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H. C. Duke & Son, LLC P/N 184979 April 2012 Printed in U.S.A

COMPACT SERIESSOFT SERVE FREEZER

Model FM8

184979 4/12

OPERATOR'S MANUALwith Illustrated Parts List

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Operators Manual

for the

Electro Freeze Model FM8

Compact Series

Soft Serve Freezer

All contents Copyright 2012 H.C. Duke & Son, LLC, 2116 Eighth Avenue, East Moline, Illinois 61244

i

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ELECTRO FREEZE Model FM8

184979

When you see this symbol on your freezer or in thismanual, be alert to the potential for personal injury.Follow recommended precautions and safeoperating practices.

WARNING

CAUTION

The signal words DANGER, WARNING andCAUTION are used with the safety alert symbol(DANGER decals on the freezer may or may nothave the safety alert symbol, but the message is thesame). Decals with the words DANGER, WARN-ING or CAUTION appear on the freezer. DANGERidentifies the most serious hazard. Decals with thewords DANGER or WARNING are typically nearspecific hazards on the freezer. General precautionsare listed on CAUTION safety decals.

In this manual, CAUTION messages with the safetyalert symbol call attention to safety messages.

ii

SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!

Follow these four steps to safety ....

DANGER

2. Understand Signal Words ....

1. Recognize Safety Information ....Look for this safety

alert symbol throughout this manual.

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184979

SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!SAFETY FIRST!

iii

3. Follow Safety Instructions ....

Read and understand all safety messages in thismanual. Read and understand the decal safetymessages on your freezer. Take notice of thelocation of all decals on the freezer and keep thesafety decals in good condition. Check themperiodically and replace missing, damaged orillegible safety decals. The safety decals mustremain in place and legible for the life of thefreezer. If you need new decals, use theinformation and illustrations on pages iv and v ofthis manual to identify the decal and call or writeto H.C. Duke & Son, LLC.

DO NOT attempt to operate this freezer until youread and understand all safety messages and theoperating instructions in this manual.

4. Operate Safely ....

DO NOT allow untrained personnel to maintain orservice this machine. Failure to follow thisinstruction may result in severe personal injury. DONOT operate the freezer unless all service panelsand access doors are secured with screws. DONOTattempt to maintain or repair the freezer until

the main power supply has been disconnected.Contact your local Electro Freeze Distributor forauthorized service.

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184979iv

Safety Decal Locations

Do not attempt to operate the freezer untilall safety precautions and operating instruc-tions in this manual are read and under-

stood.

Take notice of all warning, caution, instruc-

tion and information decals (or labels) on thefreezer as shown in the figure to the right.The labels have been put there to help

maintain a safe working environment.

The labels have been designed to withstand

washing and cleaning. All labels must

remain legible for the life of the freezer.Check labels periodically to be sure theycan be recognized as warning labels.

If it is necessary to replace anylabel,please contact your local authorized ElectroFreeze Distributor or H. C. Duke & Son,

LLC. When ready to order, you will need todetermine the (1) part number, (2) type of

label, (3) location of label, and (4) quantityrequired, and include a return shipping

address.

You may contact your local authorizedElectro Freeze Distributor, as follows:

Name:

Address:

Phone:

or for factory service assistance contact

H. C. Duke & Son, LLC. Electro Freeze

Service Department by phone or FAX:

Phone: (309) 755-4553(800) 755-4545

FAX: (309) 755-9858

E-mail: [email protected]

(The decals on the next page are numbered1 and 2. Those numbers correspond to the

numbers in the table below. The tableprovides the part number, description, and

quantity for each decal.)

No. Part No. Description (Qty)

1 P/N HC165126 Decal Panel Removal Warning (3)

2 P/N HC165025 Decal Beater Warning (1)

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184979

Safety Decal Locations

v

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184979

Table of Contents

SECTION DESCRIPTION PAGE

SAFETY ..............................................................................................ii

PART I

1. INTRODUCTION .......................................................................... 1

2. NOTE TO INSTALLER ............................................................... 1

3. ELECTRICAL REQUIREMENTS........................................... 2

4. SPECIFICATIONS ........................................................................ 24.1 Particulars. ........................................................................................... 2

4.2 Data Plate............................................................................................. 3

4.3 Reference Information ............................................................................. 3

4.4 Installation Date ..................................................................................... 3

4.5 Dimensions. .......................................................................................... 4

5. PART NAMES AND FUNCTIONS ......................................... 5

6. OPERATOR CONTROLS & INDICATORS........................ 76.1 Selector Switch...................................................................................... 7

6.2 Day-Night Switch ................................................................................... 8

6.3 "ADD MIX" Indicator Light ........................................................................ 8

6.4 Mix Float ............................................................................................... 8

6.5 Mix Feed Tube & Regulator....................................................................... 9

7. DISASSEMBLY AND CLEANING ........................................ 107.1 Cleaning Accessories ............................................................................ 10

7.2 Disassembly Instructions........................................................................ 11

7.3 Cleaning Instructions ............................................................................. 13

8. ASSEMBLY ..................................................................................... 15

9. START-UP INSTRUCTIONS ..................................................179.1 Sanitizing ............................................................................................ 17

9.2 Priming ............................................................................................... 18

vi

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184979

Table of Contents (continued)

SECTION DESCRIPTION PAGE

10. CLOSING PROCEDURES......................................................2010.1 Night Switch Operation ........................................................................ 20

10.2 Draining Product From Freezer .............................................................. 21

11. SOFT SERVE INFORMATION ..............................................2211.1 Overrun ........................................................................................... 22

11.2 Rerun ............................................................................................... 22

12. ROUTINE MAINTENANCE ...................................................23

13. TROUBLESHOOTING TABLE .............................................24

PART II

MODEL FM8 REPLACEMENT PARTS WITH ILLUSTRATIONS ..*

* Refer to Part II Table of Contents for help with locating part numbers and illustrations.

vii

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184979 1

1 Introduction

The FM8 freezer is designed to produce

soft serve ice cream, ice milk, yogurt,

and similar frozen dairy products, with aproduct serving temperature range of

15 to 25F (-9 to -4C). If such products

are prepared from powdered concen-

trate, they should be precooled to 40F

(4C) prior to introduction to the freezer.

Use of other products in this machine is

considered misuse (see Warranty).

This manual has been prepared to assist

you in the proper operation and general

maintenance of the Electro Freeze

Model FM8 freezer.

Make sure all personnel responsible for

equipment operation completely read

and understand this manual before

operating the freezer. When properly

operated and maintained, the freezer

will produce a consistent quality product.

If you require technical assistance,

please contact your local authorized

Electro FreezeDistributor, as follows:

Name:

Address:

Phone:

For factory service assistance contact

H.C. Duke & Son, LLC,.Electro Freeze

Service Department as follows.

Phone: (309) 755-4553(800) 755-4545

FAX: (309) 755-9858


2 Note to Installer

This freezer must be installed and serviced

by an Electro Freeze Distributor in accor-

dance with the installation instructions.

Air cooled models require a minimum of 3-

inches (7.6 cm) air space on both sides and

back of the freezer for adequate ventilation.

If this freezer is to be used in a self-service

application, it is recommended that the

machine be fitted with a self-service kit.

Contact your Electro Freeze Distributor or H.

C. Duke & Son, LLC for this kit.

Test the operation of the head switch prior to

placing the freezer in service. See Section

12, Routine Maintenance, Monthly.

After installation the warranty registration

card must be completed and returned to

validate the warranty.

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2 184979

1. Always verify electrical specifica-

tions on the data plate (figure 4-1) of

each individual freezer. Data plate

specifications will always supersede theinformation in this manual.

2. This freezer requires a protected

20 amp 220 volt circuit. Connect the

freezer to a circuit separate from any

other electrical equipment. The freezer

plug will fit a NEMA 6-20R receptacle.

See figure 3-1.

3. Supply voltage must be within

10% of voltage indicated on the name-

plate.

4. An easily accessible main powerdisconnect must be provided for all

poles of the wiring to the freezer.

3 Electrical Requirements

4.1 Particulars

4 Specifications

Width(in/cm) 26-1/2 / 67.33

Height(in/cm) 55 1/4 / 140.34Depth (in/cm) 25-5/16 / 64.29

Weight(lbs/kg) 558 /253

Voltage* 208-230/60/1

Circuit Ampacity 20.0

Compressor (2) 3/4 HP/4300(BTUH)

.56 kw (Motor)

1.1 kw (Cooling)

CAUTION

Al l materials and connec-

tions must conform to

local requirements and be

in compliance with the

National Electric Code

(NEC).

CAUTION

To prevent accidental

electrical shock, a

receptacle with a positive

earth ground is required.

Figure 3-1 Plug

Beater Motor (2) 3/4 HP /.56 kw

Refrigerant R-404aCharge (ea. side) 24 oz / .68 kg

Cooling Air

Hopper (2) 10 qts / 9.5 liters

Cylinder (2) 2.7 qts / 2.5 liter

*Contact factory for other voltages.

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184979 3

4.2 Data Plate

The data plate provides important

information that the operator should

record and have available for parts

ordering, warranty inquiries and servicerequests.

Figure 4-1

4.3 Reference Information

Fill in the following information as soon

as you receive the Electro Freeze FM8.

(The item numbers encircled, be-

low correspond with the callout

numbers in figure 4-1.)

1 Model Number: _______________

2 Serial Number: _______________

3 Electrical Spec: Voltage _______Phase_______ Hertz ________

4 Total Amps: __________________

5 Minimum Circuit Ampacity: _____

4.4 Installation Date

Write inReference

InformationHERE!

Fill in the date of installation, and the name, address, and phone number of the

installer in the space provided below. This information will be needed when orderin

parts or service for the FM8 Freezer.

Date of installation: _________________________________________

Installed by: _________________________________________

Address: _________________________________________

_________________________________________

Phone: _________________________________________

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4 184979

Figure 4-2 Electro Freeze Model FM8 Dimensions

4.5 Dimensions

The dimensions of the FM8 freezer are provided in figure 4-2, below.

NOTE: Optional ADA compliant handles are available.

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184979 5

5 Part Names and Functions

6 HANDLE - DISPENSE. Opens

and closes the plunger to start

and stop the flow of product

from the freezer.

7 PIN - HANDLE. Secures

handle to the head.

8 KNOB - HAND. Secures the

head to the freezing cylinder.

9 NOZZLE. Shapes the frozen

product being served.

Figure 5-1 Head Assembly

1 HEAD. Encloses the freezing

cylinder and provides an opening

for product to be dispensed.

2 O-RING - HEAD. Seals the

head to the freezing cylinder.

Must be lubricated.

3 PLUNGER. Seals the product

opening in the head when

closed. Allows product to flow

when open.

4 ROD - PLUNGER. Starts the

freezer when dispensing. Must

be in place before freezer will

operate.

5 O-RING - PLUNGER. Seals the

plunger in the head. Must be

lubricated to seal and slide

freely.

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6 184979

5 Part Names and Functions (continued)

1 SHAFT - ASSY. BEATER.Rotates in the freezing cylinder

blending air and mix and ejecting

product.

2 BAR - BREAKER. Keeps

product blended in the center of

the beater shaft.

3 BLADE - SCRAPER. Scrapes

the frozen product from the

freezing cylinder.

4 SEAL - ASSY.SHAFT. Sealsthe opening between the freezing

cylinder and the beater shaft.

Figure 5-2 Beater Shaft Assembly

1 O-RING - MIX FEED INSERT.

Holds the regulator in place in

the mix tube. Must be lubricated.

2 INSERT-ASSY MIX FEED.

Provides a positive shut off of

mix flow to the freezing cylinder.

3 TUBE - MIX FEED. Meters the

correct amount of mix and air into

the freezing cylinder from the

hopper.

4 O-RING - MIX FEEDTUBE.

Seals the opening between the

hopper and mix feed tube. (O-

rings do not need lubrication.)

Figure 5-3 Mix Feed Tube Assembly

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184979 7

6.1 Selector Switch 1

This three-position switch selects the

mode of operation of the freezer.

a. CLEAN (left) This position

operates the beater only (no refrigerationto the cylinder). Always use this mode

when performing cleaning and sanitizing

operations.

b. OFF (center) In this position

the beater motor will not operate and no

refrigeration will be provided to the

cylinder.

The following paragraphs describe the

operator controls and indicators. Refer to

figure 6-1 for location of these controls

and indicators on the Model CS8 freezer.

NOTE: The plunger rod must be in place

before the freezer will operate in DAY,

NIGHT, or CLEAN position.

CAUTION

Test operation of the head

switch prior to placing the

freezer in service. See Sec-

tion 12, Routine Maintenance,Monthly.

Figure 6-1

6 Operator Controls

Important:

Do not use the automatic position

with water or sanitizer in the cylinder

or hopper the freezer will bedamaged.

c. AUTO (right) This position

activates both the beater motor and

refrigeration unit. This is the normal

operating position.

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8 184979

6 Operator Controls (continued)

6.2 Day Night Switch 2

6.4 Mix Float

The float must be installed on the

sensor tube for the ADD MIX indicator

light to work.

Figure 6-2

6.3 ADD MIX Indicator Light 3

b. NIGHT (right) This energy-

saving mode will reduce product agita-

tion. The freezer will automatically cycle

to maintain temperatures below 41F

(5C). Use this position when the freezer

will not be in use for periods of more

than an hour.

a. DAY (left) The low tempera-

ture thermostat controls the system

refrigeration to maintain the product

serving temperature between 18to

21F (-8 to -6C). This is the normal

operating position.

When lit, this light indicates the mix in

the hopper is at a low level and should

be refilled as soon as possible. Always

maintain at least 2 inches (5.1 cm) of

mix in the hopper. For best operating

results keep hopper full.

Important:

If proper mix level is not maintained,

a freeze-up may occur and damage

the freezer.

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184979 9

6 Operator Controls (continued)

6.5 Mix Feed Tube & Insert

Figure 6-3

Figure 6-4

This two-position regulating device

(figure 6-3) meters the correct amount

of mix and air into the freezing cylinder.

a. OPEN - Always use this posi-

tion when dispensing product. (See

figure 6-4. When OPEN you can see

clear through the hole in the top of the

mix feed tube.)

Important:If product is dispensed when the

regulator is in the CLOSED posi-

tion, a freeze-up will occur and may

damage the f reezer.

b. CLOSED - Use this position

when the freezer is in the NIGHT

mode, and when product will not be

dispensed for a long period of time.

(See figure 6-4. When CLOSED you

cannot see through the hole in the top

of the mix feed tube the white plastic

regulator tube inside will block the hole.)

Pin

Location

Pin

Location

INSERT

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10 184979

It is important that the freezer be disas-

sembled, washed, lubricated and sani-tized before operation.

The cleaning and sanitizing instructions

explained in this manual are required to

maintain a clean, sanitary freezer. The

freezer should be disassembled,

cleaned, reassembled, lubricated and

sanitized daily to ensure the best pos-

sible product and freezer operation.

7 Disassembly and Cleaning

Persons assembling, cleaning or sanitiz-

ing the freezer must wash and sanitizehands and forearms with an approved

sanitizer.

7.1 Cleaning Accessories

The following are accessories necessary for cleaning, sanitizing and disassembly/

assembly.

1. BRUSH & HANDLE, Cylinder.

4-inch diameter with 28-inch handle, used

for cleaning the cylinder.

2. BRUSH, Double end. 1-1/8 inch

diameter and 7/16-inch diameter, used for

cleaning the drain tube, mix inlet tube and

mix feed tube.

3. BRUSH, General parts cleaning. 1-

inch diameter, 12-inches overall length,

used for cleaning the head.

4. BRUSH, Mix feed assembly. 1/4-

inch diameter, 18-1/2 inches overall length

used for cleaning the mix feed tube and

regulator.

5. LUBRICANT, Lubri-Film Plus.

Approved lubricant for moving parts and O-

rings. See assembly instructions for lubricat-

ing points.

6. KIT, O-ring. This kit contains all O-

rings and seal needing replacement on a

regular basis.

Figure 7-1 Accessories

1

2

3

4 5

158009 BRUSH-4 DIA

158012 HANDLE

158054A LUBRI-FILM PLUS

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184979 1

7.2 Disassembly Instructions

CAUTION

To avoid electrical shock or

contact with moving parts,

make sure all switches are

in the OFF position and

that the main power supply

is disconnected.

3. Remove the handle pin (7),

plungers (3) and nozzles (9) from head

(1).

4. From each side of the freezer,

remove the beater shaft (10, figure 7-3)

from the cylinder. Then remove breaker

bar (11), scraper blades (12) and shaft

seal (13) from the beater shaft.

5. Remove hopper cover, drip tray,

and drip tray insert.

6. Remove the mix feed tube (figure

7-4) and mix float from the hopper.

1. If there is product in the freezer,

refer to Section 10, Closing Proce-

dures, 10.2 Draining Product.

2. Remove plunger rods (4, figure

7-2) and hand knobs (8), and pull

dispensing head (1) straight out.

Figure 7-2 Disassemble the dispense head

continued

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12 184979

CAUTION

To prevent bacteria growth,

remove all O-rings when

cleaning. Failure to do so

could create a health

hazard.

7. Remove the insert (2) from the

mix feed tube. Remove the O-ring (1)

from the insert. Remove the O-rings (4)

from the mix feed tube (1).

8. Remove the O-rings (figure 7-2,

#2) from the head (1). Remove the O-

rings (5) from the plungers (3). Remove

the shaft cup seals from the washer on

the shaft seal assembly (figure 7-3, #13).

7.2 Disassembly Instructions (continued)

Figure 7-4 Disassemble the Mix Feed

Tube

Figure 7-3 Dissasemble the Beater

Shaft

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184979 1

7.3 Cleaning Instructions

The cleaning instructions explained in this section are procedures to remove bacte

ria and maintain a clean sanitary freezer. Both sides of the soft serve freezer must

be disassembled, washed and sanitized according to the instructions in this manua

before start-up to ensure the best possible cleanliness.

Figure 7-6 Clean the head ports

CAUTION

Electric shock hazard. Do not splash water on switches or allow water

to flow onto electrical components inside the machine.

CAUTION

To prevent bacteria growth, use only approved sanitizers to sanitize

the machine. Failure to do so could create a health hazard.

Important:

Do not use unapproved sanitizers

or laundry b leach. These materialsmay contain high concentrations

of chlor ine and will chemically

attack freezer components.

NOTE: It is your responsibility to be

aware of the requirements for meetingfederal, state, and local laws concerning

the frequency of cleaning and sanitizing

the freezer.

1. Prepare a three-compartment

sink for washing, rinsing, and sanitizing

parts removed from the freezer per

applicable health codes. Also, prepare a

clean surface to air-dry all parts.

NOTE:The sanitizer should be mixed

according to the manufacturers instruc-

tions to yield 100 parts per million(PPM) available chlorine solution.

(example: Stera Sheen Green Label).

Use warm water (100 to 110F or 38 to

43C) to wash, rinse, and sanitize.

Important:

Do not leave parts i n sanitizer for

more than 15 minutes.

2. Wash all parts removed from the

freezer thoroughly with dish detergent.

Clean the following parts with the

appropriate brush provided:

a. The mix feed tubes and inser

main bore and cross holes (figure 7-5).

b. The head plunger openings,

center plunger ports, breaker bar cavi-

ties, O-ring grooves, dispense nozzle

mounting rings and mix ports (figure 7-

6). continued

Figure 7-5 Clean the mix feed tube

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14 184979

7.3 Cleaning Instructions (continued)

c. The shaft seals, washers,

plunger O-ring grooves, nozzlse and

floats (figure 7-7).

d. The beater shafts inside the front

collar and the hole on the rear flange (figure

7-8).

3. After all parts are washed, rinse

and then place them in the sanitizing

solution. For proper sanitizing, the parts

must remain fully immersed in the

sanitizer for 5 minutes.

4. Using the sanitizing solution.

a. Thoroughly brush the hoppers,

around the mix level sensor tubes and mixfeed ports to the cylinders (figure 7-9).

b. Brush the inside of the cylin-

ders, making certain to clean the back

walls of the cylinders.

c. Brush the inside of the drain

tube with sanitizer (figure 7-10).

d. Wipe down the sides of the

freezer.

Figure 7-8 Clean beater shaft

Figure 7-9 Clean hopper and mix

feed port

Figure 7-7 Clean shaft seal, bushing,

plunger, nozzle and float

Figure 7-10 Clean Drain Tube

Replace worn brushes. Useonly Electro Freeze original or

authorized replacementparts. See AlphabetizedParts List in Part II of this

Manual to order new brushes.

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184979 1

8 Assembly

Correct assembly of the freezer is

essential to prevent leakage of productand damage to the freezer. To assemble

the freezer, you will need an approved

lubricant (such as Lubri-Film Plus). Make

sure all parts of the assemblies have been

washed and sanitized before assembling.

Persons assembling the freezer must first

wash and sanitize their hands and forearms

with an approved sanitizer. Follow these

instructions for each side of the freezer to

be used.

CAUTION

To avoid electrical shock

or contact with moving

parts, make sure all

switches are in the OFF

position and that the main

power supply is discon-

nected.

1. Assemble the beater shaft seal

on the washer to complete the beater

shaft seal. Apply a moderate amount of

approved sanitary lubricant (such as Lubri-

Film Plus or equivalent) to the internal

surface and the face of the plastic bushing

opposite the bell portion of the seal. Do not

allow any lubricant to come in contact with

the bell-shaped rubber portion of the seal

(figure 8-1).

2. Install the shaft seal assembly over

the rear of the beater shaft, with the bell-

shaped portion facing the rear (figure 8-2).

3. Apply lubricant to the bearing areas

of the breaker bar and bushing.

4. Slide the breaker bar into the

center of the beater shaft, so the bar fits

into the hole in the rear beater shaft

disc. Place both scraper blades on the

beater shaft, as shown in figure 8-2.

Figure 8-1 Lubricate shaft seal

Figure 8-2 Assemble beater shaft

assembly

continued

SEAL (CUP) WASHER (BUSHING)

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16 184979

8 Assembly (continued)

Figure 8-3 Assemble the head assembly

Figure 8-4 Assemble the mix feed tube

5. Insert the assembled beater shaft

into the cylinder by sliding the rear blade

along the bottom of the cylinder. This willcenter the beater shaft and allow align-

ment with the drive shaft. Rotate and

push the beater assembly while pushing,

until the shank has engaged the drive

shaft. Install both beater shafts.

6. Install and lubricate the O-rings

(see O-ring chart) on the dispensing

plungers, and insert into the head

(figure 8-4).

7. Install and lubricate the 4-inch

head O-rings.

8. Position the handles in the head

assembly and lock in place with the

handle pin.

9. Snap the nozzles on the mix

outlets at the bottom of the head.

Important:

Do not overtighten the hand knobs .

Excessive force will damage the head.

Tighten the hand knobs finger-tight

only.

10. Install the dispensing head onto

the freezer by sliding the head over the

threaded studs and aligning the square

end of the breaker bars with the square

in the dispensing head. Slide the head

into the cylinders and install the hand

knobs, being careful to tighten evenly

and finger-tight only.

NOTE: The plunger rods must be in

place for the freezer to operate in the

CLEAN or AUTO mode.

11. Install the plunger rods.

12. Install the O-rings on the mix

feed tubes and insertss, as shown in

figure 8-4.

14. Lubricate the O-rings on the

inserts and install into the mix feed

tubes. See figure 8-4. (No lubrication is

required on the mix feed tube O-rings.)

INSERT

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184979 1

9 Start-up Instructions

The sanitizing instructions explained in

this manual are important procedures toremove bacteria and maintain a clean,

sanitary freezer. Each side of the soft

serve freezer mustbe disassembled,

washed and sanitized according to the

instructions in this manual. Always

sanitize before start-up to ensure the

best possible cleanliness.

CAUTION

To prevent bacteria growth,

use only approved

sanitizers to sanitize the

machine. Sanitizing must

be done just prior to start-

ing the machine. Failure to

do so could create a health

hazard.

9.1 Sanitizing

Figure 9-1 Sanitize hopper and its

components

Important:

Do not use unapproved sanitizers orlaundry bleach. These materials may

contain high concentrations of chlo-

rine and will chemically attack freezer

components.

NOTE: It is your responsibility to be

aware of and conform to the local, state,

and federal laws concerning the fre-

quency of cleaning and sanitizing the

freezer.

1. Wash and sanitize your hands

and forearms. Follow these directions fo

each side of the freezer.

2. Prepare 2 gallons (7.6 liters) of

sanitizing solution for each cylinder. The

sanitizing solution must be mixed ac-

cording to manufacturers instructions to

yield 100 PPM (parts per million) avail-

able chlorine solution (example: Stera-

Sheen Green Label). Use warm water

(100 to 110F or 38 to 43C) to wash,

rinse, and sanitize.

3. Ensure that the mix feed tube

assembly and mix float are in the bottomof the hopper pan.

Important:

Never let the sanit izer remain in the

freezer for more than 15 minutes.

Important:

Do not insert any tools or objects into

the mix feed port or head dispensing

hole while the freezer is runn ing.

4. Pour sanitizing solution into the

hopper pan. Using a clean brush, scrub

the hopper wall, mix level sensor, themix feed port from the hopper to the

cylinder, the inside of the mix feed tube

and the mix float, as shown in figure 9-1

5. Install mix float on mix level

sensor and wash down the inside of the

hopper cover.

continued

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18 184979

9.1 Sanitizing (continued)

Figure 9-3 Mix Feed Tube

Positions

Look through top hole

in tube you should

see clear thro ugh.

Look through top hole in

tube you should see

the inner white plastic

tube (regulator) blocking

the opening.

Figure 9-4 Mix level line

Figure 9-2 Selector (Toggle)

Switch Positions

9.2 Priming

Important:

Do not use the AUTO position with

sanitizer in the cylinder. The freezer

will be damaged.

6. When the cylinder has filled with

sanitizing solution, reconnect the main

power supply to the freezer. Turn the

selector switch to the CLEAN position

(figure 9-2) and allow the beater to run

for 5 minutes. During this time period,

check for leaks around the head, plunger

and drain tube.

7. Place an empty container under

the dispensing head and drain the

solution by opening the appropriate

plunger to allow cylinder and hopper toempty. Open and close each plunger at

least 10 times during draining to sanitize

the port area of dispense head.

8. When the sanitizing solution has

drained from the freezer, turn the selec-

tor switch to the OFF position.

Priming the freezer removes all excess

air and sanitizer from the freezing

cylinder and sets the proper overrun for

the first cylinder of product. For eachcylinder, follow these steps:

1. Wash and sanitize your hands.

2. Install the mix feed tube assem-

bly in the hopper. Push all the way down

and ensure the insert is in the

CLOSED position, as shown in figure

9-3.

3. Fill the hopper with mix to the mix

level line (figure 9-4) on the mix tube

assembly (3 pints).


the dispense head. While holding the

plunger open, also open the insert,

allowing mix to force out all remaining

sanitizer. When pure mix appears, close

the plunger.

MIX LEVEL

continued

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184979 1

5. Remove the mix feed tube and

allow the remaining mix in the hopper to

flow into the cylinder.

6. Reinstall mix feed tube assembly

in the hopper and push all the way

down. Make sure the insert is in the

CLOSED position as shown in figure 9

3.

Important:

Failure to completely remove sani-

tizer or water from the freezing cy lin-

der before placing in AUTO will

damage the f reezer.

7. Turn selector switch to AUTO to

begin the freezing process. Fill the

hoppers with mix to the full operating

level and install the hopper cover.

8. Keep the insert in the CLOSED

position until you are ready to dispense

the first serving. When ready, move

inserts to the OPEN position, as shown

in figure 9-3.

9. During long idle periods, the

inserts should be closed but remem-

ber when dispensing product,

make sure that the mix feed insert isOPEN at all times.If not open, the flow

of mix will be restricted, causing the

product to freeze solid. Hard, frozen

product could cause damage to the

freezer. Do not allow lubricant to block

the hole in the tube, as this would have

the same result.

9.2 Priming (continued)

Closed empty hopper

Closed firs t level mix

Open full hopper

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20 184979

1. In areas where state and local

health codes allow, the freezer may be

switched to the energy saving NIGHT

mode operation. This will allow the

freezer to cycle less at night, but still

maintain approximately 41F (5C), or

lower, product in the cylinder and hop-

per.

2. To switch the freezer to the

NIGHT mode, leave the SelectorSwitch in the AUTO position and place

the Day/Night Switch in the NIGHT

position.

3. The plunger rod must be in place

for the unit to operate in the NIGHT

mode.

4. Remove nozzle, and clean all

soiled surfaces with soap and water.

5. Using the small brush supplied

in the spare parts kit, brush the nozzle

and bottom of the plunger, and thenwash with sanitizing solution.

6. Turn the mix feed insert to the

CLOSED position, as shown in figure

10-1.

7. Check mix level in hopper to

ensure there is enough mix to keep the

indicator light off; add mix if necessary.

Do not dispense product when the

mix feed insert is in the CLOSED

position.

8. To start the machine after usingthe NIGHT mode, place back to DAY

mode and replace the sanitized nozzle.

9. OPEN the mix feed insert and

fill the hopper with mix (figure 10-1).

10 Closing Procedures

10.1 Night Switch Operation

Closed night operation


in tube you should

see clear thro ugh.


in tube you should

see the inner white

plastic tube (regula-

tor) blocking the

opening.

Figure 10-1 Mix Feed Tube

Positions

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184979 2

10.2 Draining Product from Freezer

Figure 10-2 Sanitize hopper

7. Dispense the cold water. Follow

with warm water and repeat until the

water coming out is clear.

8. Drain the remainder of the warm

water from the cylinder. Turn selector

switch to the OFF position.

9. Prepare 2 gallons (7.6 liters) of

sanitizing solution. Sanitizing solution

must be mixed according to

manufacturers instructions to yield 100

PPM available chlorine solution (ex-

ample: Stera-Sheen Green Label). Use

warm water (100 to 110F or 38 to

43C).

10. Pour sanitizing solution into thehopper pan. Using a clean brush, scrub

the hopper walls, mix level sensor, the

mix feed port from the hopper to the

cylinder, the inside of the mix feed tube

and the mix float as shown in figure 10-

2.

Important:

Do not use the AUTO position with

sanitizer in the cy linder. The freezer

will be damaged.

11. When the cylinder has filled withsanitizing solution, turn the selector

switch to the CLEAN position and allow

the beater to run for 5 minutes.


the dispensing head and drain the

solution by opening the plunger to allow

cylinder and hopper to empty. Open the

center plunger to allow sanitizer into the

center plunger cavity.

13. When the sanitizing solution ha

drained from the freezer, turn the selec-

tor switch to the OFF position.

Note: It is your responsibility to be

aware of, and conform to, the require-

ments for meeting local, state, and

federal laws concerning the frequencyof cleaning and sanitizing the freezer.

To remove frozen product from the

cylinders, perform the following steps

for each cylinder:

1. Place the selector switch in the

CLEAN position.

2. Remove the mix feed tube from

the hopper.

3. Let the beater run for 5 minutes.

This will allow the product in the cylin-der to soften.

4. Place a clean, sanitized con-

tainer under the dispensing nozzle.

5. Dispense the semi-frozen

product until it quits dispensing. If local

health codes permit, cover the rerun

product container and place it in the

cooler. (See Section 11, SOFT SERVE

INFORMATION)

Important:

Do not use hot water. Damage to thefreezer could occur.

6. Close plunger and pour two

gallons (7.6 liters) of cold water into the

hopper.

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22 184979

11 Soft Serve Information

11.1 Overrun

As mix is frozen in the freezing cylinder,

air is incorporated into the mix to in-

crease its volume, as well as enhance

the taste and texture of the finished

product. The increase in volume is

called overrun.Fifty percent overrun

translates to a volume increase of 50%

10 gallons of liquid mix has become

15 gallons of finished product.

Controlled overrun is important to

maintain consistency in product quality.

Too much overrun (air) results in a light,

fluffy product lacking the cold refreshing

appeal of a quality product. Too little

overrun results in a wet, heavy product.

To correctly measure the overrun per-

form the following steps:

1. Place an empty pint container on

the scale* and adjust your scale to zero.

2. Remove container from scale

and fill the container with liquid mix to

the top. Weigh the container and record.

3. Replace the liquid mix with

frozen product, being sure to leave no

voids or air spaces in the container.

4. Strike off the excess product so

it is even with the top of the container

and measure the weigh.

5. Use the following formula to

figure overrun percentage:

Weight of liquid mix minus weight of

frozen product/divided by the frozen

weight. Multiply by 100. See example.Example:

Weight of 1 pint of mix = 18 oz.

Weight o f 1

pint frozen product = 12 oz.

Difference = 6 oz.

6 oz. div ided by 12 oz. = .5

.5 x 100 = 50% over run

*YourElectro Freeze Distributor can

provide a scale (P/N HC158049) that isgraduated in overrun percentage.

11.2 Rerun

NOTE: Rerun product is unable to

accept the same amount of air as

fresh product. As a result, the quality

will be affected and product may

appear grainy and icy.

For further information contact your

local Electro Freeze distributor or

the Service Department of H. C.

Duke & Son, LLC, phone (309) 755-4553 or (800) 755-4545.

If local health codes permit the use of rerun

make sure to follow these procedures:

1. Store rerun mix in a clean, sani-

tized container.

2. Store in a cooler with a temperature

below 40F (4.4C).

3. DO NOT prime the machine with

rerun. Always skim off and discard foam.Then combine the rerun with fresh mix in a

ratio of 50/50 and add to the hopper during

operation.

4. Once a week run the mix as low as

possible and discard after closing. This will

break the rerun cycle and reduce the

possibility of high bacteria and coliform

counts.

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184979 2

12 Routine Maintenance

MONTHLY

Test Head SwitchThe head switch feature is designed to prevent

the beater shaft from being accidentally activated.

It is essential that the proper operation of this

switch be verified on a routine basis. Use the

following instructions to test for proper operation:

1. Be sure all switches are in the OFF

position.

2. Disconnect the main power supply.

3. Remove the dispense head and beater

shaft assembly.4. Connect the main power supply.

5. Turn the selector switch to the CLEAN

position.

CAUTION

Moving parts. DO NOT place hands

in the freezing cyl inder. Severe

personal injury could result.

6. Look inside the freezing cylinder toward

the rear; the drive shaft coupling shouldNOTbe

turning. Turn the switch off and disconnect themain power supply.

7. If the drive shaft coupling is turning, or

you are unable to determine whether or not the

shaft is turning, turn the switch to the OFF

position, disconnect the main power supply and

contact your Electro Freeze Distributor for

service. DO NOTplace the freezer in service

until the problem has been fixed.

Electro Freeze recommends the following

schedule to help maintain your Model FM8

freezer in like-new operating condition.Take the time to learn and perform these

routine procedures and receive in return

many years of valuable service from your

freezer. Protect your investment!

DAILY

1. Disassemble, wash, rinse, sanitize, air-dry,

reassemble and sanitize all parts which come intocontact with the mix.

CAUTION

To prevent bacteria growth, remove all o-

rings when cleaning. Failure to do so could

create a health hazard.

2. Clean the cylinder and drain tube with the

appropriate brushes.

3. Upon cleaning, inspect all seals and O-rings that

come into contact with mix. Replace any O-ring that is

worn, torn, or loose-fitting.

4. Wipe all exterior surfaces of the freezer to

remove any splattered mix.

5. Check overrun and temperature of the product.

QUARTERLY

1. Have air-cooled condenser fins cleaned by yourElectro Freeze Distributor.

Important:

Never use a screwdriver or sharp object to clean

between fins.

2. Have your Electro Freeze Distributor check the

refrigeration system and make the necessary adjust-

ments.

1500 HOURS OF

OPERATION OR

6 MONTHS

1. Contact your Electro Freeze

distributor for the initial oil change of the

gear reducer.

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24 184979

12 Routine Maintenance

USE ONLY ORIGINAL OR AUTHORIZED REPLACEMENT PARTS WITH THIS FREEZER.

If you have any questions on items that are not included in this schedule or problems that require

service assistance, please call your local distributor or H.C. Duke & Son, LLC, Electro Freeze

Service Department for factory service assistance.

Phone: (309) 755-4553 or (800) 755-4545

FAX: (309) 755-9858


WINTER STORAGE

To protect the unit during seasonal shutdown, it is

important to store the freezer properly. Use the

following procedures:

1. Disconnect all power to the freezer.

2. Disassemble and wash all parts that come

into contact with the mix using a warm, mild deter-

gent solution. Rinse in clear water and dry all parts

thoroughly. Clean drain tube and all exterior panels.

3. Store the loose parts, such as the head

assembly and beater assembly, in a safe dry place.

4. Do not lay heavy objects on the plastic or

rubber parts.

5. Cover the freezer and all loose parts to

protect them from dust or other elements that could

contaminate them while in storage. Place the

freezer in a dry location.

6. If you have an air cooled freezer, have the

condenser fins cleaned by your Electro Freeze

Distributor.

Important:

The water valve must be opened in order to blow

out the condenser. Failure to purge the freezer

of water can result in severe damage to the

refrigeration system. Call your Electro Freeze

Distributor for service.

7. On water-cooled freezers, disconnect the

water supply. Use compressed air to blow out all

remaining water in the condenser.

5000 HOURS OF

OPERATION OR1 YEAR

1. Contact your Electro Freeze distributor to

have the oil in the gear reducer changed.

NOTE: Under normal conditions the oil should be

changed after 5000 hours of operation or every

ANNUALLY

CAUTION

To avoid electrical shock or contact with

moving parts, make sure all switches are

in the OFF position and that the main

power supply is disconnected.

1. Have drive belts replaced by your Electro

Freeze Distributor.

2. Have the inside of the freezer cleaned,

including base, side panels, condenser, etc., by your

Electro Freeze Distributor.

3. Have drive shaft and bearing assemblies

inspected by authorized service technician.

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13 Troubleshooting Tables

Important:Some refrigerants are hazardous to the earths atmo-sphere. To protect our environment, use a refrigerantrecovery/recycl ing unit when removing refrigerantfrom the system.

CautionTo avoid electrical shock or contact with movingparts, make sure all switches are in the OFFposition and that the main power supply isdisconnected.


CautionAl l maintenance adjustments must be done by anElectro Freeze Distr ibutor or authorized servicetechnician.

THIS SAFETY ALERT SYMBOL IDENTIFIES

IMPORTANT PERSONAL SAFETY MESSAGES IN

THIS MANUAL. WHEN YOU SEE THIS SYMBOL, BE

ALERT TO THE POSSIBILITY OF PERSONALINJURY. DO NOT ATTEMPT TO CONTINUE UNTIL

THE SAFETY PRECAUTIONS ARE THOROUGHLY

UNDERSTOOD.

184979 25

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26 184979

13 Troubleshooting Tables (continued)

PROBLEM PROBABLE CAUSE REMEDY

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184979 27



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28 184979



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184979 29



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Replacement Parts Manual

with Illustrations

H.C. Duke & Son, Inc. P/N 184979-02 April 2012 Printed in U.S.A.

COMPACT SERIESSoft Serve Freezer

Model FM8

184979-01 4/12

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i


Replacement Parts Orders

Table of ContentsPART II

Figure 1 Head Assembly ..................................................... 1Figure 2 Beater Shaft Assembly........................................... 2

Figure 3 Mix Feed Tube Assembly ........................................ 3

Figure 4 Switch Box ..................................................................... 4

Figure 5 Side/Back View Air Cooled ............................................ 6

Figure 6 Side/Back View Water Cooled....................................... 8

Figure 7 Panel View Air Cooled ................................................. 10

Figure 8 Panel View Water Cooled ............................................ 12

Figure 9 Capacitor/Relay Box .................................................... 14

OTHER LISTS and INFORMATION

Accessories ........................................................................ 15O-Ring Chart ........................................................................ 16

Clean & Sanitize Sheet - English ........................................... 17

Clean & Sanitize Sheet - Spanish .......................................... 19

Clean & Sanitize Sheet - Chinese .......................................... 21

Alphabetized Parts List ......................................................... 23

ILLUSTRATIONS

You must have the serial number of your

freezer when ordering parts parts may

differ with a particular serial number ofthe same model.

Parts are listed using terminology that

best fits the function of the part. The

illustrations in this section will help you to

find the correct part number and descrip-

tion. Use the alphabetized parts list to

verify part numbers pertaining to the

serial number of your unit.

Place your parts order through your local

authorized Electro Freeze distributor.

Name: _______________________

Adress:_______________________

______________________________

Phone:________________________

If you require any further assistance,

contact H. C. Duke & Son, Inc.,Electro

Freezeas follows:

Phone: (309) 755-4553

(800) 755-4545

FAX: (309) 755-9858


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184979-01 1

Use only original or author ized replacement parts with thi s freezer.

Use of unapproved parts will void warranty.

Figure 1 Head Assembly

Item Part No. Description

* ........... HC115774 ............... Head-Assy.Dispense Complete

1 ..........HC118672 ............... Head-Assy. Dispense TF (Head Only)

2 ..........HC160649 ............... O-Ring (Head)

3 ..........HC137807 ............... Plunger-Dispense (Side)

4 ..........HC137763 ............... Rod-Actuator (Plunger)

5 ..........HC160624 ...............O-Ring (Plunger)

6 ..........HC196166 ............... Handle-Dispense

7 ..........HC137902 ............... Plunger-Dispense Center

8 ..........HC160266 ............... Pin-Handle9 ..........HC162625 ............... Knob-Hand

9A ....... HC114341 .............. Stud-Assy. Cylinder 1-15/16 (Not Shown)

10........... HC196167 ............... Nozzle-Dispense

* Includes all items above except # 4, 9 and 9A.

HC116323 ................Handle-Assy. Dispense (Stainless Steel) (Not Shown)

HC117783 ................Head-Assy. Dispense Complete w/Stainless SteelHandles (Not

Shown)

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2 184979-01

Use only original or authorized replacement parts with this freezer.


Figure 2 Beater Shaft Assembly


1 ........... HC115677........... Shaft-Assy. Beater

2 ........... HC138202 .......... Bar-Breaker

3 ........... HC137934 .......... Blade-Scraper

4 ........... HC113824........... Seal-Assy. Shaft

HC160557 ....... Seal-Beater Shaft (Cup)

HC136025 ....... Washer-Shaft Seal (Plastic Bushing)

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184979-01 3



Figure 3 Mix Feed Tube Assembly


* ............. HC116021 ..........Tube-Assy. Mix Feed

(Complete)

1 ............ HC160610 .........O-ring (Insert)

2 ............ HC116005 ..........Insert-Assy. Mix Feed (Regulator)

3 ............ HC138129 .........Tube-Mix Feed

4 ............ HC160626 .........O-ring (Mix Feed Tube)

* Includes all items above.

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4 184979-01



Figure 4 Switch Box (Sheet 1 of 2)

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184979-01 5




1 ........... HC150381 .............. Relay-Flange Base w/Cover

2 ........... HC150795 .............. Strip-Terminal

3 ........... HC150340 .............. Contactor-2 Pole 208-240v (Beater Motor)

4 ........... HC150340 .............. Contactor-2 Pole 208-240v (Compressor)

5 ........... HC150252-01 ......... Timer-.5-45Sec. Delay on Break 230V

6 ........... HC150463 .............. Switch-Toggle DPDT CTR OFF (AUTO/OFF/CLEAN-

Selector)

7 ........... HC150461 .............. Switch-Toggle DPDT (DAY/NIGHT)

8 ........... HC116613 .............. Switch-Assy. Plunger Sides

8A ......................................... HC150456 ....... Switch-Snap Button (Head Switch)

8B ......................................... HC150456 ....... Switch-Snap Button (Plunger Switch)HC115684 ....... Guide-Assy. Push Rod (not shown)

HC137893 ....... Insulator-Switch (not shown)

HC162303 ....... Spring-Plunger Rod (not shown)

9 ........... HC150074 .............. Timer-DOM .5-3 Sec 24-240VAC

10 ............ HC115744 .............. Switch-Assy. Plunger (Center)

HC115742 ...... Guide-Assy. Push Rod (not shown)

HC150479 ...... Switch-Push Button DPDT (not shown)

HC162303 ...... Spring-Plunger Rod (not shown)

11 ............ HC137760 .............. Rod-Plunger Switch (Actuator Button)

Figure 4 Switch Box (Sheet 2 of 2)

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6

184979-01

Useonlyoriginalorauthorizedreplacementpartswiththis

freezer.

Useofunappro

vedpartswillvoidwarranty.

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8

184979-01

Useonlyoriginalorauthorizedreplacementpartswiththis

freezer.

Useofunappro

vedpartswillvoidwarranty.

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10

184979-01

Useonlyoriginalorauthorized

replacementpartswiththisfree

zer.

Useofunapproved

partswillvoidwarranty.

DRAW

I

DRAW

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184979-01

11

Useonlyoriginalorauth

orizedreplacementpartswiththisfreezer.

Useofunapprovedpartswillvoidwarranty.


1 .............. HC162625 ...................Knob-Hand

2 .............. HC115774 ...................Head-Assy. Dispen

(See Figure 1)

or .............HC117783 ................... Head-Assy. Dispen

(Stainless Steel Ha

3 .............. HC114341 ...................Stud-Assy. Cylinde

4 .............. HC150541 ...................Light-Indicator 28v

5 .............. HC137876 ...................Panel-Dispense

6 .............. HC196208 ...................Trimstrip (Black)

7 .............. HC137849 ...................Cover-Electrical Bo

8 .............. HC159064 ...................Grommet-7/8 OD x9 .............. HC119850 ...................Panel-Assy Front

10 ............... HC140399 ...................Panel-Side LH

11 ............... HC196207 ...................Cover-Hopper (Bla

12 ............... HC140401 ...................Panel-Rear

13 ............... HC196209 ...................Tray-Drip (Black)

14 ............... HC196210 ................... Insert-Tray (Black)

15 ............... HC140400 ...................Panel-Side RH

16 ............... HC162133 ...................Caster-Low Profile

16A............. HC150736 ...................Nut-Lock Conduit 1

17 ............... HC162134 ...................Caster-Low Profile

17A............. HC150736 ...................Nut-Lock Conduit 1

slebaL&slaceDlenaP

.oNtraP noitpircseD

520561CH gninraWretaeB

432561CH noitcurtsnIgninaelC

390561CH yalrevOraelC

30-400461CH snoitcurtsnIgnitarepO

621561CH lavomeRlenaP

541561CH )HL(pirtsmirT

641561CH HRpirtsmirT

250961CH .ni3noitalitneV

slenaProferawdraH

lenaP wercS deepS-tuN

emarFno

esnepsiD 670061CH-2

520061CH-3 231951CH-2

tnorF 840061CH 711061CH

raeR 840061CH 711061CH

ediS 912951CH a/n

pirtsmirT 670061CH a/n

elbacilppAtoN-A/N*

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12

184979-01

Useonlyoriginalorauthorized

replacementpartswiththisfree

zer.

Useofunapproved

partswillvoidwarranty.

DRAW

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184979-01

13

Useonlyoriginalorauth

orizedreplacementpartswiththisfreezer.

Useofunapprovedpartswillvoidwarranty.


1 .............. HC162625 ...................Knob-Hand

2 .............. HC115774 ...................Head-Assy. Disp

(See Figure 1)

or .............HC117783 ................... Head-Assy. Disp

(Stainless Steel

3 .............. HC114341 ...................Stud-Assy. Cylin

4 .............. HC150541 ...................Light-Indicator 28

5 .............. HC137876 ...................Panel-Dispense

6 .............. HC196208 ...................Trimstrip (Black)

7 .............. HC137849 ...................Cover-Electrical 8 .............. HC159064 ...................Grommet-7/8 OD

9 .............. HC119850 ...................Panel-Assy Fron

10 ............... HC140399 ...................Panel-Side LH

11 ............... HC196207 ...................Cover-Hopper (B

12 ............... HC141226 ...................Panel-Rear

12A............. HC151094 ...................Fan-Axial 19W

13 ............... HC140400 ...................Panel-Side RH

14 .............. HC162134 .................. Caster-Low Prof

14A............. HC150736 ...................Nut-Lock Condu

15 .............. HC162133.................. Caster-Low Prof

15A............. HC150736 ...................Nut-Lock Condu

16 ............... HC196210 ...................Insert-Tray (Blac

17 ............... HC196209 ...................Tray-Drip (Black)

slebaL&slaceDlenaP

.oNtraP noitpircseD

520561CH gninraWretaeB

432561CH noitcurtsnIgninaelC

390561CH yalrevOraelC

30-400461CH snoitcurtsnIgnitarepO

621561CH lavomeRlenaP

541561CH )HL(pirtsmirT

641561CH HRpirtsmirT

250961CH .ni3noitalitneV

slenaProferawdraH

lenaP wercS deepS-tuN

emarFno

esnepsiD 670061CH-2

520061CH-3 231951CH-2

tnorF 840061CH 711061CH

raeR 840061CH 711061CH

ediS 912951CH a/n

pirtsmirT 670061CH a/n

elbacilppAtoN-A/N*

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14 184979-01



Figure 9 Capacitor/Relay Box

LH = Left hand side is determined as you face the front of the freezer.

RH = Right hand side is determined as you face the front of the freezer.


1 HC161202 Thermostat-5 Fixed Diff. (Hopper )

2 HC150778 Bushing-Insulator

3 HC150290 Transformer-CL2 240PRI/24SEC

4 HC150795 Strip-Terminal

5 HC150293 Capacitor-Run (Beater Motor)

6 HC150294 Capacitor-Start (Beater Motor)

7 HC160743 Clamp-Hose 3-1/6 to 4 (Capacitor)8 HC151417-01 Relay-Start/Run(Compressor)

9 HC151421 Capacitor-Run (Compressor)

10 HC151436 Capacitor-Start (Compressor)

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184979-01 15



Part No. Description

HC158003................ Brush-7/16 x 1-1/8 Double End

HC158009................ Brush-4 inch w/o Handle (Use with HC158012 Handle)

HC158026................ Brush-1 inch Dia. 12 in. Long

HC158037................ Brush-1/4 inch Dia.18-1/2 OAL

HC184232................ Chart-O-ring CS2, CS8, FM8

HC150605................ Cord-Molded Plug

HC158051................ Cup-Overrun Measuring 1 Pint (use with P/N HC158049 scale)

HC158012................ Handle-Brush Fiberglass (use with HC158009 Brush)

HC119402 ................ Kit-O-ring

HC158054A ............. Lubricant-Lubri-Film Plus (per tube)HC158014................ Sanitizer-Stera-Sheen (per case - 4 x 4 lb. jars)

HC158014A ............. Sanitizer-Stera-Sheen (per 4 lb. jar)

HC158049................ Scale-Overrun

HC184859................ Sheet-Clean & Sanitize CS (Chinese)

HC184837................ Sheet-Clean & Sanitize CS (English)

HC184837-15........... Sheet-Clean & Sanitize CS (Spanish)

HC169374 ................ Tool-O-Ring Removal

Accessories

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16 184979-01



16

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CLEANING

1. Disassemble the freezer components in accordance with

the Operators Manual instructions.

2. Prepare a three-compartment sink for cleaning, rinsing,and sanitizing parts removed from the freezer per appli-

cable health codes. The sanitizer should be mixed accord-

ing to the manufacturers instructions to yield 100 parts per

million (PPM) available chlorine solution. (example: Stera-

Sheen Green Label).

3. Wash, rinse, sanitize, and air dry all parts removed from

the freezer. For proper sanitizing, the parts must remain in

the sanitizer for 5 minutes.

4. The following parts should be cleaned with the appropriate

brush supplied with freezer.

a. The mix feed tube, regulator main bore, and crossholes.

b. The head plunger openings, center plunger ports,

breaker bar cavities, O-ring grooves, dispense nozzle

mounting rings, and mix ports.

c. The shaft seal, bushing, plunger O-ring grooves,

nozzle, and float.

d. The beater shaft inside the front collar and the hole on

the rear flange.

5. Clean the freezer with the approved cleaning solutions and

brush out the inside of the hopper and around the mix level

sensor tube.

6. Thoroughly brush the hopper and mix feed port to the

cylinder.

7. Brush the inside of the cylinder, making certain to clean the

back wall of the cylinder.

8. Brush the inside of the drain tube.

SANITIZING

1. Assemble and lubricate freezer components in accordance

with the Operators Manual instructions.

2. Wash and sanitize your hands and forearms.

3. Prepare 2 gallons (7.6 liters) of sanitizing solution in a

container. The sanitizing solution must be mixed according

to manufacturers instructions to yield 100 PPM (parts per

million) available chlorine solution (i.e., Stera-Sheen or

equivalent).

4. Make sure that the mix feed tube assembly and mix float

are in the bottom of the hopper pan.

5. Pour sanitizing solution into the hopper pan. Using a clean

brush, scrub the hopper walls, mix level sensor, the mix

feed port from the hopper to the cylinder, the inside of the

mix feed tube, and the mix float.

6. Install mix float on mix level sensor and wash down the

inside of the hopper cover.

7. When the cylinder has filled with sanitizing solution,

reconnect power, turn the selector switch to the CLEAN

position and allow the beater to run for 5 minutes. During

this time period, check for leaks around the head, plunger,

and drain tube.

8. Place an empty container under the dispensing head and

drain the solution by opening the plunger to allow the

cylinder and hopper to empty. Open and close the plunger

at least 10 times during draining to sanitize the port area ofthe dispense head.

9. When the sanitizing solution has drained from the freezer,

turn the selector switch to the OFF position.

The cleaning and sanitizing instructions explained in this instruction sheet are required to maintain a clean, sanitary

freezer. The freezer should be disassembled, cleaned, reassembled, lubricated, and sanitized daily to ensure the best

possible product and freezer operation.

This instruction sheet is not intended to be used in place of the Operators Manual. Use the following informa-

tion to assist you only after you have read, understood, and are accomplished in the procedures for cleaningand saniti zing detailed in the Electro Freeze Freezer Operators Manual.

CAUTIONTo avoid electrical shock or contact with moving parts, make sure all switc hes are in the OFF position and

that the main power supply is disconnected.

Cleaning & Sanitizing Electro FreezeCompact Series Soft Serve Freezers

Problem? Contact your local authorized distributor or the freezer manufacturer, Electro Freeze Service Department,

2116 Eighth Avenue, East Moline, IL 61244, (309) 755-4553 or FAX (309) 755-9858.

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in tube you should

see clear through .

Look through top hole in

tube you should see the

inner white plastic tube

(regulator) blocking the

opening.

Closed empty hopper

Closed mix at level line

Open full hopper

MIX LEVEL LINE

PRIMING THE FREEZER

1. Make sure that your hands and forearms and

all freezer assemblies are sanitized.

2. Install the mix feed tube assembly in the

hopper. Push all the way down and make

sure the regulator is in the CLOSED

position.

3. Fill the hopper with mix to the mix level line

on the mix tube assembly.

4. Place an empty container under the dispense

head. While holding the plungeropen, place

the regulator in the OPEN position, and

allow the mix to force out all remaining

sanitizer. When pure mix appears, close the

plunger.

5. Remove the mix feed tube and allow the

remaining mix in the hopper to flow into thecylinder.

6. Reinstall mix feed tube assembly in the

hopper and push all the way down. Make

sure the regulator is in the CLOSED

position.

Important:

Failure to completely remove sanitizer or

water from the freezing cylinder before

placing in AUTO will damage the

freezer.

7. Turn selector switch to AUTO to begin thefreezing process. Fill the hopper with mix

AND install hopper cover.

8. Keep the regulator in the CLOSED position

until you are ready to dispense the first

serving. When ready, approximately 15-20

minutes, move regulator to the OPEN

position.

9. During long idle periods, the regulator should

be closed but remember when dis-

pensing product, make sure that the mix

feed regulator is open at all times.If not

open, the flow of mix will be restricted caus-ing the product to freeze up. This condition

could cause damage to the freezer. Do not

allow lubricant or frozen product to block the

hole in the tube, as this will have the same

result.

Part No. 184837

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LIMPIEZA

1. Desmonte los componentes del congelador segn lasinstrucciones del manual del operador.

2. Prepare un fregadero de tres compartimentos para limpiar,enjuagar e higienizar componentes que retire delcongelador segn los cdigos sanitarios correspondientes.Debe mezclarse el higienizador segn las instrucciones delfabricante para que rinda una solucin de cloro disponiblede 100 partes por milln (PPM). (por ejemplo: Stera-SheenGreen Label).

3. Lave, enjuague, higienice y seque al aire todas las piezasretiradas del congelador. Para higienizar correctamente,deben dejarse las piezas en el higienizador durante 5minutos.

4. Deben limpiarse las piezas siguientes con el cepilloadecuado que se suministra con el congelador.

a. El tubo alimentador de mezcla, la perforacin principaldel regulador y los agujeros cruzados.

b. Las aberturas del mbolo de la cabeza, los orificios delmbolo central, las cavidades de la barra de asiento,los surcos de las juntas tricas, los aros de montaje delas boquillas surtidoras y los orificios de mezcla.

c. El sello del eje, el buje, los surcos de las juntas tricasde los mbolos, la boquilla y el flotador.

d. El eje del batidor dentro del collarn frontal y el agujeroen la brida posterior.

5. Limpie el congelador con las soluciones de limpieza

aprobadas y cepille el interior de la tolva y alrededor deltubo sensor de nivel de la mezcla.

6. Cepille totalmente la tolva y el orificio alimentador demezcla al cilindro.

7. Cepille el interior del cilindro, comprobando que quedelimpia la pared posterior del cilindro.

8. Cepille el interior del tubo de drenaje.

HIGIENIZACIN

1. Monte y lubrique los componentes del congelador segn lasinstrucciones del manual del operador.

2. Lvese e higienice las manos y antebrazos.

3. Prepare 7,6 litros (2 galones) de solucin higienizadora enun recipiente. Debe mezclarse la solucin higienizadorasegn las instrucciones del fabricante para que rinda unasolucin de cloro disponible de 100 PPM (partes por milln)(p. ej.: Stera-Sheen u otra equivalente).

4. Compruebe que el conjunto del tubo alimentador de mezclay el flotador de mezcla estn en el fondo del receptculo dela tolva.

5. Vierta la solucin higienizadora dentro del receptculo de latolva. Con un cepillo limpio, friegue las paredes de la tolva,el sensor de nivel de mezcla, el orificio de alimentacin demezcla desde la tolva al cilindro, el interior del tubo

alimentador de mezcla y el flotador de mezcla.

6. Instale el flotador de mezcla en el sensor de nivel de mezclay lave el interior de la tapa de la tolva.

7. Cuando el cilindro se haya llenado de solucinhigienizadora, reconecte la alimentacin, gire el interruptorselector a la posicin CLEAN (limpiar) y deje que funcioneel batidor durante 5 minutos. Durante este perodo, revise sihay fugas alrededor de la cabeza, el mbolo y el tubo dedrenaje.

8. Coloque un recipiente vaco bajo la cabeza surtidora ydrene la solucin abriendo el mbolo para dejar que sevierta el contenido del cilindro y la tolva. Abra y cierre el

mbolo por lo menos 10 veces durante el drenaje parahigienizar el rea del orificio de la cabeza surtidora.

9. Cuando la solucin higienizadora se haya drenado delcongelador, gire el interruptor selector a la posicin OFF(apagada).

Tiene algn problema?Dirjase a su distribuidor local autorizado o al depto. de servicio del fabricante del congelador, Electro

Freeze Service Department, 2116 Eighth Avenue, East Moline, IL 61244, (303) 755-453 o FAX (309) 755-9858

Limpieza e higienizacin de los congeladoresLimpieza e higienizacin de los congeladoresLimpieza e higienizacin de los congeladoresLimpieza e higienizacin de los congeladoresLimpieza e higienizacin de los congeladores

Soft Serve Serie Compacta de Electro FreezeSoft Serve Serie Compacta de Electro FreezeSoft Serve Serie Compacta de Electro FreezeSoft Serve Serie Compacta de Electro FreezeSoft Serve Serie Compacta de Electro Freeze

Las instrucciones de limpieza e higienizacin explicadas en esta hoja de instrucciones son necesarias para mantener el congeladolimpio e higienizado. El congelador debe desmontarse, limpiarse, montarse, lubricarse e higienizarse todos los das para asegurarun funcionamiento ptimo del congelador y el mejor producto.

Esta hoja de instrucciones no est destinada a utilizarse en lugar del Manual del operador. Use la informacin siguiente

como ayuda slo despus de haber ledo detalladamente el manual del operador del congelador Electro Freeze y haberrealizado los procedimientos de limpieza e higienizacin descritos en el mismo.

PRECAUCINPara evitar choques elctricos o el con tacto con pi ezas en movimiento, compruebe que todos los interruptoresestn en la posic in OFF (apagada) y que est desconectado el principal suministro de alimentacin.

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MIX LEVEL LINE

1. Compruebe que tenga las manos y antebrazos,as como todos los componentes delcongelador debidamente higienizados.

2. Instale el conjunto del tubo alimentador en la

tolva. Empuje totalmente hacia abajo yasegrese de que el regulador est en laposicin CERRADA.

3. Llene la tolva con la mezcla hasta la lnea denivel de la misma del conjunto del tubo demezcla.

4. Coloque un recipiente vaco bajo la cabezasurtidora. Sosteniendo el mbolo abierto,coloque el regulador en la posicin ABIERTAy deje que la mezcla fuerce hacia afuera todo elhigienizador restante. Cuando aparezca mezclapura, cierre el mbolo.

5. Retire el tubo alimentador de mezcla y deje quela mezcla restante en la tolva fluya dentro delcilindro.

6. Vuelva a instalar el conjunto del tuboalimentador en la tolva y empuje totalmentehacia abajo. Compruebe que el regulador esten la posicin CERRADA.

Importante:

Si no se elimina totalmente el higienizador o

el agua del cilindro congelador antes de

colocar la unidad en AUTO (automtico)se daar el congelador.

7. Gire el interruptor selector a AUTO paracomenzar el proceso de congelacin. Llene latolva con mezcla E instale la tapa de la tolva.

8. Mantenga el regulador en la posicinCERRADA hasta que est listo para surtir laprimera porcin. Cuando est listo,aproximadamente 15-20 minutos, mueva elregulador a la posicin ABIERTA.

9. Durante largos perodos inactivos, debe

cerrarse el regulador pero recuerde que alsurtir el producto hay que asegurarse de

que est abierto el regulador alimentador de

mezcla en todo momento.Si no est abierto,el flujo de mezcla estar restringido y har quese congele el producto. Esta condicin podraocasionar daos al congelador. No deje que ellubricante o el producto congelado bloquee elagujero del tubo, porque esto tendr el mismoresultado.

Nm. de pieza 184837-

CEBADO DEL CONGELADORCEBADO DEL CONGELADORCEBADO DEL CONGELADORCEBADO DEL CONGELADORCEBADO DEL CONGELADOR

LNEA DE NIVELDE LA MEZCLA

Cerrado tolva vaca

Cerrado mezcla en la

lnea de nivel

Abierto to lva llena

ABRIR CERRADO

Mire por el agujero

superior del tubo-

debe ver el tubo

plstico blanco interior

(regulador) que

bloquea la abertura.

Mire por el agujero

superior del tubo

debe poder ver

totalmente a travs

de l.

20

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1.

2.

100 (PPM)Stera-Sheen

Green Label

3.

5

4.

a.

b.

O

c. O

d.

5.

6.

7.

8.

1.

2.

3. 2 7.6

100

(PPM)Stera-

Sheen

4.

5.

6.

7.

CLEAN

5

8.

10

9.

OFF

Electro Freeze

OFF

Electro Freeze

2116 Eighth Avenue, East Moline, IL 61244, (309) 755-4553(309) 755-9858

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Closed

Closed

Open

1.

2.

CLOSED

3.

4.

OPEN

5.

6.

CLOSED

AUTO

7. AUTO

8. CLOSED

15 20

OPEN

9.

CLOSED

184859

OPEN CLOSED

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184979-01 4/12 23

PART PART SERIAL NUMBER

DESCRIPTION NUMBER QTY (FROM TO)

Important: All parts shown are for standard models designed for 230V/1PH/60HZ.

Alphabetized Parts List for Model FM8

* As Required

** Items Included In O-Ring Kit No. HC119402

*** LH or RH Left or right hand is determined as you face the front of freezer.

NLA No Longer Available



Bar-Alignment .................................................... HC115798 ....... 1 ...... J2K -

Bar-Breaker 11.45 in. .......................................... HC138202 ....... 2 ...... J2K -

Belt-Poly V-LH*** (Sold only in matched sets).........HC153162 ....... 1 ...... J2K -

Belt-Poly V-RH*** (Sold only in matched sets) ........HC153173 ....... 1 ...... J2K -

Blade-Fan 10" 32 Suction (AC) ..........................HC159031 ....... 2 ...... J2K -

Blade-Scraper .................................................... HC137934 ....... 4 ...... J2K -

Box-Assy. Capacitor LH (Complete)....................... HC119881 ....... 1 ...... J2K -Box-Assy. Capacitor RH (Complete) ......................HC119882 ....... 1 ...... J2K -

Bracket-Fan Motor (AC) ...................................... HC162611 ....... 2 ...... J2K -

Bracket-Water Condenser (WC) ..........................HC139813 ....... 2 ...... C2R -

Brush-1/4" dia. 18-1/2" Overall (Mix Feed) ..............H

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