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A spreadsheet approach to aircraft design Design Methods and Tools for Light Aircraft

Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

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Page 1: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 2: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 3: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

What is the optimum taper ratio?

λ ≈ ???

Page 4: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

For ease of manufacture

λ ≈ 1.0?

Page 5: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

For minimum wing weight

λ ≈ 0.2?

Page 6: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

For benign stall characteristics

ηsep≈(1-λ)

ηsep ≈ 0.4

Page 7: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

For benign stall characteristics

λ ≈ 0.6?

Page 8: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

For minimum vortex drag

λ ≈ 0.4?

Page 9: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Other factors?

•twist

•t/c

•sweep

Page 10: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

So what is the optimum taper ratio?

λ ≈ ??

Page 11: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

To deal with such issues we need:

• Judgement and intuition.

• Conceptual design tools.

Page 12: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Commercial conceptual design

tools

Page 13: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Homebrew spreadsheet models?

Page 14: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Homebrew spreadsheet models?

Page 15: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Why build your own?

• You have absolute control.

• You choose the methods.

• You can calibrate it to the problem.

• You learn about the design.

• They can be very accurate.

• They can be very powerful.

Page 16: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Building your own models

Page 17: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Input data

Page 18: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Fuselage geometry

Page 19: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Fuselage geometry – X section

Page 20: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Fuselage geometry – X sections

Page 21: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Fuselage Geometry

Page 22: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Fuselage geometry -apertures

Page 23: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Mission data

Page 24: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Range-payload data

Page 25: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Range-payload data

Page 26: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Design variables

Page 27: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 28: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 29: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Typical high-level design variables

Page 30: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Sources of information

Page 31: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 32: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 33: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 34: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 35: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 36: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Page 37: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Model components

Page 38: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

• Weights & c.g.

• Propulsion.

• Lift.

• Drag.

• Take-off performance.

• Cruise performance.

Performance model components

Page 39: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Performance model components

• Landing performance.

• Static stability & control.

• Dynamic stability.

• Production cost.

• Direct operating cost.

• Etc. etc.

Page 40: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

• Weights and c.g.

• Propulsion.

• Lift.

• Drag.

• Take-off performance

• Cruise performance.

Performance model components

Page 41: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models

Page 42: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

To be useful the methods used in the model should be:

• Appropriate.

• Design sensitive.

• Consistent.

• Calibrated.

• Verified.

Page 43: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models -Appropriate?

Ww = 219 kg

Ww = 928 kg

Page 44: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models - Appropriate?

Ww = 219 kg

Ww = 928 kg

Factor of 4!!!

Page 45: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models - Appropriate?

Ww = 219 kg

Ww = 928 kg

Factor of 4!!!

Page 46: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models - Design sensitive?

Page 47: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models – Consistent?

Should the autopilot servos have been included here?

Page 48: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models – Consistent?

... or here?

Page 49: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models – Calibrated?

Composite “fudge factors”

Wing structure 0.88

Empennage structure 0.86

Fuselage structure 0.92

Page 50: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models – Verified?

Page 51: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

• Good geometric and performance data for DHC-6 available from AIAA case study.

• Complete weight breakdown by systems.

Weight models – Verified?

Page 52: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight methods

• Public domain weight estimates.Wing - Denis Howe’s synthesis method.

Fuselage – Torenbeek, Appendix D

Rest - mostly from Torenbeek.

• No fiddle factors!

Weight models – Verified?

Page 53: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Weight models – Verified?

Page 54: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

An example

Page 55: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Spreadsheet model of GROB Spn

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A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

• New generation turbofan.

• Composite.

• Reasonably good data available from brochures and RAeS presentation.

Spreadsheet model of GROB Spn

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A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Input data

• Fuselage sections.

• Wing planform.

• Max payload.

• Full fuel range, speed, altitude and payload.

Spreadsheet model of GROB Spn

Page 58: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Grob Spn fuselage

Page 59: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Grob Spn range-payload

Page 60: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Range-payload data

Max payload = 2490 lbs

Max fuel payload = 1400 lbsMax fuel mission = 1700 nmFlown at 41kft and Mach 0.7

Single 200lb pilot. Reserves for 100 nm diversion

Page 61: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Analysis methods

• All methods public domain.

• Weights methods same as Twin Otter, but adjusted by composite factors.

• Williams FJ44-3AP engine deck.

Spreadsheet model of GROB Spn

Page 62: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Spreadsheet model of GROB Spn

Brochure Spreadsheet

MTOW 13,889 13,635

Flapped stall speed 75 KEAS 76 KEAS

AEO rate of climb @MTOW 4,360 fpm 4,406 fpm

OEI rate of climb @MTOW 1,360 fpm 1,504 fpm

Balanced field length 3,000 ft 2,954 ft

Landing distance 2,670 ft 2,509 ft

Fuel burn (max fuel mission + reserves) 685 US Gal. 681 US Gal.

Static margin ? 6%

Production cost $? m $5.5 m

Page 63: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Model refinements

Page 64: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

• Graphing.

• Macros & Visual Basic routines.

• Dynamic link libraries.

Model refinements

Page 65: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Graphing

Page 66: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Graphing examples

US Airfield access with engine option: A

Page 67: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Graphing examples

US Airfield access with engine option: B

Page 68: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Graphing examples

Scanned plot applied

as background image

Spin recovery analysis

Page 69: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Graphing examples

Scanned plot applied

as background image

Spin recovery analysis

Page 70: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Visual Basic routines

Page 71: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Visual Basic routines

Page 72: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Dynamic link libraries.

• Allow direct calls to external software.(e.g. Engine decks)

Page 73: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Optimisation

Page 74: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

• Optimisation using Excel’s intrinsic tools:

Goalseek

Solver

• 3rd party optimisation add-ins(genetic algorithms, simulated annealing, CONMIN etc.)

• True multi-disciplinary optimisation!

Optimisation

Page 75: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft

Some demonstrations .....

Page 76: Design Methods and Tools for Light Aircraft - …€¦ · Design Methods and Tools for Light Aircraft Performance model components ... Design Methods and Tools for Light Aircraft

A spreadsheet approach to aircraft design

Design Methods and Tools for Light Aircraft