连续纤维复合材料3D打印机TOPOLOGY OPTIMIZATION / + Confidential Anisoprint Sarl, 2020 PRODUCTS Hardware 1.0 Materials 2.0 Software 3.0 Upgrades 4.0 Confidential Anisoprint

连续纤维复合材料3D打印机

anisoprint.com↗

支持开源切片软件 | 支持第三方耗材 | 独有的CFC纤维共挤技术

Confidential Anisoprint Sarl, 2020

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Composite 3D printing helpsin rethinking the material choicefor certain applications, allowing manufacturers to replace metalwith durable, cheaper plastic.Finally, it helps to make the processof manufacturing composite parts less expensive

COMPOSITE 3D PRINTING: An Emerging Technology with a Bright Future. February 25, 2020

The advantages from polymer3D printing is obvious. One notablechallenge is the performance thatcan be achieved with polymer partsand how that can be improved.Composites can providethe solution as well as allowingthe design advantages to reachtheir real potential by manipulatingthe anisotropic properties

3D PRINTING OF COMPOSITES: Start-upsCompete for Market Share. March 03, 2020

COMPOSITES: MAJOR 3D-PRINTING TREND

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https://www.idtechex.com/de/research-article/3d-printing-of-composites-start-ups-compete-for-market-share/20030

https://amfg.ai/2020/02/25/composite-3d-printing-an-emerging-technology-with-a-bright-future/


STRONG AND LIGHTWEIGHT

30 TIMES STRONGER than plastic /2 TIMES STRONGER than aluminum /7 TIMES LIGHTER than steel /

In-situ impregnation & consolidationAdjustable fiber volume fractionInternal structure and shape optimizationDoes not require special tools or moldsDoes not require curing or post processingSingle-stage process fully automated process

Continuous fiber 3D-printing technologies have much higher specific material strength than any other existing 3D-printing materials

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FFF PLA

FFF PEIFFF MIMSteel

FFF SLA SLA

SLS

SLS PASLS CF-PA

SLM

SLM SteelSLM AluminumSLM Titanium

Continuous Fiber

20


RECOGNIZED BY INDUSTRYRECOGNIZED BY MEDIA AWARD WINNING

RECOGNIZED AS ONE OF THE MAIN MARKET PLAYERSREADY TO WORK CLOSELY WITH YOU AND YOUR CLIENTS

engineering.com↗ 3dprintingmedia.network ↗ 3dprintingindustry.com ↗ fabbaloo.com ↗ tctmagazine.com ↗ 3dprint.com ↗

More by media:

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continuous fiber composite 3D printing is comparable to metal 3D printing in strength, yet it is lighter and more

attention in this segment is Anisoprint, its latest solution being the ProM IS 500 for industrial composite production

3D PRINTING OF COMPOSITES: Start-ups Compete for Market Share. March 03, 2020

https://www.engineering.com/3DPrinting/3DPrintingArticles/ArticleID/19608/Anisoprint-Anistropy-as-Advantage-in-Carbon-Fiber-3D-Printing.aspx

https://www.3dprintingmedia.network/the-claim-to-the-continuous-composite-3d-printing-throne-starts-at-anisoprint-skolkovo/

https://3dprintingindustry.com/news/schunk-adopts-anisoprint-composite-3d-printing-for-metal-part-replacement-157998/

https://www.fabbaloo.com/blog/2019/9/19/could-anisoprint-catch-markforged-in-the-continuous-carbon-fiber-market

https://www.tctmagazine.com/3d-printing-news/directional-forces-anisoprint-composite-3d-printing/

https://3dprint.com/261347/state-of-the-art-carbon-fiber-3d-printing-part-two/

https://www.3dnatives.com/en/what-were-the-3d-printing-trends-of-2019/


COMPOSITE FIBER CO-EXTRUSION (CFC)1. Patent on Composite Reinforcing fiber,

Prepreg, Tape for 3D-printing and device for manufacturing thereof

2. Patent on Method for productionof composite material parts with3D-printing

3. Patent on Print head for additive manufacturing of articles

21

+ = STIFFFIBER

RESINDRYFIBER

3


DUAL MATRIX MATERIAL

CROSS-SECTION AREA MICROSCOPY

DUAL MATRIX MATERIAL PROPERTIES(50% Composite fiber+50% Plastic) CCF-1.5K + PETG CBF + PETG

Dry fiber volume fraction 30% 29%

Density, g/cm3 1.4 1.66

Tensile modulus in fiber direction, GPa 64 27

Tensile strength in fiber direction, MPa 860 600

Compressive strength in fiber direction, MPa 290 270

Flexural Strength, MPa 520

DURING PRINTING CO-EXTRUSION:

+ PLASTIC =CCF/CBF DUAL-MATRIX COMPOSITE

CFC PRINCIPLES→Two materials: composite fiber + plastic→In-situ combination and consolidation→Three components: fiber + two matrices: resin + plastic→Two interfaces: fiber/resin & resin/plastic→Various plastics can be reinforced→Fiber volume fraction can be varied


COMPOSITE MATERIALSARE THE BEST-FIT FOR LATTICES

IN LATTICE STRUCTURES, MATERIAL STRESSES ARE ONLY ALONG THE RIBS, WHICH IS THE BEST FIT FOR COMPOSITES, THAT ONLY WORK ALONG THE FIBERS


WHAT IS ANISOPRINTING?

LATTICESTRUCTURES /

FIBERSTEERING /

Material density

Material angle

TOPOLOGYOPTIMIZATION /

+


PRODUCTSHardware 1.0

Materials 2.0

Software 3.0

Upgrades 4.0


PRODUCT OVERVIEWDESKTOP INDUSTRIAL CUSTOM

Hardware

Materials

Software

Upgrades

SPECIFIC CUSTOM SOFTWAREAURA / AURA PREMIUM / AURA+FEM / AURA SERVER

FIBERS: CCF / CBFPLASTICS: SMOOTH PA / CFC PA

FIBERS: HT (CCF, CBF) / LT (CCF, CBF)PLASTICS: HT (PEI, PEKK) / LT (PA, PC) / SUPPORTS

EXTpack / OPENpack

COMPOSER: A4 / A3 PROM: IS 500 ROBOTIC


PRODUCTS

Desktop printers 1.1

Industrial printers 1.2

Custom solutions 1.3

HARDWARE 1.0


A4 297x210x147mmA3 420x297x210mm

TWO SEPARATE NOZZLES (FFF & CFC) / HEATED BED / ENCLOSED CHAMBER / LIGHTWEIGHT ALUMINUM FRAME / OPEN MATERIALS SYSTEM / DEDICATED SLICER SOFTWARE /

COMPOSERDESKTOP 3D-PRINTER

MAX. EXTRUDER TEMPERATURE 300

MAX. PRINT BED TEMPERATURE 120

PRODUCTIVITY IN CFC MODE h


COMPOSER

R&D INDUSTRY ENTRY-LEVELFUNCTIONAL PROTOTYPINGOpen SystemDesign freedomClear VPEducated customersEasy serviceLow material usage

On demand manufacturing of tools and spare partsPart size form 10mm to 500mmLow cost solution, efficient solutionMinimum training required

Fast productionNo toolingEasy & affordableCustomDigital

→ PRINT STRONG AND LIGHTWEIGHT PARTS ON YOUR DESK OR BENCH

→ OPEN MATERIAL SYSTEM

→ USE A VARIETY OF POLYMERSTO REINFORCE WITH CONTINUOUS FIBER

→ EASY TO RUN, USE AND MAINTAIN


PROM IS 500 INDUSTRIAL HIGH-TEMPERATURECFC PRINTERINDUSTRIAL AUTOMATION, SAFETY AND SENSORS / HIGH PRODUCTIVITY / HIGH TEMPERATURE / HEATED CHAMBER / MATERIAL DRYER / TOOL CHANGER FOR 4 EXTRUDERS/ POWERFUL SERVER SOFTWARE

BUILD VOLUME 600x420x300mm

MAX. EXTRUDER TEMPERATURE 400

MAX. CHAMBER TEMPERATURE 160 C

PRODUCTIVITY IN CFC MODE h


PROM IS

SPARE PARTS SMALL BATCH PRODUCTIONFor assembly, bending, welding, milling, stampingJigs for automated linesLarge scaleLightweight, Stiff & strongOn demand on site manufacturingRecyclable

Spare parts for service shops: airplane and automotive interiors and service tools, bikes, motorcycles, etc.On demand on site productionNo tools or moldsDigital manufacturing

Rapid functional prototyping for automotive, aerospace, roboticsSmall batch production (up to 1000/y)High tolerance and repeatabilityFully functional parts

→ LARGE VOLUME (600X420MM)→ DESIGNED FOR 24/7 PRODUCTION RUN→ INDUSTRIAL PRECISION, CONTROL

AND SAFETY

→ HIGH TEMPERATURE→ HIGH PRODUCTIVITY→ WIDE RANGE OF OPTIONS

TOOLS, JIGS AND FIXTURES


AEROSPACE

CUSTOM SOLUTIONS

MEDICAL R&DTanks, frames, chassisNon-geodesic windingHybrid lattice structures

Customized solution for prosthetic sockets, insoles, orthopedic bracers, exoskeletonsIndividual manufacturingFully automatedDigital

R&D in automotive, aerospace, healthcareCustom solutions for research centers and labsWide range of optionsFully open system

→ HIGH PRODUCTIVITY UP TO 5 KG/HOUR

→ CUSTOM SIZE/DOFS→ CUSTOM TOOLING→ HYBRIDIZATION


PRODUCTS

Reinforcing fibers 2.1

Polymers 2.2

Industrial Materials 2.3

MATERIALS 2.0


REINFORCING FIBERS: CCF AND CBF

COMPOSITE FIBER PROPERTIESFiber Effective

Diameter, mm VF, % ElasticModulus, GPa

TensileStrength, MPa

LinearDensity, tex

CCF-1.5K 0.35 60 150 2200 149CBF 0.30 57 50 1560 146

+40%

SPECIALRESIN

=

60% DRY FIBERCross-section area microscopyCOMPOSITE FIBER


Best available off the shelf plastic filamentsUse on both FFF and CFC nozzles Built-in material settings databaseVariety of polymers: PLA, PETG, PAs, PC, TPUand othersConstantly adding new materials

PLASTICSSMOOTH PA CF PA PARTNER MATERIALS

Proprietary material for ComposerUse on the FFF nozzle For plastic shells / perimeters / infills / top (bottom) layers / supports / or pure FFF partsGreat surface finish/aestheticsLow moisture absorption

No margin for AnisoprintMaterial OEM prices and margins apply

Proprietary material for ComposerUse on the CFC nozzle Perfect adhesion to CCF/CBF and Smooth PAHigh print stability and properties

CCF-CF PA

CBF-CF PA


PRODUCTS

Aura 3.1

Aura PREMIUM 3.2

Aura SERVER 3.3

Aura FEM 3.4

SOFTWARE 3.0


SOFTWARE

DESKTOP INDUSTRIAL CUSTOM

SPECIFIC CUSTOM SOFTWAREAURA / AURA PREMIUM / AURA+FEM / AURA SERVER

SLICER SOFTWAREFOR COMPOSITE PRINTING


SOFTWARE PRODUCTSAURA /AURA Premium

AURA+FEM

Supported formats: STL, STEP, 3DS, OBJFlexible settings system

Microlayers

Adjustable part internal structureGeneration of fiber reinforced perimeters

Four types of fiber reinforced infills

Visualization of fiber, plastic printing trajectories and G-code linesAutomatic support structures generation

Printing with multiple extruders

Free basic version

Layer masks

Inserts wizard

G-code editing

Fiber path sketching

Fiber path editing

Premium features

Simulation in commercial CAE (FEM) softwareFEM export: Geometry / Layer structure scheme / Material data

Layer solid elements (supported in Nastran, Ansys, Abaqus)

Homogenization of material propertiesExport to *.bdf format

SubscriptionRun and monitor print jobs from PC through EthernetJob management

Process monitoring

User access control

Subscription

AURA SERVER

PRINTER 1 PRINTER 2 PRINTER N

PC

ETHERNET


PRODUCTS

EXTpack 4.1

OPENpack 4.2

UPGRADES 4.0


COMPOSER UPGRADE PACKS 2020 / From 01.11.2020

NEATpack OPENpackProprietary material Smooth PA + CFC PALocked & limited settingsPlug&PlayBest first run experienceGreat surface finish/aesthetics2-hour online training

Fully open systemAny plasticCustom G-Codes3 day onsite training (provided by Distributor)Extended warrantyExtended support

→Same hardware→Different materials→User levels from newbie to expert

Basic option

EXTpackExtended set of materials: PA, PC, PETG, PLA etc.Built-in material database in AuraMore fiber path settingsFull 10-hour online courseInc. material database updatesInc. webinars and courses

→Extra margin→Extra service and support programs

→Training included→Extended warranty


EXAMPLES & USE CASESManufacturing toolingProduction linesFunctional prototypingEnd-use partsR&D


USE CASESManufacturing tooling 1.0

Production lines 2.0

Functional prototyping 3.0

End-use parts 4.0

R&D 5.0


STAMP FOR KAZANHELICOPTER FACTORY

ULTEMHigh performance plastic

Plastic + CCF(composite carbon fiber)

Plastic + CBF(composite basalt fiber)

Pressure 400 bar(68 tons)

100% plastic infillSTRENGTH LIMIT

30% composite isogrid infill INCREASE STRENGTH

BY RAISING INFILL DENSITY

30% composite isogrid infill INCREASE STRENGTH

BY RAISING INFILL DENSITY

Price 300 150 80

4X lower price with the higher strengthGoal: make a stamp for sheet forming

Composite isogrid infill


CLEVIS FOR PRODUCTION LINEDANONEProduction downtime reduced from 3 months to 6 hoursUsage of any plastic you want to get required properties

Goals: ● reduce production downtime● increase piston lifespan for less often replacement● get a fixture resistant to peroxide

Required timefor replacement during this time production FULLY STOPS

Milled polyamide

PETG (peroxide resistant plastic) + CCF

3 MONTHS

6 HOURS


CONTINUOUS CARBON FIBER REINFORCED FIXTURE FOR ELECTRIC WHEELCHAIR DRIVEThe fixture for electric wheelchair drive was anisoprinted: 7 times lighter, 12 times faster, 3 times cheaper than the original part from steel; without the involvement of


AEROSPACE: AIRCRAFT SEAT SUPPORT

WEIGHT: 2X FUEL COSTS

LIFETIME COST

Cost of fuel for every 1 kg in airplane:$2000 a year

Saved per one plane:25 kg$50 000 a year

Lifetime Cost of airplane decreases Airlines choice✔️

Plastic + CCF (Composite Carbon Fiber)

40% weight reduction, lower airplane Lifetime Cost


AEROSPACE: DRONE FRAME 3X weight reduction, workload limit and work duration growth

Traditional Anisoprint

Weight ~230g (depends on material) 75g

WEIGHT: 3 TIMES

WORKLOAD LIMIT WORK DURATION

Plastic + CCF (Composite Carbon Fiber)


BAUMAN MOSCOW STATE TECHNICAL UNIVERSITY RESEARCH EXPERIMENT✔Parts with the holes: uniform stress distribution, reinforcement without weight increase

Goal: develop a method for determination of efficient reinforcing path in shell structural elements with holes and cutouts

PETG + CCF (Composite Carbon Fiber)ABM-4 (aluminium alloy)

Failure: in the regular zone part is equally strengthened

Anisoprinting: curvilinear reinforcing trajectories effective response to the distribution of loadsin the material weight savings

Failure: always about the hole

Traditional method to increase strength:increasing thickness weight


Higher stiffness while weight reduction, stiffness level customization

HEALTHCARE: CUSTOM ORTHOSES

1 2 3

Part Original 1 2 3

Material Plastic Composite Carbon FiberInfill density 100% 20% 35% 100%Weight x 0.4x 0.5x 1.1xStiffness y 5y 6.5y 17.5y

2 times weight reduction while 5-6 times higher stiffness.Stiffness level is being varied for every patient through Anisoprinting software


COMPETITIONCompared to competitors 1.0

Material price comparison 2.0

Material quality comparison 3.0


COMPARED TO COMPETITORS

ANISOPRINT COMPOSER MARKFORGED MARK II DEKTOP METAL FIBEROpen material system (use different polymers)Complete freedom in fiber orientation designPrinting reinforced lattice structuresDifferent build volumes (A4 297x210x145mm,

A3 420x297x210mm)33% lower material costsNon-cloud software

Closed system (only two polymers available)Fiber orientations are derived from geometryOnly allow reinforced perimeters and solid infillsLimited build volume (320x132x154mm)Higher material printing costsCan only be run from cloud Lots of hidden costs

Not available yetBased on tape only straight fibersNo perimeters or fiber steering possibleClosed material systemHigh material costs


COMPARED TO COMPETITORS

Technology Automated tape laying, μAFP Prepreg placement Composite fiber co-extrusion

Matrix material Nylon (PA6), PEEK, PEKK Nylon only Any plastic

Fiber material Carbon only Carbon, Fiberglass, Kevlar Carbon, Basalt

Reinforcing schemes Solid infill only Perimeters, solid infills Perimeters, solid infills, lattice infills

Fiber steering No Only based on perimeters Arbitrary fiber steering

Build volume 310 x 240 x 270 mm Up to 330 mm x 270 mm x 200 mm Up to 600 mm x 420 mm x 300mm

Layer height 50 μm 100 μm 60 - 360 μm


PRICE COMPARISON

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400

450

500

Competitor Anisoprint

Carbon Fiber Filament CFC PA Smooth PA

SUPER-HARD COMPONENT100 cc of pure CFF

CF-REINFORCED COMPONENT100 cc of CFF + 800 cc of Nylon

0

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350

Competitor Anisoprint

Carbon Fiber Filament CFC PA

Dry Fiber Content 30 % 30 % 3,3 % 3,3 %

EUR 300

EUR 205,5

- 33 %100 cc

50 cc

EUR 450

EUR 295,5- 35 %

100 cc

50 ccEUR 300 EUR

200EUR 200

EUR 90EUR 5,5800 cc50 cc

800 ccEUR 150EUR 5,5

50 cc


1

2

3MICROSCOPY COMPARISON

MICROSCOPY ASSESSMENT RESULTS OF COMPETITOR< 2% of pores in the final product

Products with more than 2% pores cannot be certified for many industrial applications (including Aerospace). With less than 1% pores Anisoprint exceeds this critical threshold.

MICROSCOPY ASSESSMENT RESULTS OF COMPETITOR~ 8% of pores in the final product

Anisoprint reinforcing fiber cross-section65% fiber volume content<1% porosityRound shape

reinforcing fiber cross-section28% fiber volume content>5% porosityLots of resin reach zones

Confidential Anisoprint Sarl, 2020Confidential Anisoprint Sarl, 2020

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QQ:405197164mail:[email protected]

https://anisoprint.com/

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Documents

连续纤维复合材 料3D打印机TOPOLOGY OPTIMIZATION / + Confidential Anisoprint Sarl, 2020 PRODUCTS Hardware 1.0 Materials 2.0 Software 3.0 Upgrades 4.0 Confidential Anisoprint

连续纤维复合材料3D打印机TOPOLOGY OPTIMIZATION / + Confidential Anisoprint Sarl, 2020 PRODUCTS Hardware 1.0 Materials 2.0 Software 3.0 Upgrades 4.0 Confidential Anisoprint