DuctileIron Valves

Embed Size (px)

Citation preview

  • 8/10/2019 DuctileIron Valves

    1/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    3

    Gener al Index

    Page

    Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Why Ductile Iron? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    How Ductile Iron Compares to Cast Iron and Cast Steel . . . . . . . . . . . . . . . . . 5

    Construction Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Features & Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    F-637-31 (2" - 12") Gate Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    F637-31 (14" - 24") Gate Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    F637-33 (2" - 12") Gate Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    F637-33 (14" - 24") Gate Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    F639-31 (2" - 16") Gate Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    F639-33 (2" - 16") Gate Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    F738-31 (2" - 10") Globe Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    F838-31 (2" - 8") Angle Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14F938-31 (2" - 12") Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    F938-33 (2" - 12") Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    Ductile Iron Valve Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    Figure Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    Figure Number Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    NIBCO. Single Source. Multiple Solutions. . . . . . . . . . . . . . . . . . . . . . . . . 19

  • 8/10/2019 DuctileIron Valves

    2/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    4

    Why Ductile Iron?

    NIBCO is the largest United States manufacturer of pressure rated Ductile Iron Valves. NIBCOs Ductile Iron multi-turnvalves are ideal for a wide variety of services: hydrocarbons, chemical, marine, fire protection services, pulp and paperapplications where cast iron and/or cast steel valves could be installed.

    Ductile Iron, also known as nodular iron, was developed about 50 years ago as a substitute for steel. Cast steel contains

    carbon of less than .3% by weight, while cast and ductile irons have at least 3% total carbon. This low carbon content incast steel does not allow the carbon to form as free graphite resulting in a laminate type of structure. The natural form ofcarbon in cast iron is the free graphite flake form. In Ductile Iron, this graphite flake is modified by a specialized treatmentprocess to form tiny spheres or nodules. These modified graphite nodules provide Ductile Iron with physical propertiesgreater than cast iron and comparable to steel. It is this nodular microstructure of carbon in Ductile Iron which produceshigh ductility and shock resistance while the flake form of cast iron results in no malleability. Optimum ductility is obtainedwith a ferritic matrix, therefore, all NIBCOs Ductile Iron pressure containing parts are treated with a ferritizing annealingcycle. In Ductile Iron spheroidal nodules also eliminate the crack effect of flake graphite which is exhibited in cast iron. Inmicroscopic photos of Ductile Iron, cracks can be seen traveling to a graphite nodule and stopping. These graphite sphe-roids are know as crack arresters in the Ductile Iron industry because of their ability to stop cracks in their tracks.

    In some circles, Ductile Iron is known as the metal that is the Best of both worlds meaning that Ductile Ironcombines the superior strength of cast steel with the excellent corrosion resistance of cast iron.

    Ductile Iron vs. Cast (Gray) IronThe strength of Ductile Iron when compared to cast iron is overwhelming. Ductile Iron tensile strength is 60k versus castiron at 31k. Ductile Iron has a yield strength of 40k, whereas cast iron exhibits no yield, only ultimate fracture. Ductile Ironstrength to cost ratio offers greater value for a marginal increase in cost over cast iron. (See page 5 for a complete com-parison of mechanicals.) Ductile Iron offers excellent corrosion resistance that is equivalent to cast iron.

    Ductile Iron vs. Cast Steel

    The strengths of Ductile Iron and cast steel are comparable. Ductile Iron has a higher minimum yield strength at 40k ver-sus cast steel at 36k. (See page 5 for a more complete comparison of mechanicals.) Ductile Iron has corrosion and oxi-dation resistance that surpasses cast steel in most general utility service applications, i.e.water, saltwater, steam. Becauseof Ductile Irons spheroidal graphite microstructure, Ductile Iron is superior to steel in its ability to deaden vibration andtherefore reduce stresses. An important factor in selecting Ductile Iron over cast steel is cost. The lower expense of Ductile

    Iron results from readily available materials, foundry operation efficiencies and reduced machining costs of Ductile Iron.

    Cast (Gray) IronFlake Form

    Ductile IronSpheroidal Graphite Nodules

    Cast Steel Form

    NOTE: For our metal comparison, NIBCO has chosen to use ASTM A-395 Ductile Iron, ASTM A-126 Cast Iron and ASTM A-216 WCB Cast Steel.Wherever Cast Iron is listed, we are referring to Gray Iron.

  • 8/10/2019 DuctileIron Valves

    3/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    5

    How Ductile Ir on compar es to cast ir on

    0

    40000 3600031000

    6000070000

    0

    20000

    40000

    60000

    80000

    Yield psi Tensile psi

    Cast IronDuctile Iron

    Cast Steel

    MinimMinim um Mecum Mec hanical Prhanical Pr operoper tiesties

    Pressure/TPressure/T emperature Ratings Comparingemperature Ratings ComparingCast IrCast Ir on,on, Ductile IrDuctile Ir on and Cast Steelon and Cast Steel

    ASTM A-126 ASTM A395 ASTM A216 WCBCast Iron Ductile Iron* Cast Steel

    F/C Temperature Class 125 Class 150 Class 1502"-12" 14"-24" 2"-24" 2"-24"

    -20F-100F 200 psi 150 psi **285 psi 285 psi150F/66C 200 psi 150 psi 243 psi200F/93C 190 psi 135 psi 235 psi 260 psi250F121C 175 psi 125 psi 225 psi300F/149C 165 psi 110 psi 215 psi 230 psi350F/177C 150 psi 100 psi 210 psi

    400F/204C 140 psi 200 psi 200 psi450F/232C 125 psi 185 psi500F/260C 170 psi 170 psi550F/288C 155 psi600F/316C 140 psi 140 psi650F/343C 125 psi 125 psi

    * These ratings apply when temperature exceeds 450F and the valve has 316 SS trim.When ASTM B-584 trim is used, maximum temperature limit is 450F.

    ** Engineering Note: Ductile Iron flanges are rated at 250 psi in accordance with ANSI B16.42. However, NIBCOs rating is intended to show that the valve is capable ofsustained operation at 285 psi, in between Class 150 steel flanges.

    Chemical AnalChemical Anal ysisysis

    Cast Iron ASTM A-126 Ductile Iron Cast SteelClass B* ASTM A-395 ASTM A-216 WCB

    Iron and Residuals% 94.0 94.5 98.1Carbon% 3.3 3.0 0.3Silicon% 2.0 2.5 0.6Manganese% 0.7 1.0

    * Typical composition, ASTM Standard does not specify materials to this detail.

  • 8/10/2019 DuctileIron Valves

    4/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    6

    Featur es and Benefits

    Constr uction Featur esFlanges NIBCO Ductile Iron Valves come standard ANSI B16.42 Class 150 flanges and the same

    end-to-end dimensions as Class 125 iron or Class 150 steel valves. Thus Ductile Ironvalves can easily replace cast iron or steel valves. NIBCO also offers PN10/16 flanges perBS 4504 and compliant to BS 5150 face to face dimensions.

    Trim Bronze ASTM B584, 316 Stainless Steel

    Test Pressures All NIBCO Ductile Iron Valves are tested to MSS requirements in our ISO 9002 qualitycertified manufacturing plant in Blytheville Arkansas.

    Color NIBCO Ductile Iron valves are painted green in compliance with API 604.

    Strength Ductile Iron is a very strong material when compared to cast iron and comparable to caststeel. Ductile Iron has a higher yield strength than cast steel 40K vs. 30K. The strength ofDuctile Iron when compared to cast iron is overwhelming. Ductile Iron tensile strength is

    60K vs Cast Iron at 31K. Ductile Iron has yield strength of 40K and cast iron has none.Corrosion Resistance Ductile Iron has a corrosion and oxidation resistance in most cases that surpasses cast

    steel and is slightly better than cast iron. Oxide penetration can severely affect the strengthand performance of valves.

    Low Transition Temps Ferrous metals are subject to brittle fractures with severe temperature changes. The chem-ical composition of NIBCOs Ductile Iron provides transition temperatures to -20F. Thisproperty is important if physical shock loading is present in cold weather applications.

    Cost Effective These unique characteristics make Ductile Iron a cost-effective option for 150 psi steamservice as well as hydrocarbon processing up to 650F/343C.

    ApplicationsSteam Service Ductile Iron gate, globe and check valves are excellent choices for 150 psi steam service.

    Available with B-584 bronze trim and CF8M SS trim.

    Hydrocarbon Service Ductile Iron is an acceptable substitute for cast steel in a wide range of processing servic-es both on the production and refining side up to 650F/343C.

    General Service Ductile Iron can substitute for standard Class 125 cast iron where there may be concernswith potential stresses and a stronger material is desired, i.e. in situations of unusual pipemovement due to the system or external forces, such as cold weather, earthquakes, etc.

    Can substitute for Class 250 cast iron for intermediate pressure services using Class 150

    flanges up to 285 psi wwp. (Should save on valve and flange costs.)Ductile Iron is a good choice for general service, fire protection and Hi-rise applications.

    Has a higher application temperature than Teflon seated flanged ball valves.

    Marine Service For shipboard application and tanker piping, many marine agencies recommend the use ofDuctile Iron Valves because of its resistance to shock, vibration and superior corrosion-resistant properties. Approved by DOT and Certificate of Approval from Lloyds Register ofShipping. ABS approval available, consult factory.

  • 8/10/2019 DuctileIron Valves

    5/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    7

    class 150 ductile iron body gateRaised Face Flanges Bolted Bonnet Outside Screw and Yoke Solid Wedge B-584 Bronze Tri

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-70

    MATERIAL LISTPART SPECIFICATION

    1. Stem Bronze ASTM B-3712. Handwheel Nut Bronze ASTM B-5843. Identification Plate Aluminum4. Yoke Bushing Bronze ASTM B-5845. Handwheel Iron ASTM A-126 Class B6. Bonnet Cap Nut Steel ASTM A-307

    7. Bonnet Cap Ductile Iron ASTM A-5368. 1Bonnet Ductile Iron ASTM A-3959. Bonnet Cap Bolt Steel ASTM A-307

    10. Gland Follower Nut Brass ASTM B-3611. Gland Follower Ductile Iron ASTM A-53612. Packing Gland Brass or Iron13. Packing TFE Braided14. Gland Follower Bolt Steel ASTM A-30715. Backseat Bushing Bronze ASTM B-58416. Body Nut Steel ASTM A-30717. Body Bolt Steel ASTM A-30718. Wedge Pin Bronze ASTM B-37119. Body Ductile Iron ASTM A-39520. 3Seat Ring Bronze ASTM B-58421. Wedge Face Ring Bronze ASTM B-58422. 2Wedge Ductile Iron ASTM A-39523. Body Gasket Synthetic Fibers24. Stem Collar Bronze ASTM B-37125. Grease Fitting Alemite 1743B (Not Shown)1 Sizes 8" made with yoke integral with bonnet. 10" and 12" sizes made with separate yoke

    bolted to bonnet.2 Sizes 2" thru 6" are all bronze (31 Trim).

    Sizes 8" thru 12" ductile iron wedge with bronze wedge face rings (31 Trim).3 Lugs may be removed at customers request - POA

    DIMENSIONS WEIGHTSDN Nominal Dimensions Approx. Net Weight

    (mm) Size A B C D E Lbs. Kgin (mm)

    50 2 7 178 16 1 / 4 7 6 5 / 8 37.0 1765 2 1 / 2 71 / 2 191 17 3 / 8 8 7 11 / 16 50.0 2380 3 8 203 19 5 / 8 8 7 1 / 2 3 / 4 62.0 28

    100 4 9 229 23 3 / 4 10 9 15 / 16 104.0 47125 5 10 254 27 1 / 8 10 10 15 / 16 137.0 62150 6 10 1 / 2 267 31 1 / 16 12 11 1 173.0 78200 8 11 1 / 2 292 40 3 / 16 14 13 1 / 2 1 1 / 8 306.0 139250 10 13 330 48 1 / 4 16 16 1 3 / 16 493.0 224300 12 14 356 56 7 / 8 18 19 1 1 / 4 699.0 318

    FREEZING WEATHER PRECAUTION Subsequent to testing a pipingsystem, gate valves should be in an open position to allow complete drainage.

    For operating pressure, refer to Pressure Temperature Chart

    F-637-31flanged-raised face

    F-637-31 flanged

  • 8/10/2019 DuctileIron Valves

    6/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    8

    class 150 ductile iron body gateRaised Face Flanges Bolted Bonnet Outside Screw and Yoke Solid Wedge B-584 Bronze Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-70

    MATERIAL LISTPART SPECIFICATION

    1. Handwheel Nut Bronze ASTM B-5842. Identification Plate Aluminum3. Handwheel Fabricated Steel4. Yoke Bushing Bronze ASTM B-5845. Split Yoke Bolt Steel ASTM A-3076. Split Yoke Bolt Nut Steel ASTM A-3077. Yoke Ductile Iron ASTM A-5368. Eye Bolt Nut Brass ASTM F-4679. Gland Follower Ductile Iron ASTM A-536

    10. Yoke Bolt Steel ASTM A-30711. Yoke Bolt Nut Steel ASTM A-30712. Gland Follower

    Eye Bolt Steel ASTM A-30713. Packing Gland Bronze ASTM B-58414. Packing TFE Braided15. Backseat Bushing Bronze ASTM B-37116. Bonnet Ductile Iron ASTM A-39517. Stem Bronze ASTM B-37118. Bonnet Bolt Steel ASTM A-30719. Bonnet Bolt Nut Steel ASTM A-30720. Bonnet Gasket Synthetic Fibers21. Body Ductile Iron ASTM A-39522. Wedge Ductile Iron ASTM A-39523. 1Seat Ring Bronze ASTM B-58424. Wedge Ring Bronze ASTM B-58425. Swing Nut Steel ASTM A-30726. Swing bolt Steel ASTM A-30727. Grease Fitting Alemite 1743B (Not Shown)28. Stem Collar Bronze ASTM B-371 (Not Shown)29. Wedge Pin Bronze ASTM B-371 (Not Shown)30. Wedge Nut Bronze ASTM B-584 (Not Shown1 Lugs may be removed at customers request POA

    DIMENSIONS WEIGHTSDN Nominal Dimensions Turns to Approx. Net Weight .

    (mm) Size A B C D E Open Lbs. Kg.in (mm)

    350 14 15 381 65 1 / 2 24 21 1 3 / 8 29 3 / 8 890.0 405400 16 16 407 74 1 / 2 24 23 1 / 2 1 7 / 16 33 1 / 2 1253.0 570450 18 17 432 82 1 / 2 24 25 1 9 / 16 37 5 / 8 1598.0 726500 20 18 457 91 30 27 1 / 2 1 11 / 16 41 7 / 8 2000.0 909600 24 20 508 107 1 / 2 30 32 1 7 / 8 50 1 / 16 2908.0 1322

    FREEZING WEATHER PRECAUTION Subsequent to testing a piping system, gate valves should be in an open position to allow completedrainage.

    For operating pressure, refer to Pressure Temperature Chart

    F-637-31flanged-raised face

    F-637-31 flanged

  • 8/10/2019 DuctileIron Valves

    7/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    DIMENSIONS WEIGHTSDN Nominal Dimensions Approx. Net Weight

    (mm) Size A B C D E Lbs. Kgin (mm)

    50 2 7 178 16 1 / 4 7 6 5 / 8 37.0 17

    65 2 1 / 2 7 1 / 2 191 17 3 / 8 8 7 11 / 16 50.0 2380 3 8 203 19 5 / 8 8 7 1 / 2 3 / 4 62.0 28

    100 4 9 229 23 3 / 4 10 9 15 / 16 104.0 47125 5 10 254 27 1 / 8 10 10 15 / 16 137.0 62150 6 10 1 / 2 267 31 1 / 16 12 11 1 173.0 78200 8 11 1 / 2 292 40 3 / 16 14 13 1 / 2 11 / 8 306.0 139250 10 13 330 48 1 / 4 16 16 1 3 / 16 493.0 224300 12 14 356 56 7 / 8 18 19 1 1 / 4 699.0 318

    FREEZING WEATHER PRECAUTION Subsequent to testing a pipingsystem, gate valves should be in an open position to allow complete drainage.

    For operating pressure, refer to Pressure Temperature Chart

    9

    class 150 ductile iron body gateRaised Face Flanges Bolted Bonnet Outside Screw and Yoke Solid Wedge 316 SS Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-70

    MATERIAL LISTPART SPECIFICATION

    1. Stem Stainless Steel ASTM A-2762. Handwheel Nut Steel or Ductile Iron ASTM A-3953. Identification Plate Aluminum4. Yoke Bushing Ductile Iron ASTM A-5365. Handwheel Iron ASTM A-126 Class B6. Bonnet Cap Nut Steel ASTM A-3077. Bonnet Cap Ductile Iron ASTM A-5368. 1Bonnet Ductile Iron ASTM A-3959. Bonnet Cap Bolt Steel ASTM A-307

    10. Gland Follower Nut Steel ASTM A-30711. Gland Follower Ductile Iron ASTM A-53612. Packing Gland Stainless Steel ASTM A-27613. Packing TFE Braided14. Gland Follower Bolt Steel ASTM A-30715. Backseat Bushing Stainless Steel ASTM A-27616. Body Nut Steel ASTM A-30717. Body Bolt Steel ASTM A-30718. Wedge Pin Stainless Steel ASTM A-27619. Body Ductile Iron ASTM A-39520. 2Seat Ring Stainless Steel ASTM A-351-CF8M21. Wedge Face Ring Stainless Steel ASTM A-351-CF8M

    22. Wedge Ductile Iron ASTM A-39523. Body Gasket Synthetic Fibers24. Stem Collar Stainless Steel ASTM A-27625. Grease Fitting Alemite 1743B (Not Shown)1 Sizes 2" thru 8" made with yoke integral with bonnet. 10" and 12" sizes made with separate

    yoke bolted to bonnet.2 Lugs may be removed at customers request - POA

    F-637-33flanged-raised face

    F-637-33 flanged

  • 8/10/2019 DuctileIron Valves

    8/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    10

    class 150 ductile iron body gateRaised Face Flanges Bolted Bonnet Outside Screw and Yoke Solid Wedge 316 SS Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-70

    MATERIAL LISTPART SPECIFICATION

    1. Handwheel Nut Ductile Iron ASTM A-5362. Identification Plate Aluminum3. Handwheel Fabricated Steel4. Yoke Bushing Ductile Iron ASTM A-536

    5. Split Yoke Bolt Steel ASTM A-3076. Split Yoke Bolt Nut Steel ASTM A-3077. Yoke Ductile Iron ASTM A-5368. Eye Bolt Nut Steel ASTM A-3079. Gland Follower Ductile Iron ASTM A-536

    10. Yoke Bolt Steel ASTM A-30711. Yoke Bolt Nut Steel ASTM A-30712. Gland Follower

    Eye Bolt Steel ASTM A-30713. Packing Gland Stainless Steel ASTM A-27614. Packing TFE Braided15. Backseat Bushing Stainless Steel ASTM A-27616. Bonnet Ductile Iron ASTM A-39517. Stem Stainless Steel ASTM A-27618. Bonnet Bolt Steel ASTM A-30719. Bonnet Bolt Nut Steel ASTM A-30720. Bonnet Gasket Synthetic Fibers21. Body Ductile Iron ASTM A-39522. Wedge Ductile Iron ASTM A-39523. 1Seat Ring Stainless Steel ASTM A-351-CF8M24. Wedge Ring Stainless Steel ASTM A-351-CF8M25. Swing Nut Steel ASTM A-30726. Swing bolt Steel ASTM A-30727. Grease Fitting Alemite 1743B (Not Shown)28. Stem Collar Stainless Steel ASTM A-276 (Not Shown)29. Wedge Pin Stainless Steel ASTM A-276 (Not Shown)30. Wedge Nut Stainless Steel ASTM A-276 (Not Shown)1 Lugs may be removed at customers request POA

    DIMENSIONS WEIGHTSDN Nominal Dimensions Turns to Approx. Net Weight .(mm) Size A B C D E Open Lbs. Kg.

    in (mm)

    350 14 15 381 65 1 / 2 24 21 1 3 / 8 29 3 / 8 890.0 405400 16 16 407 74 1 / 2 24 23 1 / 2 1 7 / 16 33 1 / 2 1253.0 570450 18 17 432 82 1 / 2 24 25 1 9 / 16 37 5 / 8 1598.0 726500 20 18 457 91 30 27 1 / 2 1 11 / 16 41 7 / 8 2000.0 909600 24 20 508 107 1 / 2 30 32 1 7 / 8 50 1 / 16 2908.0 1322

    FREEZING WEATHER PRECAUTION Subsequent to testing a piping system, gate valves should be in an open position to allow completedrainage.

    For operating pressure, refer to Pressure Temperature Chart

    F-637-33flanged-raised face

    F-637-33 flanged

  • 8/10/2019 DuctileIron Valves

    9/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    11

    class 150 ductile iron body gateRaised Face Flanges Bolted Bonnet Non-rising Stem Solid Wedge B-584 Bronze Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-70

    MATERIAL LISTPART SPECIFICATION

    1. Handwheel Nut Steel ASTM A-3072. Identification Plate Aluminum3. Handwheel Iron ASTM A-126 Class B4. Stem Bronze ASTM B-3715. Gland Follower Nut Brass ASTM F-4676. Gland Follower Ductile Iron ASTM A-5367. Gland Follower Bolt Steel ASTM A-3078. Packing Gland Brass or Iron9. Stuffing Box Ductile Iron ASTM A-536

    10. Packing TFE Braided11. Stuffing Box Gasket Synthetic Fibers12. Bonnet Ductile Iron ASTM A-39513. Body bolt Steel ASTM A-30714. Body Gasket Synthetic Fibers15. Body Nut Steel ASTM A-30716. 2Seat Ring Bronze ASTM B-58417. Wedge Face Ring Bronze ASTM B-58418. 1Wedge Ductile Iron ASTM A-39519. Body Ductile Iron ASTM A-39520. Stuffing Box Nut Steel ASTM A-307 (Not Shown)1 Sizes through 4" have bronze wedges. Sizes 5" through 12" made with ductile iron wedge

    with bronze face rings.(31 Trim)2 Lugs may be removed at customers requestPOA

    Position indicators available.F-639-31

    flanged-raised face

    DIMENSIONS WEIGHTSDN Nominal Dimensions Approx. Net Weight

    (mm) Size A B C D E Lbs. Kg

    in (mm)

    50 2 7 178 11 7 6 5 / 8 32.0 1565 2 1 / 2 7 1 / 2 191 12 1 / 2 7 7 11 / 16 43.0 2080 3 8 203 13 1 / 8 8 7 1 / 2 3 / 4 56.0 25

    100 4 9 229 15 3 / 4 10 9 15 / 16 88.0 40

    125 5 10 254 17 10 10 15 / 16 122.0 55150 6 10 1 / 2 267 19 3 / 4 12 11 1 157.0 71200 8 11 1 / 2 292 25 14 13 1 / 2 1 1 / 8 271.0 123250 10 13 330 29 16 16 1 3 / 16 429.0 195300 12 14 356 34 1 / 2 18 19 1 1 / 4 615.0 280350 14 15 381 40 3 / 8 20 21 1 3 / 8 869.0 395400 16 16 407 45 3 / 4 22 23 1 / 2 1 7 / 8 1223.0 556

    FREEZING WEATHER PRECAUTION Subsequent to testing a pipingsystem, gate valves should be in an open position to allow complete drainage.

    Position indicators available

    For operating pressure, refer to Pressure Temperature Chart

    F-639-31 flanged

  • 8/10/2019 DuctileIron Valves

    10/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    12

    class 150 ductile iron body gateRaised Face Flanges Bolted Bonnet Non-rising Stem Solid Wedge 316 SS Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-70

    MATERIAL LISTPART SPECIFICATION

    1. Handwheel Nut Steel ASTM A-3072. Identification Plate Aluminum3. Handwheel Iron ASTM A-126 Class B4. Stem Stainless Steel ASTM A-2765. Gland Follower Nut Steel ASTM A-3076. Gland Follower Ductile Iron ASTM A-5367. Gland Follower Bolt Steel ASTM A-3078. Packing Gland Stainless Steel ASTM A-2769. Stuffing Box Ductile Iron ASTM A-536

    10. Packing TFE Braided11. Stuffing Box Gasket Synthetic Fibers12. Bonnet Ductile Iron ASTM A-39513. Body bolt Steel ASTM A-30714. Body Gasket Synthetic Fibers15. Body Nut Steel ASTM A-30716. 1Seat Ring Stainless Steel ASTM A-351-CF8M17. Wedge Face Ring Stainless Steel ASTM A-351-CF8M18. Wedge Ductile Iron ASTM A-39519. Body Ductile Iron ASTM A-39520. Stuffing Box Nut Steel ASTM A-307 (Not Shown)1 Lugs may be removed at customers requestPOA

    Position indicators available.

    F-639-33flanged-raised face

    DIMENSIONS WEIGHTSDN Nominal Dimensions Approx. Net Weight

    (mm) Size A B C D E Lbs. Kg

    in (mm)

    50 2 7 178 11 7 6 5 / 8 32.0 1565 2 1 / 2 7 1 / 2 191 12 1 / 2 7 7 11 / 16 43.0 2080 3 8 203 13 1 / 8 8 7 1 / 2 3 / 4 56.0 25

    100 4 9 229 15 3 / 4 10 9 15 / 16 88.0 40

    125 5 10 254 17 10 10 15 / 16 122.0 55150 6 10 1 / 2 267 19 3 / 4 12 11 1 157.0 71200 8 11 1 / 2 292 25 14 13 1 / 2 1 1 / 8 271.0 123250 10 13 330 29 16 16 1 3 / 16 429.0 195300 12 14 356 34 1 / 2 18 19 1 1 / 4 615.0 280350 14 15 381 40 3 / 8 20 21 1 3 / 8 869.0 395400 16 16 407 45 3 / 4 22 23 1 / 2 1 7 / 8 1223.0 556

    FREEZING WEATHER PRECAUTION Subsequent to testing a pipingsystem, gate valves should be in an open position t o allow complete drainage.

    Position indicators available

    For operating pressure, refer to Pressure Temperature Chart

    F-639-33 flanged

  • 8/10/2019 DuctileIron Valves

    11/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    13

    class 150 ductile iron body globeRaised Face Flanges Bolted Bonnet Outside Screw and Yoke B-584 Bronze Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-85

    MATERIAL LISTPART SPECIFICATION

    1. Handwheel Nut Steel ASTM A-3072. Identification P late Aluminum3. Handwheel Iron ASTM A-126 Class B4. Yoke Bushing Cast Bronze ASTM B-5845. Bonnet Ductile Iron ASTM A-3956. Stem Brass ASTM B-371 Alloy C694007. Gland Follower Nut Brass ASTM F-467 Alloy C270008. Gland Follower Ductile Iron ASTM A-5369. Packing Gland Zinc Planted Powdered Iron ASTM

    B-310 or Brass ASTM B-372 C6940010. Gland Follower Stud Steel ASTM A-30711. Packing TFE Braided12. 1Body Bolt Steel ASTM A-30713. Body Gasket Synthetic Fibers14. 1Body Nut Steel ASTM A-30715. Swivel Nut Cast Bronze ASTM B-584 Alloy C8440016. 2Disc Cast Bronze ASTM B-584 Alloy C8440017. Seat Ring Cast Bronze ASTM B-584 Alloy C8440018. Body Ductile Iron ASTM A-395

    1 2" and 10" have hex head steel capscrew.2 For Disc. 2" through 6" have bronze ASTM B-584 Disc. 8" through 10" have Ductile Iron Disc

    with bronze ASTM B-584 disc face rings and brass pilots.

    Position indicators available.

    F-738-31flanged-raised face

    DIMENSIONS WEIGHTSDN Nominal Dimensions Approx. Net Weight

    (mm) Size A B C D E Lbs. Kg

    in (mm)

    50 2 8 203 10 3 / 16 7 6 5 / 8 33.0 1565 2 1 / 2 8 1 / 2 216 11 13 / 16 8 7 11 / 16 50.0 2380 3 9 1 / 2 241 12 1 / 2 8 7 1 / 2 3 / 4 66.0 30

    100 4 11 1 / 2 292 15 13 / 16 10 9 15 / 16 99.0 45125 5 13 330 16 1 / 2 10 10 15 / 16 141.0 64150 6 14 356 18 7 / 8 12 11 1 186.0 85200 8 19 1 / 2 495 21 1 / 8 16 13 1 / 2 1 1 / 8 361.0 164250 10 24 1 / 2 622 25 3 / 16 18 16 1 3 / 16 586.0 266

    FREEZING WEATHER PRECAUTION Subsequent to testing a pipingsystem, gate valves should be in an open position to allow complete drainage.

    For operating pressure, refer to Pressure Temperature Chart

    F-738-31 flanged

  • 8/10/2019 DuctileIron Valves

    12/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    14

    class 150 ductile iron body angleRaised Face Flanges Bolted Bonnet Outside Screw and Yoke B-584 Bronze Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-85

    MATERIAL LISTPART SPECIFICATION

    1. Handwheel Nut Steel ASTM A-3072. Identification P late Aluminum3. Handwheel Iron ASTM A-126 Class B4. Yoke Bushing Cast Bronze ASTM B-5845. Bonnet Ductile Iron ASTM A-3956. Stem Brass ASTM B-371 Alloy C694007. Gland Follower Nut Brass ASTM F-467 Alloy C270008. Gland Follower Stud Steel ASTM A-3079. Gland Follower Ductile Iron ASTM A-536

    10. Packing Gland Zinc Planted Powdered Iron ASTMB-310 or Brass ASTM B-372 C69400

    11. Packing TFE Braided12. 1Body Bolt Steel ASTM A-30713. Body Gasket Synthetic Fibers14. 1Body Nut Steel ASTM A-30715. Swivel Nut Cast Bronze ASTM B-584 Alloy C8440016. 2Disc Cast Bronze ASTM B-584 Alloy C8440017. Seat Ring Cast Bronze ASTM B-584 Alloy C8440018. Body Ductile Iron ASTM A-395

    1 2" have hex head steel capscrew.2 For Disc. 2" through 6" have bronze ASTM B-584 Disc. 8" through 10" have Ductile Iron Disc

    with bronze ASTM B-584 disc face rings and brass.

    Position indicators available.

    Consult factory for non-return feature. Fig.No. F-838-31NR

    F-838-31flanged-raised face

    DIMENSIONS WEIGHTSDN Nominal Dimensions Approx. Net Weight

    (mm) Size A B C D E Lbs. Kg

    in (mm)

    50 2 4 102 10 7 65

    / 8 30.0 1465 2 1 / 2 4 1 / 4 108 11 1 / 2 8 7 11 / 16 51.0 2380 3 4 3 / 4 121 12 1 / 4 8 7 1 / 2 3 / 4 61.0 28

    100 4 5 3 / 4 146 15 10 9 15 / 16 100.0 46125 5 6 1 / 2 171 16 1 / 2 10 10 15 / 16 134.0 61150 6 7 178 18 7 / 8 12 11 1 190.0 86200 8 9 3 / 4 248 20 3 / 4 16 13 1 / 2 11 / 8 349.0 159

    FREEZING WEATHER PRECAUTION Subsequent to testing a pipingsystem, gate valves should be in an open position to allow complete drainage.

    For operating pressure, refer to Pressure Temperature Chart

    F-838-31 flanged

  • 8/10/2019 DuctileIron Valves

    13/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    15

    class 150 ductile iron body swing checkRaised Face Flanges Bolted Bonnet B-584 Bronze Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-71

    MATERIAL LISTPART SPECIFICATION

    1. Bolt Steel ASTM A-3072. Identification Plate Aluminum3. Bonnet Ductile Iron ASTM A-3954. Body Gasket Synthetic Fibers5. Nut Steel ASTM A-3076. Side Plug Bronze ASTM B-584

    7. Hanger Pin Bronze ASTM B-3718. Hanger Bronze ASTM B-584 or Ductile

    Iron ASTM A-5369. Disc Bronze ASTM B-584

    10. Seat Ring Bronze ASTM B-58411. Disc Nut Bronze ASTM B-37112. Body Ductile Iron ASTM A-395

    F-938-31flanged-raised face

    DIMENSIONS WEIGHTSDN Nominal Dimensions Approx. Net Weight

    (mm) Size A B D E Lbs. Kg

    in (mm)

    50 2 8 203 3 15 / 16 6 5 / 8 24.0 1165 2 1 / 2 8 1 / 2 216 4 1 / 2 7 15 / 16 35.0 1680 3 9 1 / 2 241 5 1 / 8 7 1 / 2 3 / 4 47.0 21

    100 4 11 1 / 2 292 6 1 / 8 9 15 / 16 80.0 36125 5 13 330 6 13 / 16 10 15 / 16 100.0 46150 6 14 356 8 11 1 146.0 66200 8 19 1 / 2 495 9 7 / 16 13 1 / 2 1 1 / 8 274.0 125250 10 24 1 / 2 622 12 1 / 16 16 1 3 / 16 426.0 194300 12 27 1 / 2 699 16 1 / 8 19 1 1 / 4 655.0 298

    Lever and weight options available.

    NIBCO check valves may be installed in both horizontal and vertical lines with upward flow or in any interme-diate position

    For operating pressure, refer to Pressure Temperature Chart

    WARNING

    Do not use for reciprocating air compressor service.

    F-938-31 flanged

  • 8/10/2019 DuctileIron Valves

    14/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    16

    class 150 ductile iron body swing checkRaised Face Flanges Bolted Bonnet 316 SS Trim

    285 PSI Non-Shock Cold Water, Oil or Gas to-20F to 100F or -29C to 38CTesting Specification: MSS SP-71

    MATERIAL LISTPART SPECIFICATION

    1. Bolt Steel ASTM A-3072. Identification Plate Aluminum3. Bonnet Ductile Iron ASTM A-3954. Body Gasket Synthetic Fibers5. Nut Steel ASTM A-3076. Side Plug Stainless Steel ASTM A-193-B8M7. Hanger Pin Stainless Steel ASTM A-2768. Hanger Stainless Steel ASTM A-351-CF8M9. Disc Stainless Steel ASTM A-351-CF8M

    10. Seat Ring Stainless Steel ASTM A-351-CF8M11. Disc Nut Stainless Steel ASTM A-194-8M12. Body Ductile Iron ASTM A-395

    F-938-33flanged-raised face

    DIMENSIONS WEIGHTSDN Nominal Dimensions Approx. Net Weight

    (mm) Size A B D E Lbs. Kg

    in (mm)

    50 2 8 203 3 15 / 16 6 5 / 8 24.0 1165 2 1 / 2 81 / 2 216 4 1 / 2 7 15 / 16 35.0 1680 3 9 1 / 2 241 5 1 / 8 7 1 / 2 3 / 4 47.0 21

    100 4 11 1 / 2 292 6 1 / 8 9 15 / 16 80.0 36125 5 13 330 6 13 / 16 10 15 / 16 100.0 46150 6 14 356 8 11 1 146.0 66200 8 19 1 / 2 495 9 7 / 16 13 1 / 2 1 1 / 8 274.0 125250 10 24 1 / 2 622 12 1 / 16 16 1 3 / 16 426.0 194300 12 27 1 / 2 699 16 1 / 8 19 1 1 / 4 655.0 298

    Lever and weight options available.

    NIBCO check valves may be installed in both horizontal and vertical lines with upward flow or in any interme-diate position

    For operating pressure, refer to Pressure Temperature Chart

    WARNING

    Do not use for reciprocating air compressor service.

    F-938-33 flanged

  • 8/10/2019 DuctileIron Valves

    15/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1.219.295.3221 Fax: +1.219.295.3455www.nibco.com

    17

    Ductile Ir on Valve Specification

    Gate Valves Valves to be Class 150 and 285 psi CWP, tested in accordance with Manufacturers StandardizationSociety, flanged, bolted bonnet, OS&Y or Non-Rising, Ductile Iron body, bronze trimmed, with body and

    bonnet conforming to ASTM A-395 ductile iron. Packing and gaskets to be non-asbestos.ACCEPTABLE VALVES: NIBCO F637-31 (OS&Y) or F639-31 (Non-Rising).

    Globe/Angle Valves Valves to be Class 150 and 285 psi CWP, tested in accordance with Manufacturers StandardizationSociety, flanged, bolted bonnet, OS&Y, Ductile Iron body, bronze trimmed, with body and bonnetconforming to ASTM A-395 Ductile Iron. Packing and gaskets to be non-asbestos.

    ACCEPTABLE VALVES: Straight Globe NIBCO F738-31; Angle Globe NIBCO F838-31.

    Check Valves Valves to be Class 150 and 285 psi CWP, shall be swing-type tested in accordance with ManufacturersStandardization Society, flanged, bolted bonnet, Ductile Iron body, bronze trimmed, with body and bon-net conforming to ASTM A-395 Ductile Iron, non-asbestos gasket.

    ACCEPTABLE VALVES: Swing-type NIBCO F938-31; Swing-type with outside lever and spring/weightNIBCO F938-31-BL&S (BL&W).

    VALVES 2 1/2" AND LARGER HIGH PRESSURE STEAM/HYDROCARBON

    VALVES 2 1/2" AND LARGER 285 PSI CWP APPLICATION

    GLOSSARY OF TERMSDuctility: The ability of a material to become permanently deformed - stretched, drawn, or hammered without

    failure while maintaining an appreciable load.

    Tensile strength: Measures in force per unit area (i.e. pounds per square inch-psi) the ultimate stress that can be with-stood by a material in tension prior to failure.

    Yield strength: Measures in force per unit area the stress at which a material will undergo a permanent change inshape (plastic deformation) in response to an applied force.

    Elongation: Measures by percentage the amount of plastic deformation a material will exhibit in response to a forceapplied in tension.

    Oxide penetration: The depth of material deterioration or loss displayed along the surface of a metal that is exposed tohighly corrosive (oxidizing) environment.

    Gate Valves Valves to be Class 150 and 285 psi CWP, tested in accordance with Manufacturers StandardizationSociety, flanged, bolted bonnet, OS&Y, Ductile Iron body, 316 SS trimmed, with body and bonnetconforming to ASTM A-395 Ductile Iron. Packing and gaskets to be non-asbestos.

    ACCEPTABLE VALVES: NIBCO F637-33 (31 Trim - alternative for steam applications).

    Globe/Angle Valves Valves to be Class 150 and 285 psi CWP, tested in accordance with Manufacturers StandardizationSociety, flanged, bolted bonnet, OS&Y, Ductile Iron body, bronze trimmed, with body and bonnetconforming to ASTM A-395 Ductile Iron. Packing and gaskets to be non-asbestos.

    APPLICABLE VALVES: Straight Globe NIBCO F738-31; Angle Globe NIBCO F838-31 Bronze trim forSteam application ONLY.

    Check Valves Valves to be Class 150 and 285 psi CWP, shall be swing-type tested in accordance withManufacturers Standardization Society, flanged, bolted bonnet, Ductile Iron body, 316 SS trimmed,with body and bonnet conforming to ASTM A-395 Ductile Iron, non-asbestos gasket.

    ACCEPTABLE VALVES: Swing-type NIBCO F938-33; Swing-type with outside lever andspring/weight NIBCO F938-33-BL&S (BL&W) (31 Trim - alternative for steam applications).

  • 8/10/2019 DuctileIron Valves

    16/16

    NIBCO INC.World Headquarters 1516 Middlebury St. Elkhart, IN 46516-4740 U.S.A.Tel: 1.800.234.0227 Tech Services: 1.888.446.4226 Fax: 1.800.234.0557

    International Service Tel: +1 219 295 3221 Fax: +1 219 295 345518

    Figur e Number Key

    Figure Number ComparisonCompar ing Ductile Ir on Valves to Cast Steel Valves

    FIGURE NO. KEY

    DUCTILE IRON CAST STEEL

    NIBCO CRANE POWELL STOCKHAM KITZ VELAN

    OS &Y GateF-637-31F-637-33 47 1503 15-OF K150-SCL F-006C-02

    NRS GateF-639-31 Not Not Not Not Not

    F-639-33 Available Available Available Available AvailableGlobe

    F-738-31 143 1531 15-GSF K-150-SCJ F-007C-02

    Angle Globe Not NotF-838-31 145 1533 15-APF Available Available

    Swing CheckF-938-31F-938-33 147 1561 15-SF K150-SCO F-001C-02

    NOTE: -31 is B584 Bronze Trim

    -33 is CF8M Stainless Steel Trim When determining valve selection, care should be taken regarding the capabilities of the materials used.

    EXAMPLE: F 6 3 7 31

    END CONNECTION TYPE PRESSURE DETAIL TRIM MISC

    F = Flanged 6 = Gate 3 =150 Gate: 31 = Bronze A-584 FF - Flat Face Flange7 = Globe 7 = BB, RS 31B7GP = Bronze A-584 L&W = Lever & Weight8 = Angle 9 = BB, NRS B7 Bolting & Graphite Packing L&S = Lever & Spring

    9 = Check Globe: 33 - SS A-351-CF8M I = PN 10/16 Flanges8 = BB

    Check:8 = BB