EK15 DIPLOMA TEKNOLOGI KEJURUTERAAN PENGELUARAN AUTOMOTIF · 2016. 7. 14. · Page 1 of 108 EK15 Diploma Teknologi Kejuruteraan Pengeluaran Automotif MQA/PA3461/EK15/12013/P4 Kemaskini

EK15 Diploma Teknologi Kejuruteraan Pengeluaran Automotif

MQA/PA3461/EK15/12013/P4

KEMENTERIAN SUMBER MANUSIA JABATAN TENAGA MANUSIA

PUSAT LATIHAN TEKNOLOGI TINGGI (ADTEC) SHAH ALAM

STRUKTUR KURIKULUM &

COURSE INFORMATION SUMMARY

COMMON CORE DISCIPLINE CORE

EK15 DIPLOMA TEKNOLOGI

KEJURUTERAAN PENGELUARAN AUTOMOTIF

Kemaskini 4 Mei 2016

of 108 EK15 Diploma Teknologi Kejuruteraan Pengeluaran Automotif

MQA/PA3461/EK15/12013/P4


PENGESAHAN

EK15 DIPLOMA TEKNOLOGI KEJURUTERAAN PENGELUARAN AUTOMOTIF

COMMON CORE & DISCIPLINE CORE

Dengan ini adalah DISAHKAN silibus Common Core dan Discipline Core bagi

program peringkat Diploma Teknologi Kejuruteraan Pengeluaran Automotif telah

dikajisemula dan disemak oleh Ketua Jabatan Operasi Latihan (Makanikal) dan

Ketua Kluster (Pembuatan & Pengeluaran Automotif), ADTEC Shah Alam pada

4hb Mei 2016 untuk dikemukakan kepada Pengurusan Tertinggi, ADTEC Shah

Alam untuk tujuan kelulusan pemakaian.


MQA/PA3461/EK15/12013/P4


KELULUSAN

EK15 DIPLOMA TEKNOLOGI KEJURUTERAAN PENGELUARAN AUTOMOTIF

COMMON CORE & DISCIPLINE CORE

Dengan ini adalah DILULUSKAN silibus Common Core dan Discipline Core bagi

program Diploma Teknologi Kejuruteraan Pengeluaran Automotif pada 4hb Jun

2016 untuk tujuan pemakaian.


MQA/PA3461/EK15/12013/P4


SENARAI BENGKEL

Nama Bengkel : Bengkel Pemurnian Silibus Diploma Teknologi Kejuruteraan dan

Penyeragaman Format Program : EK15 Diploma Teknologi Kejuruteraan Pengeluaran Automotif Tarikh Bengkel : 18hb sehingga 20hb Disember 2013 Tempat Bengkel : Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam

Timbalan Pengarah Pn. Norhuda binti Salim Urusetia Pn. Nur Azua Binti Rahim Hajah Amira Binti Mohd Noor Ketua Jabatan Operasi Latihan (Mekanikal) En. Vickneswaran a/l Shanmugam Ketua Kluster (Pembuatan & Pengeluaran Automotif) En. Adnan bin Abdullah Pensyarah En. Mohd Azlan Bin Harun Pn. Hani Syazwana Binti Zaini En. Mohd Syafiq Bin Suhaimi En. Zainuddin Bin Jaafar En. Mohd Fauzi Bin Abu Bakar Pn. Nor Aslinawati Binti Ramli En. Nor Azlan Bin Abd Rahman


MQA/PA3461/EK15/12013/P4


Nama Bengkel : Bengkel Pemurnian Silibus Diploma Teknologi Kejuruteraan dan Pembangunan Perancangan JSU Bil 3/2016

Program : EK15 Diploma Teknologi Kejuruteraan Pengeluaran Automotif Tarikh Bengkel : 4hb Mei 2016 Tempat Bengkel : Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam

Timbalan Pengarah Pn. Norhuda binti Salim Urusetia Pn. Hasfanorbitahayati Binti Ibrahim Star Pn. Idharoyani Binti Abd Rahim Ketua Jabatan Operasi Latihan (Mekanikal) En. Johary Bin Yahaya Ketua Kluster (Pembuatan & Pengeluaran Automotif) En. Adnan bin Abdullah Pensyarah En. Ahmad Nizam Bin Yaacob En. Mohd Fauzi Bin Abu Bakar En. Muhd Hazrin Bin Redzuan Pn. Nor Aslinawati Binti Ramli Pn. Nurhazrini Binti Abdullah Amri En. Zainuddin Bin Jaafar En. Zulkifli Bin Mat Daud

of 108 EK04 Diploma Teknologi Kejuruteraan Jaminan Kualiti

MQA/PA4561/EK04/2013/P1


PROGRAMME EDUCATIONAL OBJECTIVE (PEO) 1. To produce Engineering Technologist who are competent and able to apply

principle of science and engineering to solve current problems in engineering technology fields. (Untuk melahirkan Teknolojis Kejuruteraan yang berkemahiran dan mampu mengaplikasikan prinsip sains dan kejuruteraan bagi menyelesaikan masalah-masalah dalam bidang Teknologi Kejuruteraan.)

2. To produce Engineering Technologist who are creative and innovative in

research and development to meet the needs of the nation (Untuk melahirkan Teknolojis Kejuruteraan yang kreatif dan inovatif dalam kajian dan pembangunan untuk menepati keperluan negara.)

3. To produce Engineering Technologist who can function in team environments,

communicate effectively and demonstrate leadership qualities (Untuk melahirkan Teknolojis Kejuruteraan yang boleh berfungsi dalam suasana berkumpulan, berkomunikasi secara efektif dan memiliki ciri-ciri kepimpinan.)

4. To produce Engineering Technologist who are responsible to the creator, nation and society, being ethical in discharging their duties and have high moral values (Untuk melahirkan Teknolojis Kejuruteraan yang bertangungjawab terhadap tuhan, negara dan masyarakat, beretika dalam menjalankan tugas dan memegang kepada nilai moral dan etika yang tinggi.)

5. To produce Engineering Technologist who are able to exhibit a desire in lifelong

learning through continuous technical training and professional development (Untuk melahirkan Teknolojis Kejuruteraan yang mampu menonjolkan sifat pembelajaran sepanjang hayat menerusi latihan teknikal dan pembangunan profesional.)

of 108

EK04 Diploma Teknologi Kejuruteraan Jaminan Kualiti MQA/PA4561/EK04/2013/P1


MAPPING PLO VS PEO

PEO 1 PEO 2 PEO 3 PEO 4 PEO 5

Ability to acquire and apply knowledge of science and engineering

fundamentals in automotive manufacturing engineering and related areas.

Berkebolehan untuk memiliki dan mengaplikasikan pengetahuan asas

sains dan kejuruteraan pengeluaran automotif dan bidang yang

berkaitan.

Ability to apply technical competence in automotive manufacturing

engineering and related disciplines.

Berkebolehan untuk mengaplikasikan kecekapan teknikal dalam bidang

kejuruteraan pengeluaran automotif dan bidang yang berkaitan.

Ability to identify, formulate and solve automotive manufacturing engineering

related problems.

Berkebolehan untuk mengenalpasti, merumus dan menyelesaikan

masalah berkaitan kejuruteraan pengeluaran automotif.

Ability to utilize a systems approach to design and evaluate operational

performance.

Berkebolehan untuk merekabentuk dan menilai prestasi operasi dengan

menggunakan kaedah bersesuaian.

Ability to communicate effectively with both technical and society

Berkebolehan untuk berkomunikasi secara efektif dalam kumpulan

teknikal dan masyarakat

Ability to function effectively as an individual and as members or leaders in

diverse technical teams.

Berkebolehan untuk berfungsi secara efektif sebagai individu dan

sebagai ahli atau ketua dalam pelbagai pasukan teknikal.

Demonstrate an understanding of professional ethics, responsibilities and

norms of engineering technology practices.

Mengamalkan etika professional, tanggungjawab dan norma amalan

teknologi kejuruteraan.

Recognizing the need to undertake lifelong learning and having

entrepreneurship vision.

Kesedaran menjalani pembelajaran sepanjang hayat dan mempunyai

visi keusahawanan .

C Cognitive LS

P Psychomotor MP

A Affective LL

CS Communication Skill EN

CT Critical Thinking TS

PS Problem Solving

Leadership Skill

Moral and Professional Ethics

Life-long Learning

Entrepreneurship

Teamwork Skill

PLO 8A [LL]

[EN]X

PLO 7 A[MP] X

PLO 6C; P & A

[TS] [LS]X

PLO 5 A [CS] X

PLO 4 C & P X

PLO 3

C; P &

A[CT][PS

]

X

PLO 2 C & P X

PLO 1 C X

PROGRAMME : DIPLOMA IN DIPLOMA IN AUTOMOTIVE MANUFACTURING ENGINEERING TECHNOLOGY

PLO NO PROGRAMME LEARNING OUTCOMES DOMAIN

PEO NO


MQA/PA3461/EK15/12013/P4


MAPPING PLO VS MQF DOMAIN

D1 D2 D3 D4 D5 D6 D7 D8

1 PLO 1 X

2 PLO 2 X X

3 PLO 3 X X X

4 PLO 4 X X X

5 PLO 5 X X

6 PLO 6 X

7 PLO 7 X X

8 PLO 8 X X

NO

D1

D2

D3

D4

D5

D6

D7

D8

Scientific methods, critical thinking and problem solving skills

Lifelong learning and information management skills

Entrepreneurship and managerial skills

MQF LEARNING OUTCOME DOMAIN

Knowledge

Practical skills

Social skills and responsibilities

Ethics, professionalism and humanities

Communication, leadership and team skills

PROGRAMME : DIPLOMA IN AUTOMOTIVE MANUFACTURING ENGINEERING TECHNOLOGY

NO PLO NO

MQF DOMAIN NO

MALAYSIA QUALIFICATION FRAMEWORK (MQF) DOMAIN

of 108

EK04 Diploma Teknologi Kejuruteraan Jaminan Kualiti MQA/PA4561/EK04/2013/P1


MAPPING COURSES VS PROGRAMME LEARNING OUTCOMES (PLO)

1 2 3 4 5 6 7 8

GSI 1111 Islamic Education 1 √ √ √

GSM 1122 Moral Education 2 √ √ √

GSE 1131 English 1 √ √ √

GSC 1371 Computer Application √ √ √

GSK 1361 Co-Curriculum 1 √ √ √

GCM 1142 Elementary Mathematics √ √

GCS 1152 Physics 1 √ √

GCD 1222 Engineering Drawing 1 √ √

GCW 1242 Workshop Practices √

GCO 1112 Occupational Safety & Health √ √

DPA 1113 Principles Of Automotive Production √ √

GSI 2111 Islamic Education 2 √ √ √ √

GSM 2121 Moral Education 2 √ √

GSE 2131 English 2 √ √ √

GSK 2361 Co-Curriculum 2 √ √ √

GCM 2142 Calculus √ √

GCS 2152 Physics 2 √ √

GCD 2232 Engineering Drawing 2 √ √

DPA 2312 Manufacturing Processes √ √

DPA 2323 Forming Technology √ √

DPA 2333 Engineering Metrology And Instrumentation √ √

GSI 3111 Islamic Education 3 √ √

GSM 3121 Moral Education 3 √ √ √

GSE 3132 English 3 √ √ √ √ √

GCM 3142 Statistics √ √

DPA 3112 Metal Casting Technology √

DPA 3322 Principles Of Electrical & Electronics √ √ √

DPA 3333 Body Assembly Technology √ √

DPA 3342 Engine Assembly √ √

DPA 3352Dynamic And Mechanics Of Machine

Element√ √

DPA 3363 Quality Assurance And Improvement √ √

GCE 4181 Entrepreneurship √

DPA 4313 Automotive Painting Technology √ √ √

DPA 4323 Vehicle Electrical & Electronics System √ √

DPA 4333 Autonomous Maintenance √ √

DPA 4343 Manufacturing Production System √ √ √

DPA 4353 Manufacturing Automation System √ √

DFP 4211 Final Year Project 1 √ √

DPA 5313 Vehicle Assembly Management √ √ √

DPA 5322 Vehicle Electronics Devices √ √

DPA 5332Environmental, Energy & Facility

Optimization√ √ √

DFP 5215 Final Year Project 2 √ √ √ √ √ √

6 DIT 6210 Industrial Training √ √ √ √ √ √ √ √

30 15 18 16 7 8 5 12

27.0% 13.5% 16.2% 14.4% 6.3% 7.2% 4.5% 10.8%

PROGRAMME LEARNING OUTCOMES


TOTAL

PERCENTAGE

SEMESTER COURSE CODE COURSE TITLE

1

2

3

4

5


MQA/PA3461/EK15/12013/P4


STUDENT LEARNING TIME (SLT) MATRIX

Lectu

re

Tu

tori

al

Pra

cti

cal

Assig

nm

en

t

Qu

iz

Pre

sen

tati

on

(Th

eo

ry)

Pre

sen

tati

on

(Pra

cti

cal)

Pro

ject

Rep

ort

Test

(Th

eo

ry)

Test

(Pra

cti

cal)

Th

eo

ry

Pra

cti

cal

Lectu

re

Tu

tori

al

Pra

cti

cal

Assig

nm

en

t

Qu

iz

Pre

sen

tati

on

(Th

eo

ry)

Pre

sen

tati

on

(Pra

cti

cal)

Pro

ject

Rep

ort

Test

(Th

eo

ry)

Test

(Pra

cti

cal)

Th

eo

ry

Pra

cti

cal

1 GSI 1111 Islamic Education 1 1 1 16 0 0 1 2 2 12 2 1 2 2 40 1.00 1



1 GSM 1121 Morale Education 1 1 1 16 0 0 1 1 2 12 2 2 2 2 40 1.00 1

2 GSM 2121 Morale Education 2 1 1 16 0 0 1 1 2 12 2 2 2 2 40 1.00 1

3 GSM 3121 Morale Education 3 1 1 16 0 0 1 1 1 2 12 2 2 1 2 40 1.00 1

1 GSE 1131 English 1 1 1 16 0 0 1 1 2 13 2 2 1 2 40 1.00 1

2 GSE 2131 English 2 1 1 16 0 0 1 1 2 13 2 2 1 2 40 1.00 1

3 GSE 3132 English 3 2 2 32 0 0 2 1 2 34 3 4 1 1 80 2.00 2

1 GSK 1361 Co-Curriculum 1 1 0 0 0 0 0.00 1

2 GSK 2361 Co-Curriculum 2 1 0 0 0 0 0.00 1

1 GSC 1351 Computer Application 1 0.375 0.68 6 0 22 1 1 1 1 6 1 1 1 41 1.02 1

1 GCM 1142 Elementary Mathematics 2 2 0.25 32 8 0 1 1 2 2 32 1 1 4 4 88 2.20 2

2 GCM 2142 Calculus 2 2 0.25 32 8 0 1 1 2 2 32 1 1 4 4 88 2.20 2

3 GCM 3142 Statistics 2 2 0.25 32 8 0 1 1 2 2 32 1 1 4 4 88 2.20 2

1 GCS 1152 Physics 1 2 2 0.25 32 8 0 2 1 2 2 32 2 1 2 4 88 2.20 2

2 GCS 2152 Physics 2 2 2 0.25 32 8 0 2 1 2 2 32 2 1 2 4 88 2.20 2

4 GCE 4181 Entrepreneurship 1 1 16 0 0 1 1 14 2 2 2 2 40 1.00 1

1 GCD 1222 Engineering Drawing 1 2 2 0 0 64 1 1 5 5 1 1 1 1 1 81 2.03 2

2 GCD 2232 Engineering Drawing 2 2 2 0 0 64 1 1 3 3 4 1 1 1 1 80 2.00 2

3 GCO 3312 Occupational Safety, Health & Enviroment 2 2 32 0 0 1 1 2 2 2 20 7 3 3 3 4 80 2.00 2

1 GCW 1242 Workshop Practices 2 2 64 1 2 4 4 1 1 1 1 1 80 2.00 2

CREDIT

(SLT/40)

CREDIT

VALUE

COMPULSORY MODULE (9 - 15 Credit)

COMMON CORE (9 - 22 Credit)

Revision &

PreparationAssessment Preparation

Final Exam

Preparation

Pra

cti

cal

(1 c

red

it =

2 h

ou

rs) Final Exam

FACE TO FACELEARNING HOUR

PER WEEK

Contact Hour Assessment Type


NON FACE TO FACE

SLT

SE

ME

ST

ER

COURSE CODE COURSE TITLE

CR

ED

IT

Lectu

re

(1 c

red

it =

1 h

ou

r)

Tu

tori

al

(1 c

red

it =

2 h

ou

rs)


MQA/PA3461/EK15/12013/P4


Lectu

re

Tu

tori

al

Pra

cti

cal

Assig

nm

en

t

Qu

iz

Pre

sen

tati

on

(Th

eo

ry)

Pre

sen

tati

on

(Pra

cti

cal)

Pro

ject

Rep

ort

Test

(Th

eo

ry)

Test

(Pra

cti

cal)

Th

eo

ry

Pra

cti

cal

Lectu

re

Tu

tori

al

Pra

cti

cal

Assig

nm

en

t

Qu

iz

Pre

sen

tati

on

(Th

eo

ry)

Pre

sen

tati

on

(Pra

cti

cal)

Pro

ject

Rep

ort

Test

(Th

eo

ry)

Test

(Pra

cti

cal)

Th

eo

ry

Pra

cti

cal

1 DPA 1113 Principles Of Automotive Production 3 1 2 16 64 0 1 1 4 2 5 9 4 2 6 6 120 3.00 3

2 DPA 2312 Manufacturing Processes 2 1 1 16 0 32 1 1 2 3 2 3 6 5 2 1 1 2 1 2 80 2.00 2

2 DPA 2323 Forming Technology 3 1 2 16 0 64 1 1 2 3 2 3 5 5 2 1 4 6 4 1 120 3.00 3

2 DPA 2333 Engineering Metrology And Instrumentation 3 1 2 16 0 64 1 1 1 3 2 3 8 3 3 4 4 1 5 1 120 3.00 3

3 DPA 3112 Metal Casting Technology 2 2 32 0 0 1 1 2 2 30 3 1 4 4 80 2.00 2

3 DPA 3322 Principles Of Electrical & Electronics 2 1 1 16 0 32 2 2 2 2 2 2 5 3 3 3 3 3 80 2.00 2

3 DPA 3333 Body Assembly Technology 3 1 2 16 0 64 1 1 1 1 4 2 2 4 4 2 2 2 3 3 4 4 120 3.00 3

3 DPA 3342 Engine Assembly 2 1 1 16 0 32 2 2 3 3 3 4 6 4 3 3 2 2 85 2.13 2

3 DPA 3352Dynamic And Mechanics Of Machine

Element2 1 1 16 0 32 1 2 2 2 2 7 8 4 1 1 1 1 80 2.00 2

3 DPA 3363 Quality Assurance And Improvement 3 1 2 16 0 64 1 1 2 2 2 2 7 12 2 1 2 2 2 2 120 3.00 3

4 DPA 4313 Automotive Painting Technology 3 1 2 16 0 64 1 1 2 3 2 2 5 5 2 1 4 6 4 2 120 3.00 3

4 DPA 4323 Vehicle Electrical & Electronics System 3 2 1 32 0 32 2 1 2 3 3 16 16 3 2 4 2 2 120 3.00 3

4 DPA 4333 Autonomous Maintenance 3 1 2 16 0 64 1 1 2 2 2 2 8 8 3 1 4 1 4 1 120 3.00 3

4 DPA 4343 Manufacturing Production System 3 2 1 32 0 32 1 1 2 2 2 2 17 17 3 1 2 2 2 2 120 3.00 3

4 DPA 4353 Manufacturing Automation System 3 2 1 32 0 32 1 1 2 1 2 1 16 16 4 2 4 1 4 1 120 3.00 3

5 DPA 5313 Vehicle Assembly Management 3 1 2 16 0 64 2 2 1 2 2 2 2 5 3 1 1 2 3 4 4 4 120 3.00 3

5 DPA 5322 Vehicle Electronics Devices 2 1 1 16 0 32 1 2 2 2 2 5 6 4 2 2 2 2 80 2.00 2

5 DPA 5332Environmental, Energy & Facility

Optimization2 1 1 16 0 32 1 2 2 2 2 7 8 4 1 1 1 1 80 2.00 2

4 DFP 4211 Final Year Project 1 1 1 0 32 0 1 3 4 40 1.00 1

5 DFP 5215 Final Year Project 2 5 5 0 160 0 5 5 20 10 200 5.00 5

6 DIT 6210 Industrial Training 10 0 0.00 10

92TOTAL

CREDIT

(SLT/40)

CREDIT

VALUE

DISCIPLINE CORE (36 - 50 Credit)

FINAL YEAR PROJECT

Revision &

PreparationAssessment Preparation

Final Exam

Preparation

Pra

cti

cal

(1 c

red

it =

2 h

ou

rs) Final Exam

FACE TO FACELEARNING HOUR

PER WEEK

Contact Hour Assessment Type

NON FACE TO FACE

SLT

SE

ME

ST

ER

COURSE CODE COURSE TITLE

INDUSTRIAL TRAINING

CR

ED

IT

Lectu

re

(1 c

red

it =

1 h

ou

r)

Tu

tori

al

(1 c

red

it =

2 h

ou

rs)


MQA/PA3461/EK15/12013/P4


STRUKTUR KURIKULUM


MQA/PA3461/EK15/12013/P4


LIST OF COURSES BY CLASSIFICATION

COURSE CODE COURSE TITLE CREDIT REMARK SME

GSI 1111 / GSM 1121 Islamic Education 1 / Morale Education 1 1Mohd Azrin bin Johari / Tharmindran a/l

Subramaniam


Subramaniam


Subramaniam

GSE 1131 English 1 1 Mohamed Suffian bin Jamaluddin



GSC 1371 Computer Application 1 No Examination Azana Hafizah binti Mohd Aman

GSK 1361 Co-Curriculum 1 1 No Examination Penyelaras Ko-Kurikulum

GSK 2361 Co-Curriculum 2 1 No Examination Penyelaras Ko-Kurikulum

9

10

GCM 1142 Elementary Mathematics 2 Ezan Bin Abu Sairin

GCM 2142 Calculus 2Pre-Requisite GCM 1142

Elementary MathematicsEzan Bin Abu Sairin

GCM 3142 Statistics 2 Ezan Bin Abu Sairin

GCS 1152 Physics 1 2 Hani Syazwana Binti Zainii

GCS 2152 Physics 2 2 Pauziah Binti Salleh

GCD 1222 Engineering Drawing 1 2 Raja Syahrizal Bin R. Md Yatim

GCD 2232 Engineering Drawing 2 2Pre-Requisite GCD 1222

Engineering Drawing 1Norakmal bin Maamor

GCO 3312 Occupational Safety, Health & Enviroment 2 Sharifah Dora Binti Syed Abdul Bahri

GCE 4181 Entrepreneurship 1 No Examination Ahmad Nizam Bin Yaacob

GCW 1242 Workshop Practices 2 Zainuddin Bin Jaafar

10

19


COMPULSORY MODULE (9-15 Credit)

TOTAL COURSE

TOTAL CREDIT

COMMON CORE (9-22 Credit)

TOTAL COURSES

TOTAL CREDIT


MQA/PA3461/EK15/12013/P4


COURSE CODE COURSE TITLE CREDIT REMARK SME

DPA 1113 Principles Of Automotive Production 3 Mohd Fauzi Bin Abu Bakar

DPA 2312 Manufacturing Processes 2 Mohd Fauzi Bin Abu Bakar

DPA 2323 Forming Technology 3 Muhd Hazrin Bin Redzuan

DPA 2333 Engineering Metrology And Instrumentation 3 Raja Syahrizal Bin R. Md Yatim

DPA 3112 Metal Casting Technology 2 Mazlan Bin Mohd Ismail

DPA 3322 Principles Of Electrical & Electronics 2 Rizal Bin Isa

DPA 3333 Body Assembly Technology 3 Nor Azlan Bin Abd. Rahman

DPA 3342 Engine Assembly 2 Muhd Hazrin Bin Redzuan

DPA 3352Dynamic And Mechanics Of Machine

Element2 Ismail Bin Abdul Aziz

DPA 3363 Quality Assurance And Improvement 3 Mohd Fauzi Bin Abu Bakar

DPA 4313 Automotive Painting Technology 3 Muhd Hazrin Bin Redzuan

DPA 4323 Vehicle Electrical & Electronics System 3 Siti Aishah Binti Mohd Rashid

DPA 4333 Autonomous Maintenance 3 Mohd Rasadan Bin Hashim

DPA 4343 Manufacturing Production System 3 Zulkifli Bin Mat Daud

DPA 4353 Manufacturing Automation System 3 Nurhazrini Binti Abdullah Amri

DPA 5313 Vehicle Assembly Management 3 Nor Aslinawati Binti Ramli

DPA 5322 Vehicle Electronics Devices 2 Azral Bin Ahmad

DPA 5332Environmental, Energy & Facility

Optimization2 Zainuddin Bin Jaafar

18

47

DFP 4211 Final Year Project 1 1 Pengurus Program

DFP 5215 Final Year Project 2 5Pre-Requisite DFP 4211 Final

Year Project 1Pengurus Program

2

6

DIT 6210 Industrial Training 10 Pengurus Program

1

10

40

92

DISCIPLINE CORE (36-50 Credit)

TOTAL COURSE

TOTAL CREDIT

FINAL YEAR PROJECT

TOTAL COURSE

TOTAL CREDIT

TOTAL COURSE

TOTAL CREDIT

INDUSTRIAL TRAINING

TOTAL COURSE

TOTAL CREDIT

TOTAL


MQA/PA3461/EK15/12013/P4


SUBJECT LIST BY SEMESTER

SEMESTER COURSE CODE COURSE TITLE CREDIT CLASSIFICATION REMARK

GSI 1111 / GSM 1121 Islamic Education 1/Moral Education 1 1 C

GSE 1131 English 1 1 C

GSC 1371 Computer Application 1 C No Examination

GSK 1361 Co-Curriculum 1 1 C No Examination

GCM 1142 Elementary Mathematics 2 CC

GCS 1152 Physics 1 2 CC

GCD 1222 Engineering Drawing 1 2 CC

GCW 1242 Workshop Practices 2 CC

GCO 1112 Occupational Safety & Health 2 CC

DPA 1113 Principles Of Automotive Production 3 DC

10

17

GSI 2111 / GSM 2121 Islamic Education 2/Moral Education 2 1 C


GSK 2361 Co-Curriculum 2 1 C No Examination

GCM 2142 Calculus 2 CCPre-Requisite GCM 1142

Elementary Mathematics

GCS 2152 Physics 2 2 CC

GCD 2232 Engineering Drawing 2 2 CCPre-Requisite GCD 1222

Engineering Drawing 1

DPA 2312 Manufacturing Processes 2 DC

DPA 2323 Forming Technology 3 DC

DPA 2333 Engineering Metrology And Instrumentation 3 DC

9

17

GSI 3111 / GSM 3121 Islamic Education 3/ Moral Education 3 1 C


GCM 3142 Statistics 2 CC

DPA 3112 Metal Casting Technology 2 DC

DPA 3322 Principles Of Electrical & Electronics 2 DC

DPA 3333 Body Assembly Technology 3 DC

DPA 3342 Engine Assembly 2 DC

DPA 3352 Dynamic And Mechanics Of Machine Element 2 DC

DPA 3363 Quality Assurance And Improvement 3 DC

9

19


1

TOTAL COURSES

TOTAL CREDITS

2

TOTAL COURSES

TOTAL CREDITS

3

TOTAL COURSES

TOTAL CREDITS


MQA/PA3461/EK15/12013/P4


SEMESTER COURSE CODE COURSE TITLE CREDIT CLASSIFICATION REMARK

GCE 4181 Entrepreneurship 1 CC No Examination

DPA 4313 Automotive Painting Technology 3 DC

DPA 4323 Vehicle Electrical & Electronics System 3 DC

DPA 4333 Autonomous Maintenance 3 DC

DPA 4343 Manufacturing Production System 3 DC

DPA 4353 Manufacturing Automation System 3 DC

DFP 4211 Final Year Project 1 1 FYP

7

17

DPA 5313 Vehicle Assembly Management 3 DC

DPA 5322 Vehicle Electronics Devices 2 DC

DPA 5332 Environmental, Energy & Facility Optimization 2 DC

DFP 5215 Final Year Project 2 5 FYPPre-Requisite DFP 4211 Final

Year Project 1

4

12

DIT 6210 Industrial Training* 10 IT

1

10

4

TOTAL COURSES

TOTAL CREDITS

Note: * - Courses evaluation by course work only.

5

TOTAL COURSES

TOTAL CREDITS

6 TOTAL COURSES

TOTAL CREDITS

SUMMARY OF CREDIT HOUR FOR EACH SEMESTER

SEMESTER TOTAL COURSE TOTAL CREDIT

1 10 17

2 9 17

3 9 19

4 7 17

5 4 12

6 1 10

GRAND TOTAL (Minimum 90 Credit) 40 92

PROGRAMME : DIPLOMA IN AUTOMOTIVE PRODUCTION ENGINEERING TECHNOLOGY


MQA/PA3461/EK15/12013/P4


COURSE INFORMATION SUMMARY (CIS) COMMON CORE


MQA/PA3461/EK15/12013/P4


1. Programme : Diploma In Automotive Manufacturing Engineering Technology

2. Course Name : Occupational Safety, Health & Environment

3. Course Code : GCO 1112

4. Status : Common Core

5. Pre-Requisite : None

6. Semester / Year : 1 / 1

7. Credit Value : 2

8. Delivery Mode / Contact Hour

: Lecture = 32 hours Tutorial = 0 hours Practical = 0 hours

9. Coordinator : SHARIFAH DORA BT SYED ABDUL BAHRI

10. Lecturer(s) : MOHD FAIZOL B. AHMAD, RAJA SYAHRIZAL B. RAJA MD. YATIM, NOR AZLAN B. ABD RAHMAN, MAZURA BT DOLLAH

11. Rationale :

The Occupational Safety, Health and Environment regulations introduced to the industries gave certain impact on either productivity and safety are concerned. Thus the knowledge and techniques on implementing the Occupational Safety, Health and Environment at a workplace requires in depth understanding so that it can be implemented within the organization.

12. Synopsis :

This subject introduces the student on how to apply the implementation of safety, health and environment program using related safety document and company safety rules and regulation so that safety health and environmentapplied in accordance with Occupational Safety and Health Act at the company.

13.

Course Learning Outcomes (CLO)

:

At the end of the module, students will be able to :

CLO 1 – CLO 2 – CLO 3 –

Identify safety principles, environment and health management in accordance with the statutory law and standard. [PLO1, C1] Categories the industrial incident and violation of the regulation in accordance with the statutory law and standard. [PLO1, C3] Plan the safety and health awareness programs in the workplace in accordance with the statutory law and standard. [PLO3, C5]

14. Course Mapping

:

CLO

Programme Educational Objectives (PEO)

1 2 3 4 5

Programme Learning Outcome (PLO)

1 2 3 4 5 6 7 8

1

2

3


MQA/PA3461/EK15/12013/P4


15. Transferable Skills

:

No Transferable Skill Delivery Assessment

i. Critical Thinking Lecture Report ,Test

16. Teaching, Learning Strategy

:

i. Lecture and discussion ii. Independent study iii. Group assignment iv. Information searching

17. References :

i. Occupational Safety and Health Act and Regulations. MDC Publishers Printer Sdn. Bhd. 2011.

ii. Factories and Machinery Act & Regulations. MDC Publishers Printer Sdn. Bhd. 2011.

iii. Training Manual for Safety & Health Programme. (NIOSH Malaysia)

iv. Fire Services Act 1988. The Commissioner of law revision, Malaysia collaborated with PNB.

v. Dokumen Demonstrasi Operasi Selamat (Penstoran Gas Petroleum Cecair di dalam Selinder) JKKP : GP (I/M) 6/2001

vi. Anton, Thomas J. 2009. Occupational safety and health management : McGraw-Hill.

18. Student Learning Time (SLT)

No Teaching & Learning Activities

Face To Face (hour)

Non Face To Face (hour)

Student Learning

Time (hour)

A B A + B

i. Lecture 32 20 52

ii. Tutorial

iii. Practical

iv. Assessment (60%)

Types % No. Of

Assessment

a) Assignment 10% 1 1 7 4

b) Quiz 10% 1 1 3 4

c) Presentation (Theory) 15% 1 2 3 5

d) Presentation (Practical)

e) Project

f) Report

g) Test (Theory) 25% 1 2 3 5

h) Test (Practical)

v) Final Exam (40%)

a) Theory 2 4 6

b) Practical

Total 40 40 80

Course Credit ( 80 ÷ 40 = 2.00) 2


MQA/PA3461/EK15/12013/P4


19. Syllabus Content (Refer to 18(i), 18(ii) and 18(iii))

No. COURSE OUTLINE

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1

OCCUPATIONAL SAFETY AND HEALTH MANAGEMENTS 1.1 History of OSH 1.2 Incident Prevention 1.3 Safety and Health Policy, Organisation

and Arrangement 1.4 OSH promotion Training and

Communication 1.5 Occupational Safety and Health

programme 1.6 Personal Protective Equipment for

Safety and Health 1.7 Emergency Response plan and

Recovery Measures 1.8 First Aid

8 5 13 Final Exam (T),

Assignment

2

OCCUPATIONAL SAFETY AND HEALTH LEGISLATION 2.1 Introduction of Health and Safety

Regulation 2.2 OSHA 1994 (Act 514) 2.3 Factory and Machinery Act 1967 (Act

139) 2.4 Safety and health Committee

Regulation 1996 2.5 Health and Safety Regulation Under

FMA 1967 2.6 Legislation related to industry (SOCSO

,EPF ,etc) 2.7 Employee's Social Security Act 1969 2.8 Fire Service Act 1988 (Act 341)

8 5 13 Final Exam (T),

Assignment, Test (T)

3

OCCUPATIONAL HEALTH 3.1. Occupational Health Overview 3.2. Occupational Diseases and Health

Related Problems 3.3. Occupational Health Standards 3.4. Occupational Health Monitoring and

Surveillance 3.5. Ionising and Non-Ionising Radiation 3.6. Industrial Health Hazards 3.7. Noise and Hearing Conservation

Programme 3.8. Ventilation and Indoor Air Quality 3.9. Heat Stress 3.10. Confined Space Hazards

8 5 13

Final Exam (T), Quiz,

Presentation, Test (T)


MQA/PA3461/EK15/12013/P4


No. COURSE OUTLINE

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4

OCCUPATIONAL SAFETY 4.1 Occupational Safety Overview 4.2 Workplaces Housekeeping and

Physical Arrangement 4.3 Health HAZARDS 4.4 Machinery Safety and Protection 4.5 Safety of Hand and Mobile Power

Tools 4.6 Maintenance of Machinery, Guards

and Equipment 4.7 General Area Fencing 4.8 Transportation Safety 4.9 Electrical and Fire safety 4.10 Office Safety 4.11 Ergonomics

8 5 13

Final Exam (T), Quiz,

Presentation, Test (T)

5 Assessment 8 20 28

6 Total 32 0 0 8 20 20 80


MQA/PA3461/EK15/12013/P4



2. Course Name : Engineering Drawing 1

3. Course Code : GCD1222




7. Credit Value : 2



9. Coordinator : RAJA SYAHRIZAL BIN RAJA MD. YATIM

10. Lecturer(s) : RAJA SYAHRIZAL BIN RAJA MD. YATIM

11. Rationale :

Recently most of the production based companies relies on time taken to identify optimized production. This could be done with a very fundamental part of knowledge and techniques on blueprint interpretation through technical drawing.

12. Synopsis :

In practice, the course is carried out in a combination of lectures using this providing many diagrams as required and many practical training sessions. This course applied the engineering drawing techniques based on the JIS/ISO standards.

13.


:


CLO 1 – CLO 2 –

Construct sketching based on basic engineering drawing technique [PLO2, P4]. Produce mechanical drawings based on JIS/ISO drawing standards [PLO4, P4].

14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2


:


i. Critical thinking Lecture, Tutorial,

Lab Work

Quiz, Theory test, Practical test,

Assignment, Exam


:

i. Lecture and discussion ii. Independent study iii. Group assignment iv. Information searching v. Tutorial

17. References :

1. GEOMETRIC AND ENGINEERING DRAWING_THIRD EDITION (KENNETH MORLING) 2012

2. ENGINEERING DRAWING AND DESIGN_FIFTH EDITION (DAVID A. MADSEN, DAVID p. MADSEN) 2011


MQA/PA3461/EK15/12013/P4




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture

ii. Tutorial

iii. Practical 64 1 65


Types % No. Of

Assessment

a) Assignment (Practical) 10% 1 1 1 2

b) Quiz

c) Presentation (Theory)


e) Project (Practical) 25% 1 1 1 2

f) Report

g) Test (Theory)

h) Test (Practical) 25% 1 5 1 6

v) Final Exam (40%)

a) Theory

b) Practical 5 1 6

Total 76 5 81

Course Credit ( 81 ÷ 40 = 2.025) 2.00


No. Course Outlines

Face To Face Non

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1

INTRODUCTION TO ENGINEERING DRAWING 1.1 Sketching 1.2 Basic of Engineering Drawing

Techniques 1.3 Dimensioning Method

25 1 26 Assignment

2

CREATE MECHANICAL DRAWINGS 2.1 Plane Surface Diagrammatic

Representations, Dimensional, Tolerances and Mating

2.2 Material symbols

17 17 Final Exam (P), Test (P), Project


MQA/PA3461/EK15/12013/P4


No. Course Outlines

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2.3 Machine Sketches 2.4 Geometrical Tolerance

3

PART SKETCHING TO ASSEMBLY DRAWING 3.1. Composition of Drawings 3.2. Machine Elements 3.3. Part Drawings 3.4. Assembly Drawings 3.5. Exploded Drawings

22 22 Final Exam (P), Test (P), Project


5 Total 0 0 64 12 1 4 81


MQA/PA3461/EK15/12013/P4



2. Course Name : Engineering Drawing 2

3. Course Code : GCD2232


5. Pre-Requisite : Engineering Drawing 1

6. Semester / Year

: 2 / 1

7. Credit Value : 2



9. Coordinator : NORAKMAL BIN MAAMOR

10. Lecturer(s) : NORAKMAL BIN MAAMOR, MUHD. HAZRIN BIN REDZUAN, ISMAIL BIN ABD AZIZ

11. Rationale :

The state-of –the art technology of production requires computer aided designing. This technique of designing later being used to cater simulations of testing and analyzing. Thus this subject serves as the core where the production is concerned

12. Synopsis : Students learn the features, tools and techniques of AutoCAD software. The hands-on exercises train students to create general designs and engineering production drawings efficiently.

13.


:


CLO 1 Recognize the features of AutoCAD software [PLO2,P1]

CLO 2 Practice technical drawings using AutoCAD software [PLO4,P3]

CLO 3 Produce printed drawings using printer or plotter [PLO2,P4]

14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3


:


i. Critical Thinking Practical Assignment, Project, Test


:

i. Practical ii. Intensive exercise iii. Independent study iv. Group assignment v. Information searching


MQA/PA3461/EK15/12013/P4


17. References : :

1. George Omura, 2012, Mastering Autocad 2012 And Autocad LT, (Autodesk Official Training Guides)

2. James D. Bethuna, 2011, Engineering Graphics With AutoCAD 3. James Coppinger, 2013, Computer-Aided Design Expert AutoCAD

Electrical 4. P Nageswara Rao, 2012, CAD/ CAM: Principle and Application, 3rd

Edition, Tata McGraw-Hill Education Pvt. Ltd. 5. MHD Daud Pinem S.Y.,M.TAUTOCAD, 2015 , Wahana Ilmu Kita (Dist.

Buku Kita) , ISBN: 9786027172524 6. Ahmad Tarmizi, 2014, Panduan Pemula AutoCAD, ISBN:

9789674443955


No Teaching & L Application Level 1earning Activities

Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture

ii. Tutorial



Types % No. Of

Assessment

a) Assignment 10 1 1 1 2

b) Quiz



e) Project 25 1 1 1 2

f) Report

g) Test (Theory)

h) Test (Practical) 25 1 3 1 4

v) Final Exam (40%)

a) Theory

b) Practical 3 1 4

Total 72 8 80

Course Credit ( 80 ÷ 40 = 2 ) 2

http://www.kutukutubuku.com/article/read/21921/mhd_daud_pinem_s.y._m.thttp://www.kutukutubuku.com/article/read/14133/wahana_ilmu_kita_dist._buku_kita_http://www.kutukutubuku.com/article/read/14133/wahana_ilmu_kita_dist._buku_kita_


MQA/PA3461/EK15/12013/P4



No. Course Outlines

Face To Face Non

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1

INTRODUCTION TO CAD DRAWING 1.1 Exploring the CAD Software Interface 1.2 Creating First Drawing 1.3 Setting Up and Using CAD Software

Drafting Tools 1.4 Organizing Objects with Blocks and

Groups

14 1 15

Final Exam (P),

Assignment, Project, Test

2

CAD DRAWING ESSENTIALS 2.1 Keeping Track of Layers and Blocks 2.2 Editing and Reusing Data to Work

Efficiently 2.3 Mastering Viewing Tools, Hatches and

External References 2.4 Using Dimensions

20 1 21

Final Exam (P),


3

TEXTING, PLOTTING AND PRINTING CAD DRAWINGS 3.1. Adding Text to Drawings 3.2. Using Fields and Tables 3.3. Understanding Plot Styles 3.4. Printing, Plotting and Layouts

10 1 21

Final Exam (P),


4

3D MODELING 4.1 Introduction to 3D Modeling 4.2 Creating Solid 3D Drawing 4.3 Creating Models from 2D Profiles 4.4 Creating 2D Drawing from 3D Profiles 4.5 Working in 3D 4.6 Creating Cross Sections from Models 4.7 Models Editing

20 1 21

Final Exam (P),


5 Assessment 8 4 12

6 Total 0 0 64 8 4 4 80


MQA/PA3461/EK15/12013/P4


1. Programme : Diploma in Automotive Manufacturing Engineering Technology

2. Course Name : Workshop Practice

3. Course Code : GCW1242



6. Semester / Year : 1/1

7. Credit Value : 2



9. Coordinator : ZAINUDDIN BIN JAAFAR

10. Lecturer(s) : ASLINA BINTI ANIS, ZAINUDDIN BIN JAAFAR

11. Rationale :

The course provide the knowledge for student to the perform manufacturing processes using references and various types of marking tools, hand tools and drilling machines so that Work piece is in accordance to the dimensional accuracy and tolerance as per specification.

12. Synopsis : Carry out basic fitting work using various types of marking tools, hand tools and drilling machines so that workpiece is in accordance to the dimensional accuracy and tolerance as per specification

13.


:


CLO 1 - CLO 2 - CLO3 -

Observe hand finishing techniques using technical know-how on the types of the various hand tools that will be used in metal finishing works. [PLO2,P1] Conduct hand finishing techniques using technical know-how on the purposes of the various hand tools that will be used in metal finishing works. [PLO2,P4] Practise hand finishing techniques using technical know-how on the uses of the various hand tools that will be used in metal finishing works. [PLO2,P3]

14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3

15.

Transferable Skills

:


i.

Information retrieval skills

Short-Talk Assignment

ii.

Flexibility, adaptability

Practical

Test

iii.

Problem solving skills Practical

Project


MQA/PA3461/EK15/12013/P4



:

i. Lecture and discussion ii. Practical iii. Independent practise

17. References :

MAIN i. Bruce J. Black, 2015, Workshop Processes Practices and Materials. ii. Harold Hall, 2010, The Metalworker's Workshop. iii. Henry Greenly, 2010, Model Engineering: A Guide to Model

Workshop Practice. iv. Alex Weiss, 2010, Workshop Machinery (Workshop Practice Series) ADDITIONAL

i. Eiichi Matsumoto and Hiroshi Hagiwara.2005 Hand Finishing



Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture

ii. Tutorial



Types % No. Of

Assessment


b) Quiz



e) Project 25 1 2 1 3

f) Report

g) Test (Theory)


v) Final Exam (40%)

a) Theory

b) Practical 4 1 5

Total 75 5 80

Course Credit ( 80 ÷ 40 =2 )

http://www.amazon.com/Workshop-Processes-Practices-Materials-Bruce/dp/1138168262/ref=sr_1_3?s=books&ie=UTF8&qid=1453187437&sr=1-3&keywords=workshop+practiceshttp://www.amazon.com/Workshop-Processes-Practices-Materials-Bruce/dp/1138168262/ref=sr_1_3?s=books&ie=UTF8&qid=1453187437&sr=1-3&keywords=workshop+practiceshttp://www.amazon.com/Harold-Hall/e/B0034PPK9Y/ref=sr_ntt_srch_lnk_1?qid=1453183568&sr=1-1http://www.amazon.com/Henry-Greenly/e/B00IVN4DK6/ref=dp_byline_cont_book_1http://www.amazon.com/Alex-Weiss/e/B0034Q78R0/ref=sr_ntt_srch_lnk_13?qid=1453187005&sr=1-13http://www.amazon.com/Workshop-Machinery-Practice-Alex-Weiss/dp/185486260X/ref=sr_1_13?s=books&ie=UTF8&qid=1453187005&sr=1-13&keywords=workshop+practiceshttp://www.amazon.com/Workshop-Machinery-Practice-Alex-Weiss/dp/185486260X/ref=sr_1_13?s=books&ie=UTF8&qid=1453187005&sr=1-13&keywords=workshop+practices


MQA/PA3461/EK15/12013/P4



No. Course Outlines

Face To Face Non

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1

INTRODUCTION TO WORKSHOP PRACTICES 1.1 Understand engineering drawing

symbols. 1.2 Read engineering drawing. 1.3 Workshop and machine practice.

4 0.5 4.5 Assignment

2

CUT WORKPIECE USING HACKSAW 2.1 Types, purposes and use of hacksaw

and saw blade 2.2 Carry out Hollow metal cutting 2.3 Carry out Dense metal cutting 2.4 Verify metal cutting Activities

4 4 Assignment

3

CUT WORKPIECE USING CHISEL 3.1. Types, purposes and use of chisel

and hammer 3.2. Carry out Sheet metal cutting 3.3. Verify metal cutting Activities

4 4 Final Exam, Assignment,

Test

4

FILE WORKPIECE INTO SIZE 4.1 Types, purposes and use of various

files 4.2 Carry out Filing practical

28 28 Final Exam, Assignment,

Test

5

CUT WORKPIECE USING DRILL MACHINE 5.1 Types, purposes and use of drilling

and reaming tools 5.2 Carry out Drilling and reaming

practical

12 12 Assignment

6

TAPPING / THREADING 6.1 Types, purposes and use of taps and

dies 6.2 Carry out Tapping / threading practical

8 8 Assignment

7

MEASURE WORKPIECE 7.1 Introduction to basic measurement

tools.

4 0.5 4.5 Assignment


MQA/PA3461/EK15/12013/P4


No. Course Outlines

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7.2 Check part using basic measurement tools.


9 Total 0 0 64 11 1 4 80


MQA/PA3461/EK15/12013/P4


COURSE INFORMATION SUMMARY (CIS) DISCIPLINE CORE


MQA/PA3461/EK15/12013/P4


SEMESTER 1


MQA/PA3461/EK15/12013/P4



2. Course Name

: Principles of Automotive Production

3. Course Code

: DPA1113

4. Status : Discipline Core

5. Pre-Requisite

: None

6. Semester / Year

: 1/1

7. Credit Value

: 3

8.

Delivery Mode / Contact Hour


9. Coordinator : MOHD FAUZI BIN ABU BAKAR

10. Lecturer(s) : MOHD FAUZI BIN ABU BAKAR, NORAKMAL BIN MAAMOR

11. Rationale :

This course will enable students to understand the basic knowledge of automotive and automotive manufacturing method of the present basic methods.

12. Synopsis :

This course will introduce its latest about the rules and regulations in the automotive manufacturing industry added with basic automotive knowledge and students will also be exposed to the car manufacturing process as well as methods to detect defects.

13.


:


CLO 1: CLO 2: CLO 3:

Describe rules and regulations of car manufacturing used for all countries (PLO3,C1) Outline vehicle structure and system function (PLO1,C1) Compare car manufacturing methods and types of parts and vehicles defects.(PLO3,C1)

14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1 / 2 / 3 /


:


i. Critical thinking

Lecture, Tutorial Quiz, Assignment,

Test

ii. Problem solving Lecture, Tutorial Quiz, Assignment,

Test


MQA/PA3461/EK15/12013/P4



:

TEACHING & LEARNING STRATEGY 1. Lecture and Discussion 2. Effective Tutorial 3. Independent Study 4. Group Assignment 5. Information Searching

17. References :

1. T. Vangelder, 2013, Fundamental of Automotive technology_Principle and

Practice_Kirk, Jones&Bartlett Learning.

2. Mohammed A. Omar, 2011, The Automotive Body Manufacturing Systems

and Processes John Wiley & Sons Ltd.

3. Groover, Mikell P., 2010, Fundamentals of modern manufacturing:

materials, processes and systems 4th ed.

4. SeropeKalpakjian, Steven R.Schmid, 2006, Manufacturing Engineering

And Technology Fifth Edition, Pearson_Prentice Hall.

5. Garis panduan kelulusan jenis kenderaan (pindaan) 2015,Jabatan

Pengangkutan Jalan

6. Akta 333_Akta Pengangkutan Jalan1987,Akta Kaedah-kaedah

Kenderaan Motor (Pembinaan Dan Penggunaan)Pindaan 2011

7. Nissan Motor Text Books _Motor Vehicle Types Designation System,2006



Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 5 21

ii. Tutorial 64 9 73

iii. Practical


Types % No. Of

Assessment


b) Quiz 10 1 1 2 3



e) Project

f) Report

g) Test (Theory) 35 2 4 6 10

h) Test (Practical)

v) Final Exam (40%)

a) Theory 2 6 8

b) Practical

Total 88 32 120

Course Credit ( 120 ÷ 40 = 3 ) 3


MQA/PA3461/EK15/12013/P4



No. Course Outlines

Face To Face Non Face To Face

To

tal

Type O

f A

ssessm

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Assessm

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1.

RULES AND REGULATIONS OF CAR MANUFACTURING 1.1 Vehicle Type Approval System,Rules

and Regulations 1.2 Completion Inspection

procedure,equipment and documentation.

4 14 4 22 Assignment, Quiz, Test, Final Exam

2.

OVERVIEW OF BASIC AUTOMOTIVE KNOWLEDGE 2.1 Automotive Overviews 2.2 Engine Mechanic (Petrol/Diesel) 2.3 Powertrain System 2.4 Steering and Suspension System 2.5 Brake System 2.6 Body 2.7 Electrical equipments 2.8 Special Equipments 2.9 Information Technology and

Intelligent Transport 2.10 System 2.11 Type of Mobility and Commercial

Vehicles


3.

OVERVIEW OF CAR MANUFACTURING PROCESS AND DEFECT FINDING 3.1 Casting 3.2 Forging and Heat Treatment 3.3 Machining Process 3.4 Unit Assembly 3.5 Body Assembly 3.6 Metal Forming (Stamping ) 3.7 Plastic Forming (Resin molding) 3.8 Vehicle Assembly 3.9 Catalyst



5 Total 16 64 0 8 14 18 120


MQA/PA3461/EK15/12013/P4


SEMESTER 2


MQA/PA3461/EK15/12013/P4



2. Course Name : Manufacturing Processes

3. Course Code : DPA2312




7. Credit Value : 2



9. Coordinator : MOHD FAUZI BIN ABU BAKAR

10. Lecturer(s) : MOHD FAUZI BIN ABU BAKAR

11. Rationale : The course provide the know-how skills and techniques of manufacturing processes, its principles and parameters involved in the automotive manufacturing industry.

12. Synopsis : This course exposes the students to the skills and techniques to produce various kind of product in manufacturing processes.

13.


:



Demonstrate basic manufacturing processes,perform raw material planning activities, heat treatment, Powder Metallurgy, Lathe, metal cutting and non-nonventional machining Processes (PLO1,C1) Practice manufacturing processes and operations including its components, functions and applications (PLO1,C2) Determine the suitable manufacturing processes to produce various kind of quality product(PL02,C3)

14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1 /

2 /

3 /


:



Lecture, Practical Assignment,

Test

ii. Problem solving Lecture, Practical Assignment,

Test

iii. Communication Skill

Lecture, Practical Assignment,

Test


MQA/PA3461/EK15/12013/P4



:

1. Lecture and Discussion 2. Practical 3. Intensive Exercise 4. Independent Study

17. References :

1. Sushi Gupta,Martin Star, 2014, Production and Operation

Management. 2. Joao Paulo Davim, 2013, Nontraditional Machining Processes:

Research Advances, Springer. 3. Mikell P. Groover, 2010, Fundamentals of Modern Manufacturing,

Materials, Processes and System Fourth Edition 4. Rajender Singh, 2006, Introduction to Basic Manufacturing Processes

and Workshop Technology, New Age Publishers 5. Zainal Abidin Ahmad,1998, Proses Pembuatan, Jilid 2 ,UTM.



Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 6 22

ii. Tutorial



Types % No. Of

Assessment


b) Quiz


d) Presentation (Practical) 5 1 1 1 2

e) Project

f) Report

g) Test (Theory) 20 1 2 1 3


v) Final Exam (40%)

a) Theory 2 1 3

b) Practical 3 2 5

Total 60 20 80

Course Credit ( 80 ÷ 40 = 2 ) 2


MQA/PA3461/EK15/12013/P4



No. Course Outlines

Face To Face Non

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1

INTRODUCTION OF MANUFACTURING PROCESSES 1.1 Material in Manufacturing processes 1.2 Method Production

2 3 2 7 Quiz, Test, Final

Exam

2.

PERFORM RAW MATERIAL PLANNING ACTIVITIES 2.1 Carry out material status checking 2.2 Carry out ordering schedule

preparation 2.3 Carry out stock checking 2.4 Verify raw material availability 2.5 Propose material costing budget

3 3 2 8

Assignment, Quiz,

Presentation (P), Test, Final

Exam

3

METALLURGY 3.1 Heat Treatment of metals

3.1.1 Procdure of heat threatment process, purpose,ironcarbon diagram and processes.

3.1.2 Normalising, Hardening, Tempering, Austening, Martempering

3.2 Powder Metallurgy pocesses 3.2.1 Preparation of powder, Mixing

and blending, compacting and sintering

4 8 2 14 Assignment,

Quiz, Test, Final Exam

4

GRINDING, TURNING AND MILLING MACHINE 4.1 Introduction 4.2 Theory of Metal Cutting

4.2.1 Function of the Lathe,Turning and Milling machine

4.2.2 Types of Lathe,Turning and milling Machine

4.2.3 Lathe,Turning and Milling Specifications

4.2.4 Principle Path of a Lathe,Turning and Milling

4.3 Tool Life, Wear & Failure 4.3.1 Types of wear & root cause 4.3.2 Tool Life,curve 4.3.3 Wear control method

4 11 3 18 Assignment,

Quiz, Test, Final Exam


MQA/PA3461/EK15/12013/P4


No. Course Outlines

Face To Face Non

Face To Face

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5

NON-CONVENTIONAL MACHINING PROCESSES 5.1 Ultrasonic Machining 5.2 Chemical Machining 5.3 ElectroChemical Machining (ECM) 5.4 Water Jet Cutting 5.5 Electrical Discharge Machining

(EDM)

3 7 2 12

Assignment, Quiz,

Presentation (P), Test, Final

Exam


7 Total 16 0 32 12 11 9 80


MQA/PA3461/EK15/12013/P4



2. Course Name : Forming Technology





7. Credit Value : 3



9. Coordinator : MUHD HAZRIN BIN REDZUAN

10. Lecturer(s) : MUHD HAZRIN BIN REDZUAN

11. Rationale :

Manufacturing and workshop practices have become important in the industrial environment to produce products for the service of mankind. The knowledge of manufacturing practices is highly essential for all engineers and technocrats for familiarizing themselves with modern concepts of manufacturing technologies. The basic need is to provide theoretical and practical knowledge of manufacturing processes and workshop technology to all the students.

12. Synopsis :

This course introduces students the principle of Forming and Pressing Technology that covering many different manufacturing processes used in automotive industry. Student also will be exposed to the metalworking process of metal parts and objects through mechanical deformation. Forming operates on the materials science principle of plastic deformation, where the physical shape of a material is permanently deformed. The student acquires the knowledge of manufacturing forming technology and specialty so that they can select the right type of materials and application to make the product.

13.


:


CL0 1 - CL0 2 - CL0 3 -

Acknowledge the features and various types of forming process and application.[PLO3,A1] Identify defect in forming process and application. [PLO3,C1] Practice product repair according to inspection standard.[PLO4,P3]


MQA/PA3461/EK15/12013/P4


14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1 ✓

2 ✓

3 ✓


:


i.

Critical thinking Communication skills Problem solving

Lecture Practical

Quiz Assignment Test


:

1. Lecture and Discussion 2. Practical 3. Intensive Exercise 4. Independent Study

17. References :

MAIN 1) The Automotive Body Manufacturing Systems And Processes

(Mohammed A. Omar) © 2011 John Wiley & Sons Ltd. ISBN: 978-0-470-97633-3

2) The Automotive Body, Volume I: Components Design (Lorenzo Morello) © 2011 Springer ISBN 978-94-007-0512-8

3) Mikell P. Groover, 2013, Fundamentals Of Modern Manufacturing – Materials Processes and Systems 5th Edition, John Wiley & Sons Ltd. ISBN 978-0470-467002

4) Metal Forming Handbook (Shuler) © 1998 Springer ISBN 3-540-61185-1

ADDITIONAL 1) Nissan Motor Text Books 2006 – Pressing. 2) Nissan Motor Text Books 2006 – Plastics.



Face To Face (hour)


Student Learning

Time (hour)

A B A + B


MQA/PA3461/EK15/12013/P4



Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 5 21

ii. Tutorial



Types % No. Of

Assessment


b) Quiz 10% 1 1 1 2



e) Project

f) Report

g) Test (Theory) 20% 1 2 4 6


v) Final Exam (40%)

a) Theory 2 4 6

b) Practical 3 1 4

Total 92 28 120

Course Credit (120÷ 40 =3) 3.00


No. Course Outlines

Face To Face Non

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1

INTRODUCTION TO MANUFACTURING 1.1 General Introduction 1.2 Manufacturing System, Manufacturing

industries, the importance of manufacturing.

1.3 Methods of Production, Automotive Assemblies Plant Layout.

1.4 Automotive manufacturing aspects - An introduction to specification and standardization for production, manufacturing of mating parts, make to suit, selective assembly.

3 11 2 16 Assignment


MQA/PA3461/EK15/12013/P4


No. Course Outlines

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2

MATERIALS 2.1 Formability, Its Evaluation and

Importance. 2.2 Material Properties And Their

Formability - Engineering Materials, Material Properties And Characteristic.

2.3 Automotive Steel Grades. 2.4 Hot Working And Cold Working, Strain

Hardening, Re-Crystallization, 2.5 Material and Process Selection.

4 8 2 14

3

METAL FORMING PROCESSES 3.1 Introduction – Definition. 3.2 Interpret technical drawing. 3.3 Processes And Application Of Metal

Forming - Rolling Process, Extrusion Process, Advantages, Disadvantages.

3.4 Sheet Metal Forming Processes – Shearing, Blanking, Punching, Bending, Deepdrawing, Spinning, Pressing, Stamping, Drilling, Shaping,Rolling, Folding And Verify Metal Forming Activities.

3.5 Tools And Dies. – Carry Out Die Maintenance

3.6 Sheet metal forming defect and troubleshooting - Metal Cutting, Bending, Shape, Stamped, Alignment Works and Quality Inspection.

4 26 2 32 Project, Test (T&P), Final Exam (T&P)

4

FORGING 4.1 Forging Techniques, Application. 4.2 Forging Process – Advantages,

Disadvantages And Application, Open Die Forging, Close Die

4.3 Forging, Impression Die Forging, Drop Forging, Press Forging, Upset Forging.

3 9 2 14 Project, Test

(T), Final Exam (T)

5

PLASTICS MOLDING 5.1 Introduction –Definition Of Polymer,

Polymerization. 5.2 Classification Of Polymer –

Thermoplastic, Thermosetting, Elastomer, Polymer Structures

5.3 Criteria Of Plastic Selection - Advantages And Disadvantages.

5.4 Plastic Processing – Processing,

2 10 2 14 Project, Test

(T), Final Exam (T)


MQA/PA3461/EK15/12013/P4


No. Course Outlines

Face To Face Non

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Advantages And Disadvantages, Product Type, Extrusion,

5.5 Blow Molding, Injection Molding, Thermo Forming, Compression Molding


7 Total 16 0 64 12 10 18 120


MQA/PA3461/EK15/12013/P4



2. Course Name : Engineering Metrology and Instrumentation





7. Credit Value : 3



9. Coordinator : RAJA SYAHRIZAL BIN RAJA MD YATIM

10. Lecturer(s) : NORAKMAL BIN MAAMOR, RAJA SYAHRIZAL BIN RAJA MD YATIM

11. Rationale : Science of measurement is a must have knowledge in assuring the product quality because excellent understanding of measurement science reflects excellent quality practice

12. Synopsis : This course will provide the knowledge of 2D & 3D measurement instruments used to determine full compliance to product quality

13.


:


CLO 1 Conduct machining product inspection using calibrated measuring equipments. (PLO2,P4)

CLO 2 Perform start-up operation to ensure the quality of manufacturing product. (PLO2,P5)

CLO 3 Apply the GD&T symbols on the drawing to suit the measurement needs.(PLO3,C6)

14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3


:


i. Problem analysis Lecture, Practical Assignment, Project,

Test


:

i. Lecture and discussion ii. Practical iii. Intensive exercise iv. Independent study


MQA/PA3461/EK15/12013/P4


17. References :

1. Arthur R. Gill, Peter Smid, Steve F. Krar, 2011, Technology of Machine Tools 7th Edition McGraw-Hill Education, 2. Alan s. Morris and Reza langari, 2015, Measurement and Instrumentation: Theory and Application Second Edition Academic Press 3. Teknologi bengkel mesin (Ibrahim che muda, N. Ramudaram)



Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 8 24

ii. Tutorial



Types


b) Quiz



e) Project (Practical) 10% 1 1 4 5

f) Report

g) Test (Theory) 20% 1 1 4 5


v) Final Exam (40%)

a) Theory 2 5 7

b) Practical 3 1 4

Total 91 29 120

Course Credit ( 120 ÷ 40 = 3 ) 3


No. Course Outlines

Face To Face Non

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1

MEASUREMENT METHOD 1.1 Introduction of measurement. 1.2 Selection of measuring Instrument 1.3 Measurement error 1.4 Measurement Calibration

6 2 1 9

Final Exam (T&P),

Assignment, Test (T&P),

Project


MQA/PA3461/EK15/12013/P4


No. Course Outlines

Face To Face Non

Face To Face

Tota

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2

LINEAR LENGTH MEASUREMENT 2.1 Measurement using linear scale 2.2 Measurement using of vernier 2.3 Measurement using micrometer 2.4 Measurement using height gauge

3 29 5 37

Final Exam (T&P),


Project

3

COMPARATIVE LENGTH MEASUREMENT 3.1 Measurement using Gauge block 3.2 Introduction of Dial gauge ( Dial test

indicator )

2 15 1 18

Final Exam (T&P),


Project

4

ADVANCED MEASURING APPLICATION 4.1 Introduction of Surface roughness

and contour measuring instrument 4.2 Introduction of Roundness measuring

instrument 4.3 Introduction of Universal projector 4.4 Introduction of Coordinate Measuring

Machines (CMM)

3 9 1 13

Final Exam (T&P),


Project

5

GEOMETRICAL DIMENSIONAL AND TOLERANCE 5.1 Fundamental Tolerancing Principle 5.2 Datum & Datum system 5.3 Geometrical Tolerancing 5.4 Maximum Material Condition

6 5 3 14

Final Exam (T&P),


Project


7 Total 20 0 60 11 11 18 120


MQA/PA3461/EK15/12013/P4


SEMESTER 3


MQA/PA3461/EK15/12013/P4



2. Course Name

: Metal Casting Technology

3. Course Code

: DPA3112


5. Pre-Requisite

: None

6. Semester / Year

: 1/1

7. Credit Value

: 2

8.



9. Coordinator : MAZLAN BIN MOHD ISMAIL

10. Lecturer(s) : MAZLAN BIN MOHD ISMAIL, MOHD RASADAN BIN HASHIM

11. Rationale : The course provide the knowledge for students to the basic fundamental and concepts of Metal Casting Technology

12. Synopsis :

This course introduces students the principle of Metal Casting Technology used in Industry. Student also will be exposed to core process, moulding process, melting process and also finishing process

13.


:



Explain the basic processes of metal casting and safety precautions [PLO1,C1] Identify core metal casting processes and core quality control activities [PLO1,C2]. Explain moulding making method and sand-mixing moulding processes [PLO1,C2]

14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1 √

2 √

3 √


:


i.

Information searching

Lecture Quiz, Assignment,

Test

ii. Problem solving Lecture Quiz, Assignment,

Test

16. Teaching, Learning

: 1. Lecture and Discussion


MQA/PA3461/EK15/12013/P4


Strategy 2. Independent Study 3. Group Assignment 4. Information Searching

17. References :

Main : 1. Richard W Heine, 2015, Principles Of Metal Casting 2nd Edition, Mcgraw Hill

Education. 2. Steve Heine, 2014, Metal Casting: Appropriate Technology 3rd Edition. 3. Stephen D. Chastain, 2014, A Sand Casting Manual for the Small Foundry. Additional : 1. Manufacturing And Engineering. Text Book Nissan Motor Company Ltd.



Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 32 30 62

ii. Tutorial

iii. Practical


Types % No. Of

Assessment


b) Quiz 10 1 1 1 2



e) Project

f) Report


h) Test (Practical)

v) Final Exam (40%)

a) Theory 2 4 6

b) Practical

Total 38 42 80

Course Credit ( 80 ÷ 40 = 2 ) 2


No. Course Outlines

Face To Face Non

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1.

GENERAL 1.1 Role of Manufacturing line –GENBA 1.2 Standard Operation Procedure 1.3 Introduction to Quality

5 4 9 Final

Exam, Quiz, Test


MQA/PA3461/EK15/12013/P4


No. Course Outlines

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1.4 KAIZEN Activity 1.5 MONOZUKURI (Waste management) 1.6 Safety Activity 1.7 1.7 Casting (Cast Iron ) Process Overview

2.

CORE PROCESSES 2.1 2.1 Core Processes Overview 2.2 2.2 Core Quality Control 2.3 2.3 Shell Machine Structure and

Processes 2.4 2.4 Cold Box Machine Structure and

Processes

6 5 11

Final Exam,

Assignment, Test

3.

MOULDING PROCESSES 3.1 Main Mould Making Method 3.2 Outline of Mould Making Method 3.3 Summary of Sand Mould Mixing

Processes

7 7 14

Final Exam,

Assignment, Test

4.

MELTING PROCESSES 4.1 Cast Iron, Casting and Cast 4.2 Cupola Furnace Operation Procedure 4.3 Fore Hearth (Holding Furnace) 4.4 Inoculation 4.5 Cupola

7 7 14 Final

Exam, Test

5.

FINISHING PROCESSES 5.1 Points of Work 5.2 QC Points 5.3 Measuring and Testing Equipment 5.4 Inspection Jigs and Measuring Tools 5.5 Types of Tools and their Applications

Inspection 5.6 5.6 Types of Inspection and Inspection

Method

7 7 14 Final

Exam, Test


7 Total 32 0 0 6 30 12 80


MQA/PA3461/EK15/12013/P4



2. Course Name

: Principles of Electrical & Electronics

3. Course Code

: DPA3322


5. Pre-Requisite

: None

6. Semester / Year

: 3 / 2

7. Credit Value : 2

8.


: Lecture = 16 hours Tutorial = 0 hours Practical= 32 hours

9. Coordinator : RIZAL BIN ISA

10. Lecturer(s) : RIZAL BIN ISA

11. Rationale : This course is meant to serve as introduction in electrical knowledge used in Automotive Production. Hence, the appropriate knowledge and skills should be adapted by technically skilled technologists in this sector.

12. Synopsis :

This course introduces students the fundamental principle of electricity, electronics elements, digital control, measurement tools and alternating current. Student also will be exposed to method of calculating and measuring voltage, current and resistance of electrical circuits.

13.


:



Define the basic unit and law of AC and DC system. [PLO1,C2] Make use of electronics components to build a circuit. [PLO3,P2] Manage circuits using measurement equipment. [PLO4,P6]

14. Course Mapping

:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1 /

2 /

3 /


:



Lecture, Practical Quiz, Assignment,

Test

ii. Problem solving Lecture, Practical Quiz, Assignment,

Test

iii. Communication Skill

Lecture Assignment


:

1. Lecture and Discussion 2. Independent Study 3. Group Assignment


MQA/PA3461/EK15/12013/P4


4. Information Searching

17. References :

Main : 1. Bernard Grob, 2010, Grob: Basic Electronics (Electronics Books Series) 8th

Edition, McGraw Hill. 2. U. A Bakshi, 2011, Principles of Electrical Engineering, Technical Publications. 3. Azrul Bin Mahfurdz, 2010, Asas Teknologi Elektrik, IBS Buku Sdn Bhd. Additional : 1. Yoshiyuki Fuji. 1995. Electrical Engineering for Beginners. Nissan Motor

CompanyLtd. 2. Keiji Usui. 2007. Fundamental Course Electrical Theory. Nissan Motor

Company Ltd. 3. Satoshi Sakamoto. 2007. Common Basic Course Electronics Theory. Nissan

Motor Company Ltd. 4. Satoshi Sakamoto. 2007. Analog for Beginners. Nissan Motor Company Ltd. 5. Satoshi Sakamoto. 2007. Elementary Course of Digital Electronics. Nissan

Motor Company Ltd.



Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 2 18

ii. Tutorial



Types % No. Of

Assessment


b) Quiz



e) Project

f) Report



v) Final Exam (40%)

a) Theory 2 3 5

b) Practical 2 3 5

Total 58 22 80

Course Credit ( 80 ÷ 40 = 2 ) 2


MQA/PA3461/EK15/12013/P4



No. Course Outlines

Face To Face Non

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1

INTRODUCTION OF ELECTRICITY 1.1 Static Electricity. 1.2 Unit and terminology. 1.3 Electrical Current. 1.4 Ohm’s Law. 1.5 Resistance. 1.6 Ammeter and Voltmete.

2 7 2 11 Test (T),

Assignment, Quiz

2

ELECTROMAGNETISM 2.1 Magnetic Material. 2.2 Poles of Magnet. 2.3 Effect of Current.

3 4 1 8 Test (T),

Assignment, Quiz

3

BASIC ELEMENT OF ELECTRONICS 3.1 Resistor. 3.2 Capacitor. 3.3 Diode. 3.4 Transistor.

3 4 1 8 Final Exam (T), Test (P)

4

DIGITAL CONTROL 4.1 Logical Circuit. 4.2 Digital IC. 4.3 Flip Flop and Application.


5

MEASUREMENT TOOLS 5.1 Oscilloscope. 5.2 Function generator. 5.3 Application of the measurement tools.


6

BASIC ALTERNATING CURRENT 6.1 AC Current wave. 6.2 Single phase AC circuit.



8 Total 16 0 32 10 7 15 80


MQA/PA3461/EK15/12013/P4


1. Programme : Diploma in Automotif Manufacturing Engineering Technology

2. Course Name

: Body Assembly Technology

3. Course Code

: DPA3333

4. Status : Dicipline Core

5. Pre-Requisite

: None

6. Semester / Year

: 3/2

Documents

EK15 DIPLOMA TEKNOLOGI KEJURUTERAAN PENGELUARAN AUTOMOTIF · 2016. 7. 14. · Page 1 of 108 EK15 Diploma Teknologi Kejuruteraan Pengeluaran Automotif MQA/PA3461/EK15/12013/P4 Kemaskini