUTIONS RANGE FROM
We perform design and engineering of BPV and piping to international codes. BPV design is also furnished to PD 5500, IBR and PED EU directive leading to CE.
ASME BPVC Section I, VIII Division 1&2AD 2000,StoomWezen, HEI, IBRBS PD5500, EN13445GOST, PEDTEMA
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INTERNATIONAL MECHANICAL DESIGN EXPERTISE IN ACCORDANCE WITH
ASPRO works on variety of supporting software including PV Elite, COMPRESS, TANK, AutoCAD, and MicroStation.
MECHANICAL ENGINEERING SERVICES INCLUDE:
Mechanical data sheet preparationPreparation of general arrangement drawingsDesign of Pressure Vessels & Heat Exchangers to ASME Sec VIII Div 1 & Div 2 Detail Engineering of Equipment like Condensers, Deaerators, LP Heaters & HP Heaters for Power Plants, Columns, Drums, Reactors, S&T Heat Exchangers, Storage Tanks Wind & Seismic Analysis to IBC, UBC, ASCE and NBC Review of Vendor Drawings including Strength Calculations Technical clarifications during Fabrication Preparation of As-Built Drawings and Documentation Providing civil loading details for equipmentFinal mechanical design verification of compliance with international codesStrength calculations by using in-house programs / PV ELITE / COMPRESSDetailed manufacturing drawingsPreparation of Bill of materials & Material SpecificationSpecifications for raw materials & Brought out itemsAs-built project drawings / documentationReview of Detailed Design Analysis & DrawingsHVAC Heat load calculations
Design / selection of equipment
Design of ducts according to SMACNA, DW standards
General arrangement drawings
Duct fabrication drawings
Duct support drawings
Material take off
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API 650, API 620, API 661, API560, API530AWWA D100-11Underwriters Laboratory (UL)BS4994, EN13121API 610, API611, API617, API616
Offshore Platforms
Residential, Commercial, Industrial and Substation Buildings
Review of Design calculations & drawings
Modular steelwork and skids
Cranes, Lifting Beams and Man Lift Baskets
Monopoles, Chimney and Flare Stacks
Equipment Supports and Pipe Racks
Reinforced concrete framed structures
Pile and conventional foundations
Equipment and machinery foundations
API RP2A / AISC / ASCE / UBC / IBC
BS:5950 / Euro Code
CICIND / ASTM STS / BS:4076
BS:8110 / ACI 318 / BS:8004
EN:12079 / AASHTO
ASPRO delivers design calculations and detailed structural drawings, fabrication drawings, bar bending schedules, and bill of materials consistent with international standards for
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CIVIL & STRUCTURAL ENGINEERING
INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH
Concrete storage silos and large diameter storage tank foundations
Retaining, dyke, and boundary walls
Gates, compound walls, and fencing
Steel framed buildings and superstructures
Pipe and cable rack structures, conveyor galleries, trestles, stack supporting structures, and platforms
Large diameter / size storage sheds
Turbine houses and workshop buildings
As-built project drawings / documentation
ASPRO works on variety of supporting software including STAADPRO, TEKLA, SACS,
Etabs, PROKON, AutoCAD Civil 3D, Intergraph & Revit Structure
We offer the full spectrum of engineering services from concept to detailed engineering for electrical power systems - be it a stand-alone substation or a complex industrial plant. We provide consulting engineering and design services for new installations as well as legacy system repairs and upgrades.
We have the technical expertise necessary to prepare electrical designs for industrial projects. Our applied design knowledge covers power distribution, grounding, lighting, control systems, equipment specification and selection. We conduct power system studies on your behalf to help ensure asset reliability and efficiency are maximized. Our power system studies can help you identify problems in advance.
We analyze electrical substations, circuit switching stations and distribution systems for load flow and short circuit faults using modern software and evaluate protection performance. Recommendations and corrective actions to augment protection equipment are offered. We provide MCC specifications, cabling design and layouts. We produce validated, auditable designs utilizing modern computer software. We can review and advise matching electrical motors and electrical variable speed drive systems with your rotary equipment. All services performed to best-in-industry practice and latest international standards.
ELECTRICAL
OUR ELECTRICAL DETAIL ENGINEERING INCLUDES
Power Load Calculations
Developing Electrical Load Schedule
Preparing General Arrangement Drawings
Preparing Schematic and Single Line Diagrams
Preparing specifications for HV / LV switchgears, transformers, UPS, motors, distribution boards & transformers
Preparing specifications for power and control cable design and layout
Earthing and lightning protection design
Short circuit study and relay setting recommendation
Functional acceptance test for switchgears, transformers, motors, etc
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BS, EN, API, IEC, Shell DEP, NACE, etc. �
INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH
ASPRO works on variety of supporting software including AutoCAD Electrical, AVEVA, ETAP, SmartPlant Electrical & MicroStation
OUR ELECTRICAL DETAIL ENGINEERING INCLUDE:
Designing supply change over schemes for incomers and outgoing feeder control schemesSelection of feeder / motor / transformer protection relaysSwitchyard / transformer layoutsSwitchgear / MCC room layoutBattery room layoutsCable tray / trench layoutsEarthing layoutsCable routing layoutsLighting (indoor / outdoor) layoutsLightning protection layoutsPower and control cable schedulesSCADA I/O listInterface activities with civil / machinery / instrumentationCoordination with civil for floor openings, electrical equipment foundation, and plantsElectrical data input for packaged equipmentBill of quantities for bulk materialsStandard installation drawings for power system, earthing system, lighting system and cable tray / ladders.As-built project drawings / documentation
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OUR CONTROL & INSTRUMENTATION ENGINEERING INCLUDES
Preparation of Design Basis Report & P&ID’s Control System Architecture and overall control philosophy Basic and detailed engineering - instruments schedule, I/O list preparation, Instrument data sheets, JB schedule and cable schedule PLC / DCS hardware design selection and programming, HMI Development I/O Wiring Diagrams, Interlock Logic Diagrams, Loop Drawings, Cause & Effect Diagrams Preparation of Control Panel Specifications Permissive & Interlock Document ATEX Hazardous Area Equipment Selection Performing HAZOP, QRA and Risk Assessment SIL (Safety Integrity Level) Assessment
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CONTROL & INSTRUMENTATION
We have the expertise to make your process control and instrumentation systems work reliably and effectively. Our competent team of professionals brings working knowledge of EPC companies, excellent understanding of international codes and standards and insights on hazardous area application to your project.
We perform methodical and rigorous HAZOP examination as third party consultant to identify hazardous deviations, causes, consequences and recommend safeguards. We evaluate automation architecture for meeting plant needs, perform gap analysis and advise refinement to design a flexible and growth oriented architecture. Our dedicated team engineering capability includes control and safety systems design, PLC/DCS/SCADA hardware and software design solutions with HMI displays.
Preparation of instrument elevation planPreparation of cable tray / cable trench layoutsPreparation of junction box termination drawingsPreparation of instrument hook up drawingsPreparation of fire and gas drawingsSizing of control valves, orifice plates, and relief valvesPreparation of bill of materialsPreparation of interface drawings for DCS, PLC, SCADA and MCCPreparation of earthing layouts for system and fieldPreparation of scope of work for construction activitiesPreparation of as -built drawings and documentation
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OUR EXPERTISE COVERS THE FOLLOWING SYSTEMS AND EQUIPMENT:
INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH
PLC Control Systems: Allen Bradley, Siemens, Modicon Schneider Electric and GE Fanuc
DCS Control Systems: Moor, ABB-Bailey, Foxboro, Invensys, Honeywell & Emerson
HMI: Wonderware, Intellution
ASPRO works on variety of supporting software including AutoCAD, SmartPlant Instrumentation (INtools), InstruCalc & MicroStation
BS, EN, API, IEC, NFPA, Shell DEP, ISA, etc.
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