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DESIGN & ENGINEERING SERVICES aspro

DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

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Page 1: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

DESIGN &ENGINEERING

SERVICES

aspro

Page 2: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

Vision, Mission & ValuesOUR VISION

�������������� �� �������� ��� ��leader and a major player of providing excellent quality design services

OUR VALUESWe base everything we do on a strong set of values which we try to live by in our daily �������� ���� ����� ���������� ����� ���� ��� ������������� ������ �� ������������������ � ����� ������ �� �� ��� ������ � ������� ����� �� �����������������������������������

OUR MISSION

��� ��� ����� ����� �����!��� ��� deliver the ��������� ����� "� ������ #� ����� $ %������������������ ��% �����&���������

Customer focus Quality�����'�������&��������������������������� ���� Passion for excellence Leadership Respect

����� �������� ����� ���� �� ����� (����� &� (�� ��� ��������� �������� ������������� ������������ ��� ����������� ����� ��������� )��� ��� * ��� +�,�������-���� ������ ���� )������ .� )/����� �� ����� ������ 0����� &� 0�����������'�% ���������-����-� �������������1 ��% ����������������0��� �����&�2 ��� ����3��������'���������

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����� ��� �� '$)� 67789:77;�� '$)� 8<7789:77<� &� )#$�$� 8;7789:77=� 0��,���0��� ���� )�� � �� ��� ��� �������� ������� ����������� ���� ����� ������� ��� ������������������ ������%���� ��� ���>���������

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Aspro covers the complete spectrum of 1��� ��� ���-������0����� ���$����� ���������� ��� 0������ &� Instrumenta���� ��������� ������������� 3�� � ��������������� ��������� ��� ������ � �� ��� �������� ������ ��� �� ����� ��� ��������������������������>� ��������� ������������

ABOUT US

Page 3: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

ASPRO DESIGN SERVICES

ASPRO offers engineering design services for Oil and Gas, Refinery, Petrochemical, Onshore / offshore plants, Energy, Civil & Construction, Infrastructure, Power Plant, Utilities, Manufacturing, Engineering Contractors & Fabrication Workshops Industries and handles the following disciplines

Good Plant Design is always an outcome of Good Piping Design. We understand and practice this in every assignment, balancing initial cost, pressure drop, system reliabiliy and plant aesthetics. Our team of engineers produces reliable piping designs avoiding vibrations, pressure transients and excessive stress levels. Our engineers have expertise in related activities such as review of design criteria, review of contractor design documents and drawings.

Our service includes GRP Piping System Specification, Design, Material Testing Requirements and Stress Analysis. We bring you the benefit of our working knowledge with Industry Standards and Oil Company Specifications like Shell DEP & UKOOA.

Our Skid Package Piping Design saves space and weight while safely carrying in-place, transport and lift loads. Skid Edge Pipe Loads and Equipment Nozzle loads are optimized with intelligent routing and planning.

PIPING MECHANICALCIVIL AND STRUCTURALELECTRICALCONTROL & INSTRUMENTATION�

PIPING

Page 4: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

PIPING ENGINEERING SERVICES INCLUDE:

Piping General Arrangement, Layout Plan & Elevation

Isometric Drawing, Support Engineering and Detailing

BOQ & MTO of Piping Materials

Piping Flexibility & Stress Analysis

Line List, Valve List and Piping material specifications

Data Sheet for Piping materials and Components

Steam Trap, Pipe Hangers and Expansion Joint Specs

Hot & Cold Insulation Specifications & Detailing

Plant 3D modeling and Plant walk-through

Preparing as-built drawing and 3D modeling

Painting and insulation specification

Site survey / tie-in sketches

Single line structure drawings

Piping studies

ASPRO works on variety of supporting software including CAESAR II, Nozzle Pro, CADWorx, AutoCAD, SmartPlant3D, PDS, PDMS, AutoPlant3D, MicroStation, SmartPlant Review, NavisWorks etc.…

INTERNATIONAL PIPING ENGINEERING EXPERTISE IN ACCORDANCE WITH

ASME B31.1, ASME B31.3, ASME B31.8

NFPA, IGEM, API RP520

MSS SP-58, MSS SP-69

Updating plot plans and unit plot plans

Updating key plans

Tracing / jacketing

Equipment modeling

Nozzle orientation drawings

Interface with other disciplines

Pipe supports

Clash checking

Model reviews

Requisitions

Review of Design Criteria, General Arrangement Drawings & Data Sheets

Page 5: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

ASPRO offers mechanical design of process equipment and piping – the heart of any process plant. Having worked on a wide range of process plant equipment with large number of process licensors, we are well acquainted with the best practices in the industry.

Functional specification and data sheets for pumps and compressors Detailed specification for package bought out items. Vibration studies �

ROTATING EQUIPMENT

Pressure VesselsAir receivers to tall process columns Storage Tanks - Open top tank to large diameter floating roof tank Oil coolers to stripper heat exchangers Reactors to fired heaters Shell & Tube ExchangersSteam headers to steam drums Fatigue analysis and Vibration analysis �

MECHANICAL ENGINEERING

OUR STATIC EQUIPMENT SOLUTIONS RANGE FROM

We perform design and engineering of BPV and piping to international codes. BPV design is also furnished to PD 5500, IBR and PED EU directive leading to CE.

Page 6: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

ASME BPVC Section I, VIII Division 1&2AD 2000,StoomWezen, HEI, IBRBS PD5500, EN13445GOST, PEDTEMA

INTERNATIONAL MECHANICAL DESIGN EXPERTISE IN ACCORDANCE WITH

ASPRO works on variety of supporting software including PV Elite, COMPRESS, TANK, AutoCAD, and MicroStation.

MECHANICAL ENGINEERING SERVICES INCLUDE:

Mechanical data sheet preparationPreparation of general arrangement drawingsDesign of Pressure Vessels & Heat Exchangers to ASME Sec VIII Div 1 & Div 2 Detail Engineering of Equipment like Condensers, Deaerators, LP Heaters & HP Heaters for Power Plants, Columns, Drums, Reactors, S&T Heat Exchangers, Storage Tanks Wind & Seismic Analysis to IBC, UBC, ASCE and NBC Review of Vendor Drawings including Strength Calculations Technical clarifications during Fabrication Preparation of As-Built Drawings and Documentation Providing civil loading details for equipmentFinal mechanical design verification of compliance with international codesStrength calculations by using in-house programs / PV ELITE / COMPRESSDetailed manufacturing drawingsPreparation of Bill of materials & Material SpecificationSpecifications for raw materials & Brought out itemsAs-built project drawings / documentationReview of Detailed Design Analysis & DrawingsHVAC Heat load calculations

Design / selection of equipment

Design of ducts according to SMACNA, DW standards

General arrangement drawings

Duct fabrication drawings

Duct support drawings

Material take off

API 650, API 620, API 661, API560, API530AWWA D100-11Underwriters Laboratory (UL)BS4994, EN13121API 610, API611, API617, API616

Page 7: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

Offshore Platforms

Residential, Commercial, Industrial and Substation Buildings

Review of Design calculations & drawings

Modular steelwork and skids

Cranes, Lifting Beams and Man Lift Baskets

Monopoles, Chimney and Flare Stacks

Equipment Supports and Pipe Racks

Reinforced concrete framed structures

Pile and conventional foundations

Equipment and machinery foundations

API RP2A / AISC / ASCE / UBC / IBC

BS:5950 / Euro Code

CICIND / ASTM STS / BS:4076

BS:8110 / ACI 318 / BS:8004

EN:12079 / AASHTO

ASPRO delivers design calculations and detailed structural drawings, fabrication drawings, bar bending schedules, and bill of materials consistent with international standards for

CIVIL & STRUCTURAL ENGINEERING

INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH

Concrete storage silos and large diameter storage tank foundations

Retaining, dyke, and boundary walls

Gates, compound walls, and fencing

Steel framed buildings and superstructures

Pipe and cable rack structures, conveyor galleries, trestles, stack supporting structures, and platforms

Large diameter / size storage sheds

Turbine houses and workshop buildings

As-built project drawings / documentation

ASPRO works on variety of supporting software including STAADPRO, TEKLA, SACS,

Etabs, PROKON, AutoCAD Civil 3D, Intergraph & Revit Structure

Page 8: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

We offer the full spectrum of engineering services from concept to detailed engineering for electrical power systems - be it a stand-alone substation or a complex industrial plant. We provide consulting engineering and design services for new installations as well as legacy system repairs and upgrades.

We have the technical expertise necessary to prepare electrical designs for industrial projects. Our applied design knowledge covers power distribution, grounding, lighting, control systems, equipment specification and selection. We conduct power system studies on your behalf to help ensure asset reliability and efficiency are maximized. Our power system studies can help you identify problems in advance.

We analyze electrical substations, circuit switching stations and distribution systems for load flow and short circuit faults using modern software and evaluate protection performance. Recommendations and corrective actions to augment protection equipment are offered. We provide MCC specifications, cabling design and layouts. We produce validated, auditable designs utilizing modern computer software. We can review and advise matching electrical motors and electrical variable speed drive systems with your rotary equipment. All services performed to best-in-industry practice and latest international standards.

ELECTRICAL

OUR ELECTRICAL DETAIL ENGINEERING INCLUDES

Power Load Calculations

Developing Electrical Load Schedule

Preparing General Arrangement Drawings

Preparing Schematic and Single Line Diagrams

Preparing specifications for HV / LV switchgears, transformers, UPS, motors, distribution boards & transformers

Preparing specifications for power and control cable design and layout

Earthing and lightning protection design

Short circuit study and relay setting recommendation

Functional acceptance test for switchgears, transformers, motors, etc

Page 9: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

BS, EN, API, IEC, Shell DEP, NACE, etc. �

INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH

ASPRO works on variety of supporting software including AutoCAD Electrical, AVEVA, ETAP, SmartPlant Electrical & MicroStation

OUR ELECTRICAL DETAIL ENGINEERING INCLUDE:

Designing supply change over schemes for incomers and outgoing feeder control schemesSelection of feeder / motor / transformer protection relaysSwitchyard / transformer layoutsSwitchgear / MCC room layoutBattery room layoutsCable tray / trench layoutsEarthing layoutsCable routing layoutsLighting (indoor / outdoor) layoutsLightning protection layoutsPower and control cable schedulesSCADA I/O listInterface activities with civil / machinery / instrumentationCoordination with civil for floor openings, electrical equipment foundation, and plantsElectrical data input for packaged equipmentBill of quantities for bulk materialsStandard installation drawings for power system, earthing system, lighting system and cable tray / ladders.As-built project drawings / documentation

Page 10: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

OUR CONTROL & INSTRUMENTATION ENGINEERING INCLUDES

Preparation of Design Basis Report & P&ID’s Control System Architecture and overall control philosophy Basic and detailed engineering - instruments schedule, I/O list preparation, Instrument data sheets, JB schedule and cable schedule PLC / DCS hardware design selection and programming, HMI Development I/O Wiring Diagrams, Interlock Logic Diagrams, Loop Drawings, Cause & Effect Diagrams Preparation of Control Panel Specifications Permissive & Interlock Document ATEX Hazardous Area Equipment Selection Performing HAZOP, QRA and Risk Assessment SIL (Safety Integrity Level) Assessment

CONTROL & INSTRUMENTATION

We have the expertise to make your process control and instrumentation systems work reliably and effectively. Our competent team of professionals brings working knowledge of EPC companies, excellent understanding of international codes and standards and insights on hazardous area application to your project.

We perform methodical and rigorous HAZOP examination as third party consultant to identify hazardous deviations, causes, consequences and recommend safeguards. We evaluate automation architecture for meeting plant needs, perform gap analysis and advise refinement to design a flexible and growth oriented architecture. Our dedicated team engineering capability includes control and safety systems design, PLC/DCS/SCADA hardware and software design solutions with HMI displays.

Preparation of instrument elevation planPreparation of cable tray / cable trench layoutsPreparation of junction box termination drawingsPreparation of instrument hook up drawingsPreparation of fire and gas drawingsSizing of control valves, orifice plates, and relief valvesPreparation of bill of materialsPreparation of interface drawings for DCS, PLC, SCADA and MCCPreparation of earthing layouts for system and fieldPreparation of scope of work for construction activitiesPreparation of as -built drawings and documentation

Page 11: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

OUR EXPERTISE COVERS THE FOLLOWING SYSTEMS AND EQUIPMENT:

INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH

PLC Control Systems: Allen Bradley, Siemens, Modicon Schneider Electric and GE Fanuc

DCS Control Systems: Moor, ABB-Bailey, Foxboro, Invensys, Honeywell & Emerson

HMI: Wonderware, Intellution

ASPRO works on variety of supporting software including AutoCAD, SmartPlant Instrumentation (INtools), InstruCalc & MicroStation

BS, EN, API, IEC, NFPA, Shell DEP, ISA, etc.

Page 12: DESIGN - Aspro International Brochure.pdf · Our Skid Package Piping Design saves space and weight while safely carrying ... Painting and insulation specification ... PDMS, AutoPlant3D

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