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Design GaN PA MMICs Liam Devlin [email protected]

Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

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Page 1: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Design GaN PA MMICs

Liam Devlin

[email protected]

Page 2: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Overview

• Brief introduction to the GaN transistor

• Basic GaN PA design approach – single transistor example #1

• Thermal considerations

• Three GaN PA MMIC design examples:

– Example #2; 15GHz PA for LoS links

– Example #3; 2-18GHz NDPA for broadband operation

– Example #4; 25W X-band PA for radar applications

• Conclusions/summary

Page 3: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Transistor Overview

• GaN is a wide bandgap material (bandgap of 3.4eV compared to

1.4eV for GaAs)

• Source coupled field-plate reduce the fields at the surface at high

drain-gate voltages, increases the breakdown voltage of the

transistor.

• Source FP also increases the gate-source capacitance

Page 4: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Transistor Overview

• G28V4 (0.25µm) 4x75µm Cree GaN HEMT

• Note high knee voltage (~ 5V)

Page 5: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN PA Design

• How GaN HEMT PAs differ to GaAs PHEMT PAs:

– Operating voltages are significantly higher (typically 20V to 40V

compared to 4V to 12V)

– Power densities (output power per mm of gate width, are

higher)

– Supply currents can be much higher

– Thermal conductivity of the SiC substrate is higher than GaAs

– Allowable channel temperature of the transistors is significantly

higher

• Obviously there is some interaction between these and

together they form the reasons why GaN MMICs can be

used to realise higher power amplifiers than GaAs

Page 6: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN PA Design

• One of the first steps is selection of device and bias

• Larger transistors (higher total gate width) can produce

higher output power levels, but:

– Available high frequency gain degrades as transistor size

increases

– Adequate gain must available across the band of interest

– Adequate thermal performance must be ensured (affected by

transistor size and bias, more on this later)

• For a 0.25µm GaN on SiC process, 28V Vds and

100mA/mm quiescent bias is reasonable starting point

Page 7: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN PA Design – unit width

• Gmax versus frequency, 4-finger transistors biased at

28V Vds and 100mA/mm Ids; various unit gate widths

Page 8: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN PA Design – number of gate fingers

• Gmax versus frequency, transistors with 2, 4 6 and 8 finger biased

at 28V Vds and 100mA/mm Ids, unit gate width fixed at 200μm

Page 9: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Power Amplifier Example #1

• Target: 4W at X-band (10 to 11.5GHz), using Cree’s G28v4 0.25µm

process

• Selected device size: 8x120µm biased at +28V Vds, 100mA/mm Ids

Page 10: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Power Amplifier Example #1

• Add input resistance for in-

band stability:

• 1.5Ω series resistor (RHS)

• Plus 16Ω shunt resistor (below)

Page 11: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Power Amplifier Example #1

• Load-pull simulations at 4dB compression

• Shows +36.4dBm potential output power @ 49% efficiency

• Harmonic impedances can also be considered

Page 12: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Power Amplifier Example #1

• X-band GaN PA simplified schematic:

Page 13: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Power Amplifier Example #1

• X-band GaN PA small-signal simulations:

Page 14: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Power Amplifier Example #1

• X-band GaN PA large-

signal simulations:

Page 15: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN – Thermal Consideration

• GaN transistors are able to operate reliably at much higher

junction temperatures than GaAs (around 225°C to 275°C

compared to 125°C to 175°C).

• However, they also operate at much higher power densities

and good thermal design is essential

Page 16: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN – Thermal Consideration

• The designer must to ensure that the transistors are operating

at a sufficiently low junction temperature to provide adequate

reliability.

• Channel temperature is affected by:

– substrate thickness

– device layout

– ambient/base-plate temperature and the total power dissipated in

the device

Page 17: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN – Thermal Consideration

• Thermal conductivity of SiC is very good but reduces with

increasing temperature

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

0.45

0.5

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

0 50 100 150 200 250 300

GaA

s Th

erm

al C

on

du

ctiv

ity

(W/d

egC

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)

SiC

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erm

al C

on

du

ctiv

ity

(W/d

egC

.cm

)

Temperature (degC)

SiC

GaAs

• This means that thermal impedance of GaN transistors and

MMICs is temperature dependent

Page 18: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN – Thermal Consideration

• Channel temperature rise versus power density for a packaged

Cree GaN transistor

Page 19: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN PA Design Example #2

Parameter Target Specification

Frequency 14.5-15.35GHz

Gain >20dB

OIP3 45dBm at +22dBm per output tone

Psat 38dBm

PAE 35%

Chip Area << commercial GaAs parts

• Design of PA for 15GHz line of sight band:

- Cree’s 0.25μm GaN on SiC process

- Optimised for IP3

Page 20: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

GaN Process for Example #2

• Cree’s 0.25μm GaN on Silicon Carbide

• 4 x 250μm transistor ≈ 4W/mm of RF output

power

• Inter-source vias for low source inductance

• Wide gate spacing for improved thermal

performance

• PDK able to account for thermal effects on RF

performance

Page 21: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Transistor Selection, Example #2

• 4 x 250μm transistor (1mm total gate width)

• Initial bias: Vds: 28V, Ids: 100mA

• Device is unconditionally stable above 12.5GHz

• Gmax = 14dB at 15GHz

• Estimate of achievable stage gain is 11-12dB

• Implementation losses due to:

– Matching

– Bias circuitry

– Gain flattening

– LF stabilisation network

Page 22: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Preliminary Simulations: Output match

• Shunt inductor for conjugate match to 50Ω

– Lshunt ~ 0.3nH

• Benefit of GaN’s high voltage operation

– Much higher output impedance compared to

comparable devices in competing

technologies

– Allows simpler matching structures and

broader band operation for a given power

level

Page 23: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Preliminary Simulations: Load Pull

• Psat: 36.2dBm (4W) with Yout= 0.021-j0.041 → 50Ω // ~0.3nH

• PAE: 46.8% with Yout= 0.014-j0.036 → 70Ω // ~0.3nH

• OIP3: 43.1dBm with Yout= 0.007-j0.036 → 140Ω // ~0.3nH

Page 24: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

IC Layout

• Note: Iq increased from initial design to 130mA/mm

Page 25: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Size comparison with similar GaAs device

Area of a similar

linearity

amplifier in

GaAs

Area of the

two-stage

GaN amplifier

Page 26: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Simulated Performance, Example #2

Pout at 3dB compression

& corresponding PAE

OIP3

Page 27: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Simulated Performance Summary

Parameter Target Specification Simulated performance

Frequency 14.5-15.35GHz 14.0-16.0GHz

Gain >20dB 22.1dB +- 0.4dB

Input Return Loss >15dB (14.5-16.2MHz)

Output Return Loss >14dB (14.5-15.6MHz)

OIP3 at +22dBm per output tone

45dBm 46dBm

Psat 38dBm >38dBm

PAE 35% >36%

Chip Area << commercial GaAs parts

Page 28: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Higher Order Modulation Simulations

• QAM-256 at 6dB back-off from P1dB at 130mA/mm

EVM = 2.3%

Page 29: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Design Example #3

• A Non-Uniform Distributed Power Amplifier (NDPA).

• Design demonstrates that GaN allows high power to be

achieved over a wide band-width. Uses Qorvo’s 0.25um GaN

on SiC process and designed using Keysight’s ADS2013

• Typical Performance Outline:

– 2 to 18GHz Bandwidth

– 10dB Gain (small signal)

– 7W (+38.5dBm) Output Power at 3dB compression

– 25% Power Added Efficiency at 3dB compression

Page 30: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Design Example #3

• Features of chosen architecture:

– NDPA using 10 devices selected for wide band-width and high power.

– Characteristic impedance of drain line is tapered allowing each device to work

into a near optimum load impedance.

– Optimum load is around 100Ω for a 1mm device biased in class AB from a 30V

supply.

– Generally, drain line widths get narrower as we move away from the output

toward the input.

– Device furthest from the output made larger than the others, hence ‘Non-

Uniform’.

– This reduces required load impedance at that point such that highest impedance

drain line still meets process design rules for minimum width.

– Series MIM capacitors on gates help to increase band-width at the expense of

gain.

– Value of these capacitors can be varied along the line to ensure a similar drive

level at each device.

Page 31: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Detailed Design

• Circuit schematic:

RF In

RF Out

Vd

Vg

Page 32: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

MMIC Layout

RF IP

RF OP

Page 33: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Simulated Performance, Example #3

Pout at 3dB compression

& corresponding PAE

Small Signal S-Parameters

Page 34: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Design Example #4

• High power, X-band PA using WIN Semi’s 0.25µm Process

(NP25-00):

– ~ 10 to 12GHz

– 25W (+44dBm) saturated output power

– >30% Efficiency

Page 35: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Choice of Device Size & PA Topology

• Start by selecting preferred device size (multiple power combined

devices will be required)

• Recommended quiescent bias: +28V, 100mA/mm gate width

• Simulate Gmax, stabilise (if necessary) and simulate maximum

output power (& efficiency) using a load-pull test bench

• Optimise device size until required power/efficiency is achieved, with

sufficient gain

• Conclusion was use an 8x120um transistor cell (simulations follow)

• 8 devices would then need to be combined for 25W - this is about

the maximum practical number

Page 36: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Gmax & Stability Factor (K)

• 8x120µm HEMT - Device is unconditionally stable over entire X-band

• Plenty of gain

MSG

MAG

Page 37: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Load-pull of One Device (8x120µm)

• Single device capable of delivering +36.3dBm with 45% efficiency

• 8 devices should deliver +44dBm, with allowance for combiner losses

• Optimum load (at 10GHz) is 16 + j*27 Ohms

Page 38: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Schematic of 1-transistor Amplifier Cell

• Simplified ADS schematic of 1-cell:

Page 39: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Small & Large-signal Simulation of One Cell

• With matching circuit losses we achieve decent gain & close to

the power/efficiency predicted by the load-pull test bench

• Note Output power/Efficiency presented here is at 6dB gain

compression

Page 40: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Architecture of the 2-Stage PA

• The single-cell design is used as the basis for a driver stage

combining 4 devices and an output stage combining 8 devices

Page 41: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Performance of Complete 2-Stage PA

• Gain > 25dB

• Positive gain slope

• Flat output power

– peak efficiency over ~ 1.5GHz bandwidth

Page 42: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Performance Summary and Layout

• Gain > 25dB (10 – 12GHz)

• Psat 25W (10 – 11.5GHz)

• PAE >33% Psat 25W (10 – 11.5GHz)

• DC supply at Psat: 2.75A @ +28V

• Die size: 4.8 x 4.4mm

Page 43: Design GaN PA MMICs - MWE Mediamwemedia.com/interlligentrf/LDevlin.pdf · GaN PA Design –unit width • Gmax versus frequency, 4-finger transistors biased at ... • 4 x 250μm

Summary and Conclusions

• GaN MMIC technology is well suited to the realisation of

microwave PAs

• A number of GaN process options are now commercially

available

• Three Plextek RFI GaN MMIC design examples presented:

– 15GHz PA for LoS links

– 2-18GHz NDPA for broadband operation

– 25W X-band PA for radar applications

• Don’t forget to consider thermal performance

Thanks for your time!www.plextekrfi.com

[email protected]