Eldeco - Costing - Prefab. STP - 100 KLD - MBBR - 17.12.12

Inlet Sewage -as per Tender Doc.Capacity 100 m3/day BODDialy Agv. Flow 4.17 m3/hr TSSPeak Flow considered COD

S N Equipment/Component Specs/Size Unit Quantity10.4

1 Nos 1

Lifting Arrangement Mtrs 1

Guide Channels MS flats of 25 x 5mm, No. 1Oil & Grease Trap T shape, PVC No. 1

3.1 x 3.1 x 2.7 m swd2 Equalization Tank 25.0 m3

Air Required for Equalization 19.0 m3/hrSize of Air Header 21.2 mmPipe For Air Header - 19 m3/hr 25 NB Mtrs 9.2Fittings & Accessories Non-clog type Lot 1.00Fabrication Cost Air Grid pipe - 30% Lot 1Level control Switch Displacer Type Nos 0Puddle Pipes pump discharge 40 mm mtrs 1Flanges 40 mm Nos 2Drain Valve 40 mm Nos 1

Capacity of Pumps required 4.2 cum/hr

3 Sewage Feed Pumps (1 w +1s) 4.2 m3/hr @ 1.2 kg/cm2 Nos 2

Motor 0.75 kw, 1450 rpm Nos 0Suction Valve 40 mm Nos 2Discharge Valve 25 mm Nos 2Check Valve 25 mm Nos 2Piping - for Suction 40 mm mtrs 4Piping - for Discharge 25 mm mtrs 12Pressure Gauge & Isolation valve 1/ 40 mm, 0-4 kg/cm2 Nos 2Fittings & Accessories 25 mm Lot 1Rope, Chain & Pulley for Lifting Lot 1Pipe fabn charges 25 mm Lot 1

4 MBBR / Moving Bed Bio - Reactor 19.2 cumTotal volume of MBBR media Req. Polypropylene cum 10.0Strainer Pipe at outlet of A.T 50 NB SS 304 mtr 10Fabrication cost for strainer pipe 50 NB SS 304 - 10% Lot 1

1.6 x 1.6 x 4.0 m swd

Client: Eldeco Infrastructure & Properties Ltd., Ludhiana

Bar Screen - Fine Bar Screen Size - 0.8 x 1.5 m

SS- 25 x 5mm, Spacing - 10.0 mm (MS hand rake with GI pipe rod)

Air Required for Aeration 73.3 m3/hrPipe Size for Air 42 mmAir Header Size Selected 50 NB mtr

5 Air Blower Headers and Drops For MBBR - 1

Pipe For main Air Header 44 m3/hr & 40 NB Mtrs 6.1Fittings & Accessories 40 mm Lot 1Fabrication Cost Air Grid pipe - 30% Lot 1Air Flowmeter - 44 m3/hr 40 mm No. 1Puddle Pipes 40 mm Mtrs 1Flange 40 mm Nos 2.0Drain mesh 10 mm Lot 1.0Drain Valve 40 mm Nos 1.0Pipe for air flow meter 25 mm Meter 4.0Valves for air flow meter 25 mm Nos 2.0

6 Air Blower Headers and Drops For MBBR - 2

Pipe For main Air Header 30 m3/hr & 40 NB Mtrs 6.1Fittings & Accessories 40 mm Lot 1Fabrication Cost Air Grid pipe - 30% Lot 1Air Flowmeter - 30 m3/hr 40 mm No. 1Puddle Pipes 40 mm Mtrs 1Flange 40 mm Nos 2.0Drain mesh 10 mm Lot 1.0Drain Valve 40 mm Nos 1.0Pipe for air flow meter 25 mm Meter 4.0Valves for air flow meter 25 mm Nos 2.0

7 MBBR 1 - MBBR 2 Piping 50 NB M 1MBBR 2 - Tube settler 50 NB M 1.5Puddle pipe for launder 50 NB Nos 1

Total Air Required m3/hr 99.78

8 Air Blowers ( 1w + 1s) 105 m3/hr @ 5.0 mwc NOS 2

Motors 5.5 kw / 1450 rpm NOS 2Main header line 50 NB MTS 5Air line to Equln. Tank (19 m3/hr ) 25 NB MTS 3

50 NB Mts 4

Air line to MBBR Tank (74 m3/hr ) 50 NB MTS 5Air branch to sludge sump ( 10 m3/h 20 NB Mts 8Butterfly Valves 50 NB Nos 2Check valve 50 NB Nos 2Pressure guage & valve Valve 25 mm Nos 1

Airline to MBBR & sludge holding tank (84 m3/hr )

Fittings & Accessories 50 NB Lot 1Isolation Valves for Air pipeline 50, 25 & 20 NB Lot 1Fabrication - piping Lot 1Air Drain valve 50 NB Nos. 1

9 Tube Settler 1.5 x 1.5 x 2.7 m swdAverage Flow 4.2 m3/hrVelocity thru Tube Settler 1.8 m/hrVolume of Tank 6.3Tube Settler Media m2 10.0Supports for Media MS Lot 1V Notch MSEP No 1TS Outlet pipe 50 NB M 3Puddle pipe for launder 50 NB Nos 2.0Sludge drain pipe 40 NB Meter 2.5Sludge drain Valve 40 NB No 1

10 Sludge Transfer Pump (1w+1s) 5 m3/hr @ 1.0 kg/cm2 Nos

Motor Motor - 0.75 kw Nosdischarge Valve 25 mm NosCheck Valve 25 mm NosPiping Discharge 25 mm mtrPiping fabrication 25 mm LotPressure Gauge & Isolation valve 1/ 0-4 kg 2" dial NosRope, Chain & Pulley for Lifting LotFittings & Accessories 25 mm Lot

11 Sludge Tank 1.8 x 1.8 x 2.5 m swdSludge Holding Tanks, m3 7.5 m3Air Required for Sludge holding T 7.8 cum/hrPipe For Air Header 25 NB Mtrs 4.6Air Grid 25 NB Lot 1.00Sludge Drain Valve 40 NB No 1Puddle pipe screw pump suction 40 NB Meter 1Puddle pipe drain + OVERFLOW 40 NB Meter 2

12 Filter Press Feed Pump (1w+1s) 1.0 m3/hr @ 40 mhead Nos 2

Motor Motor - 2.2 kw Nos 2Suction Valve 40 mm Nos 2discharge Valve 25 mm Nos 2

Check Valve 25 mm Nos 2Piping Suction 40 mm mtr 4Piping Discharge 25 mm mtr 12Piping fabrication 25 mm Lot 1Pressure Gauge & Isolation valve 1/ 0-4 kg 2" dial Nos 1Fittings & Accessories 25 mm Lot 1

13 18 x 18 & 18 No. of Plates No. 1

Filter cloth Woven cloths Lot 1Trolley for collection Lot 1Fittings & Accessories Lot 1

14 CCT cum Filter Feed Tank 1.6 x 1.2 x 2.3 m swdLevel control Switch Displacer Type Nos 1Drain Valve 40 NB Nos 1Puddle Pipes Inlet & Outlet piping 40 NB Meter 2Puddle pipe for overflow 40 NB Meter 1

15 Hypo dosing system - Pre Chlorinationa Hypo Dosing Pump 0 - 6 lph No 1b Dosing Tank 50 liter Liter 50c fittings & Accessories Lot 1

5.69 85.68

16 Filter feed Pumps - (1w+1s) 4.2 m3/hr @ 26 MWC Nos 2

Suction Valve 40 mm Nos 2Discharge Valve 40 mm Nos 2Check valve 40 mm Nos 2Suction Pipe 40 mm mtrs 4Discharge Pipe 40 mm mtrs 12Pressure Gauge & Isolation valve 1/ 100 mm, 0-4 kg/cm2 Nos 1Fittings & Accessories 40 mm Lot 1

Feed Flow considered 4.17 cum/hr17 Dual Media Filter FRP

Velocity 18 m/hrDiameter of Filter 0.543 mtrDiameter in inches 21.38 inchesPressure vessel 24 x 72 Nos 1Media Pebbles, gravels, sand & anthrasiteLS 1Distribution System Top & Bottom Nos 1

Filter Press Mechanism - 1.0 m3/hr

Multiport Valve - 1.5" 40 NB Nos 1Pressure Gauge & Isolation valve 1/ 0-4 kg Nos 1Rotameter + valves 5.0 m3/hr Nos 1Frontal Piping 40 NB mtr 12Fittings 40 NB Lot 1

18 Activated Carbon Filter MS EPVelocity 15 m/hrDiameter of Filter 0.595 mtrDiameter in inches 23.42 inchesPressure vessel 24 x 72 Nos 1Media Activated carbon LS 1Distribution System Top & Bottom Nos 1Multiport Valve - 1.5" 40 NB Nos 1Pressure Gauge & Isolation valve 1/ 0-4 kg Nos 1Piping 40 NB mtr 12Fittings 40 NB Lot 1

15 Hypo dosing system - Post Chlorinationa Hypo Dosing Pump 0 - 6 lph No 1b Dosing Tank 50 liter Liter 50c fittings & Accessories Lot 1

19 Treated water Tank 2.8 x 1.8 x 2.3 m swdLevel control Switch Displacer Type Nos 0Drain Valve 40 NB Nos 1Puddle Pipes Inlet & Outlet piping 40 NB Meter 2Puddle pipe for overflow 40 NB Meter 1

20 MS Tank

20.1 MBBR - Aeration Tank No. 2

20.2 Tube Settling Tank No. 1

20.3 Chlorine Contact tank No. 1

20.4 Sludge Holding tank No. 0

20.5 Miscallaneous Items ladder, walkways etc. No. 1

1.6 x 1.6 x 4.0 m swd + 0.5 m FB

1.6 x 1.6 x 2.7 m swd + 0.3 m FB

1.6 x 1.2 x 2.3 m swd + 0.3 m FB

1.8 x 1.8 x 2.5 m swd + 0.3 m FB

21 GI/MS/ UPVC Lot 1

22 Electrical Panel Non compartmental Panel 10 Feeders Nos 1Cable Al Power cable Lot 1Cable Cu Control Cable Lot 1Main earthing line 60 x 10 Lot 1Cable Tray GI Lot 1Misc. glands, clips, screws, plugs etc. Lot 1

23 Contingency 2.00% no. 1

MATERIAL COSTInstallation & Commissioining Lumpsum

TOTAL COST

Interconnecting Piping, fittings, Valves

Inlet Sewage -as per Tender Doc.350 ppm PH 6.5 - 8.0 ppm400 ppm O & G 25 ppm500 ppm

Unit Rate Taxes Total Sum Source/Model No

4250 1.04 4420 Fontus

1250 1.04 1300

850 1.04 884 6604750 1.04 780 780

RCC by client

76.2 1.05 736 UPVC 9.51050 1.05 1103 UPVC919 1.02 938 8028 1.15 0 Pune Techtrol245 1.02 250120 1.04 250

1226.7 1.15 1405 4681 Intervalve

13230 1.15 30308.9

5088 1.04 0 30308.9 Included1261 1.15 2889 Intervalve1191 1.15 2728 Intervalve827 1.15 1895 Intervalve245 1.02 1000163 1.02 1995800 1.02 16322850 1.02 2907

4750.0 1.02 4845598.5 1.02 611 20501

13500 1.04 140400 Passco - 450 m2/m3885 1.02 90272708 1.02 2762 152189.3

Kirloskar -SP0M, CI , Motor - 0.75 Hp

44.029.3

700 1.02 4355 Shubham Metals,SS 3041250 1.02 1275 Shubham Metals,SS 3041689 1.02 1723 6550 1.17 7667 Eureka245 1.02 250115 1.02 235500 1.04 5201227 1.15 1405 Intervalve163 1.02 665545 1.15 1249 19344

700 1.02 4355 Shubham Metals,SS 3041350 1.02 1377 Shubham Metals,SS 3041720 1.02 1754 6550 1.17 7667 Eureka245 1.02 250115 1.02 235500 1.04 5201227 1.15 1405 Intervalve163 1.02 665545 1.15 1249 19477

330 1.02 337 MS Pipe330 1.02 505 MS Pipe330 1.02 337 1178 MS Pipe

10.32

57500 1.15 131970

16995 1.05 35690 167659 Crompton / Equivalent330.0 1.02 1683 MSEP Pipe163 1.02 499 MSEP Pipe

330 1.02 1346 MSEP Pipe

330 1.02 1683 MSEP Pipe114 1.02 930 MSEP Pipe1261 1.15 2889 Intervalve876 1.15 2006 Intervalve800 1.02 816

Everest - M 5075, Motor - 7.5 HP

3000 1.02 30602286 1.15 2618 Intervalve2760 1.02 28161261 1.15 1444 21791 Intervalve

4600 1.17 53692 Cooldeck Square Tube16108 1.04 167522450 1.02 2499330 1.05 1040 MS Pipe330 1.05 693 MS Pipe245 1.05 6431227 1.15 1405 76724 Intervalve

23000 1.145 0.0

8828 1.02 0 0585 1.15 0 Intervalve620 1.15 0 Intervalve163 1.05 00.0 1.02 0700 1.04 0

3250.0 1.02 02850 1.02 0 0

76.2 1.04 365 UPVC800 1.04 832 UPVC1227 1.15 1405 Intervalve245 1.05 257245 1.05 515 3373

18572.5 1.15 42548.1

8828 1.02 18009 605571226.7 1.15 2810 Intervalve

580 1.15 1329 Intervalve

Kirloskar - Eterna 750 CW, CI , Motor - 0.75

Hp

Hydroprokov - CI SS, Motor - 3.0 hp

620 1.15 1420 Intervalve245 1.02 1000163 1.05 2054

916.0 1.02 934800 1.04 8322850 1.02 2907 13286

57500 1.15 65864 65864 Pharmatech

3250 1.04 3380 5000 1.02 51001750 1.02 1785 10265

8027.5 1.15 9195 Pune Techtrol1227 1.15 1405 Intervalve245 1.05 515245 1.05 257 11372

6500 1.04 6760 Seko 0.0255.0 1.04 260 0.4167

3250 1.04 3380 10400 10.0230.0

13982.5 1.15 32033 32033

1227 1.15 2810 Intervalve1227 1.15 2810 Intervalve1227 1.15 2810 Intervalve245 1.05 1029245 1.05 3087800 1.02 8163150 1.02 3213 16576

17.25

24952 1.12 27897 Aventura1950 1.04 20284334 1.12 4846 Aventura

Kirloskar-KDS 335++, Motor - 2.2 kw

2100 1.04 2184 Aventura800 1.02 8164750 1.04 4940120 1.02 1471.2 Supreme2150 1.02 2193 46375

24952 1.12 27897 Aventura6600 1.04 68644334 1.12 48462100 1.04 2184 Aventura800 1.02 816120 1.02 1471.248 Supreme2150 1.02 2193 46271

6500 1.04 6760 Seko 0.0155.0 1.04 260 0.25

3250 1.04 3380 10400 6.0

8027.5 1.15 0 Pune Techtrol1227 1.15 1405 Intervalve245 1.05 515245 1.05 257 2177

171024 1.07 365991 365991 MS - EP

191510 1.07 204915 204915 MS - EP

112351 1.07 120215 120215 MS - EP

127613 1.07 0 0 MS - EP

39963 1.07 42761 42761

7500 1 7500 7500

87,500 1.07 93625 93625 Powerwise8,750 1.15 10023 5,000 1.15 57275,000 1.05 525015,000 1.02 153006,000 1.04 6240 42540

34555 1 34555 34555

1762287 1762287

1762287 1762287

Total Rs. 1762286.92Margin 25.0%

2349715.9

Discount Margin 7.0% Price to be quoted 2526576.23

Round Up 2,527,000

1510

REVISED AS ON 2 APRIL 2009Sewage Treatment Systems- FAB based. Volume of Tanks, Air requirement calculations. BOD 350 ppm TSS 400 ppm

Equalization Tank FAB Tank (2 tanks are required) Tube Deck settler Clear Water Tank Sludge Holding Tank (1%)

Dia. m

m3/day m3/hr hours m3 mtr mtr mtr m3 m3 mtr mtr mtr m/hr m2 m3 mtr mtr mtr m3 mtr mtr mtr days m3 mtr mtr mtr

m3/hr100 16 6 25 2.7 3.04 3.04 64 2.396 9.5833 4 1.55 1.55 1.8 2.3 6.25 2.7 1.52 1.52 1 4.2 2.3 1.51 1.20 1.00 7.5 6.75 2.5 1.73 1.734.17

4.792 19.17

Note The sizes gives above are indicative and shall vary from site to site. Volume & height are to be maintained as indicated above

The height indicated is net required for tanks. @ 1500 mm above the tank is required above the tank for maintainance

This does NOT include Sluge holding tank, treated water tank & plant room area.

The diamesions indicated are NET (thickness of wall shall be extra added)

The volume of Sludge holding tank is considered based on 7 days. In case of Filter Press or Sludge Drying bed etc SQRT((D7/E9)/0.785)

this much volume is not required. 2-3 days is sufficient. Just change 7 to 3 to get revised volume.

The height of tank shall be SWD + Freeboard of 500 mmUF Feed Tank UF Permeate Tank

16 64 6.75

18.7 73.3 7.8 hours m3 mtr mtr mtr m3 mtr mtr mtr

19 74 81 4 2.5 0.93 1.8 1.7 2 8 2.5 1.45 2.3

99.8 101

4.167

Capacity

Air Required

Retention Time

Volume of Tank

SWD side water depth

Length

Breadth

Air Required

Media qty f 2 tanks

Volume of tank


Dia. m

Loading rate

Media

Volume of Tank


Breadth

Retention Time

Volume of Tank


Length

Breadth

Retention Time

Volume of Tank

Air Required


Length

Breadth

m3/hr

hours

m3/hr

Retention Time

Volume of Tank


Length

Breadth

Retention Time

Volume of Tank


Length

Breadth

hours

Total

m3/hr

86.8

Air Requirement

Pipe Size for Air and Water Water Gravity 1.2Water Pressurised 2.2Air 15

Flow Rate Pipe Size NBWater pressurised

4.2 25.995 28.36

10 40.1112 43.9315 49.1228 67.1125 63.4140 80.2190 120.3264 101.4684 116.2490 120.32

198 178.46water gravity pump suction

2.5 27.154.2 35.1912 59.4940 108.6110 54.30

20.5 77.7525 85.8628 90.8790 162.9164 137.38

128 194.2884 157.38

198 241.63

Air m3/hr bkw3 8.41

12 16.8324 23.7945 32.5868 40.0576 42.3485 44.7896 47.59

110 50.94170 63.33182 65.52233 74.14

280 81.27375 94.06480 106.41430 100.72827 139.68

1200 168.25

kw hp

m/secm/secm/sec

head0.50.5

0.50.5

0.5

0.50.50.5

0.5

0.5

0.5

WT.& LINING AREA CALCULATIONS PPD.BY PS DATEFOR PRESSURE VESSELS JOB NO. DISH TYPE

DUAL MEDIA FILTER DIA. 1.3 R/LINING Process water DMF CLIENT Sukhna CONSLT. HEIGHT 1.60 QTY.

SR.NO. DESCRIPTION QTY. THK EST.N WT.

1 SHELL 1 6 3092 DISHES 2 8 #NAME?3 DIV.PLATE/BAFFLE PLATE 0 0 04 MANHOLE 1 505 SUP. LEG PAD PLATE 206 BASE PLATE 30

STIFFNERS 7.2 M 20 PIPE 50 nb 20

7 DIV./PERF.PLATE SUP. 8 NO 7.8SUPPORT PIPE 100 NB 8 M 0

8 LIFTING LUGS 3 109 CLEATS 10 1010 CONC. NOZZEL 1 37.511 INSP.WINDOW 1 812 NOZZELS

25 NB 1 1.340 NB 1 1.750 NB 0 065 NB 0 080 NB 2 10.6100 NB 0 0125 NB 0 0150 NB 0 0

200 NB 0 0250 NB 1 14.2

TOT.NOZZLE WGT./AREA Rate 52 27.813 NAME PLATE 1 5.5

TOTAL #NAME?MISC. 2 % #NAME?

GROSS TOTAL MTL.&FAB. #NAME?14 RL COST15 STRESS RELEIVING CHARGES 0 016 RADIOGR.CHARSDISH n #NAME?

SHELL n 9.7717 SHOP PRIMER 18 HYDROTESTING CHARGES

19 T.P.I.CHARGES

GROSS WEIGHT #NAME?1

bRate total 80Cost of vessel #NAME?

WT.& LINING AREA CALCULATIONS PPD.BY PS DATEFOR PRESSURE VESSELS JOB NO. DISH TYPE

DUAL MEDIA FILTER DIA. 1.5 R/LINING Process water ACF CLIENT Sukhna CONSLT. HEIGHT 1.80 QTY.

SR.NO. DESCRIPTION QTY. THK EST.N WT.

1 SHELL 1 6 4012 DISHES 2 8 #NAME?3 DIV.PLATE/BAFFLE PLATE 0 0 04 MANHOLE 1 505 SUP. LEG PAD PLATE 206 BASE PLATE 30

STIFFNERS 7.2 M 20 PIPE 50 nb 20

7 DIV./PERF.PLATE SUP. 8 NO 7.8SUPPORT PIPE 100 NB 8 M 0

8 LIFTING LUGS 3 109 CLEATS 10 1010 CONC. NOZZEL 1 37.511 INSP.WINDOW 1 812 NOZZELS

25 NB 1 1.340 NB 1 1.750 NB 0 065 NB 0 080 NB 2 10.6100 NB 0 0125 NB 0 0150 NB 0 0

200 NB 0 0250 NB 1 14.2

TOT.NOZZLE WGT./AREA Rate 52 27.813 NAME PLATE 1 5.5

TOTAL #NAME?MISC. 2 % #NAME?

GROSS TOTAL MTL.&FAB. #NAME?14 RL COST15 STRESS RELEIVING CHARGES 0 #NAME?

16 RADIOGR.CHARSDISH n #NAME? SHELL n 11.22

17 SHOP PRIMER 18 HYDROTESTING CHARGES

19 T.P.I.CHARGES

GROSS WEIGHT #NAME?

bRate total 80Cost of vessel #NAME?

25/12/2008 BASIS CONSIDERED MTL.RATEN EST.RATE DISH 55

SHELL 55Y Paint R/L 350 Epoxy

FAB.RATE DISH 25 SHELL 25

1 SHOP PRM. 350

EST.AREA MTL.COST FAB.COST REMARKS

7 18695 #NAME? 10% WST.#NAME? #NAME? #NAME? WST.=25%

7.5 0 01.2 2600 1250 Rs.52/KG

1100 5001650 7501100 9382370 500 Rs.300/M429 1951208 0 Rs.151/M550 250

1.6 550 2500.3 2063 9380.07 940 200

0.023 0.036

0 0

0.124 0 0 0 0

0.223

0.406 1446 695 Rs.52/KG0.05 302.5 137.5

#NAME? #NAME? #NAME?#NAME? #NAME? #NAME?#NAME? #NAME? #NAME?

#NAME?0

#NAME? Rs.400/M#NAME? #NAME?

#NAME?#NAME? 5% LABOUR

#NAME? 3% LABOUR

GROSS TOTAL #NAME? #NAME?

Rs/kg

25/12/2008 BASIS CONSIDERED MTL.RATEN EST.RATE DISH 55

SHELL 55Y Paint R/L 350

FAB.RATE DISH 25 Epoxy SHELL 25

1 SHOP PRM. 350

EST.AREA MTL.COST FAB.COST REMARKS

9 24261 #NAME? 10% WST.#NAME? #NAME? #NAME? WST.=25%

7.5 0 01.2 2600 1250 Rs.52/KG

1100 500 1650 7501100 9382370 500 Rs.300/M429 1951208 0 Rs.151/M550 250

1.6 550 2500.3 2063 9380.07 940 200

0.023 0.036

0 0

0.124 0 0 0 0

0.223

0.406 1446 695 Rs.52/KG0.05 302.5 137.5

#NAME? #NAME? #NAME?#NAME? #NAME? #NAME?#NAME? #NAME? #NAME?

#NAME?#NAME?

#NAME? Rs.400/M #NAME?#NAME? #NAME? #NAME?

#NAME? #NAME?#NAME? 5% LABOUR #NAME?#NAME? 3% LABOUR #NAME?

GROSS TOTAL #NAME? #NAME?

Rs/kg

M S Intermediate Tank Steel, Fabrication & Painting Cost Calculations

1 MBBR Tank - 2 Nos. 1.6 x 1.6 x 4.0 m swd 10.24

1Size of Tank Length Width Height

Meters 1.6 1.6 4.5 1

Area m2 Weight Kg Gross Weight

14.4 678.2 746.1Wide Plates 14.4 678.2 746.1Top & Bottom Plate 2.56 120.6 132.6Subtotal 31.36 1477.1 1624.8Misc/Angles etc 406.2Total Weight 2031.0

Net Weight 1883.2Gross Weight 2031.0

Steel Rate Steel Cost Painting Rate Painting CostSteel Cost 53 107640 350 10976Fabrication Cost 22 41431 350 10976

Painting Cost 21952Total Tank Cost 171024

2 Tube Settler Tank 1.6 x 1.6 x 2.7 m swd 6.91

Size of Tank Length Width Height

Meters 1.6 1.6 3.0 1


9.6 452.2 497.4Wide Plates 9.6 452.2 497.4

Top & Bottom Plate 2.56 120.6 132.6Subtotal 21.76 1024.9 1127.4Misc/Angles etc 281.8Total Weight 1409.2



No of Compartments

Horizontal Plate Long

No of Compartments



3 Sludge Holding Tank 1.8 x 1.8 x 2.5 m swd 8.1


Meters 1.8 1.8 2.8 1






5 CCT 1.6 x 1.2 x 2.3 m swd 4.8


Meters 1.6 1.2 2.8 1




Steel Rate Steel Cost Painting Rate Painting Cost

No of Compartments


No of Compartments


Steel Cost 53 60410 1280 22528Fabrication Cost 22 23252 350 6160


MBBR TANK - 12.81 M3 - MS - EP8

Fill Data in Highlighted cells

WT.CALCULATIONS FOR MEASURING TANK (ESTIMn PURPOSE ONLY)

CLIENT Hitech date: R/LING(Y/N) YCONSULTANT: none Job no.:

BAST IAMETER (Mtr) 1.00 SH.THK.(MM) 5.00

EIGHT (Mtr) 4.80 BOT.THK.(MM) 5.00

SR.NO. DESCRIPTION WEIGHT.Kgs INT.AREA

1.00 SHELL 24.7 DHt 592.80 15.08 2.00 BOT.PLATE 6.2 D^2*t 34.18 0.88 3.00 TOP BODY FLG.6.2(D^2d^2)t 11.73 0.19 4.00 TOP COVER 6.2 D^2*t 38.33 2.99 5.00 DISS.BASKET S4D 0.00 0.20 6.00 NOZZELS QTY.6.A 25 NB 1.00 1.44 0.03 6.B 40 NB. 2.00 3.80 0.07 6.C 50 NB 0.00 0.00 0.00 6.D 65 NB. 0.00 0.00 0.00 6.E 80 NB 0.00 0.00 0.00 6.F 100 NB. 0.00 0.00 0.00 6.G 125 NB 0.00 0.00 6.B 150 NB. 0.00 0.00 0.00

TOTAL 5.24 682.28 19.44 ADD MISC. 2% 13.65 0.39 TOTAL WEIGHT 695.93 19.83

7.00 R/LING COST 8.00 PAINTING COST9.00 HYDRO TEST.CHRGS.10.00 PWHT

11.00 T.P.I.CHARGES

TOTAL COST

#NAME?

#NAME?

M S Intermediate Tank Steel, Fabrication & Painting Cost Calculations

Plate Thickness

6

Epoxy coatSynthetic Paint

.

Tube Settler Tank 1.6 x 1.6 x 2.7 m swd

Plate Thickness Size of Tank Length

6 Meters 1.6

Area m2

4.32Wide Plates 4.3

2.56Subtotal 11.2Misc/Angles etcTotal Weight


Steel RateEpoxy coat Steel Cost 53Synthetic Paint Fabrication Cost 22


Top & Bottom Plate

Painting CostTotal Tank Cost 72840

Plate Thickness

6

Epoxy coatSynthetic Paint

Plate Thickness

6

3.0 mm FRP LinningSynthetic Paint

MBBR TANK - 12.81 M3 - MS - EP

BASIC

MaterialIS: 2062 MTL RATE FAB.RATE FRP RATE PNT.RATE

56.0 22.0 350.0 350.0

EXT.AREA

15.08 0.88 MTL.COST FAB.COST ACT.COST VARIANCE0.19 36516 13042 0.99 2392 752

821 258 2683 843

0.03 0 0 0.07 0.00 0.00 0.00 0.00 0.00 0.00 17.24 0.34 236 115 17.59 42649 15010

853 300 43502 15310 #NAME?#NAME?

766

0

459

#NAME?

6.912

Width Height No of Compartments Plate Thickness

1.6 1.35 1 6

Weight Kg Gross Weight

203.5 223.8203.5 223.8

120.6 132.6527.5 580.3

145.1725.3

Steel Cost Painting RatePainting Cost38443 1400 15680 Epoxy coat14797 350 3920 Synthetic Paint

19600

MBBR TANK - 12.81 M3 - MS - EP

DOC.NO:

REV.NO.O

REMARK

Rs.45/Kg

Documents

Eldeco - Costing - Prefab. STP - 100 KLD - MBBR - 17.12.12